Applications & Pathways
Assessing the Cost-effectiveness of Carbon Neutrality for Light-duty Vehicle Sector in China
Nov 2023
Publication
China’s progress in decarbonizing its transportation particularly vehicle electrification is notable. However the economically effective pathways are underexplored. To find out how much cost is necessary for carbon neutrality for the light-duty vehicle (LDV) sector this study examines twenty decarbonization pathways combining the New Energy and Oil Consumption Credit model and the China-Fleet model. We find that the 2060 zero-greenhouse gas (GHG) emission goal for LDVs is achievable via electrification if the battery pack cost is under CNY483/kWh by 2050. However an extra of CNY8.86 trillion internal subsidies is needed under pessimistic battery cost scenarios (CNY759/kWh in 2050) to eliminate 246 million tonnes of CO2-eq by 2050 ensuring over 80% market penetration of battery electric vehicles (BEVs) in 2050. Moreover the promotion of fuel cell electric vehicles is synergy with BEVs to mitigate the carbon abatement difficulties decreasing up to 34% of the maximum marginal abatement internal investment.
Entropy Production and Filling Time in Hydrogen Refueling Stations: An Economic Assessment
Aug 2024
Publication
A multi-objective optimization is performed to obtain fueling conditions in hydrogen stations leading to improved filling times and thermodynamic efficiency (entropy production) of the de facto standard of operation which is defined by the protocol SAE J2601. After finding the Pareto frontier between filling time and total entropy production it was found that SAE J2601 is suboptimal in terms of these process variables. Specifically reductions of filling time from 47 to 77% are possible in the analyzed range of ambient temperatures (from 10 to 40 °C) with higher saving potential the hotter the weather conditions. Maximum entropy production savings with respect to SAE J2601 (7% for 10 °C 1% for 40 °C) demand a longer filling time that increases with ambient temperature (264% for 10 °C 350% for 40 °C). Considering average electricity prices in California USA the operating cost of the filling process can be reduced between 8 and 28% without increasing the expected filling time.
Synergistic Effects of Air Pollution and Carbon Reduction Policies in China’s Iron and Steel Industry
Oct 2025
Publication
As an energy-intensive sector China’s iron and steel industry is crucial for achieving “Dual Carbon” goals. This study fills the research gap in systematically comparing the synergistic effects of multiple policies by evaluating five key measures (2020–2023) in ultra-low-emission retrofits and clean energy alternatives. Using public macro-data at the national level this study quantified cumulative reductions in air pollutants (SO2 NOx PM VOCs) and CO2. A synergistic control effect coordinate system and a normalized synergistic emission reduction equivalent (APeq) model were employed. The results reveal significant differences: Sintering machine desulfurization and denitrification (SDD) showed the highest APeq but increased CO2 emissions in 2023. Dust removal equipment upgrades (DRE) and unorganized emission control (UEC) demonstrated stable co-reduction effects. While electric furnace short-process steelmaking (ES) and hydrogen metallurgy (HM) showed limited current benefits they represent crucial deep decarbonization pathways. The framework provides multi-dimensional policy insights beyond simple ranking suggesting balancing short-term pollution control with long-term transition by prioritizing clean alternatives.
Renewable Energy Storage in a Poly-Generative System Fuel Cell/Electrolyzer, Supporting Green Mobility in a Residential Building
Oct 2025
Publication
The European Commission through the REPowerEU plan and the “Fit for 55” package aims to reduce fossil fuel dependence and greenhouse gas emissions by promoting electric and fuel cell hybrid electric vehicles (EV-FCHEVs). The transition to this mobility model requires energy systems that are able to provide both electricity and hydrogen while reducing the reliance of residential buildings on the national grid. This study analyses a poly-generative (PG) system composed of a Solid Oxide Fuel Cell (SOFC) fed by biomethane a Photovoltaic (PV) system and a Proton Exchange Membrane Electrolyser (PEME) with electric vehicles used as dynamic storage units. The assessment is based on simulation tools developed for the main components and applied to four representative seasonal days in Rende (Italy) considering different daily travel ranges of a 30-vehicle fleet. Results show that the PG system provides about 27 kW of electricity 14.6 kW of heat and 3.11 kg of hydrogen in winter spring and autumn and about 26 kW 14 kW and 3.11 kg in summer; it fully covers the building’s electrical demand in summer and hot water demand in all seasons. The integration of EV batteries reduces grid dependence improves renewable self-consumption and allows for the continuous and efficient operation of both the SOFC and PEME demonstrating the potential of the proposed system to support the green transition.
