Publications
Investigation of Mechanical Tests for Hydrogen Embrittlement in Automotive PHS Steels
Aug 2019
Publication
The problem of hydrogen embrittlement in ultra-high-strength steels is well known. In this study slow strain rate four-point bending and permeation tests were performed with the aim of characterizing innovative materials with an ultimate tensile strength higher than 1000 MPa. Hydrogen uptake in the case of automotive components can take place in many phases of the manufacturing process: during hot stamping due to the presence of moisture in the furnace atmosphere high-temperature dissociation giving rise to atomic hydrogen or also during electrochemical treatments such as cataphoresis. Moreover possible corrosive phenomena could be a source of hydrogen during an automobile’s life. This series of tests was performed here in order to characterize two press-hardened steels (PHS)—USIBOR 1500® and USIBOR 2000®—to establish a correlation between ultimate mechanical properties and critical hydrogen concentration.
Modelling and Numerical Simulation of Hydrogen Jet Fires for Industrial Safety Analyses – Comparison with Large-scale Experiments
Sep 2019
Publication
Reliable predictive tools for hydrogen safety engineering are needed to meet increased and more widespread use of hydrogen in the society. Industrial models and methods used to establish thermal radiation hazard safety distances from hydrogen jet fires are often based on models previously developed for hydrocarbon jet fires. Their capability of predicting radiative heat fluxes from hydrogen jet fires has often only been validated against small-scale or medium-scale jet flame experiments. However large-scale hydrogen jet fire experiments have shown that thermal radiation levels can be significantly higher than one might expect from extrapolation of experience on smaller hydrogen flames. Here two large-scale horizontal hydrogen jet fires (from a 20.9 mm and a 52.5 mm diameter release respectively) have been modelled and simulated with the advanced industrial CFD code KAMELEON FIREEX KFX® based on the Eddy Dissipation Concept by Magnussen for turbulent combustion modelling. The modelling of the high-pressure hydrogen gas releases is based on a pseudo-source concept using real-gas thermodynamic data for hydrogen. The discrete transport method of Lockwood and Shah is used to calculate the radiative heat transfer and radiative properties of water vapour are modelled according to Leckner. The predicted thermal radiation is compared to data from large-scale hydrogen jet fire experiments and discussed. This work was conducted as part of a KFX-H2 R&D project supported by the Research Council of Norway.
Non-adiabatic Under-expanded Jet Theory for Blowdown and Fire Resistance Rating of Hydrogen Tank
Sep 2019
Publication
The European Regulations on type-approval of hydrogen vehicles require thermally-activated pressure relief device (TPRD) to be installed on hydrogen onboard storage tanks to release its content in a fire event to prevent its catastrophic rupture. The aim of this study is to develop a model for design of an inherently safer system TPRD-storage tank. Parameters of tank materials and hydrogen external heat flux from the fire to the tank wall TPRD diameter time to initiate TPRD are input parameters of the model. The energy conservation equation and real gas equation of state are employed to describe the dynamic behaviour of the system. The under-expanded jet theory developed previously for adiabatic release from a storage tank is applied here to non-adiabatic blowdown of a tank in a fire. Unsteady heat transfer equation is used to calculate heat conduction through the tank wall. It includes the decomposition of the wall material due to high heat flux. The convective heat transfer between tank wall and hydrogen is modelled through the dimensionless Nusselt number correlations. The model is validated against two types of experiments i.e. realistic (non-adiabatic) blowdown of high-pressure storage tank and failure of a tank without TPRD in a fire. The model is confirmed to be time efficient for computations and accurately predicts the dynamic pressure and temperature of the gas inside the tank temperature profile within the tank wall time to tank rupture in a fire and the blowdown time.
