Publications

The cost of polymer electrolyte water electrolysis (PEWE) is dominated by the price of electricity used to power the water splitting reaction. We present a liquid water fed polymer electrolyte water electrolyzer cell operated at a cell temperature of 100 °C in comparison to a cell operated at state-of-the-art operation temperature of 60 °C over a 300 h constant current period. The hydrogen conversion efficiency increases by up to 5% at elevated temperature and makes green hydrogen cheaper. However temperature is a stress factor that accelerates degradation causes in the cell. The PEWE cell operated at a cell temperature of 100 °C shows a 5 times increased cell voltage loss rate compared to the PEWE cell at 60 °C. The initial performance gain was found to be consumed after a projected operation time of 3500 h. Elevated temperature operation is only viable if a voltage loss rate of less than 5.8 μV h−1 can be attained. The major degradation phenomena that impact performance loss at 100 °C are ohmic (49%) and anode kinetic losses (45%). Damage to components was identified by post-test electron-microscopic analysis of the catalyst coated membrane and measurement of cation content in the drag water. The chemical decomposition of the ionomer increases by a factor of 10 at 100 °C vs 60 °C. Failure by short circuit formation was estimated to be a failure mode after a projected lifetime 3700 h. At elevated temperature and differential pressure operation hydrogen gas cross-over is limiting since a content of 4% hydrogen in oxygen represents the lower explosion limit.

A range of existing and newly developed hydrogen standards certification and labelling (SCL) schemes aim to promote the role of ‘renewable’ ‘clean’ or ‘green’ hydrogen in decarbonising energy transitions. This paper analyses a sample of these SCLs to assess their role in the scaling up of renewable hydrogen and its derivatives. To analyse these hydrogen SCLs we embellish a novel conceptual framework that brings together Sustainability Systems Thinking and Governance (SSG) literatures. The results reveal noteworthy scheme differences in motivation approach criteria and governance; highlighting the complex interconnected and dynamic reality within which energy systems are embedded. We consider whether the sustainable utilisation of renewable hydrogen is well-served by the proliferation of SCLs and recommend an SSG-informed approach. An SSG approach will better promote collaboration towards an authoritative global multistakeholder compromise on hydrogen certification that balances economic considerations with social and environmental dimensions.

Endeavors have recently been concentrated on minimizing the dependency on fossil fuels in order to mitigate the ever-increasing problem of greenhouse gas (GHG) emissions. Hydrogen energy is regarded as an alternative to fossil fuels due to its cleaner emission attributes. Reforming of hydrocarbon fuels is amongst the most popular and widely used methods for hydrogen production. Hydrogen produced from reforming processes requires additional processes to separate from the reformed gases. In some cases further purification of hydrogen has to be carried out to use the hydrogen in power generation applications. Metallic membranes especially palladium (Pd)-based ones have demonstrated sustainable hydrogen separation potential with around 99.99% hydrogen purity. Comprehensive and critical research investigations must be performed to optimize membrane-assisted reforming as well as to maximize the production of hydrogen. The computational fluid dynamic (CFD) can be an excellent tool to analyze and visualize the flow/reaction/permeation mechanisms at a lower cost in contrast with the experiments. In order to provide the necessary background knowledge on membrane reactor modeling this study reviews summarizes and analyses the kinetics of different fuel reforming processes equations to determine hydrogen permeation and lastly various geometry and operating condition adopted in the literature associated with membrane-reactor modeling works. It is indicated that hydrogen permeation through Pd-membranes depends highly on the difference in hydrogen pressure. It is found that hydrogen permeation can be improved by employing different pressure configuration introducing sweep flow on the permeate side of the membrane reducing retentate side flow rate and increasing the temperature.

