Applications & Pathways
Performance Evaluation of Renewable Energy Systems: Photovoltaic, Wind Turbine, Battery Bank, and Hydrogen Storage
Sep 2023
Publication
The analysis aims to determine the most efficient and cost-effective way of providing power to a remote site. The two primary sources of power being considered are photovoltaics and small wind turbines while the two potential storage media are a battery bank and a hydrogen storage fuel cell system. Subsequently the hydrogen is stored within a reservoir and employed as required by the fuel cell. This strategy offers a solution for retaining surplus power generated during peak production phases subsequently utilizing it during periods when the renewable power sources are generating less power. To evaluate the performance of the hydrogen storage system the analysis included a sensitivity analysis of the wind speed and the cost of the hydrogen subsystem. In this analysis the capital and replacement costs of the electrolyzer and hydrogen storage tank were linked to the fuel cell capital cost. As the fuel cell cost decreases the cost of the electrolyzer and hydrogen tank also decreases. The optimal system type graph showed that the hydrogen subsystem must significantly decrease in price to become competitive with the battery bank.
Assessment of Fuel Switching as a Decarbonization Strategy in the Cement Sector
May 2024
Publication
Limiting global warming and the pursuit of a net-zero global society by 2050 emphasizes the need to transform the hard-to-abate industrial sectors. The cement sector is the second-largest source of global industrial emissions accounting for 8% of worldwide greenhouse gas emissions. Fuel switching in the cement sector is a decarbonization pathway that has not been explored in detail; previous studies involving fuel switching in the sector either view it from an energy efficiency lens or focus on a single technology. In this study a framework is developed to evaluate and directly compare six fuel switching options (including hydrogen biomass municipal solid waste and natural gas) from 2020 to 2050. Capital costs non-energy operating costs energy costs and carbon costs are used to calculate marginal abatement costs and emulate cost based-market decisions. The developed framework is used to conduct a case study for Canada using the LEAP-Canada model. This study shows that cumulative energy-related greenhouse gas emissions can be reduced by up to 21% between 2020 and 2050 with negative marginal abatement costs. Multiple fuel switching decarbonization pathways were established reducing the likelihood that locality prevents meaningful emissions reduction and suggesting that with low-carbon fuel and electricity policies the sector can take significant steps towards emissions reduction. The developed framework can be applied to jurisdictions around the world for decision making as nations move towards eliminating emissions from cement production.
Enhanced Management of Unified Energy Systems Using Hydrogen Fuel Cell Combined Heat and Power with a Carbon Trading Scheme Incentivizing Emissions Reduction
Jun 2024
Publication
In the quest to achieve “double carbon” goals the urgency to develop an efficient Integrated Energy System (IES) is paramount. This study introduces a novel approach to IES by refining the conventional Power-to-Gas (P2G) system. The inability of current P2G systems to operate independently has led to the incorporation of hydrogen fuel cells and the detailed investigation of P2G’s dual-phase operation enhancing the integration of renewable energy sources. Additionally this paper introduces a carbon trading mechanism with a refined penalty–reward scale and a detailed pricing tier for carbon emissions compelling energy suppliers to reduce their carbon footprint thereby accelerating the reduction in system-wide emissions. Furthermore this research proposes a flexible adjustment mechanism for the heat-to-power ratio in cogeneration significantly enhancing energy utilization efficiency and further promoting conservation and emission reductions. The proposed optimization model in this study focuses on minimizing the total costs including those associated with carbon trading and renewable energy integration within the combined P2G-Hydrogen Fuel Cell (HFC) cogeneration system. Employing a bacterial foraging optimization algorithm tailored to this model’s characteristics the study establishes six operational modes for comparative analysis and validation. The results demonstrate a 19.1% reduction in total operating costs and a 22.2% decrease in carbon emissions confirming the system’s efficacy low carbon footprint and economic viability.
Towards Enhanced Durability: A Review of Fuel Cell Electric Vehicle Development
Aug 2025
Publication
Fuel cell electric vehicles (FCEVs) provide a viable answer to transportation issues caused by fossil fuel limitations and environmental concerns. This review presents a thorough evaluation of the most recent advances in FCEV durability research. It addresses 4 major topics: component upgrades technical control techniques test optimization and durability prediction. Upgrades to components include improved catalysts bipolar plates gas diffusion layers proton exchange membranes and plant balancing. Technical control solutions include power energy temperature ventilation and control management. Stress acceleration and cold start tests are examples of test optimization whereas durability prediction requires parameter selection real-time monitoring dynamic modeling and lifespan prediction. This review also makes some novel recommendations targeted at improving the endurance of FCEVs. These include measures for raising public awareness lowering prices while increasing performance improving subsystems for greater durability updating health diagnostics to prevent performance deterioration and implementing supporting regulations to encourage industry upgrading. These findings are expected to accelerate the adoption of FCEVs and the transition to a more sustainable transportation system.
Coordinated Operation of Multi-energy Microgrids Considering Green Hydrogen and Congestion Management via a Safe Policy Learning Approach
Aug 2025
Publication
Multi-energy microgrids (MEMGs) with green hydrogen have attracted significant research attention for their benefits such as energy efficiency improvement carbon emission reduction as well as line congestion alleviation. However the complexities of multi-energy networks coupled with diverse uncertainties may threaten MEMG’s operation. In this paper a data-driven methodology is proposed to achieve effective MEMG operation considering the green hydrogen technique and congestion management. First a detailed MEMG modelling approach is developed coupling with electricity green hydrogen natural gas and thermal flows. Different from conventional MEMG models hydrogen-enriched compressed natural gas (HCNG) models and weatherdependent power flow are thoroughly considered in the modelling. Meanwhile the power flow congestion problem is also formulated in the MEMG operation which could be mitigated through HCNG integration. Based on the proposed MEMG model a reinforcement learning-based method is designed to obtain the optimal solution of MEMG operation. To ensure the solution’s safety a soft actor-critic (SAC) algorithm is applied and modified by leveraging the Lagrangian relaxation and safety layer scheme. In the end case studies are conducted and presented to validate the effectiveness of the proposed method.
