Publications
Massive H2 Production With Nuclear Heating, Safety Approach For Coupling A VHTR With An Iodine Sulfur Process Cycle
Sep 2005
Publication
In the frame of a sustainable development investigations dealing with massive Hydrogen production by means of nuclear heating are carried out at CEA. For nuclear safety thermodynamic efficiency and waste minimization purposes the technological solution privileged is the coupling of a gas cooled Very High Temperature Reactor (VHTR) with a plant producing Hydrogen from an Iodine/Sulfur (I/S) thermochemical cycle. Each of the aforementioned facilities presents different risks resulting from the operation of a nuclear reactor (VHTR) and from a chemical plant including Hydrogen other flammable and/or explosible substances as well as toxic ones. Due to these various risks the safety approach is an important concern. Therefore this paper deals with the preliminary CEA investigations on the safety issues devoted to the whole plant focusing on the safety questions related to the coupling between the nuclear reactor and the Hydrogen production facility. Actually the H2 production process and the energy distribution network between the plants are currently at a preliminary design stage. A general safety approach is proposed based on a Defence In Depth (DID) principle permitting to analyze all the system configurations successively in normal incidental and accidental expected operating conditions. More precisely the dynamic answer of an installation to a perturbation affecting the other one during the previous conditions as well as the potential aggressions of the chemical plant towards the nuclear reactor have to be considered. The methodology presented in this paper is intended to help the designer to take into account the coupling safety constraints and to provide some recommendations on the global architecture of both plants especially on their coupling system. As a result the design of a VHTR combined to a H2 production process will require an iterative process between design and safety requirements.
A Reappraisal of Containment Safety Under Hydrogen Detonation
Sep 2005
Publication
The response of a typical steel-lined reinforced concrete nuclear reactor containment to postulated internal hydrogen detonations is investigated by detailed axisymetric non-linear dynamic finite element analysis. The wall pressure histories are calculated for hydrogen detonations using a technique that reproduces the sharp discontinuity at the shock front. The pressure results can be applied to geometrically similar vessels. The analysis indicates that the response is more sensitive to the point of initiation than to the strength of the detonation. Approximate solutions based on a pure impulse assumption where the containment is modelled as a single-degree-of freedom (SDOF) system may be seriously unconservative. This work becomes relevant because new nuclear reactors are foreseen as a primary of source of hydrogen supply.<br/><br/>
Development of Hydrogen Sensors and Recombiners
Sep 2005
Publication
Hydrogen energy is very promising as it ensures a high efficiency and ecological cleanliness of energy conversion. The goal of the present work is to provide the analysis of hydrogen safety aspects and to prescribe methods of safety operation with hydrogen. The authors conducted a hazard analysis of hydrogen operation and storage in comparison with other fuels. Good ventilation is the main hydrogen operation requirement. Besides an effective way of protection against propagation of hazards (for instance leaks) is neutralization of dangerous hydrogen-air mixtures by a method of controlled catalytic combustion inside special devices so-called recombiners [1-3]. The basis of these devices is a high porosity cell material (HPCM) activated by platinum deposition. Apart from recombiners HPCM was also applied for development of hydrogen detectors intended for measurement and analysis of hydrogen concentration for hydrogen-driven transport and objects of hydrogen infrastructure (including vapor-air media at high pressure and temperatures). A system of hydrogen safety based on hydrogen detectors and hydrogen catalytic recombiners was developed. Experimental and theoretical studies of hydrogen combustion processes heat- and mass transfer and also gas flows in catalytic-activated HPCM allowed for a design optimization of recombiners and their location. Pilot hydrogen detectors and hydrogen catalytic recombiners were fabricated and their laboratory tests were successfully performed. Thus it was indicated that on condition of following the appropriate passive and active safety measures hydrogen is just as safe as the other fuels. This conclusion represents another incentive for a transition to the hydrogen energy.
Optimal Operation of a Microgrid with Hydrogen Storage Based on Deep Reinforcement Learning
Jan 2022
Publication
Microgrid with hydrogen storage is an effective way to integrate renewable energy and reduce carbon emissions. This paper proposes an optimal operation method for a microgrid with hydrogen storage. The electrolyzer efficiency characteristic model is established based on the linear interpolation method. The optimal operation model of microgrid is incorporated with the electrolyzer efficiency characteristic model. The sequential decision-making problem of the optimal operation of microgrid is solved by a deep deterministic policy gradient algorithm. Simulation results show that the proposed method can reduce about 5% of the operation cost of the microgrid compared with traditional algorithms and has a certain generalization capability.
