Publications
Catalytic Innovations for High-Yield Biohydrogen Production in Integrated Dark Fermentation and Microbial Electrolysis Systems
Sep 2025
Publication
Biohydrogen a low-carbon footprint technology can play a significant role in decarbonizing the energy system. It uses existing infrastructure is easily transportable and produces no greenhouse gas emissions. Four technologies can be used to produce biohydrogen: photosynthetic biohydrogen dark fermentation (DF) photo-fermentation and microbial electrolysis cells (MECs). DF produces more biohydrogen and is flexible with organic substrates making it a sustainable method of waste repurposing. However low achievable biohydrogen yields are a common issue. To overcome this catalytic mechanisms including enzymatic systems such as [Fe-Fe]- and [Ni-Fe]-hydrogenases in DF and electroactive microbial consortia in MECs alongside advanced electrode catalysts which collectively surmount thermodynamic and kinetic constraints and the two stage system such as DF connection to photo-fermentation and anaerobic digestion (AD) to microbial electrolysis cells (MECs) have been investigated. MECs can generate biohydrogen at better yields by using sugars or organic acids and combining DF and MEC technologies could improve biohydrogen production. As such this review highlights the challenges and possible solutions for coupling DF–MEC while also offering knowledge regarding the technical and microbiological aspects.
From Waste to Hydrogen: Utilizing Waste as Feedstock or Catalysts for Hydrogen Generation
Sep 2025
Publication
With the world facing the twin pressures of a warming climate and an ever-increasing amount of waste it is becoming increasingly clear that we need to rethink the way we generate energy and use materials. Despite growing awareness our energy systems are still largely dependent on fossil fuels and characterized by a linear ‘take-make-dispose’ model. This leaves us vulnerable to supply disruptions rising greenhouse gas emissions and the depletion of critical raw materials. Hydrogen is emerging as a potential carbonfree energy vector that can overcome both challenges if it is produced sustainably from renewable sources. This study reviews hydrogen production from a circular economy perspective considering industrial agricultural and municipal solid waste as a resource rather than a burden. The focus is on the reuse of waste as a catalyst or catalyst support for hydrogen production. Firstly the role of hydrogen as a new energy carrier is explored along with possible routes of waste valorization in the process of hydrogen production. This is followed by an analysis of where and how catalysts from waste can be utilized within various hydrogen production processes namely those based on using fossil fuels as a source biomass as a source and electrocatalytic applications.
Performance and Emission Analysis of Hydrogen Conventional Fuels in PFI SI Engines Using CONVERGE 3.0
Aug 2025
Publication
The availability of conventional fuels such as gasoline and methane which are used in spark-ignition (SI) engines is increasingly limited by the finite nature of fossil fuel reserves. The inefficiencies in combustion are associated with reduced engine effectiveness as incomplete combustion heightens the emissions of harmful pollutants including CO2 and CO while also negatively impacting fuel economy. The objective of this research is to undertake a comparative study of engine performance and emissions for a selection of conventional fuels and hydrogen while considering varying equivalence ratios and operational speeds. To accomplish this an extensive 3-dimensional numerical simulation was carried out using CONVERGE 3.0 simulation software to model a portfueled SI engine with the SI8 Engine Premix SAGE model facilitating the simulations. The performance metrics assessed in this research include cylinder pressure specific heat ratio heat rate thermal efficiency and mean temperature. The emission characteristics are analyzed in cases of NOx CO CO2 and HC emissions. The simulation results are obtained by varying the equivalence ratios of hydrogen (0.4 0.6 and 0.9) at different engine speeds (2000 2500 and 3000 rpm). The engine setup mesh creation boundary conditions turbulence combustion and species transport models were meticulously outlined to ensure accurate simulation results. Hydrogen fuel when operated at an equivalence ratio of 0.4 and an engine speed of 3000 rpm showcases the best overall performance among all tested conditions. It achieves the highest thermal efficiency of 40.94% optimal cylinder pressure and specific heat ratio a favorable mean temperature and the lowest fuel consumption. Additionally this configuration results in zero emissions of CO and HC along with a significant reduction in CO2 emissions due to the absence of carbon in the fuel structure. However due to the high combustion temperatures associated with hydrogen NOx emissions remained present and require further mitigation strategies.