The Role of Hydrogen in the Ecological Benefits of Ultra Low Sulphur Diesel Production and Use: An LCA Benchmark
Apr 2019
Publication
Desulphurization of oil-based fuels is common practice to mitigate the ecological burden to ecosystems and human health of SOx emissions. In many countries fuels for vehicles are restricted to 10 ppm sulphur. For marine fuels low sulphur contents are under discussion. The environmental impact of desulphurization processes is however quite high: (1) The main current source for industrial hydrogen is Steam Methane Reforming (SMR) with a rather high level of CO2 emissions (2) the hydrotreating process especially below 150 ppm needs a lot of energy. These two issues lead to three research questions: (a) What is the overall net ecological benefit of the current desulphurization practice? (b) At which sulfphur ppm level in the fuel is the additional ecological burden of desulphurization higher than the additional ecological benefit of less SOx pollution from combustion? (c) To what extent can cleaner hydrogen processes improve the ecological benefit of diesel desulphurization? In this paper we use LCA to analyze the processes of hydrotreatment the recovery of sulphur via amine treating of H2S and three processes of hydrogen production: SMR without Carbon Capture and Sequestration (CCS) SMR with 53% and 90% CCS and water electrolysis with two types of renewable energy. The prevention-based eco-costs system is used for the overall comparison of the ecological burden and the ecological benefit. The ReCiPe system was applied as well but appeared not suitable for such a comparison (other damage-based indicators cannot be applied either). The overall conclusion is that (1) the overall net ecological benefit of hydrogen-based Ultra Low Sulphur Diesel is dependent of local conditions but is remarkably high (2) desulphurization below 10 ppm is beneficial for big cities and (3) cleaner production of hydrogen reduces eco-cost by a factor 1.8–3.4.
Hydrogen and ICEs: Validation of a 3D-CFD Approach for In-cylinder Combustion Simulations of Ultra-lean Mixture with a focus on the combustion regime
Sep 2025
Publication
This paper proposes a numerical setup for 3D-CFD in-cylinder simulations of H2-fuelled internal combustion engines. The flamelet G-equation model based on Verhelst and Damkohler-like ¨ correlations for laminar and turbulent flame speeds respectively is used to reproduce the flame propagation. The validation against experimental data from a homogeneous-mixture port-injection engine enables a focus on combustion simulation by minimising stratification uncertainties. Accurate flame propagation modelling is identified as the main challenge. The results on different operating conditions confirm the predictive capabilities of the framework thanks to the agreement with the experimental pressure traces combustion indicators and flame imaging. Notably combustion rate predictions remain accurate even without considering the flame thermo-diffusive instability as the turbulence effect dominates at the investigated conditions. The combustion regime is analysed by a modified Borghi-Peters diagram and it ranges from flamelet to thin reaction zones. This highlights the numerical setup flexibility which accurately simulates combustion across different regimes.
Design and Evaluation of Operational Scheduling Approaches for HCNG Penetrated Integrated Energy System
Jul 2019
Publication
This paper proposes and assesses three different control approaches for the hydrocarbon natural gas (HCNG) penetrated integrated energy system (IES). The three control approaches adopt mixed integer linear programing conditional value at risk (CVaR) and robust optimization (RO) respectively aiming to mitigate the renewable generation uncertainties. By comparing the performance and efficiency the most appropriate control approach for the HCNG penetrated IES is identified. The numerical analysis is conducted to evaluate the three control approaches in different scenarios where the uncertainty level of renewable energy (within the HCNG penetrated IES) varies. The numerical results show that the CVaR-based approach outperforms the other two approaches when renewable uncertainty is high (approximately 30%). In terms of the cost to satisfy the energy demand the operational cost of the CVaR-based method is 8.29% lower than the RO one while the RO-based approach has a better performance when the renewable uncertainty is medium (approximately 5%) and it is operational is 0.62% lower than that of the CVaR model. In both evaluation cases mixed integer linear programing approach cannot meet the energy demand. This paper also compares the operational performance of the IES with and without HCNG. It is shown that the IES with HCNG can significantly improve the capability to accommodate renewable energy with low upgrading cost.
Techno-economic Analysis of a Renewable-based Hybrid Energy system for Utility and Transportation Facilities in a Remote Community of Northern Alberta
Jun 2023
Publication
Many off-grid communities in Canada are dependent on diesel generators to fulfill their utility and transportation needs causing destructive environmental impact. This study aims to optimize and investigate the technoeconomic feasibility of a hybrid renewable energy system to satisfy the 1.6 MWh/day electricity 184.2 kWh/day thermal and 428.38 kg/year hydrogen demand simultaneously Trout Lake a remote community of Northern Alberta. A novel hybrid energy system consisting of solar PV wind turbine electrolyzer hydrogen tank battery fuel cell hydrogen boiler and thermal load controller has been proposed to generate electricity heat and hydrogen by renewables which reduce carbon emission utilizing the excess energy (EE). Five different scenarios were developed in HOMER Pro software and the results were compared to identify the best combination of hybrid renewable energy systems. The results indicate that the fifth scenario is the optimal renewable energy system that provides a lower cost of energy (COE) at $0.675/kWh and can reduce 99.99% carbon emission compared to the diesel-based system. Additionally the utilization of thermal load controller battery and fuel cell improved the system’s reliability increasing renewable fraction (RF) (93.5%) and reducing EE (58.3%) significantly. In comparison to the diesel-based systems it is also discovered that battery energy storage is the most affordable option while fuel cells are the more expensive choice for remote community. Sensitivity analyses are performed to measure the impact of different dominating factors on COE EE and RF.