Consequence Assessment of the BBC Hydrogen Refuelling Station, Using The Adrea-Hf Code
Sep 2009
Publication
Within the framework of the internal project HyQRA of the HYSAFE Network of Excellence (NoE) funded by the European Commission (EC) the participating partners were requested to apply their Quantitative Risk Assessment (QRA) methodologies on a predefined hypothetical gaseous H2 refuelling station named BBC (Benchmark Base Case). The overall aim of the HyQRA project was to perform an inter-comparison of the various QRA approaches and to identify the knowledge gaps on data and information needed in the QRA steps specifically related to H2. Partners NCSRD and UNIPI collaborated on a common QRA. UNIPI identified the hazards on site selected the most critical ones defined the events that could be the primary cause of an accident and provided to NCSRD the scenarios listed in risk order for the evaluation of the consequences. NCSRD performed the quantitative analysis using the ADREA-HF CFD code. The predicted risk assessment parameters (flammable H2 mass and volume time histories and maximum horizontal and vertical distances of the LFL from the source) were provided to UNIPI to analyze the consequences and to evaluate the risk and distances of damage. In total 15 scenarios were simulated. Five of them were H2 releases in confined ventilated spaces (inside the compression and the purification/drying buildings). The remaining 10 scenarios were releases in open/semi-confined spaces (in the storage cabinet storage bank and refuelling hose of one dispenser). This paper presents the CFD methodology applied for the quantitative analysis of the common UNIPI/NCSRD QRA and discusses the results obtained from the performed calculations.
Development of Tools for Risk Assessment and Risk Communication for Hydrogen Applications
Sep 2005
Publication
For decades risk assessment has been an important tool in risk management of activities in several industries world wide. It provides among others authorities and stakeholders with a sound basis for creating awareness about existing and potential hazards and risks and making decisions related to how they can prioritise and plan expenditures on risk reduction. The overall goal of the ongoing HySafe project is to contribute to the safe transition to a more sustainable development in Europe by facilitating the safe introduction of hydrogen technologies and applications. An essential element in this is the demonstration of safety: that all safety aspects related to production transportation and public use are controlled to avoid that introducing hydrogen as energy carrier should pose unacceptable risk to the society.<br/>History has proven that introducing risk analysis to new industries is beneficial e.g. in transportation and power production and distribution. However this will require existing methods and standards to be adapted to the specific applications. Furthermore when trying to quantify risk it is of utmost importance to have access to relevant accident and incident information. Such data may in many cases not be readily available and the utilisation of them will then require specific and long lasting data collection initiatives.<br/>In this paper we will present the work that has been undertaken in the HySafe project in developing methodologies and collecting data for risk management of hydrogen infrastructure. Focus is laid on the development of risk acceptance criteria and on the demonstration of safety and benefits to the public. A trustworthy demonstration of safety will have to be based on facts especially on facts widely known and emphasis will thus be put on the efforts taken to establish and operate a database containing hydrogen accident and incident information which can be utilised in risk assessment of hydrogen applications. A demonstration of safety will also have to include a demonstration of risk control measures and the paper will also present work carried out on safety distances and ignition source control.
A Survey Among Experts of Safety Related to the Use of Hydrogen as an Energy Carrier
Sep 2005
Publication
Based on the increasing need of energy for the future and the related risks to the environments due to burning of fossils fuels hydrogen is seen as an efficient and application related clean energy carrier that may be derived from renewable energy sources. A variety of applications connected with production and use of hydrogen and the related risks have been identified and a survey has been conducted among a number of experts as an internet exercise for unveiling the potential lack of necessary knowledge in order to handle hydrogen in a safe way concerning the various applications. The main results concern hazardous situations related to release and explosions of hydrogen in confined and semi-confined areas tunnels and garages and mitigation of hazardous situations i.e. preventions of accidents and reduction of consequences from accidents happening anyway.