Green Hydrogen in the European Union - A Large-scale Assessment of the Supply Potential and Economic Viability
Aug 2025
Publication
Demand for hydrogen is expected to increase in the coming years to defossilize hard-to-abate sectors. In the European Union the question remains in which quantities and at what cost hydrogen can be produced to satisfy the growing demand. This paper applies different approaches to model costs and potentials of off-grid hydrogen production within the European Union. The modeled approaches distinguish the effects of different spatial and technological resolutions on hydrogen production potentials costs and prices. According to the results the hydrogen potential within the European Union is above 6800 TWh. This figure far surpasses the expected demand range of 1423 to 1707 TWh in 2050. The cost of satisfying the demand exceeds 100 billion euro at marginal costs of hydrogen below 85 euro per megawatt-hour. Additionally the results show that an integrated European Union market would reduce the overall system costs notably compared to a setup in which each country covers its own hydrogen demand domestically. Just a few countries would be able to supply the entire European Union’s hydrogen demand in the case of an integrated market. This finding leads to the conclusion that an international hydrogen infrastructure seems advantageous.
Reduction of Liquid Steelmaking Slag Using Hydrogen Gas as a Reductant
Sep 2025
Publication
Electric arc furnace slag is a major by-product of steelmaking yet its industrial utilization remains limited due to its complex chemical and mineralogical composition. This study presents a hydrogen-based approach to recover metallic components from EAF slag for potential reuse in steelmaking. Laboratory experiments were conducted by melting 50 g of industrial slag samples at 1600 ◦C and injecting hydrogen gas through a ceramic tube into the liquid slag. After cooling both the slag and the metallic phases were analyzed for their chemical and phase compositions. Additionally the reduction process was modeled using a combination of approaches including the thermochemical software FactSage 8.1 models for density surface tension and viscosity as well as a diffusion model. The injection of hydrogen resulted in the reduction of up to 40% of the iron oxide content in the liquid slag. In addition the fraction of reacted hydrogen gas was calculated.
Energy Transition in Public Transport: A Cost-Benefit Analysis of Diesel, Electric, and Hydrogen Fuel Cell Buses in Poland’s GZM Metropolis
Sep 2025
Publication
Energy transformation is one of the processes shaping contemporary urban transport systems with public transport being the subject of initiatives designed to enhance its attractiveness and transport utility including electromobility. This article presents a case study for a metropolitan conurbation—the GZM Metropolis in Poland—considering the economic efficiency of implementing buses with conventional diesel engines electric buses (battery electric buses) and hydrogen fuel cell-powered buses. The analysis is based on the cost-benefit analysis (CBA) method using the discounted cash flow (DCF) method.
Stratified Hydrogen Combustion with Various Mixing Processes
Aug 2025
Publication
Hydrogen is recognized as a key alternative fuel for mitigating greenhouse-gas emissions owing to its high fuel efficiency and carbon-free combustion. In the stratified charge combustion (SCC) mode ensuring optimal air-fuel mixing in the combustion chamber is crucial because the local equivalence ratio has a dominant influence on combustion characteristics. Therefore this study aims to build a detailed understanding of stratified hydrogen combustion under various local equivalence ratios. Laser-induced breakdown spectroscopy (LIBS) was used to measure the local equivalence ratios in hydrogen jets at different mixture-formation times (MFTs) and laserignition points (LIPs). The results showed that shorter MFTs induced highly stratified mixtures with elevated local equivalence ratios exceeding 2.0 enhancing the laminar flame speed and maximizing the conversion of chemical energy into pressure gain resulting in a representative total heat release over three times higher compared to longer MFTs. Furthermore ignition near the injector tip produced leaner mixtures with equivalence ratios around 0.3 whereas downstream LIPs generated peak local equivalence ratios around 2.0 facilitating rapid flame propagation and increased heat release by 25 %.