Optimal Design of Electrolysis-based Hydrogen Hubs: Impact of Different Hydrogen Demand Profile Assumptions on System Flexibility and Investment Portfolios
Jul 2025
Publication
Green hydrogen (H2) produced from renewable energy sources (RES) through electrolysis offers a promising solution to decarbonize hard-to-abate sectors paving the way for H2 hubs. The agility of electrolyzers especially proton-exchange membrane (PEM) technology can be leveraged to provide flexibility to future integrated electricity and H2 systems. More flexibility can be unlocked by optimizing the designs of H2 hubs which generally consist of electrolyzers H2 storage tanks H2 liquefiers and battery energy storage systems (BESSs). This paper introduces a generic optimization framework for finding the least-cost designs of H2 hubs that also minimizes system operating costs under arbitrary H2 demand profiles. The proposed electrolyzer model incorporates a variable efficiency to avoid overestimating the power consumption and the true size of electrolyzers. In RES-rich countries like Australia envisaged H2 export demand may constitute a significant source of demand flexibility. The proposed framework is therefore demonstrated on a case study involving the Australian National Electricity Market (NEM) under a future large-scale green H2 export scenario assessing the impact of three different H2 export profile assumptions on H2 hub investment costs system operating costs and system flexibility. These profiles include: (a) a realistic one based on historical liquefied natural gas (LNG) ship schedules and a pilot H2 export project (b) an inflexible constant demand across the year and (c) a flexible monthly target without intraday and interday restrictions. Numerical analysis demonstrates that the optimal H2 hub designs obtained under the more realistic H2 export profile assumptions enjoy the lowest system operating costs and the highest flexibility the latter of which is evidenced by a substantial increase in availability of reserves.
Alternative Fuels for General Aviation Piston Engines: A Comprehensive Review
Oct 2025
Publication
This review synthesizes recent research on alternative fuels for piston-engine aircraft and related propulsion technologies. Biofuels show substantial promise but face technological economic and regulatory barriers to widespread adoption. Among liquid options biodiesel offers a high cetane number and strong lubricity yet suffers from poor low-temperature flow and reduced combustion efficiency. Alcohol fuels (bioethanol biomethanol) provide high octane numbers suited to high-compression engines but are limited by hygroscopicity and phase-separation risks. Higher-alcohols (biobutanol biopropanol) combine favorable heating values with stable combustion and emerge as particularly promising candidates. Biokerosene closely matches conventional aviation kerosene and can function as a drop-in fuel with minimal engine modifications. Emissions outcomes are mixed across studies: certain biofuels reduce NOx or CO while others elevate CO2 and HC underscoring the need to optimize combustion and advance second- to fourth-generation biofuel production pathways. Beyond biofuels hydrogen engines and hybrid-electric systems offer compelling routes to lower emissions and improved efficiency though they require new infrastructure certification frameworks and cost reductions. Demonstrated test flights with biofuels synthetic fuels and hydrogen confirm technical feasibility. Overall no single option fully replaces aviation gasoline today; instead a combined trajectory—biofuels alongside hydrogen and hybrid-electric propulsion—defines a pragmatic medium- to long-term pathway for decarbonizing general aviation.
CFD Study of Flameless Combustion in a Real Industrial Reheating Furnace Considering Different H2/NG Blends as Fuels
Nov 2023
Publication
On the path towards decarbonisation of the steel industry the use of H2 /NG blends in furnaces where high temperatures are needed is one of the alternatives that needs to be carefully studied. The present paper shows the CFD study carried out for a full-scale reheating furnace burner case. The real operating conditions as well as experimental measurements provided by the furnace operator were used to validate the results and reduce simulation uncertainties. The burner under consideration (2.5 MW) works in flameless mode with natural gas and preheated air (813 K). Starting from this point another three fuel blends with volumetric percentages of 23% (also known as G222) 50% and 75% of H2 in natural gas were considered. For this purpose the open source CFD code OpenFOAM was used where the novel NE-EDC turbulence-chemistry interaction model was implemented which has already been successfully validated specifically for flameless combustion in a furnace. The implementation incorporated an enhanced approach for calculating the chemical time-scale coupled with a specific post-processing solver to predict NO emissions. The study analyses the relative impact of the considered fuel blends on NO formation and flameless regime. The modelling results demonstrated the burner’s capability to operate efficiently with high concentrations of hydrogen maintaining flameless regime in all cases. This condition ensured uniform temperature distributions and low levels of NO emissions reaching a maximum value of 86 mg/m3 . These results indicated the proper functionality of the existing natural gas-based burner with H2 /NG blends which was the primary requirement for the conversion process.
An Experimentally Validated Curve-fit Model of a Hydrogen-fueled Internal Combustion Engine for Use in Techno-economic Analyses
Oct 2025
Publication
The growing share of renewables in power grids increases the need for backup generators able to compensate production profiles whenever needed. Hydrogen internal combustion engines (H2 ICEs) offer a promising solution in terms of flexibility reduced capital cost and looser requirements on hydrogen purity. These systems are however still not well characterized. This study introduces a zero-dimensional (0D) model for a 100 % hydrogen engine calibrated using experimental data under varying loads and air-fuel ratios. Unlike existing models it proposes validated electrical efficiency data across multiple operating points. Efficiency curves are provided in quadratic and linear forms allowing integration into diverse energy system simulations including linear programming. The model performance is evaluated in a peak-shaving case study using real data from a remote site with limited grid supply. Three engine-generators are used to match single-minute resolution load demand. Compared to typical models that lack validation and ignore part-load efficiency losses the proposed model highlights differences in hydrogen consumption estimation up to 13.4 % thus offering improved accuracy for techno-economic analyses of hydrogen-based systems.
Analysis of Infrastructure Requirements for Sustainable Transportation Technologies
Jul 2025
Publication
At present transportation energy comes primarily from fossil fuels. In order to mitigate the effects of greenhouse gas emissions it is necessary to transition to low-carbon transportation technologies. These technologies can include battery electric vehicles fuel cell vehicles and biofuel vehicles. This transition includes not only the development and production of suitable vehicles but also the development of appropriate infrastructure. For example in the case of battery electric vehicles this infrastructure would include additional grid capacity for battery charging. For fuel cell vehicles infrastructure could include facilities for the production of suitable electrofuels which again would require additional grid capacity. In the present paper we look at some specific examples of infrastructure requirements for battery electric vehicles and vehicles using hydrogen and other electrofuels in either internal combustion engines or fuel cells. Analysis includes the necessary additional grid capacity energy storage requirements and land area associated with renewable energy generation by solar photovoltaics and wind. The present analysis shows that the best-case scenario corresponds to the use of battery electric vehicles powered by electricity from solar photovoltaics. This situation corresponds to a 47% increase in grid electricity generation and the utilization of 1.7% of current crop land.