Validation of a 3d Multiphase-multicomponent CFD Model for Accidental Liquid and Gaseous Hydrogen Releases
Sep 2017
Publication
As hydrogen-air mixtures are flammable in a wide range of concentrations and the minimum ignition energy is low compared to hydrocarbon fuels the safe handling of hydrogen is of utmost importance. Additional hazards may arise with the accidental spill of liquid hydrogen. Such a release of LH2 leads to a formation of a cryogenic pool a dynamic vaporization process and consequently a dispersion of gaseous hydrogen into the environment. Several LH2 release experiments as well as modelling approaches address this phenomenology. In contrast to existing approaches a new CFD model capable of simulating liquid and gaseous distribution was developed at Forschungszentrum Jülich. It is validated against existing experiments and yields no substantial lacks in the physical model and reveals a qualitatively consistent prediction. Nevertheless the deviation between experiment and simulation raises questions on the completeness of the database in particular with regard to the boundary conditions and available measurements.
Hydrogen Embrittlement Evaluation of Micro Alloyed Steels by Means of J-Integral Curve
Jun 2019
Publication
The aim of this work is the evaluation of the hydrogen effect on the J-integral parameter. It is well-known that the micro alloyed steels are affected by Hydrogen Embrittlement phenomena only when they are subjected at the same time to plastic deformation and hydrogen evolution at their surface. Previous works have pointed out the absence of Hydrogen Embrittlement effects on pipeline steels cathodically protected under static load conditions. On the contrary in slow strain rate tests it is possible to observe the effect of the imposed potential and the strain rate on the hydrogen embrittlement steel behavior only after the necking of the specimens. J vs. Δa curves were measured on different pipeline steels in air and in aerated NaCl 3.5 g/L solution at free corrosion potential or under cathodic polarization at −1.05 and −2 V vs. SCE. The area under the J vs. Δa curves and the maximum crack propagation rate were taken into account. These parameters were compared with the ratio between the reduction of area in environment and in air obtained by slow strain rate test in the same environmental conditions and used to rank the different steels.
Clean Hydrogen Monitor
Oct 2020
Publication
It’s the first of its kind overview showing the state of play with regards to hydrogen technologies in Europe. On an annual basis there will be an update serving as a basis for your investment or political decisions.<br/><br/>OUR MISSION IS – NO EMISSION!<br/>From day 1 Hydrogen Europe promoted clean hydrogen and clean hydrogen technologies as enablers of a decarbonised energy system. We strongly support the adoption of very ambitious climate targets for 2030 and the objective of carbon neutrality in the EU by 2050. Clean hydrogen can help to realise this transition of our energy system in multiple sectors from energy production storage and distribution to end-uses in transport industry heating and others.<br/><br/>CLEAN HYDROGEN TECHNOLOGIES CAN AND WILL REPLACE<br/>not just fossil-based hydrogen in current (industrial) uses but also other fossil-based energies such as petrol diesel and hydrocarbon fuels in the transport sector coal /coke in the steel sector natural gas in the heating sector and other polluting and emitting fuels and feedstocks. <br/><br/>WE ARE TALKING ABOUT A SYSTEMIC CHANGE.<br/>The use of clean hydrogen needs adaptations in production schemes in the infrastructure and in the deployment of hydrogen by the end users. This cannot – of course –be done in a day. Yet we should not wait for the implementation of the different hydrogen strategies on private municipal regional national or European level until other geographies worldwide race ahead.<br/><br/>
Large Eddy Simulations of Asymmetric Turbulent Hydrogen Jets Issuing from Realistic Pipe Geometries
Sep 2017
Publication
In the current study a Large Eddy Simulation strategy is applied to model the dispersion of compressible turbulent hydrogen jets issuing from realistic pipe geometries. The work is novel as it explores the effect of jet densities and Reynolds numbers on vertical buoyant jets as they emerge from the outer wall of a pipe through a round orifice perpendicular to the mean flow within the pipe. An efficient Godunov solver is used and coupled with Adaptive Mesh Refinement to provide high resolution solutions only in areas of interest. The numerical results are validated against physical experiments of air and helium which allows a degree of confidence in analysing the data obtained for hydrogen releases. The results show that the jets investigated are always asymmetric. Thus significant discrepancies exist when applying conventional round jet assumptions to determine statistical properties associated with gas leaks from pipelines.