CFD Modeling of Hydrogen Dispersion Experiments for SAE J2578 Test Methods Development
Sep 2007
Publication
This paper discusses the results of validation of Computational Fluid Dynamics (CFD) modelling of hydrogen releases and dispersion inside a metal container imitating a single car garage based on experimental results. The said experiments and modelling were conducted as part of activities to predict fuel cell vehicles discharge flammability and potential build-up of hydrogen for the development of test procedures for the Recommended Practice for General Fuel Cell Vehicle Safety SAE J2578. The experimental setup included 9 hydrogen detectors located in each corner and in the middle of the roof of the container and a fan to ensure uniform mixing of the released hydrogen. The PHOENICS CFD software package was used to solve the continuity momentum and concentration equations with the appropriate boundary conditions buoyancy effect and turbulence models. Obtained modelling results matched experimental data of a high-rate injection of hydrogen with fan-forced dispersion used to create near-uniform mixtures with a high degree of accuracy. This supports the conclusion that CFD modelling will be able to predict potential accumulation of hydrogen beyond the experimental conditions. CFD modelling of hydrogen concentrations has proven to be reliable effective and relatively inexpensive tool to evaluate the effects of hydrogen discharge from hydrogen powered vehicles or other hydrogen containing equipment.
CFD Simulation Study to Investigate the Risk from Hydrogen Vehicles in Tunnels
Sep 2007
Publication
When introducing hydrogen-fuelled vehicles an evaluation of the potential change in risk level should be performed. It is widely accepted that outdoor accidental releases of hydrogen from single vehicles will disperse quickly and not lead to any significant explosion hazard. The situation may be different for more confined situations such as parking garages workshops or tunnels. Experiments and computer modelling are both important for understanding the situation better. This paper reports a simulation study to examine what if any is the explosion risk associated with hydrogen vehicles in tunnels. Its aim was to further our understanding of the phenomena surrounding hydrogen releases and combustion inside road tunnels and furthermore to demonstrate how a risk assessment methodology developed for the offshore industry could be applied to the current task. This work is contributing to the EU Sixth Framework (Network of Excellence) project HySafe aiding the overall understanding that is also being collected from previous studies new experiments and other modelling activities. Releases from hydrogen cars (containing 700 bar gas tanks releasing either upwards or downwards or liquid hydrogen tanks releasing only upwards) and buses (containing 350 bar gas tanks releasing upwards) for two different tunnel layouts and a range of longitudinal ventilation conditions have been studied. The largest release modelled was 20 kg H2 from four cylinders in a bus (via one vent) in 50 seconds with an initial release rate around 1000 g/s. Comparisons with natural gas (CNG) fuelled vehicles have also been performed. The study suggests that for hydrogen vehicles a typical worst-case risk assessment approach assuming the full gas inventory being mixed homogeneously at stoichiometry could lead to severe explosion loads. However a more extensive study with more realistic release scenarios reduced the predicted hazard significantly. The flammable gas cloud sizes were still large for some of the scenarios but if the actual reactivity of the predicted clouds is taken into account very moderate worst-case explosion pressures are predicted. As a final step of the risk assessment approach a probabilistic QRA study is performed in which probabilities are assigned to different scenarios time dependent ignition modelling is applied and equivalent stoichiometric gas clouds are used to translate reactivity of dispersed nonhomogeneous clouds. The probabilistic risk assessment study is based on over 200 dispersion and explosion CFD calculations using the commercially available tool FLACS. The risk assessment suggested a maximum likely pressure level of 0.1-0.3 barg at the pressure sensors that were used in the study. Somewhat higher pressures are seen elsewhere due to reflections (e.g. under the vehicles). Several other interesting observations were found in the study. For example the study suggests that for hydrogen releases the level of longitudinal tunnel ventilation has only a marginal impact on the predicted risk since the momentum of the releases and buoyancy of hydrogen dominates the mixing and dilution processes.
Collaborative Activities On Hydrogen Safety under the International Energy Agency’s Hydrogen Implementing
Sep 2005
Publication
In October 2004 the International Energy Agency Hydrogen Implementing Agreement (www.ieahia.org) approved the initiation of a collaborative task on hydrogen safety. During the past twelve months a work plan has been established and several member countries have committed to participate. Because of the nature of the International Energy Agency which is an international agreement between governments it is hoped that such collaboration will complement other cooperative efforts to help build the technology base around which codes and standards can be developed. In this way the new task on hydrogen safety will further the IEA Hydrogen Agreement in fulfilling its mission to accelerate the commercial introduction of hydrogen energy. This paper describes the specific scope and work plan for the collaboration that has been developed to date.