Green Energy Fuelling Stations in Road Transport: Poland in the European and Global Context
Aug 2025
Publication
The transition to green energy in the transport sector is becoming a priority in the context of global climate challenges and the European Green Deal. This paper investigates the development of alternative fuelling stations particularly electric vehicle (EV) charging infrastructure and hydrogen stations across EU countries with a focus on Poland. It combines a policy and technology overview with a quantitative scientific analysis offering a multidimensional perspective on green infrastructure deployment. A Pearson correlation analysis reveals significant links between charging station density and both GDP per capita and the share of renewable energy. The study introduces an original Infrastructure Accessibility Index (IAI) to compare infrastructure availability across EU member states and models Poland’s EV charging station demand up to 2030 under multiple growth scenarios. Furthermore the article provides a comprehensive overview of biofuels including first- second- and third-generation technologies and highlights recent advances in hydrogen and renewable electricity integration. Emphasis is placed on life cycle considerations energy source sustainability and economic implications. The findings support policy development toward zero-emission mobility and the decarbonisation of transport systems offering recommendations for infrastructure expansion and energy diversification strategies.
Recent Trends in Transition Metal Phosphide (TMP)-Based Seawater Electrolysis for Hydrogen Evolution
Sep 2023
Publication
Large-scale hydrogen (H2 ) production is an essential gear in the future bioeconomy. Hydrogen production through electrocatalytic seawater splitting is a crucial technique and has gained considerable attention. The direct seawater electrolysis technique has been designed to use seawater in place of highly purified water which is essential for electrolysis since seawater is widely available. This paper offers a structured approach by briefly describing the chemical processes such as competitive chloride evolution anodic oxygen evolution and cathodic hydrogen evolution that govern seawater electrocatalytic reactions. In this review advanced technologies in transition metal phosphide-based seawater electrolysis catalysts are briefly discussed including transition metal doping with phosphorus the nanosheet structure of phosphides and structural engineering approaches. Application progress catalytic process efficiency opportunities and problems related to transition metal phosphides are also highlighted in detail. Collectively this review is a comprehensive summary of the topic focusing on the challenges and opportunities.
Evaluating Freshwater, Desalinated Water, and Treated Brine as Water Feed for Hydrogen Production in Arid Regions
Aug 2025
Publication
Hydrogen production is increasingly vital for global decarbonization but remains a waterand energy-intensive process especially in arid regions. Despite growing attention to its climate benefits limited research has addressed the environmental impacts of water sourcing. This study employs a life cycle assessment (LCA) approach to evaluate three water supply strategies for hydrogen production: (1) seawater desalination without brine treatment (BT) (2) desalination with partial BT and (3) freshwater purification. Scenarios are modeled for the United Arab Emirates (UAE) Australia and Spain representing diverse electricity mixes and water stress conditions. Both electrolysis and steam methane reforming (SMR) are evaluated as hydrogen production methods. Results show that desalination scenarios contribute substantially to human health and ecosystem impacts due to high energy use and brine discharge. Although partial BT aims to reduce direct marine discharge impacts its substantial energy demand can offset these benefits by increasing other environmental burdens such as marine eutrophication especially in regions reliant on carbon-intensive electricity grids. Freshwater scenarios offer lower environmental impact overall but raise water availability concerns. Across all regions feedwater for SMR shows nearly 50% lower impacts than for electrolysis. This study focuses solely on the environmental impacts associated with water sourcing and treatment for hydrogen production excluding the downstream impacts of the hydrogen generation process itself. This study highlights the trade-offs between water sourcing brine treatment and freshwater purification for hydrogen production offering insights for optimizing sustainable hydrogen systems in water-stressed regions.
H2 Transport in Sedimentary Basin
Aug 2025
Publication
Natural hydrogen is generated by fairly deep processes and/or in low-permeability rocks. In such contexts fluids circulate mainly through the network of faults and fractures. However hydrogen flows from these hydrogen-generating layers can reach sedimentary rocks with more typical permeability and porosity allowing H2 flows to spread out rather than be concentrated in fractures. In that case three different H2 transport modes exist: advection (displacement of water carrying dissolved gas) diffusion and free gas Darcy flow. Numerical models have been run to compare the efficiency of these different modes and the pathway they imply for the H2 in a sedimentary basin with active aquifers. The results show the key roles of these aquifers but also the competition between free gas flow and the dissolved gas displacement which can go in opposite directions. Even with a conservative hypothesis on the H2 charge a gaseous phase exists at few kilometers deep as well as free gas accumulation. Gaseous phase displacement could be the faster and diffusion is neglectable. The modeling also allows us to predict where H2 is expected in the soil: in fault zones eventually above accumulations and more likely due to exsolution above shallow aquifers.