Probability of Occurrence of ISO 14687-2 Contaminants in Hydrogen: Principles and Examples from Steam Methane Reforming and Electrolysis (Water and Chlor-alkali) Production Processes Model
Apr 2018
Publication
According to European Directive 2014/94/EU hydrogen providers have the responsibility to prove that their hydrogen is of suitable quality for fuel cell vehicles. Contaminants may originate from hydrogen production transportation refuelling station or maintenance operation. This study investigated the probability of presence of the 13 gaseous contaminants (ISO 14687-2) in hydrogen on 3 production processes: steam methane reforming (SMR) process with pressure swing adsorption (PSA) chlor-alkali membrane electrolysis process and water proton exchange membrane electrolysis process with temperature swing adsorption. The rationale behind the probability of contaminant presence according to process knowledge and existing barriers is highlighted. No contaminant was identified as possible or frequent for the three production processes except oxygen (frequent for chlor-alkali membrane process) carbon monoxide (frequent) and nitrogen (possible) for SMR with PSA. Based on it a hydrogen quality assurance plan following ISO 19880-8 can be devised to support hydrogen providers in monitoring the relevant contaminants.
Investigation of Turbulent Premixed Methane/Air and Hydrogen-enriched Methane/Air Flames in a Laboratory-scale Gas Turbine Model Combustor
Feb 2021
Publication
Methane and hydrogen-enriched (25 vol% and 50 vol% H2 -enriched CH4) methane/air premixed flames were investigated in a gas turbine model combustor under atmospheric conditions. The flame operability ranges were mapped at different Reynold numbers (Re) showing the dependence on Re and H2 concentrations. The effects of equivalence ratio (Φ) Re and H2 enrichment on flame structure were examined employing OH-PLIF measurement. For CH4/air cases the flame was stabilized with an M shape; while for H2 -enriched cases the flame transitions to a П shape above a specific Φ. This transition was observed to influence significantly the flashback limits. The flame shape transition is most likely a result of H2 enrichment occurring due to the increase in flame speed higher resistance of the flame to the strain rate and change in the inner recirculation zone. Flow fields of CH4/air flames were compared between low and high Re cases employing high-speed PIV. The flashback events led by two mechanisms (combustion-induced vortex breakdown CIVB and boundary-layer flashback BLF) were observed and recorded using high-speed OH chemiluminescence imaging. It was found that the CIVB flashback occurred only for CH4 flames with M shape whereas the BLF occurs for all H2 -enriched flames with П shape.
Post COVID-19 and the Hydrogen Sector - A Hydrogen Europe Analysis
May 2020
Publication
Following the unprecedented Covid-19 outbreak currently unfolding Hydrogen Europe is publishing its latest paper: "Post COVID-19 and the Hydrogen Sector - A Hydrogen Europe Analysis"<br/><br/>On the long-term climate and environmental challenges remain the major threat to our planet and to humanity as a whole. The economic crisis following the Covid-19 pandemic may cause a significant delay to the adoption and commercial roll-out of clean hydrogen. It may even permanently endanger the capacity of the clean hydrogen sector to take-up its role as the missing link in the energy transition.<br/><br/>A swift decisive and coordinated action is necessary to address the risks and at least dampen the negative impact that they may have on the deployment of clean hydrogen technologies and on our transition to a net carbon yet powerful and wealthy economy.<br/><br/>Our document outlines the need for and rationale behind rapid action as a result of the Covid-19 impact. Please find here below a short summary of what you will find in it:<br/><br/>Is there a need to take action? – describing why the current pandemic will result in significantly jeopardising the hydrogen sector if no action is taken.<br/><br/>Why should action be taken? – underlining the importance of the hydrogen sector to EU’s decarbonisation efforts as well as its long-term potential to support sustainable economic growth of the EU. <br/><br/>What can be done? – outlining several potential options for supporting the industry starting from most obvious monetary support but including also no less important policy actions that can be taken to restore investors’ confidence.<br/><br/>How much will it cost? – containing an estimation of the value of the monetary support needed in order to retain the high skilled workforce and the sector’s investment portfolio followed by an estimation of what will be the impact of the action.