Review and Evaluation of Hydrogen and Air Heat Exchangers for Fuel Cell-Powered Electric Aircraft Propulsion
Mar 2025
Publication
Hydrogen fuel cell systems are a viable option for electrified aero engines due to their efficiency and environmental benefits. However integrating these systems presents challenges notably in terms of overall system weight and thermal management. Heat exchangers are crucial for the effective thermal management system of electric propulsion systems in commercial electrified aviation. This paper provides a comprehensive review of various heat exchanger types and evaluates their potential applications within these systems. Selection criteria are established based on the specific requirements for air and hydrogen heat exchangers in electrified aircraft. The study highlights the differences in weighting criteria for these two types of heat exchangers and applies a weighted point rating system to assess their performance. Results indicate that extended surface microchannel and printed circuit heat exchangers exhibit significant promise for aviation applications. The paper also identifies key design challenges and research needs particularly in enhancing net heat dissipation increasing compactness improving reliability and ensuring effective integration with aircraft systems.
Evaluating the Role of Hydrogen as an Energy Carrier: Perspectives on Low-Emission Applications
Oct 2025
Publication
Application of low-emission hydrogen production methods in the decarbonization process remains a highly relevant topic particularly in the context of sustainable hydrogen value chains. This study evaluates hydrogen applications beyond industry focusing on its role as an energy carrier and applying multi-criteria decision analysis (MCDA) to assess economics environmental impact efficiency and technological readiness. The analysis confirmed that hydrogen use for heating was the most competitive non-industrial application (ranking first in 66%) with favorable efficiency and costs. Power generation placed among the top two alternatives in 75% of cases. Transport end-use was less suitable due to compression requirements raising emissions to 272–371 g CO2/kg H2 and levelizing the cost of hydrogen (LCOH) to 13–17 EUR/kg. When H2 transport was included new pipelines and compressed H2 clearly outperformed other methods for short- and long-distances adding only 3.2–3.9% to overall LCOH. Sensitivity analysis confirmed that electricity price variations had a stronger influence on LCOH than capital expenditures. Comparing electrolysis technologies yielded that proton-exchange membrane and solid oxide reduced costs by 12–20% and CO2 emissions by 15–25% compared to alkaline. The study highlights heating end-use and compressed hydrogen and pipeline transport proving MCDA to be useful for selecting scalable pathways.
Vehicle Peak Power Management System: Design, Development, and Testing of a Fuel Cell and Supercapacitor Hybrid
Oct 2025
Publication
The passive combination of fuel cells and supercapacitors possesses promising applications in the automotive industry due to its ability to decrease stack size maintain peak power capacity improve system productivity and go away with the need for additional control all without Direct current to Direct Current (DC/DC) converters. This research describes the steps to create and evaluate a fuel cell (FC) and supercapacitor (SC) passive hybrid electrical system for a 60-V lightweight vehicle. Also study offers a thorough design approach and model and experimentally to validate every passive hybrid testing station component. When both concepts are stable the voltage errors are about 2 % and 3 % respectively for fuel cells and supercapacitors. The results of the experiments provide more evidence that the passive design is effective under step loads and driving cycles. The results of the measurements match the models used to simulate the passive hybrid system if a step load voltage is used. A smaller FC stack is possible since the fuel cell controls the steady-state current. Alternatively the supercapacitors provide varying currents because of their reduced resistance. This study use a driving cycle to show that the FC stack can lower its output to 25 % of the peak power required by the load.