Determination Of Hazardous Zones For A Generic Hydrogen Station – A Case Study
Sep 2007
Publication
A method for determination of hazardous zones for hydrogen installations has been studied. This work has been carried out within the NoE HySafe. The method is based on the Italian Method outlined in Guide 31-30(2004) Guide 31–35(2001) Guide 31-35/A(2001) and Guide 31-35/A; V1(2003). Hazardous zones for a “generic hydrogen refuelling station”(HRS) are assessed based on this method. The method is consistent with the EU directive 1999/92/EC “Safety and Health Protection of Workers potentially at risk from explosive atmospheres” which is the basis for determination of hazardous zones in Europe. This regulation is focused on protection of workers and is relevant for hydrogen installations such as hydrogen refuelling stations repair shops and other stationary installations where some type of work operations will be involved. The method is also based on the IEC standard and European norm IEC/EN60079-10 “Electrical apparatus for explosive gas atmospheres. Part 10 Classification of hazardous areas”. This is a widely acknowledged international standard/norm and it is accepted/approved by Fire and Safety Authorities in Europe and also internationally. Results from the HySafe work and other studies relevant for hydrogen and hydrogen installations have been included in the case study. Sensitivity studies have been carried out to examine the effect of varying equipment failure frequencies and leak sizes as well as environmental condition (ventilation obstacles etc.). The discharge and gas dispersion calculations in the Italian Method are based on simple mathematical formulas. However in this work also CFD (Computational Fluid Dynamics) and other simpler numerical tools have been used to quantitatively estimate the effect of ventilation and of different release locations on the size of the flammable gas cloud. Concentration limits for hydrogen to be used as basis for the extent of the hazardous zones in different situations are discussed.
Hydrogen Detection- Visualisation of Hydrogen Using Non Invasive Optical Schlieren Technique BOS
Sep 2005
Publication
The detection of hydrogen after its accidental release is not only important for research purposes but will be much more important under safety aspects for future applications when hydrogen should be a standard energy resource. At Fraunhofer ICT two principally different approaches were made: first the new optical background-oriented schlieren method (BOS) is used for the visualization of hydrogen distribution and mixing processes at a rate of up to 1000 frames per second. The results from experiments with small scale injection of hydrogen/air–mixtures into air flows and free jets of hydrogen and hydrogen/air–mixtures emerging from 1” hoses simulating exhaust pipes will be discussed and interpreted with support from selected high speed videos. Finally mixing zones and safety distances can be determined by this powerful method.
Safety Study of Hydrogen Supply Stations for the Review of High Pressure Gas Safety Law in Japan
Sep 2005
Publication
A safety study of gaseous hydrogen supply stations with 40MPa storage system is undertaken through a risk based approach. Accident scenarios are identified based on a generic model of hydrogen station. And risks of identified accident scenarios are estimated and evaluated comparing with risk acceptance criteria. Also safety measures for risk reduction are discussed. Especially for clearance distance it is proposed that the distance from high-pressurized equipment to site borders should be at least 6 meters. As a result of the study it is concluded that risks of accidental scenarios can be mitigated to acceptable level under the proposed safety measures with several exceptions. These exceptional scenarios are very unlikely to occur but expected to have extremely severe consequence once occurred.
HySafe European Network of Excellence on Hydrogen Safety
Sep 2005
Publication
Introduction and commercialisation of hydrogen as an energy carrier of the future make great demands on all aspects of safety. Safety is a critical issue for innovations as it influences the economic attractiveness and public acceptance of any new idea or product. However research and safety expertise related to hydrogen is quite fragmented in Europe. The vision of a significant increased use of hydrogen as an energy carrier in Europe could not go ahead without strengthening and merging this expertise. This was the reason for the European Commission to support the launch on the first of March 2004 of a so-called Network of Excellence (NoE) on hydrogen safety: HySafe.