MELCOR Analysis of a SPARC Experiment for Spray-PAR Interaction During a Hydrogen Release
Oct 2020
Publication
A series of experiments were performed in the SPARC (spray-aerosol-recombiner-combustion) test facility to simulate a hydrogen mitigation system with the actuation of a PAR (passive auto-catalytic re-combiner) and spray system. In this study the SPARC-SPRAY-PAR (SSP1) experiment is chosen to benchmark the MELCOR (a lumped-parameter code for severe accident analysis) predictions against test data. For this purpose firstly we prepared the base input model of the SPARC test vessel and tested it by a simple verification problem with well-defined boundary conditions. The implementation of a currently used PAR correlation in MELCOR is shown to be appropriate for the simulation of a PAR actuation experiment. In an SSP1 experiment the PAR is reacting with hydrogen and the spray actuation starts as soon as hydrogen injection is complete. The MELCOR simulation well predicts the pressure behavior and the gas flow affected by operating both a PAR and spray system. However the local hydrogen concentration measurement near the inlet nozzle is much higher than the volume average-value by MELCOR since high jet flow from the nozzle is dispersed in the corresponding cell volume. The experimental reproduction of the phenomena we expect or conversely the identification of phenomena we do not understand will continue to support the verification of analytical models using experimental data and to analyze the impact of spray on PAR operations in severe accident conditions.
The Effect of Hydrogen on the Nanoindentation Behavior of Heat Treated 718 Alloy
Oct 2020
Publication
In this study the effect of precipitates on the surface mechanical properties in the presence of hydrogen (H) is investigated by in situ electrochemical nanoindentation. The nickel superalloy 718 is subjected to three different heat treatments leading to different sizes of the precipitates: (i) solution annealing (SA) to eliminate all precipitates (ii) the as-received (AR) sample with fine dispersed precipitates and (iii) the over-aged (OA) specimen with coarser precipitates. The nanoindentation is performed using a conical tip and a new method of reverse imaging is employed to calculate the nano-hardness. The results show that the hardness of the SA sample is significantly affected by H diffusion. However it could be recovered by removing the H from its matrix by applying an anodic potential. Since the precipitates in the OA and AR samples are different they are influenced by H differently. The hardness increase for the OA sample is more significant in −1200mV while for the AR specimen the H is more effective in −1500mV. In addition the pop-in load is reduced when the samples are exposed to cathodic charging and it cannot be fully recovered by switching to an anodic potential.
Hydrogen Energy Systems: A Critical Review of Technologies, Applications, Trends and Challenges
May 2021
Publication
The global energy transition towards a carbon neutral society requires a profound transformation of electricity generation and consumption as well as of electric power systems. Hydrogen has an important potential to accelerate the process of scaling up clean and renewable energy however its integration in power systems remains little studied. This paper reviews the current progress and outlook of hydrogen technologies and their application in power systems for hydrogen production re-electrification and storage. The characteristics of electrolysers and fuel cells are demonstrated with experimental data and the deployments of hydrogen for energy storage power-to-gas co- and tri-generation and transportation are investigated using examples from worldwide projects. The current techno-economic status of these technologies and applications is presented in which cost efficiency and durability are identified as the main critical aspects. This is also confirmed by the results of a statistical analysis of the literature. Finally conclusions show that continuous efforts on performance improvements scale ramp-up technical prospects and political support are required to enable a cost-competitive hydrogen economy.