This article presents a 3D model of a yellow hydrogen generation system that uses the electricity produced by a photovoltaic carport. The 3D models of all key system components were collected and their characteristics were described. Based on the design of the 3D model of the photovoltaic carport the amount of energy produced monthly was determined. These quantities were then applied to determine the production of low-emission hydrogen. In order to increase the amount of low-emission hydrogen produced the usage of a stationary energy storage facility was proposed. The Metalog family of probability distributions was adopted to develop a strategic model for low-emission hydrogen production. The hydrogen economy of a company that uses small amounts of hydrogen can be based on such a model. The 3D modeling and calculations show that it is possible to design a compact low-emission hydrogen generation system using rapid prototyping tools including the photovoltaic carport with an electrolyzer placed in the container and an energy storage facility. This is an effective solution for the climate and energy transition of companies with low hydrogen demand. In the analytical part the Metalog probability distribution family was employed to determine the amount of monthly energy produced by 6.3 kWp photovoltaic systems located in two European countries: Poland and Italy. Calculating the probability of producing specific amounts of hydrogen in two European countries is an answer to a frequently asked question: In which European countries will the production of low-emission hydrogen from photovoltaic systems be the most profitable? As a result of the calculations for the analyzed year 2023 in Poland and Italy specific answers were obtained regarding the probability of monthly energy generation and monthly hydrogen production. Many companies from Poland and Italy are taking part in the European competition to create hydrogen banks. Only those that offer low-emission hydrogen at the lowest prices will receive EU funding.

Due to the increase in electric energy consumption and the significant growth in the number of electric vehicles (EV) at the level of the distribution network new networks have started using new fuels such as hydrogen to improve environmental indicators and at the same time better efficiency from the excess capacity of renewable resources. In this article the services that can be provided by hydrogen refueling stations and charging electric vehicles in the optimal performance of microgrids have been investigated. The model proposed in this paper includes a two-stage stochastic framework for scheduling resources in microgrids especially hydrogen refueling stations and electric vehicle charging. In this model two main goals of cost minimization and greenhouse gas emissions are considered. In the proposed framework and in the first stage the service range of microgrids is determined precisely according to the electrical limitations of distribution systems in emergency situations. Then in the second stage the problem of energy management in each microgrid will be solved centrally. In this situation various indicators including the output energy of renewable sources smart charging of hydrogen and electric vehicle charging stations (EV/FCV) and flexible loads (FL) are evaluated. The final mathematical model is implemented as a multivariate integer multiple linear problem (MILP) using the GUROBI solver in GAMS software. The simulation results on the modified IEEE 118-Bus network show the positive effect of the presence of flexible loads and smart charging strategies by charging stations. Also the numerical derivation shows that the operating costs of the entire system can be reduced by 4.77% and the use of smart charging strategies can reduce greenhouse gas emissions by 49.13%.

Offshore green hydrogen emerges as a guiding light in the global pursuit of environmental sustainability and net-zero objectives. The burgeoning expansion of offshore wind power faces significant challenges in grid integration. This avenue towards generating offshore green hydrogen capitalises on its ecological advantages and substantial energy potential to efficiently channel offshore wind power for onshore energy demands. However a substantial research void exists in efficiently integrating offshore wind electricity and green hydrogen. Innovative designs of offshore hydrogen platforms present a promising solution to bridge the gap between offshore wind and hydrogen integration. Surprisingly there is a lack of commercially established offshore platforms dedicated to the hydrogen industry. However the wealth of knowledge from oil and gas platforms contributes valuable insights to hydrogen platform design. Diverging from the conventional decentralised hydrogen units catering to individual turbines this study firstly introduces a pioneering centralised Offshore Green Hydrogen Platform (OGHP) which seamlessly integrates modular production storage and offloading modulars. The modular design of facilitates scalability as wind capacity increases. Through a detailed case study centred around a 100-Megawatt floating wind farm the design process of offshore green hydrogen modulars and its floating sub-structure is elucidated. Stability analysis and hydrodynamic analysis are performed to ensure the safety of the OGHP under the operation conditions. The case study will enhance our understanding OGHP and its modularised components. The conceptual design of modular OGHP offers an alternative solution to ‘‘Power-to-X’’ for offshore renewable energy sector.

This paper investigates the feasibility of hydrogen-powered hybrid electric vehicles as a solution to transportation-related pollution. It focuses on optimizing energy use to improve efficiency and reduce emissions. The study details the creation and real-time performance assessment of a hydrogen hybrid electric vehicle (HHEV)system using an STM32F407VG board. This system includes a fuel cell (FC) as the main energy source a battery (Bat) to provide energy during hydrogen supply disruptions and a supercapacitor (SC) to handle power fluctuations. A multi-agent-based artificial intelligence tool is used to model the system components and an energy management algorithm (EMA) is applied to optimize energy use and support decision-making. Real Global Positioning System (GPS) data are analyzed to estimate energy consumption based on trip and speed parameters. The EMA developed and implemented in real-time using Matlab/Simulink(2016) identifies the most energy-efficient routes. The results show that the proposed vehicle architecture and management strategy effectively select optimal routes with minimal energy use.