Economic Value Creation of Artificial Intelligence in Supporting Variable Renewable Energy Resource Integration to Power Systems: A Systematic Review
Mar 2025
Publication
The integration of Variable Renewable Energy (VRE) sources in power systems is increased for a sustainable environment. However due to the intermittent nature of VRE sources formulating efficient economic dispatching strategies becomes challenging. This systematic review aims to elucidate the economic value creation of Artificial Intelligence (AI) in supporting the integration of VRE sources into power systems by reviewing the role of AI in mitigating costs related to balancing profile and grid with a focus on its applications for generation and demand forecasting market design demand response storage solutions power quality enhancement and predictive maintenance. The proposed study evaluates the AI potential in economic efficiency and operational reliability improvement by analyzing the use cases with various Renewable Energy Resources (RERs) including wind solar geothermal hydro ocean bioenergy hydrogen and hybrid systems. Furthermore the study also highlights the development and limitations of AI-driven approaches in renewable energy sector. The findings of this review aim to highlight AI’s critical role in optimizing VRE integration ultimately informing policymakers researchers and industry stakeholders about the potential of AI for an economically sustainable and resilient energy infrastructure.
Optimization Control of Flexible Power Supply System Applied to Offshore Wind–Solar Coupled Hydrogen Production
Jun 2025
Publication
The inherent randomness and intermittency of offshore renewable energy sources such as wind and solar power pose significant challenges to the stable and secure operation of the power grid. These fluctuations directly affect the performance of grid-connected systems particularly in terms of harmonic distortion and load response. This paper addresses these challenges by proposing a novel harmonic control strategy and load response optimization approach. An integrated three-winding transformer filter is designed to mitigate high-frequency harmonics and a control strategy based on converter-side current feedback is implemented to enhance system stability. Furthermore a hybrid PI-VPI control scheme combined with feedback filtering is employed to improve the system’s transient recovery capability under fluctuating load and generation conditions. Experimental results demonstrate that the proposed control algorithm based on a transformer-oriented model effectively suppresses low-order harmonic currents. In addition the system exhibits strong anti-interference performance during sudden voltage and power variations providing a reliable foundation for the modulation and optimization of offshore wind–solar coupled hydrogen production power supply systems.
Medium Speed Lean Hydrogen Engine Modelling and Validation
Sep 2025
Publication
Hydrogen spark-ignition direct-injection engines result in no carbon emissions at use but NOX remains a challenge. This study demonstrates that with lean combustion (ϕ < 0.38) in-cylinder NOX can be reduced to a quarter of the current maritime regulatory limit. An original contribution of this work is the use of speciesresolved emissions formation across multiple engine load conditions. A novel chemically detailed combustion modelling framework was developed in CHEMKIN-Pro incorporating the evolution of the CRECK C1–C3 NOX mechanism for improved high-pressure accuracy. The framework was extensively validated using crank-angleresolved data across 9–18 bar loads. The model accurately reproduced pressure traces heat release angles and NOX. Mechanistic analysis revealed a shift from thermal Zeldovich NOX to intermediate-species (notably N2Odriven) as equivalence ratio and pressure varied. The findings highlighted the use of a high-fidelity chemical kinetic modelling framework not only to match experimental results but to gain physically grounded insight into actionable near-zero emission strategies.
A Capacity Expansion Model of Hydrogen Energy Storage for Urban-Scale Power Systems: A Case Study in Shanghai
Sep 2025
Publication
With the increasing maturity of renewable energy technologies and the pressing need to address climate change urban power systems are striving to integrate a higher proportion of low-carbon renewable energy sources. However the inherent variability and intermittency of wind and solar power pose significant challenges to the stability and reliability of urban power grids. Existing research has primarily focused on short-term energy storage solutions or small-scale integrated energy systems which are insufficient to address the long-term large-scale energy storage needs of urban areas with high renewable energy penetration. This paper proposes a mid-to-long-term capacity expansion model for hydrogen energy storage in urban-scale power systems using Shanghai as a case study. The model employs mixed-integer linear programming (MILP) to optimize the generation portfolios from the present to 2060 under two scenarios: with and without hydrogen storage. The results demonstrate that by 2060 the installed capacity of hydrogen electrolyzers could reach 21.5 GW and the installed capacity of hydrogen power generators could reach 27.5 GW accounting for 30% of the total installed capacity excluding their own. Compared to the base scenario the electricity–hydrogen collaborative energy supply system increases renewable penetration by 11.6% and utilization by 12.9% while reducing the levelized cost of urban comprehensive electricity (LCOUCE) by 2.514 cents/kWh. These findings highlight the technical feasibility and economic advantages of deploying long-term hydrogen storage in urban grids providing a scalable solution to enhance the stability and efficiency of high-renewable urban power systems.