Hydrogen Cost and Carbon Analysis in Hollow Glass Manufacturing
Aug 2025
Publication
The European Union promotes decarbonization in energy-intensive industries like glass manufacturing. Collaboration between industry and researchers focuses on reducing CO2 emissions through hydrogen (H2) integration as a natural gas substitute. However to the best of the authors’ knowledge no updated real-world case studies are available in the literature that consider the on-site implementation of an electrolyzer for autonomous hydrogen production capable of meeting the needs of a glass manufacturing plant within current technological constraints. This study examines a representative hollow glass plant and develops various decarbonization scenarios through detailed process simulations in Aspen Plus. The models provide consistent mass and energy balances enabling the quantification of energy demand and key cost drivers associated with H2 integration. These results form the basis for a scenario-specific techno-economic assessment including both on-grid and off-grid configurations. Subsequently the analysis estimates the levelized costs of hydrogen (LCOH) for each scenario and compares them to current and projected benchmarks. The study also highlights ongoing research projects and technological advancements in the transition from natural gas to H2 in the glass sector. Finally potential barriers to large-scale implementation are discussed along with policy and infrastructure recommendations to foster industrial adoption. These findings suggest that hybrid configurations represent the most promising path toward industrial H2 adoption in glass manufacturing.
New Protocol for Hydrogen Refueling Station Operation
Aug 2025
Publication
This work proposes a new method to refill fuel cell electric vehicle hydrogen tanks from a storage system in hydrogen refueling stations. The new method uses the storage tanks in cascade to supply hydrogen to the refueling station dispensers. This method reduces the hydrogen compressor power requirement and the energy consumption for refilling the vehicle tank; therefore the proposed alternative design for hydrogen refueling stations is feasible and compatible with low-intensity renewable energy sources like solar photovoltaic wind farms or micro-hydro plants. Additionally the cascade method supplies higher pressure to the dispenser throughout the day thus reducing the refueling time for specific vehicle driving ranges. The simulation shows that the energy saving using the cascade method achieves 9% to 45% depending on the vehicle attendance. The hydrogen refueling station design supports a daily vehicle attendance of 9 to 36 with a complete refueling process coverage. The carried-out simulation proves that the vehicle tank achieves the maximum attainable pressure of 700 bars with a storage system of six tanks. The data analysis shows that the daily hourly hydrogen demand follows a sinusoidal function providing a practical tool to predict the hydrogen demand for any vehicle attendance allowing the planners and station designers to resize the elements to fulfill the new requirements. The proposed system is also applicable to hydrogen ICE vehicles.
An Integrated–Intensified Adsorptive-Membrane Reactor Process for Simultaneous Carbon Capture and Hydrogen Production: Multi-Scale Modeling and Simulation
Aug 2025
Publication
Minimizing carbon dioxide emissions is crucial due to the generation of energy from fossil fuels. The significance of carbon capture and storage (CCS) technology which is highly successful in mitigating carbon emissions has increased. On the other hand hydrogen is an important energy carrier for storing and transporting energy and technologies that rely on hydrogen have become increasingly promising as the world moves toward a more environmentally friendly approach. Nevertheless the integration of CCS technologies into power production processes is a significant challenge requiring the enhancement of the combined power generation–CCS process. In recent years there has been a growing interest in process intensification (PI) which aims to create smaller cleaner and more energy efficient processes. The goal of this research is to demonstrate the process intensification potential and to model and simulate a hybrid integrated–intensified adsorptive-membrane reactor process for simultaneous carbon capture and hydrogen production. A comprehensive multi-scale multi-phase dynamic computational fluid dynamics (CFD)-based process model is constructed which quantifies the various underlying complex physicochemical phenomena occurring at the pellet and reactor levels. Model simulations are then performed to investigate the impact of dimensionless variables on overall system performance and gain a better understanding of this cyclic reaction/separation process. The results indicate that the hybrid system shows a steady-state cyclic behavior to ensure flexible operating time. A sustainability evaluation was conducted to illustrate the sustainability improvement in the proposed process compared to the traditional design. The results indicate that the integrated–intensified adsorptive-membrane reactor technology enhances sustainability by 35% to 138% for the chosen 21 indicators. The average enhancement in sustainability is almost 57% signifying that the sustainability evaluation reveals significant benefits of the integrated–intensified adsorptive-membrane reactor process compared to HTSR + LTSR.