Optimal Scheduling of Electricity-hydrogen-thermal Integrated Energy system with P2G for Source-load Coordination Under Carbon Market Environment
Feb 2025
Publication
In the context of energy interconnection and low-carbon power the power-to-gas (P2G) carbon trading mechanism is integrated into the integrated energy system (IES) model of multi-energy coupling units to achieve lowcarbon economic dispatch considering both the economic and environmental benefits of system operation. First the characteristics of each unit in the system are comprehensively considered and a joint dispatch structure for a regionally integrated energy system is developed including P2G equipment energy source equipment storage equipment and conversion equipment. The working mechanism of P2G is analyzed and its carbon trading model is established. Next a comprehensive energy system optimization model is formulated with the goal of maximizing system operating profit while accounting for carbon transaction costs. Finally Cplex and Yalmip software are used to perform simulation analysis in MATLAB to verify the effectiveness of the proposed model in reducing system carbon emissions through participation in the carbon trading market ensuring system economy and reducing the dependence of the integrated energy system on the external market.
Integration of Solid Oxide Fuel Cell and Internal Combustion Engine for Maritime Applications
Oct 2020
Publication
The current literature on solid oxide fuel cell and internal combustion engine (SOFC-ICE) integration is focused on the application of advanced combustion technologies operating as bottoming cycles to generate a small load share. This integration approach can pose challenges for ships such as restricted dynamic capabilities and large space and weight requirements. Furthermore the potential of SOFC-ICE integration for marine power generation has not been explored. Consequently the current work proposes a novel approach of SOFC-ICE integration for maritime applications which allows for high-efficiency power generation while the SOFC anode-off gas (AOG) is blended with natural gas (NG) and combusted in a marine spark-ignited (SI) engine for combined power generation. The objective of this paper is to investigate the potential of the proposed SOFC-ICE integration approach with respect to system efficiency emissions load sharing space and weight considerations and load response. In this work a verified zero-dimensional (0-D) SOFC model engine experiments and a validated AOG-NG mean value engine model is used. The study found that the SOFC-ICE integration with a 67–33 power split at 750 kWe power output yielded the highest efficiency improvement of 8.3% over a conventional marine natural gas engine. Simulation results showed that promising improvements in efficiency of 5.2% UHC and NOx reductions of about 30% and CO2 reductions of about 12% can be achieved from a 33–67 SOFC-ICE power split with comparatively much smaller increments in size and weight of 1.7 times. Furthermore the study concluded that in the proposed SOFC-ICE system for maritime applications a power split that favours the ICE would significantly improve the dynamic capabilities of the combined system and that the possible sudden and large load changes can be met by the ICE.
Techno-Economic Analysis of Hydrogen Hybrid Vehicles
Jul 2025
Publication
Driven by carbon neutrality and peak carbon policies hydrogen energy due to its zeroemission and renewable properties is increasingly being used in hydrogen fuel cell vehicles (H-FCVs). However the high cost and limited durability of H-FCVs hinder large-scale deployment. Hydrogen internal combustion engine hybrid electric vehicles (H-HEVs) are emerging as a viable alternative. Research on the techno-economics of H-HEVs remains limited particularly in systematic comparisons with H-FCVs. This paper provides a comprehensive comparison of H-FCVs and H-HEVs in terms of total cost of ownership (TCO) and hydrogen consumption while proposing a multi-objective powertrain parameter optimization model. First a quantitative model evaluates TCO from vehicle purchase to disposal. Second a global dynamic programming method optimizes hydrogen consumption by incorporating cumulative energy costs into the TCO model. Finally a genetic algorithm co-optimizes key design parameters to minimize TCO. Results show that with a battery capacity of 20.5 Ah and an H-FC peak power of 55 kW H-FCV can achieve optimal fuel economy and hydrogen consumption. However even with advanced technology their TCO remains higher than that of H-HEVs. H-FCVs can only become cost-competitive if the unit power price of the fuel cell system is less than 4.6 times that of the hydrogen engine system assuming negligible fuel cell degradation. In the short term H-HEVs should be prioritized. Their adoption can also support the long-term development of H-FCVs through a complementary relationship.
Operating Condition Recognition Based Fuzzy Power-Following Control Strategy for Hydrogen Fuel Cell Vehicles (HFCVs)
Feb 2025
Publication
To reduce hydrogen consumption by hydrogen fuel cell vehicles (HFCVs) an adaptive power-following control strategy based on gated recurrent unit (GRU) neural network operating condition recognition was proposed. The future vehicle speed was predicted based on a GRU neural network and a driving cycle condition recognition model was established based on k-means cluster analysis. By predicting the speed over a specific time horizon feature parameters were extracted and compared with those of typical operating conditions to determine the categories of the parameters thus the adjustment of the power-following control strategy was realized. The simulation results indicate that the proposed control strategy reduces hydrogen consumption by hydrogen fuel cell vehicles (HFCVs) by 16.6% with the CLTC-P driving cycle and by 4.7% with the NEDC driving cycle compared to the conventional power-following control strategy. Additionally the proposed strategy effectively stabilizes the battery’s state of charge (SOC).
Hydrogen Doping Control Method for Gasoline Engine Acceleration Transient Air-fuel Ratio
May 2024
Publication
One of the primary contributors to automobile exhaust pollution is the significant deviation be tween the actual and theoretical air-fuel ratios during transient conditions leading to a decrease in the conversion efficiency of three-way catalytic converters. Therefore it becomes imperative to enhance fuel economy reduce pollutant emissions and improve the accuracy of transient control over air-fuel ratio (AFR) in order to mitigate automobile exhaust pollution. In this study we propose a Linear Active Disturbance Rejection Control (LADRC) Hydrogen Doping Compensation Controller (HDC) to achieve precise control over the acceleration transient AFR of gasoline en gines. By analyzing the dynamic effects of oil film and its impact on AFR we establish a dynamic effect model for oil film and utilize hydrogen’s exceptional auxiliary combustion characteristics as compensation for fuel loss. Comparative experimental results demonstrate that our proposed algorithm can rapidly regulate the AFR close to its ideal value under three different transient conditions while exhibiting superior anti-interference capability and effectively enhancing fuel economy.