Transient-state Behaviours of Blast Furnace Ironmaking: The Role of Shaft-injected Hydrogen
Aug 2025
Publication
Hydrogen shaft injection into blast furnaces (BFs) has a large potential to eliminate carbon dioxide emissions yet the temporal evolution of thermal and chemical states following shaft-injected hydrogen utilisation has not been reported in the open literature. In this research a recently developed transient-state multifluid BF model is applied to elucidate the temporal evolution of in-furnace phenomena. Besides a domain-average method is adopted to analyse the extensive simulation data to determine the time required to attain the next steady-like state. The results show that the evolution of thermal and chemical conditions varies across different regions with distinct characteristics near the furnace wall. The shifts in iron oxide reduction behaviour are completed within 10 to 20 h after the new operation and the transition time points to the next steady-like states of thermal and chemical conditions are different. As the hydrogen flow rate increases the average transition time decreases. However 2 to 4 days are required for the studied BF to reach a new steady-like state in the considered scenarios. The model offers a cost-effective approach to investigating the transient smelting characteristics of an ironmaking BF with hydrogen injection.
Hydrogen Energy Resource: Overview of Production Techniques, Economy and Application in Microgrid Systems Operation
Sep 2025
Publication
Hydrogen (H2) fuel is one of eco-friendly resources for delivering de-carbonized and sustainable electricity supply in line with the UN’s Sustainable Development Goals 7 and 13 for affordable and clean energy and climate change action respectively. This paper presents a state-of-the art review of the H2 energy resource in terms of its history and evolution production techniques global economy market perspective and application to microgrid systems. It also introduces a systematic classification of the fuel. The production techniques examined include: the thermal approach such as the reforming gasification and thermochemical processes; the photocatalytic approach otherwise called artificial photosynthesis; the biological and photonic approach that involves the photolysis photo-fermentation dark fermentation CO gas fermentation and biomass valorization processes to produce H2 while the electrical approach is based on the chemical dissociation of electrolytes into their constituent ions by the passage of electric current. A particular attention is paid to the potential of the H2 resource in running some energy generators in microgrid systems such as the internal combustion engines microturbines and the fuel cells that are useful for combined heat and power application. The paper introduces different technical configurations topologies and processes that involve the use of green H2 fuel in generating systems and the connection of bus bars power converters battery bank and the electrical and thermal loads. The paper also presents hybrid fuel cell (FC) and PV system simulation using System Advisor Model (SAM) to showcase the use of H2 fuel in a micogrid. The paper provides insightful directions into the H2 economy smart electrical grid and the future prospects.
Techno-Economic Assessment of Hydrogen-Based Power-to-Power Systems: Operational Strategies and Feasibility Within Energy Communities
Jun 2025
Publication
In the context of the evolving energy landscape the need to harness renewable energy sources (RESs) has become increasingly imperative. Within this framework hydrogen emerges as a promising energy storage vector offering a viable solution to the flexibility challenges caused by the inherent variability of RESs. This work investigates the feasibility of integrating a hydrogen-based energy storage system within an energy community in Barcelona using surplus electricity from photovoltaic (PV) panels. A power-to-power configuration is modelled through a comprehensive methodology that determines optimal component sizing based on high-resolution real-world data. This analysis explores how different operational strategies influence the system’s cost-effectiveness. The methodology is thus intended to assist in the early-stage decision-making process offering a flexible approach that can be adapted to various market conditions and operational scenarios. The results show that under the current conditions the combination of PV generation energy storage and low-cost grid electricity purchases yield the most favourable outcomes. However in a long-term perspective considering projected cost reductions for hydrogen technologies strategies including energy sales back to the grid become more profitable. This case study offers a practical example of balancing engineering and economic considerations providing replicable insights for designing hydrogen storage systems in similar energy communities.