Techno-Economic Assessment of Electrification and Hydrogen Pathways for Optimal Solar Integration in the Glass Industry
Aug 2025
Publication
Direct electrification and hydrogen utilization represent two key pathways for decarbonizing the glass industry with their effectiveness subject to adequate furnace design and renewable energy availability. This study presents a techno-economic assessment for optimal solar energy integration in a representative 300 t/d oxyfuel container glass furnace with a specific energy consumption of 4.35 GJ/t. A mixed-integer linear programming formulation is developed to evaluate specific melting costs carbon emissions and renewable energy self-consumption and self-production rates across three scenarios: direct solar coupling battery storage and a hydrogen-based infrastructure. Battery storage achieves the greatest reductions in specific melting costs and emissions whereas hydrogen integration minimizes electricity export to the grid. By incorporating capital investment considerations the study quantifies the cost premiums and capacity requirements under varying decarbonization targets. A combination of 30 MW of solar plant and 9 MW of electric boosting enables the realization of around 30% carbon reduction while increasing total costs by 25%. Deeper decarbonization targets require more advanced systems with batteries emerging as a cost-effective solution. These findings offer critical insights into the economic and environmental trade-offs as well as the technical constraints associated with renewable energy adoption in the glass industry providing a foundation for strategic energy and decarbonization planning.
Operating Solutions to Improve the Direct Reduction of Iron Ore by Hydrogen in a Shaft Furnace
Aug 2025
Publication
The production of iron and steel plays a significant role in the anthropogenic carbon footprint accounting for 7% of global GHG emissions. In the context of CO2 mitigation the steelmaking industry is looking to potentially replace traditional carbon-based ironmaking processes with hydrogen-based direct reduction of iron ore in shaft furnaces. Before industrialization detailed modeling and parametric studies were needed to determine the proper operating parameters of this promising technology. The modeling approach selected here was to complement REDUCTOR a detailed finite-volume model of the shaft furnace which can simulate the gas and solid flows heat transfers and reaction kinetics throughout the reactor with an extension that describes the whole gas circuit of the direct reduction plant including the top gas recycling set up and the fresh hydrogen production. Innovative strategies (such as the redirection of part of the bustle gas to a cooling inlet the use of high nitrogen content in the gas and the introduction of a hot solid burden) were investigated and their effects on furnace operation (gas utilization degree and total energy consumption) were studied with a constant metallization target of 94%. It has also been demonstrated that complete metallization can be achieved at little expense. These strategies can improve the thermochemical state of the furnace and lead to different energy requirements.
An Ageing Test Standards Analysis on Thermoplastic Liners of Type IV Composite Hydrogen Storage Tanks
Mar 2023
Publication
The liner of a carbon fiber fully reinforced composite tank with thermoplastic liner (type IV) works in a hydrogen environment with varying temperature and pressure profiles. The ageing performance of the thermoplastic liner may affect hydrogen permeability and the consequent storage capacity degrade the mechanical properties and even increase the leakage risks of type IV tanks. In this paper both testing procedures and evaluation parameters of an ageing test in a hydrogen environment required in several standards are compared and analyzed. Hydrogen static exposure in a high-temperature condition with a constant temperature and pressure is suggested to be a reasonable way to accelerate the ageing reaction of thermoplastic materials. A total of 192 h is considered a superior ageing test duration to balance the test economy and safety. The ageing test temperature in the high-temperature condition is suggested as no lower than 85 ◦C while the upper limit of test pressure is suggested to be 1.25 NWP. In addition the hydrogen permeation coefficient and mechanical properties are recognized as important parameters in ageing performance evaluation. Considering the actual service conditions the influence of temperature/pressure cycling depressurization rate and humidity on the ageing performance of thermoplastics in hydrogen are advised to be investigated experimentally.