Gaseous Fueling of an Adapted Commercial Automotive Spark-ignition Engine: Simplified Thermodynamic Modeling and Experimental Study Running on Hydrogen, Methane, Carbon Monoxide and their Mixtures
Dec 2022
Publication
In the present work methane carbon monoxide hydrogen and the binary mixtures 20 % CH4–80 % H2 80 % CH4–20 % H2 25 % CO–75 % H2 (by volume) were considered as fuels of a naturally aspirated port-fuel injection four-cylinder Volkswagen 1.4 L spark-ignition (SI) engine. The interest in these fuels lies in the fact that they can be obtained from renewable resources such as the fermentation or gasification of residual biomasses as well as the electrolysis of water with electricity of renewable origin in the case of hydrogen. In addition they can be used upon relatively easy modifications of the engines including the retrofitting of existing internal combustion engines. It has been found that the engine gives similar performance regardless the gaseous fuel nature if the air–fuel equivalence ratio (λ) is the same. Maximum brake torque and mean effective pressure values within 45–89 N⋅m and 4.0–8.0 bar respectively have been obtained at values of λ between 1 and 2 at full load engine speed of 2000 rpm and optimum spark-advance. In contrast the nature of the gaseous fuel had great influence upon the range of λ values at which a fuel (either pure or blend) could be used. Methane and methane-rich mixtures with hydrogen or carbon monoxide allowed operating the engine at close to stoichiometric conditions (i.e. 1 < λ < 1.5) yielding the highest brake torque and mean effective pressure values. On the contrary hydrogen and hydrogen-rich mixtures with methane or carbon monoxide could be employed only in the very fuel-lean region (i.e. 1.5 < λ < 2). The behavior of carbon monoxide was intermediate between that of methane and hydrogen. The present study extends and complements previous works in which the aforementioned fuels were compared only under stoichiometric conditions in air (λ = 1). In addition a simple zero-dimensional thermodynamic combustion model has been developed that allows describing qualitatively the trends set by the several fuels. Although the model is useful to understand the influence of the fuels properties on the engine performance its predictive capability is limited by the simplifications made.
Electrocatalytic Properties for the Hydrogen Evolution of the Electrodeposited Ni–Mo/WC Composites
May 2021
Publication
The catalytical activity for the hydrogen evolution reaction (HER) of the electrodeposited Ni–Mo/WC composites is examined in 1 M KOH solution. The structure surface morphology and surface composition is investigated using the scanning electron microscopy X-ray diffraction and X-ray photoelectron spectroscopy. The electrocatalytic properties for the HER is evaluated based on the cathodic polarization electrochemical impedance cyclic voltammetry and chronopotentiometry methods. The obtained results prove the superior catalytic activity for the HER of Ni–Mo/WC composites to Ni–Mo alloy. The catalytic activity of Ni–Mo/WC electrodes is determined by the presence of WC nanoparticles and Mo content in the metallic matrix. The best electrocatalytic properties are identified for Ni–Mo/WC composite with the highest Mo content and the most oxidized surface among the studied coatings. The impedance results reveal that the observed improvement in the catalytic activity is the consequence of high real surface area and high intrinsic catalytic activity of the composite.
Experimental and Theoretical Insights to Demonstrate the Hydrogen Evolution Activity of Layered Platinum Dichalcogenides Electrocatalysts
Mar 2021
Publication
Hydrogen is a highly efficient and clean renewable energy source and water splitting through electrocatalytic hydrogen evolution is a most promising approach for hydrogen generation. Layered transition metal dichalcogenides-based nano-structures have recently attracted significant interest as robust and durable catalysts for hydrogen evolution. We systematically investigated the platinum (Pt) based dichalcogenides (PtS2 PtSe2 and PtTe2) as highly energetic and robust hydrogen evolution electrocatalysts. PtTe2 catalyst unveiled the rapid hydrogen evolution process with the low overpotentials of 75 and 92 mV (vs. RHE) at a current density of 10 mA cm−2 and the small Tafel slopes of 64 and 59 mV/dec in acidic and alkaline medium respectively. The fabricated PtTe2 electrocatalyst explored a better catalytic activity than PtS2 and PtSe2. The density functional theory estimations explored that the observed small Gibbs free energy for H-adsorption of PtTe2 was given the prominent role to achieve the superior electrocatalytic and excellent stability activity towards hydrogen evolution due to a smaller bandgap and the metallic nature. We believe that this work will offer a key path to use Pt based dichalcogenides for hydrogen evolution electrocatalysts.