An Inter-Comparison Exercise on the Capabilities of CFD Models to Predict the Short and Long Term Distribution and Mixing of Hydrogen in a Garage
Sep 2007
Publication
Alexandros G. Venetsanos,
E. Papanikolaou,
J. García,
Olav Roald Hansen,
Matthias Heitsch,
Asmund Huser,
Wilfried Jahn,
Jean-Marc Lacome,
Thomas Jordan,
H. S. Ledin,
Dmitry Makarov,
Prankul Middha,
Etienne Studer,
Andrei V. Tchouvelev,
Franck Verbecke,
M. M. Voort,
Andrzej Teodorczyk and
M. A. Delichatsios
The paper presents the results of the CFD inter-comparison exercise SBEP-V3 performed within the activity InsHyde internal project of the HYSAFE network of excellence in the framework of evaluating the capability of various CFD tools and modelling approaches in predicting the physical phenomena associated to the short and long term mixing and distribution of hydrogen releases in confined spaces. The experiment simulated was INERIS-TEST-6C performed within the InsHyde project by INERIS consisting of a 1 g/s vertical hydrogen release for 240 s from an orifice of 20 mm diameter into a rectangular room (garage) of dimensions 3.78x7.2x2.88 m in width length and height respectively. Two small openings at the front and bottom side of the room assured constant pressure conditions. During the test hydrogen concentration time histories were measured at 12 positions in the room for a period up to 5160 s after the end of release covering both the release and the subsequent diffusion phases. The benchmark was organized in two phases. The first phase consisted of blind simulations performed prior to the execution of the tests. The second phase consisted of post calculations performed after the tests were concluded and the experimental results made available. The participation in the benchmark was high: 12 different organizations (2 non-HYSAFE partners) 10 different CFD codes and 8 different turbulence models. Large variation in predicted results was found in the first phase of the benchmark between the various modelling approaches. This was attributed mainly to differences in turbulence models and numerical accuracy options (time/space resolution and discretization schemes). During the second phase of the benchmark the variation between predicted results was reduced.
Compatibility of Metallic Materials with Hydrogen Review of the Present Knowledge
Sep 2007
Publication
In this document after a review of the accidents/incidents are described the different interactions between hydrogen gas and the most commonly used materials including the influence of "internal" and "external" hydrogen the phenomena occurring in all ranges of temperatures and pressures and Hydrogen Embrittlement (HE) created by gaseous hydrogen. The principle of all the test methods used to investigate this phenomenon are presented and discussed. The advantages and disadvantages of each method will be explained. The document also covers the influence of all the parameters related to HE including the ones related to the material itself the ones related to the design and manufacture of the equipment and the ones related to the hydrogen itself (pressure temperature purity etc). Finally recommendations to avoid repetition of accidents/incidents mentioned before are proposed.
Life Cycle Environmental Analysis of a Hydrogen-based Energy Storage System for Remote Applications
Mar 2022
Publication
Energy storage systems are required to address the fluctuating behaviour of variable renewable energy sources. The environmental sustainability of energy storage technologies should be carefully assessed together with their techno-economic feasibility. In this work an environmental analysis of a renewable hydrogen-based energy storage system has been performed making use of input parameters made available in the framework of the European REMOTE project. The analysis is applied to the case study of the Froan islands (Norway) which are representative of many other insular microgrid sites in northern Europe. The REMOTE solution is compared with other scenarios based on fossil fuels and submarine connections to the mainland grid. The highest climate impacts are found in the dieselbased configuration (1090.9 kgCO2eq/MWh) followed by the REMOTE system (148.2 kgCO2eq/MWh) and by the sea cable scenario (113.7 kgCO2eq/MWh). However the latter is biased by the very low carbon intensity of the Norwegian electricity. A sensitivity analysis is then performed on the length of the sea cable and on the CO2 emission intensity of electricity showing that local conditions have a strong impact on the results. The REMOTE system is also found to be the most cost-effective solution to provide electricity to the insular community. The in-depth and comparative (with reference to possible alternatives) assessment of the renewable hydrogen-based system aims to provide a comprehensive overview about the effectiveness and sustainability of these innovative solutions as a support for off-grid remote areas.
The Safe Use of the Existing Natural Gas System for Hydrogen (Overview of the NATURALHY-Project)
Sep 2005
Publication
The transition period towards the situation in which hydrogen will become an important energy carrier will be lengthy (decades) costly and needs a significant R&D effort. It’s clear therefore that the development of a hydrogen system requires a practical strategy within the context of the existing assets. Examining the potential of the existing extensive natural gas chain (transmission - distribution - end user infrastructures and appliances) is a logical first step towards the widespread delivery of hydrogen.
The project will define the conditions under which hydrogen can be mixed with natural gas for delivery by the existing natural gas system and later withdrawn selectively from the pipeline system by advanced separation technologies. Membranes will be developed to enable this separation. The socio-economic and life cycle consequences of this hydrogen delivery approach will be mapped out. By adding hydrogen to natural gas the physical and chemical properties of the mixture will differ from “pure” natural gas. As this may have a major effect on safety issues and durability issues (which also have a safety component) related to the gas delivery and the performance of end use appliances these issues are particularly addressed in the project.