Cooperative Boron and Vanadium Doping of Nickel Phosphides for Hydrogen Evolution in Alkaline and AnionExchange Membrane Water/Seawater Electrolyzers
Mar 2023
Publication
Developing low-cost and high-performance transition metal-based electro-catalysts is crucial for realizing sustainable hydrogen evolution reaction (HER)in alkaline media. Here a cooperative boron and vanadium co-doped nickelphosphide electrode (B V-Ni2P) is developed to regulate the intrinsic elec-tronic configuration of Ni2P and promote HER processes. Experimental andtheoretical results reveal that V dopants in B V-Ni2P greatly facilitate the dis-sociation of water and the synergistic effect of B and V dopants promotes thesubsequent desorption of the adsorbed hydrogen intermediates. Benefitingfrom the cooperativity of both dopants the B V-Ni2P electrocatalyst requires alow overpotential of 148 mV to attain a current density of −100 mA cm−2 withexcellent durability. The B V-Ni2P is applied as the cathode in both alkalinewater electrolyzers (AWEs) and anion exchange membrane water electrolyzers(AEMWEs). Remarkably the AEMWE delivers a stable performance to achieve500 and 1000 mA cm−2 current densities at a cell voltage of 1.78 and 1.92 Vrespectively. Furthermore the developed AWEs and AEMWEs also demon-strate excellent performance for overall seawater electrolysis.
Optimization of Injection Molding Process Parameters for the Lining of IV Hydrogen Storage Cylinder
Jan 2023
Publication
The hydrogen storage cylinder lining was taken as the research object. The injection model of the cylinder liner was developed employing 3D software a two-cavity injection molding system was built and Moldfow was utilized for analysis to determine the best combination of injection molding process parameters. The efects of injection process parameters (melt temperature mold temperature holding pressure holding time and cooling time) on the evaluation index were analyzed by orthogonal experiment L16(45 ). The prediction data of IV hydrogen storage cylinder lining under diferent parameters were obtained by the range analysis method. The multi-objective optimization problem of injection molding process was transformed into a single-objective optimization problem by using the grey correlation analysis method. The optimal parameters such as melt temperature 270 °C mold temperature 80 °C packing pressure 55 MPa packing time 20 s and cooling time 13 s were obtained. Taguchi method was adopted to obtain SNR (signal-to-noise ratio) while range and variance methods were used for analysis. The results showed that warpage was 0.4892 mm the volume shrinkage was 12.31% the residual stress in the frst direction was 98.13 MPa and the residual stress in the second direction was 108.1 MPa. The comprehensive index was simultaneously most impacted by the melt temperature.
Hydrogen Fuel Quality for Transport - First Sampling and Analysis Comparison in Europe on Hydrogen Refuelling Station (70 Mpa) According to ISO 14687 and EN 17124
Jan 2021
Publication
Fuel cell electric vehicles are getting deployed exponentially in Europe. Hydrogen fuel quality regulations are getting into place in order to protect customers and ensure end-users satisfactory experiences. It became critical to have the capability to sample and analyse accurately hydrogen fuel delivered by hydrogen refuelling stations in Europe. This study presents two separate comparisons: the first bilateral comparison between two sampling systems (H2 Qualitizer) and (“H2 Sampling System” of Air Liquide) and the interlaboratory comparison between NPL and Air Liquide on hydrogen fuel quality testing according to EN 17124. The two sampling systems showed equivalent results for all contaminants for sampling at 70 MPa hydrogen refuelling stations. The two laboratories showed good agreement at 95% confidence level. Even if the study is limited due to the low number of samples it demonstrates the equivalence of two sampling strategies and the ability of two laboratories to perform accurate measurement of hydrogen fuel quality.
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