HyDeploy2: Materials Summary and Interpretation
May 2021
Publication
During the exemption application process the original report was evaluated as part of a regulatory review and responses to questions submitted for further consideration. These have been addressed in this revised version (revision 1) in the form of an addendum. The addendum includes the question raised its number and the response to it. The area of the main body of the report to which each question and response refers is indicated by square brackets and the addendum number e.g. [A1].<br/>Through analysis of the literature and results of the practical testing the susceptibility of materials present in the Winlaton trial site to hydrogen degradation has been assessed with consideration of the Winlaton operating conditions (up to 20% H2 at total blend pressures of 20 mbar – 2 bar). The aim of this report has been to determine whether there are any components which have been identified at the Winlaton trial site which could have a significantly increased risk of failure due to their exposure to hydrogen during the one year trial. Where possible direct supporting data has been used to make assessments on the likelihood of failure; in other cases the assessment was aided by collaborative expert opinion in the fields of mechanical engineering materials science and the domestic gas industry.<br/>Click on the supplements tab to view the other documents from this report
Moving Gas Turbine Package from Conventional Gas to Hydrogen Blend
Sep 2021
Publication
The current greatest challenge that all gas turbine manufactures and users have in front of them for the years to come is the energy transition while reducing CO2 footprint and to contrast climate change. To this aim the introduction of hydrogen as fuel gas (or its blend) is playing a very important role. The benefit from an environmental point of view is undisputed but the presence of hydrogen introduces a series of safety related aspects to be considered for the design of all systems of a gas turbine package. Most of the design standards developed and adopted in the past are based on conventional natural gas however physical properties of hydrogen require to analyze additional aspects or revise the current ones. In this context the design for safety is paramount as it is strongly impacted by the low energy ignition of hydrogen blend fuels. Baker Hughes has built its experience on several sites different Customers and applications currently installed. These gas turbines run with a variety of hydrogen blends with concentration as high as 100% hydrogen. Baker Hughes has achieved several milestones moving from design to experimental set up leveraging the internal infrastructures consolidating design assumptions. In this work the critical aspects such as material selection instrumentation electrical devices and components are discussed in the framework of package safety with the aim to evolve conventional design minimizing the impacts on package configurations.
Optimal Synergy between Photovoltaic Panels and Hydrogen Fuel Cells for Green Power Supply of a Green Building—A Case Study
Jun 2021
Publication
Alternative energy resources have a significant function in the performance and decarbonization of power engendering schemes in the building application domain. Additionally “green buildings” play a special role in reducing energy consumption and minimizing CO2 emissions in the building sector. This research article analyzes the performance of alternative primary energy sources (sun and hydrogen) integrated into a hybrid photovoltaic panel/fuel cell system and their optimal synergy to provide green energy for a green building. The study addresses the future hydrogen-based economy which involves the supply of hydrogen as the fuel needed to provide fuel cell energy through a power distribution infrastructure. The objective of this research is to use fuel cells in this field and to investigate their use as a green building energy supply through a hybrid electricity generation system which also uses photovoltaic panels to convert solar energy. The fuel cell hydrogen is supplied through a distribution network in which hydrogen production is outsourced and independent of the power generation system. The case study creates virtual operating conditions for this type of hybrid energy system and simulates its operation over a one-year period. The goal is to demonstrate the role and utility of fuel cells in virtual conditions by analyzing energy and economic performance indicators as well as carbon dioxide emissions. The case study analyzes the optimal synergy between photovoltaic panels and fuel cells for the power supply of a green building. In the simulation an optimally configured hybrid system supplies 100% of the energy to the green building while generating carbon dioxide emissions equal to 11.72% of the average value calculated for a conventional energy system providing similar energy to a standard residential building. Photovoltaic panels account for 32% of the required annual electricity production and the fuel cells generate 68% of the total annual energy output of the system.
Green Hydrogen Powering Sustainable Festivals: Public Perceptions of Generators, Production and Ownership
Nov 2022
Publication
This paper is the first to explore public perceptions about a particular market niche for hydrogen; mobile generators. By utilising a combined research approach including in-situ surveys and online focus groups this paper explores what festival audience members and residents who live near festival sites think about the displacement of incumbent diesel generator technology with hydrogen alternatives. We investigate if hydrogen production methods are important in informing perceptions and subsequent support including the extent to which participants are influenced by the organisation or entity that produces the fuel and stands to profit from its sale. In addition to a primary focus on hydrogen energy we reflect upon how sustainability might be better conceptualised in a festival context. Our findings reveal broad support for hydrogen generators the use of green hydrogen as a fuel to generate electricity and community-led hydrogen production.
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