The project is executed by a European consortium of 39 partners (including 15 from the gas industry). In this project set up under the auspices of GERG The European Gas Research Group there are leading roles for N.V. Nederlandse Gasunie (NL) Gaz de France (F) TNO (NL) ISQ (P) the Universities of Loughborough and Warwick (UK) and Exergia (GR). Guidance will be provided by a Strategic Advisory Committee consisting of representatives from relevant (inter)national organizations.
The project started on 1st May 2004 and will run for 5 years. The European Commission has selected the Integrated Project NATURALHY for financial support within the Sixth Framework Programme.
The project will define the conditions under which hydrogen can be mixed with natural gas for delivery by the existing natural gas system and later withdrawn selectively from the pipeline system by advanced separation technologies. Membranes will be developed to enable this separation. The socio-economic and life cycle consequences of this hydrogen delivery approach will be mapped out. By adding hydrogen to natural gas the physical and chemical properties of the mixture will differ from “pure” natural gas. As this may have a major effect on safety issues and durability issues (which also have a safety component) related to the gas delivery and the performance of end use appliances these issues are particularly addressed in the project.
The project is executed by a European consortium of 39 partners (including 15 from the gas industry). In this project set up under the auspices of GERG The European Gas Research Group there are leading roles for N.V. Nederlandse Gasunie (NL) Gaz de France (F) TNO (NL) ISQ (P) the Universities of Loughborough and Warwick (UK) and Exergia (GR). Guidance will be provided by a Strategic Advisory Committee consisting of representatives from relevant (inter)national organizations.
The project started on 1st May 2004 and will run for 5 years. The European Commission has selected the Integrated Project NATURALHY for financial support within the Sixth Framework Programme.
Hydrogen Transport Safety: Case of Compressed Gaseous Tube Trailer
Sep 2005
Publication
The following paper describes researches to evaluate the behaviour under various accidental conditions of systems of transport compressed hydrogen. Particularly have been considered gaseous tube trailer and the packages cylinders employed for the road transport which have an internal gas pressures up to 200 barg.<br/>Further to a verification of the actual safety conditions this analysis intends to propose a theme that in the next future if confirmed projects around the employment of hydrogen as possible source energetic alternative could become quite important. The general increase of the consumptions of hydrogen and the consequently probable increase of the transports of gaseous hydrogen in pressure they will make the problem of the safety of the gaseous tube trail particularly important. Gaseous tube trailers will also use as components of plant. for versatility easy availability' and inexpensiveness.<br/>The first part of the memory is related to the analysis of the accidents happened in the last year in Italy with compressed hydrogen transports and particularly an accurate study has been made on the behaviour of a gaseous tube trailer involved in fire following a motorway accident in March 2003. In the central part of the job has been done a safety analysis of the described events trying to make to also emerge the most critical elements towards the activities developed by the teams of help intervened.<br/>Finally in the last part you are been listed on the base of the picked data a series of proposals and indications of the possible structural and procedural changes that could be suggested with the purpose to guarantee more elevated safety levels.
Fundamental Safety Testing and Analysis of Solid State Hydrogen Storage Materials and Systems
Sep 2007
Publication
Hydrogen is seen as the future automobile energy storage media due to its inherent cleanliness upon oxidation and its ready utilization in fuel cell applications. Its physical storage in light weight low volume systems is a key technical requirement. In searching for ever higher gravimetric and volumetric density hydrogen storage materials and systems it is inevitable that higher energy density materials will be studied and used. To make safe and commercially acceptable systems it is important to understand quantitatively the risks involved in using and handling these materials and to develop appropriate risk mitigation strategies to handle unforeseen accidental events. To evaluate these materials and systems an IPHE sanctioned program was initiated in 2006 partnering laboratories from Europe North America and Japan. The objective of this international program is to understanding the physical risks involved in synthesis handling and utilization of solid state hydrogen storage materials and to develop methods to mitigate these risks. This understanding will support ultimate acceptance of commercially high density hydrogen storage system designs. An overview of the approaches to be taken to achieve this objective will be given. Initial experimental results will be presented on environmental exposure of NaAlH4 a candidate high density hydrogen storage compound. The tests to be shown are based on United Nations recommendations for the transport of hazardous materials and include air and water exposure of the hydride at three hydrogen charge levels in various physical configurations. Additional tests developed by the American Society for Testing and Materials were used to quantify the dust cloud ignition characteristics of this material which may result from accidental high energy impacts and system breach. Results of these tests are shown along with necessary risk mitigation techniques used in the synthesis and fabrication of a prototype hydrogen storage system.
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