Numerical Investigation of Premixed Hydrogen Combustion in Dual-fuel Marine Engines at High Load
Jun 2025
Publication
Zero-emission fuels are expected to drive the maritime sector decarbonisation with hydrogen emerging as a long-term solution. This study aims to investigate by using CFD modelling a hydrogen fuelled marine dual-fuel engine to identify operating settings ranges for different hydrogen energy fractions (HEF) as well as parametrically optimise the diesel fuel injection timing and temperature at inlet valve closing (IVC). A large marine four-stroke engine with nominal power of 10.5 MW at 500 rev/m is considered assuming operation at 90 % load and hydrogen injection in the cylinders intake ports. CFD models are developed for several operating scenarios in both diesel and dual-fuel modes. The models are validated against measured data for the engine diesel mode and literature data for a hydrogen-fuelled light-duty engine. A convergence study is conducted to select the grid compromising between computational effort and accuracy. Parametric runs for 20 % 40 % and 60 % HEF with different IVC temperature and diesel start of injection are modelled to quantify the engine performance emissions and combustion characteristics. A single parameter optimisation is conducted to determine the most effective pilot diesel injection timings. The results reveal the IVC temperature range for stable hydrogen combustion to avoid incomplete combustion at low IVC temperature and knocking above 360 K. The proposed settings lead to higher peak heat release rate and in-cylinder pressure compared to the diesel mode without exceeding the permissible in-cylinder pressure rise limits for 60 % HEF. However NOx emissions increase to 12.9 g/kWh in the dual-fuel mode. The optimal start of injection (SOI) for the diesel fuel in the case of 60 % HEF is found 8 ◦CA BTDC resulting in an indicated thermal efficiency of 43.2 % and stable combustion. Advancing SOI beyond the optimal value results in incomplete combustion. This is the first study on hydrogen use in large marine four-stroke engines providing insights for the engine design and operation and as such it contributes to the maritime industry decarbonisation efforts.
Innovative Aircraft Propulsive Configurations: Technology Evaluation and Operations in the SIENA Project
Mar 2025
Publication
In this paper developed in the context of the Clean Sky 2 project SIENA (Scalability Investigation of hybrid-Electric concepts for Next-generation Aircraft) an extensive analysis is carried out to identify and accelerate the development of innovative propulsion technologies and architectures that can be scaled across five aircraft categories from small General Aviation airplanes to long-range airliners. The assessed propulsive architectures consider various components such as batteries and fuel cells to provide electricity as well as electric motors and jet engines to provide thrust combined to find feasible aircraft architectures that satisfy certification constraints and deliver the required performance. The results provide a comprehensive analysis of the impact of key technology performance indicators on aircraft performance. They also highlight technology switching points as well as the potential for scaling up technologies from smaller to larger aircraft based on different hypotheses and assumptions concerning the upcoming technological advancements of components crucial for the decarbonization of aviation. Given the considered scenarios the common denominator of the obtained results is hydrogen as the main energy source. The presented work shows that for the underlying models and technology assumptions hydrogen can be efficiently used by fuel cells for propulsive and system power for smaller aircraft (General Aviation commuter and regional) typically driven by propellers. For short- to long-range jet aircraft direct combustion of hydrogen combined with a fuel cell to power the on-board subsystems appears favorable. The results are obtained for two different temporal scenarios 2030 and 2050 and are assessed using Payload-Range Energy Efficiency as the key performance indicator. Naturally introducing such innovative architectures will face a lack of applicable regulation which could hamper a smooth entry into service. These regulatory gaps are assessed detailing the level of maturity in current regulations for the different technologies and aircraft categories.
Comparison of Large Eddy Simulation with Local Species, Temperature and Velocity Measurements in Dual Swirl Confined Hydrogen Flames
Oct 2025
Publication
Developing new injection systems and combustion chambers for hydrogen is a central topic for the new generation of engines. In this effort simulations take a central role but methods developed for conventional hydrocarbons (methane kerosene) must be revisited for hydrogen. Validation then becomes an essential part and clean well documented experiments are needed to guaranty that computational fluid dynamics solvers are as predictive and accurate as expected. In this framework the HYLON case is a swirled hydrogen/air burner used by multiple groups worldwide to validate simulation methods for hydrogen combustion in configurations close to gas turbine burners with experimental data available through the TNF web site. The present study compares recent Raman spectroscopy and Particle Image Velocimetry measurements and Large Eddy Simulations (LES). The LES results are evaluated against a dataset comprising mean and RMS measurements of H2 N2 O2 H2O molar fractions temperature and velocity fields offering new insights into flame stabilization mechanisms. The simulations incorporate conjugate heat transfer to predict the combustor wall temperatures and are conducted for two atmospheric-pressure operating conditions each representing distinct combustion regimes diffusion and partially premixed. Novelty and significance statement Data on confined hydrogen flames in burner similar as industrial ones are limited. This work aims to fill this gap by performing multiple and simultaneous diagnostics on the swirled hydrogen-air flame called HYLON. For the first time in such a swirled configuration mean and RMS fields of temperature main species and velocities are compared to LES allowing new insight into the potential and limits of the models as well as the physics of these flames. These experimental results will be made available on TNF as over 30 research groups worldwide have expressed interest in using them.