Operating Principles, Performance and Technology Readiness Level of Reversible Solid Oxide Cells
Apr 2021
Publication
The continuous increase of energy demand with the subsequent huge fossil fuel consumption is provoking dramatic environmental consequences. The main challenge of this century is to develop and promote alternative more eco-friendly energy production routes. In this framework Solid Oxide Cells (SOCs) are a quite attractive technology which could satisfy the users’ energy request working in reversible operation. Two operating modes are alternated: from “Gas to Power” when SOCs work as fuel cells fed with hydrogen-rich mixture to provide both electricity and heat to “Power to Gas” when SOCs work as electrolysers and energy is supplied to produce hydrogen. If solid oxide fuel cells are an already mature technology with several stationary and mobile applications the use of solid oxide electrolyser cells and even more reversible cells are still under investigation due to their insufficient lifetime. Aiming at providing a better understanding of this new technological approach the study presents a detailed description of cell operation in terms of electrochemical behaviour and possible degradation highlighting which are the most commonly used performance indicators. A thermodynamic analysis of system efficiency is proposed followed by a comparison with other available electrochemical devices in order to underline specific solid oxide cell advantages and limitations.
Experimental Investigation for Enhancing the Performance of Hydrogen Direct Injection Comparied to Gasoline in Spark Ignition Engine through Valve Timings and Overlap Optimization
Jun 2024
Publication
Recent advances in hydrogen internal combustion technologies highlight its potential for high efficiency and zero carbon emissions offering a promising alternative to fossil fuels. This paper investigates the effects of valve timings and overlaps on engine performance combustion characteristics and emissions in a boosted directinjection single-cylinder spark ignition engine using both gasoline and hydrogen. Optimized direct hydrogen injection effectively eliminates backfires and hydrogen slip during positive cam overlaps significantly reducing the pumping mean effective pressure. The study’s primary finding demonstrates the potential of hydrogen to operate as a direct substitute for a gasoline engine without necessitating changes to the cam profiles at the high load operation. Furthermore the study demonstrates that hydrogen leads to much higher thermal efficiencies across a wider range of engine loads when operated at a lean air-to-fuel ratio of 2.75. The engine operating with such a lean-burn hydrogen mixture keeps the engine-out NOx emission at ultra-low levels. Compared to gasoline hydrogen exhibits greater stability and a reduced reliance on camshaft timing during engine operation.
Experiments on Maximizing Hydrogen Utilization and Efficiency in a PEM Fuel Cell System
Feb 2025
Publication
Maximizing hydrogen utilization is crucial for improving the efficiency of proton exchange membrane (PEM) fuel cell systems. Ideally all supplied hydrogen reacts within the fuel cell. However nitrogen and water backdiffusion necessitate periodic purging of the anode recirculation path. Excessive purging leads to hydrogen losses while insufficient purging increases side reactions lowering fuel cell voltage and directly reducing effi ciency. This study investigates optimizing both hydrogen utilization and stack efficiency by adjusting purge valve actuation in a PEM fuel cell system. Results show that reducing purging from the reference increases hydrogen utilization by 0.79% points to 98.2% resulting in efficiency improvement of 0.72% points to 47.21% based on higher heating value. Moreover adjusting the purge valve actuation is the sole method for controlling the hydrogen stoichiometric ratio in ejector-based anode recirculation systems. Therefore precise purge valve operation is critical for maximizing both hydrogen utilization and PEM fuel cell efficiency.
HYDRIDE4MOBILITY: An EU Project on Hydrogen Powered Forklift using Metal Hydrides for Hydrogen Storage and H2 Compression
Jan 2025
Publication
Volodymyr A. Yartys,
Mykhaylo V. Lototskyy,
Ivan Tolj,
José Bellosta von Colbe,
Roman V. Denys,
Moegamat Wafeeq Davids,
S. Nyallang Nyamsi,
Dana Swanepoel,
V.V. Berezovets,
I.Yu. Zavaliy,
Suwarno Suwarno,
I.J. Puszkiel,
Julian Jepsen,
Inês Abreu Ferreira,
Claudio Pistidda,
Yuanyuan Shang,
Sivakumar Pasupathi and
Vladimir Linkov
The EU Horizon2020 RISE project 778307 “Hydrogen fuelled utility and their support systems utilising metal hydrides” (HYDRIDE4MOBILITY) worked on the commercialization of hydrogen powered forklifts using metal hydride (MH) based hydrogen stores. The project consortium joined forces of 9 academic and industrial partners from 4 countries. The work program included a) Development of the materials for hydrogen storage and compression; b) Theoretical modelling and optimisation of the materials performance and system integration; c) Advanced fibre reinforced composite cylinder systems for H2 storage and compression; d) System validation. Materials development was focused on i) Zr/Ti-based Laves type high entropy alloys; ii) Mg-rich composite materials; iii) REMNiSn intermetallics; iv) Mg based materials for the hydrolysis process; v) Cost-efficient alloys. For the optimized AB2±x alloys the Zr/Ti content was optimized at A = Zr78-88Ti12–22 while B=Ni10Mn5.83VFe. These alloys provided a) Low hysteresis of hydrogen absorption-desorption; b) Excellent kinetics of charge and discharge; c) Tailored thermodynamics; d) Long cycle life. Zr0.85Ti0.15TM2 alloy provided a reversible H storage and electrochemical capacity of 1.6 wt% H and 450 mAh/g. The tanks development targeted: i) High efficiency of heat and hydrogen exchange; ii) Reduction of the weight and increasing the working H2 pressure; iii) Modelling testing and optimizing the H2 stores with fast performance. The system for power generation was validated at the Implats plant in a fuel cell powered forklift with on-board MH hydrogen storage and on-site H2 refuelling. The outcome on the HYDRIDE4MOBILITY project (2017–2024) (http://hydride4mobility.fesb.unist. hr) was presented in 58 publications.