Conventional turboshaft engines are high power density movers suffering from low efficiency at part power operation and producing significant emissions. This paper presents a design exploration and feasibility assessment of a hybrid hydrogen-fueled powerplant for Urban Air Mobility (UAM) rotorcraft. A multi-disciplinary approach is devised comprising models for rotorcraft performance tank and subsystems sizing and engine performance. The respective trade-offs between payload-range and mission level performance are quantified for kerosene-fueled and hybrid hydrogen tilt-rotor variants. The effects of gas turbine scaling and fuel cell pressurization are evaluated for different hybridization degrees. Gas turbine scaling with hybridization (towards the fuel cell) results in up to 21% benefit in energy consumption relative to the non-scaled case with the benefits being more pronounced at high hybridization degrees. Pressurizing the fuel cell has shown significant potential as cell efficiency can increase up to 10% when pressurized to 6 bar which translates to a 6% increase in overall efficiency. The results indicate that current fuel cells (1 kW/kg) combined with current hydrogen tank technology severely limit the payload range capability of the tilt-rotor. However for advanced fuel cell technology (2.5 kW/kg) and low ranges hybrid powerplant show the potential to reduce energy consumption and reduce emissions footprint.

A new model is presented to predict hydrogen-assisted fatigue. The model combines a phase field description of fracture and fatigue stress-assisted hydrogen diffusion and a toughness degradation formulation with cyclic and hydrogen contributions. Hydrogen-assisted fatigue crack growth predictions exhibit an excellent agreement with experiments over all the scenarios considered spanning multiple load ratios H2 pressures and loading frequencies. These are obtained without any calibration with hydrogen-assisted fatigue data taking as input only mechanical and hydrogen transport material properties the material’s fatigue characteristics (from a single test in air) and the sensitivity of fracture toughness to hydrogen content. Furthermore the model is used to determine: (i) what are suitable test loading frequencies to obtain conservative data and (ii) the underestimation made when not pre-charging samples. The model can handle both laboratory specimens and large-scale engineering components enabling the Virtual Testing paradigm in infrastructure exposed to hydrogen environments and cyclic loading.

This paper presents work undertaken as part of the Hytunnel-CS project a consortium investigating safety considerations for fuel cell hydrogen (FCH) vehicles in tunnels and similar confined spaces. This test programme investigated erosive effects of an ignited high pressure hydrogen jet impinging onto tunnel structural materials specifically concrete as used for tunnel linings and asphalt road surfacing for the road itself. The chosen test conditions mimicked a high-pressure release (700 bar) from an FCH car as a result of activation of the thermal pressure relief device (TPRD) on the fuel tank. These devices typically have a release opening of 2 mm and thus a nozzle diameter of approximately 2 mm was used. The resultant releases were ignited using a propane pilot light and test samples were placed in the jet path at varying standoff distances from the release nozzle.<br/>An initial characterization test of a free unimpeded ignited jet demonstrated a rapid and intense temperature increase up to 1650 °C lasting in the order of 3 - 5 minutes for that fuel inventory (4 kg hydrogen). Five tests were carried out where the ignited jet was impinged onto five structural samples. It was found that erosion occurred in the concrete samples where no fire mitigation namely addition of polypropylene fibres was applied. The road-surface sample was found to become molten but did not progress to combustion.<br/>Post-test material analysis including compressive strength and thermal conductivity measurements was carried out on some of the concrete samples to investigate whether structural deformities had occurred within the sample microstructure. The results suggested that the erosive damage caused by the hydrogen jet was mostly superficial and as such did not present an increased fire risk to the structural integrity to that of conventional hydrocarbon fires i.e. those that would result from petrol or diesel fuel tank releases. In terms of fire resistance standards it is suggested that current fire mitigation strategies and structural testing standards would be adequate for hydrogen vehicles on the road network.