Pathways for Hydrogen Adoption in the Brazilian Trucking Industry: A Low-Carbon Alternative to Fossil Fuels
Oct 2025
Publication
The growing demand for sustainable solutions in the transportation sector and global decarbonization goals have fueled debate on using hydrogen as an energy source. Although hydrogen’s potential is recognized in Brazil its application in heavy-duty vehicles still faces structural and technological barriers. This study aimed to analyze the viability of hydrogen as an energy alternative for trucks in Brazil. The research adopted an exploratory qualitative approach based on the expert analysis method through semi-structured interviews with development engineers representatives of heavy-duty vehicle manufacturers and researchers specializing in hydrogen technologies. The data were organized into a thematic framework and interpreted using content analysis. The results show that although there is growing interest and ongoing initiatives challenges such as the cost of fuel cells the lack of refueling infrastructure and low technological maturity hinder large-scale adoption. From a theoretical perspective the study contributes by integrating specialized literature with practical insights from key industry players broadening the understanding of the energy transition. In practical terms it outlines some strategic paths such as expanding technological development and forming partnerships. From a social perspective it emphasizes the importance of hydrogen as a pillar for sustainable low-carbon mobility capable of positively impacting public health and mitigating climate change.
Planning Energy Hubs with Hydrogen and Battery Storage for Flexible Ramping Market Participation
Oct 2025
Publication
The integration of renewable resources with advanced storage technologies is critical for sustainable energy systems. In this paper a planning framework for an energy hub incorporating hydrogen and renewable energy systems is developed with the objective of minimizing operational costs while participating in flexible ramping product (FRP) markets. The energy hub is designed to utilize a hybrid storage system comprising multi-type battery energy storage (BESS) accounting for diverse chemistries and degradation behaviors and hydrogen storage (HS) to meet concurrent electric and hydrogen demands. To address uncertainties in renewable generation and market prices a stochastic optimization model is developed to determine the optimal investment capacities while optimizing operational decisions under uncertainty using scenario-based stochastic programming. Financial risks associated with price and renewable variability are mitigated through the Conditional Value-at-Risk (CVaR) metric. Case studies demonstrate that hybrid storage systems including both BESS and HS can reduce total costs by 23.62% compared to single-storage configurations that rely solely on BESS. Based on the results BESS participates more in providing flexible ramp-up services while HS plays a major role in providing flexible ramp-down services. The results emphasize the critical role of co-optimized hydrogen and multi-type BESS in enhancing grid flexibility and economic viability.
Sustainable Aviation Fuels: Addressing Barriers to Global Adoption
Oct 2025
Publication
The aviation industry is responsible for approximately 2–3% of worldwide CO2 emissions and is increasingly subjected to demands for the attainment of net-zero emissions targets by the year 2050. Traditional fossil jet fuels which exhibit lifecycle emissions of approximately 89 kg CO2-eq/GJ play a substantial role in exacerbating climate change contributing to local air pollution and fostering energy insecurity. In contrast Sustainable Aviation Fuels (SAFs) derived from renewable feedstocks including biomass municipal solid waste algae or through CO2- and H2-based power-to-liquid (PtL) represent a pivotal solution for the immediate future. SAFs generally accomplish lifecycle greenhouse gas (GHG) reductions of 50–80% (≈20–30 kg CO2-eq/GJ) possess reduced sulfur and aromatic content and markedly diminish particulate emissions thus alleviating both climatic and health-related repercussions. In addition to their environmental advantages SAFs promote energy diversification lessen reliance on unstable fossil fuel markets and invigorate regional economies with projections indicating the creation of up to one million green jobs by 2030. This comprehensive review synthesizes current knowledge on SAF sustainability advantages compared to conventional aviation fuels identifying critical barriers to large-scale deployment and proposing integrated solutions that combine technological innovation supportive policy frameworks and international collaboration to accelerate the aviation industry’s sustainable transformation.
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