Hydrogen Supply Design for the Decarbonization of Energy-intensive Industries Addressing Cost, Inherent Safety and Environmental Performance
Sep 2025
Publication
Through mathematical modeling this paper integrates economic safety and environmental assessments to evaluate alternative hydrogen supply options (on-site production and external supply) and various hydrogenbased system configurations for decarbonizing energy-intensive industries. The model is applied to a case study in the glass sector. While reliance on natural gas remains the most cost-effective and safest solution it does not align with decarbonization objectives. Assuming a complete hydrogen transition on-site production reduces emissions by 85 % compared to current levels and improves safety performance over external supply. External supply of grey hydrogen becomes counterproductive increasing emissions by 68 % compared to natural gas operations. Nevertheless hydrogen cost rises from 3.6 €/kg with external supply to 4.2 €/kg with on-site production doubling the fuel cost relative to natural gas. To address the trade-offs the paper explores how specific constraints influence system design. A sensitivity analysis on key factors affecting hydrogen-related decisions provides additional support for strategic decision-making.
Development of a PEM Fuel Cell City Bus with a Hierarchical Control System
May 2016
Publication
The polymer electrolyte membrane (PEM) fuel cell system is considered to be an ideal alternative for the internal combustion engine especially when used on a city bus. Hybrid buses with fuel cell systems and energy storage systems are now undergoing transit service demonstrations worldwide. A hybrid PEM fuel cell city bus with a hierarchical control system is studied in this paper. Firstly the powertrain and hierarchical control structure is introduced. Secondly the vehicle control strategy including start-stop strategy energy management strategy and fuel cell control strategy including the hydrogen system and air system control strategies are described in detail. Finally the performance of the fuel cell was analyzed based on road test data. Results showed that the different subsystems were well-coordinated. Each component functioned in concert in order to ensure that both safety and speed requirements were satisfied. The output current of the fuel cell system changed slowly and the output voltage was limited to a certain range thereby enhancing durability of the fuel cell. Furthermore the economic performance was optimized by avoiding low load conditions.
Low-Emission Hydrogen for Transport—A Technology Overview from Hydrogen Production to Its Use to Power Vehicles
Aug 2025
Publication
This article provides an overview of current hydrogen technologies used in road transport with particular emphasis on their potential for decarbonizing the mobility sector. The author analyzes both fuel cells and hydrogen combustion in internal combustion engines as two competing approaches to using hydrogen as a fuel. He points out that although fuel cells offer higher efficiency hydrogen combustion technologies can be implemented more quickly because of their compatibility with existing drive systems. The article emphasizes the importance of hydrogen’s source—so-called green hydrogen produced from renewable energy sources has the greatest ecological potential. Issues related to the storage distribution and safety of hydrogen use in transport are also analyzed. The author also presents the current state of refueling infrastructure and forecasts for its development in selected countries until 2030. He points to the need to harmonize legal regulations and to support the development of hydrogen technologies at the national and international levels. He also highlights the need to integrate the energy and transport sectors to effectively utilize hydrogen as an energy carrier. The article presents a comprehensive analysis of technologies policies and markets identifying hydrogen as a key link in the energy transition. In conclusion the author emphasizes that the future of hydrogen transport depends not only on technical innovations but above all on coherent strategic actions and infrastructure investments.
Technical Review of Commercial LT-PEMFC Technologies: Performance, Applications and Challenges
Sep 2025
Publication
This manuscript presents a comprehensive technical review of low-temperature proton exchange membrane fuel cells (LT-PEMFCs) focusing on their performance applications and current challenges within commercial contexts. LT-PEMFCs have reached commercial deployment in light-duty vehicles buses trains heavy-duty trucks stationary combined heat and power units and early maritime platforms. This review consolidates datasheetbased specifications and reconstructed performance parameters from leading manufacturers complemented by qualitative evidence from large-scale deployments in Japan and China to provide the first cross-sectoral benchmarking of LT-PEMFC systems. The analysis is structured around the key performance indicators (KPIs) of the Clean Hydrogen Joint Undertaking and the U.S. Department of Energy which define quantitative targets for 2024 and 2030. Results show that while several light-duty and bus platforms already meet or approach KPI compliance for hydrogen consumption and efficiency other sectors such as heavy-duty stationary and maritime remain below target ranges due to integration constraints and limited transparency in datasheet reporting. The study further highlights divergences between laboratory-reported stack metrics and commercial module specifications demonstrating the need for harmonized definitions of volumetric power density efficiency at rated power and durability. By situating catalogue-only and prototype systems within the technological pipeline the review clarifies how near-term developments may close performance gaps and reduce platinum dependency while also acknowledging the economic and infrastructural dimensions that condition future adoption. This includes recent advances in PGM-free catalysts alloyed and core–shell architectures and ionomer-free electrodes which complement low-PGM approaches in reducing material cost and supply risk. The contribution lies in delivering a transparent and replicable framework that not only maps the current state of LT-PEMFC commercialization but also provides directionality for research policy and industrial innovation on the pathway to 2030 deployment objectives. This represents the first systematic cross-sectoral benchmarking of LTPEMFCs that integrates datasheet-derived and reconstructed specifications with DOE and CHJU KPI frameworks providing both quantitative visualizations and a replicable methodology that clarifies current achievements while indicating where targeted innovation is needed to reach 2030 objectives.
Energy Scheduling of Hydrogen Hybrid UAV Based on Model Predictive Control and Deep Deterministic Policy Gradient Algorithm
Feb 2025
Publication
Energy scheduling for hybrid unmanned aerial vehicles (UAVs) is of critical importance to their safe and stable operation. However traditional approaches predominantly rule-based often lack the dynamic adaptability and stability necessary to address the complexities of changing operational environments. To overcome these limitations this paper proposes a novel energy scheduling framework that integrates the Model Predictive Control (MPC) with a Deep Reinforcement Learning algorithm specifically the Deep Deterministic Policy Gradient (DDPG). The proposed method is designed to optimize energy management in hydrogen-powered UAVs across diverse flight missions. The energy system comprises a proton exchange membrane fuel cell (PEMFC) a lithium-ion battery and a hydrogen storage tank enabling robust optimization through the synergistic application of MPC and DDPG. The simulation results demonstrate that the MPC effectively minimizes electric power consumption under various flight conditions while the DDPG achieves convergence and facilitates efficient scheduling. By leveraging advanced mechanisms including continuous action space representation efficient policy learning experience replay and target networks the proposed approach significantly enhances optimization performance and system stability in complex continuous decision-making scenarios.
Robust Operation of Electric–Heat–Gas Integrated Energy Systems Considering Multiple Uncertainties and Hydrogen Energy System Heat Recovery
Aug 2025
Publication
Due to the high cost of hydrogen utilization and the uncertainties in renewable energy generation and load demand significant challenges are posed for the operation optimization of hydrogen-containing integrated energy systems (IESs). In this study a robust operational model for an electric–heat–gas IES (EHG-IES) is proposed considering the hydrogen energy system heat recovery (HESHR) and multiple uncertainties. Firstly a heat recovery model for the hydrogen system is established based on thermodynamic equations and reaction principles; secondly through the constructed adjustable robust optimization (ARO) model the optimal solution of the system under the worst-case scenario is obtained; lastly the original problem is decomposed based on the column and constraint generation method and strong duality theory resulting in the formulation of a master problem and subproblem with mixed-integer linear characteristics. These problems are solved through alternating iterations ultimately obtaining the corresponding optimal scheduling scheme. The simulation results demonstrate that our model and method can effectively reduce the operation and maintenance costs of HESHR-EHG-IES while being resilient to uncertainties on both the supply and demand sides. In summary this study provides a novel approach for the diversified utilization and flexible operation of energy in HESHR-EHG-IES contributing to the safe controllable and economically efficient development of the energy market. It holds significant value for engineering practice.
Research on Coordinated Control of Power Distribution in Hydrogen-Containing Energy Storage Microgrids
Feb 2025
Publication
The integration of renewable energy sources such as wind and solar power at high proportions has become an inevitable trend in the development of power systems under the new power system framework. The construction of a microgrid system incorporating hydrogen energy storage and battery energy storage can leverage the complementary advantages of long-term and short-term hybrid storage achieving power and energy balance across multiple time scales in the power system. To prevent frequent startstop cycles of hydrogen storage devices and lithium battery storage under overcharge and overdischarge conditions a coordinated control strategy for power distribution in a microgrid with hydrogen storage is proposed. First a fuzzy control algorithm is used for power distribution between hydrogen storage and lithium battery storage. Then the hydrogen storage tank’s state of health (SOH) and the lithium battery’s state of charge (SOC) are compared with the goal of selecting a multi-stack fuel cell system operating at its optimal efficiency point where each fuel cell stack outputs 10 kW. This further ensures that the SOC and SOH remain within reasonable ranges. Finally simulations are conducted in MATLAB/Simulink R2018b to verify that the proposed strategy maintains stability in the DC bus and alleviates issues of overcharge and overdischarge ensuring that both the system’s SOC and SOH remain within a reasonable range thereby enhancing equipment lifespan and system stability
Probabilistic Analysis of Electricity Production from a Photovoltaic–Wind Energy Mix for Sustainable Transport Needs
Nov 2024
Publication
Renewable Energy Sources (RESs) are characterized by high unevenness cyclicality and seasonality of energy production. Due to the trends in the production of electricity itself and the utilization of hydrogen distributed generation systems are preferred. They can be connected to the energy distribution network or operate without its participation (off-grid). However in both cases such distributed energy sources should be balanced in terms of power generation. According to the authors it is worth combining different RESs to ensure the stability of energy production from such a mix. Within the mix the sources can complement and replace each other. According to the authors an effective system for generating energy from RESs should contain at least two different sources and energy storage. The purpose of the analyses and calculations performed is to determine the characteristics of energy generation from a photovoltaic system and a wind turbine with a specific power and geographical location in the Lublin region in Poland. Another important goal is to determine the substitutability of the sources studied. Probabilistic analysis will be used to determine the share of given energy sources in the energy mix and will allow us to estimate the size of the stationary energy storage. The objective of these procedures is to strive for the highest possible share of renewable energy in the total energy required to charge electric vehicle fleets and to produce low-emission hydrogen for transportation. The article proves that the appropriately selected components of the photovoltaic and wind energy mix located in the right place lead to the self-balancing of the local energy network using a small energy storage. The conclusions drawn from the conducted research can be used by RES developers who intend to invest in new sources of power generation to produce low-emission hydrogen. This is in line with the current policy of the European Union aimed at climate and energy transformation of many companies using green hydrogen.
From LNG to LH2 in Maritime Transport: A Review of Technology, Materials, and Safety Challenges
Sep 2025
Publication
The adoption of low-carbon fuels in maritime propulsion requires operational autonomy material suitability and compliance with safety standards making liquid fuels like LNG and LH2 the most viable options. LNG is widely used for reducing GHG NOx and SOx emissions while LH2 though new to the maritime sector leverages aerospace experience. This paper explores the operational requirements and challenges of LH2 cryogenic handling systems using LNG practices as a reference. Key comparisons are made between LNG and LH2 supply systems focusing on cryogenic materials hydrogen embrittlement and structural integrity under maritime conditions. Most maritime-approved materials are suitable for cryogenic use and hydrogen embrittlement is less critical at cryogenic temperatures due to reduced atomic mobility. Risk assessments suggest LH2’s safety record stems from limited operational data rather than superior inherent safety. The paper also addresses crucial safety and regulatory considerations for both fuels underscoring the need for strict adherence to standards to ensure the safe and compliant integration of LH2 in the maritime industry.
Solid Oxide Fuel Cells for Marine Applications
May 2023
Publication
The marine industry must reduce emissions to comply with recent and future regulations. Solid oxide fuel cells (SOFCs) are seenas a promising option for efficient power generation on ships with reduced emissions. However it is unclear how the devices canbe integrated and how this affects the operation of the ship economically and environmentally. This paper reviews studies thatconsider SOFC for marine applications. First this article discusses noteworthy developments in SOFC systems includingpower plant options and fuel possibilities. Next it presents the design drivers for a marine power plant and explores how anSOFC system performs. Hereafter the possibilities for integrating the SOFC system with the ship are examined alsoconsidering economic and environmental impact. The review shows unexplored potential to successfully integrate SOFC withthermal and electrical systems in marine vessels. Additionally it is identified that there are still possibilities to improve marineSOFC systems for which a holistic approach is needed for design at cell stack module and system level. Nevertheless it isexpected that hybridisation is needed for a technically and economically feasible ship. Despite its high cost SOFC systemscould significantly reduce GHG NO X SO X PM and noise emissions in shipping
Conceptual Design and Comprehensive Study of a Dual-mode Engine Intgrated with Hydrogen Fuel Cells and Gas Turbines for Wide-body Aircraft
Sep 2025
Publication
This paper proposes a novel dual-fuel dual-mode dual-thermodynamic cycle aviation propulsion system for the first time and conducts theoretical research on it based on a moderately simplified mathematical model. It is specifically designed to significantly reduce carbon emissions for wide-body aircraft. A comprehensive thermodynamic model is developed for this hybrid power system which integrates a high-temperature proton exchange membrane fuel cell with a dual-rotor turbofan engine. The matching characteristics between aircraft and engine performance are analyzed by systematically varying the fuselage length of the dual-fuel aircraft configuration. Results show that the specific fuel consumption of the proposed engine is decreased by 12.6% compared with that of the traditional turbofan engine as the Mach number increases. Conversely as the relative physical rotational speed decreases the thrust of the novel engine is increased by 10%. With a 20 % extension in fuselage length the dual-fuel aircraft operating on 100 % hydrogen fuel can achieve an endurance exceeding 17 h representing a 20 % endurance improvement over conventional aviation kerosene-powered aircraft. In this case the aircraft weight can be reduced by 96.79 tons and CO2 emissions can be decreased by 301.65 tons.
Thermodynamic Analysis of Gas Turbine Systems Fueled by a CH4/H2 Mixture
Jan 2025
Publication
In the coming years as a result of changing climate policies and finite fossil fuel resources energy producers will be compelled to introduce new fuels with lower carbon footprints. One of the solutions is hydrogen which can be burned or co-fired with methane in energy generation systems. Therefore this study presents a thermodynamic and emission analysis of a gas turbine fueled by a mixture of CH4 and H2 as well as pure hydrogen. Numerical studies were conducted for the actual operating parameters of the LM6000 gas turbine in both simple and combined cycles. Aspen Hysys and Chemkin-Pro 2023R1 commercial software were used for the calculations. It was demonstrated that with a constant turbine inlet temperature set at 1723 K the thermal efficiency increased from 39.4% to 40.2% for the gas turbine cycle and from 49% to 49.4% for the combined cycle gas turbine. Nitrogen oxides emissions were calculated using the reactor network revealing that an increase in H2 content above 20%vol. in the fuel leads to a significant rise in nitric oxides emissions. In the case of pure H2 emissions are more than three times higher than for CH4 . The main reason for this increase in emissions was identified as the greater presence of H O and OH radicals in the reaction zone causing an acceleration in the formation of nitric oxides.
Investigating the Investments Required to Transition New Zealand’s Heavy-Duty Vehicles to Hydrogen
Mar 2021
Publication
Reducing greenhouse gas emissions in the transport sector is known to be an important contribution to climate change mitigation. Some parts of the transport sector are particularly difficult to decarbonize; this includes the heavy-duty vehicle sector which is considered one of the “hardto-abate” sectors of the economy. Transitioning from diesel trucks to hydrogen fuel cell trucks has been identified as a potential way to decarbonize the sector. However the current and future costs and efficiencies of the enabling technologies remain unclear. In light of these uncertainties this paper investigates the investments required to decarbonize New Zealand’s heavy-duty vehicle sector with green hydrogen. By combining system dynamics modelling literature and hydrogen transition modelling literature a customized methodology is developed for modelling hydrogen transitions with system dynamics modelling. Results are presented in terms of the investments required to purchase the hydrogen production capacity and the investments required to supply electricity to the hydrogen production systems. Production capacity investments are found to range between 1.59 and 2.58 billion New Zealand Dollars and marginal electricity investments are found to range between 4.14 and 7.65 billion New Zealand Dollars. These investments represent scenarios in which 71% to 90% of the heavy-duty vehicle fleet are replaced with fuel cell trucks by 2050. The wide range of these findings reflects the large uncertainties in estimates of how hydrogen technologies will develop over the course of the next thirty years. Policy recommendations are drawn from these results and a clear opportunity for future work is outlined. Most notably the results from this study should be compared with research investigating the investments required to decarbonize the heavy-duty vehicle sectors with alternative technologies such as battery-electric trucks biodiesel and catenary systems. Such a comparison would ensure that the most cost effective decarbonization strategy is employed.
Genetic Algorithm-Based Energy Management Strategy for Fuel Cell Hybrid Electric Vehicles
Aug 2025
Publication
Enhancing system durability and fuel economy stands as a crucial factor in the energy management of fuel cell hybrid vehicles. This paper proposes an Equivalent Consumption Minimization Strategy (ECMS) based on the Genetic Algorithm (GA) aiming to minimize the overall operating cost of the system. First this study establishes a dynamic model of the hydrogen–electric hybrid vehicle a static input–output model of the hybrid power system and an aging model. Next a speed prediction method based on an Autoregressive Integrated Moving Average (ARIMA) model is designed. This method fits a predictive model by collecting historical speed data in real time ensuring the robustness of speed prediction. Finally based on the speed prediction results an adaptive Equivalence Factor (EF) method using a GA is proposed. This method comprehensively considers fuel consumption and the economic costs associated with the aging of the hydrogen–electric hybrid system forming a total operating cost function. The GA is then employed to dynamically search for the optimal EF within the cost function optimizing the system’s economic performance while ensuring real-time feasibility. Simulation outcomes demonstrate that the proposed energy management strategy significantly enhances both the durability and fuel economy of the fuel cell hybrid vehicle.
Optimization of Baseload Electricity and Hydrogen Services by Renewables for a Nuclear-sized District in South Italy
Nov 2024
Publication
We present an optimization model of an energy district in South Italy that supplies baseload electricity and hydrogen services. The district is sized such that a nuclear reactor could provide these services. We define scenarios for 2050 to explore the system effects of discount rate sensitivity vetoes on technologies and cost uncertainties. We address the following issues relevant to decarbonization in South Italy: land-based wind and solar vs. exclusive solar rooftop extra cost of a veto on nuclear conservative assumptions on future storage technology and the role of pumped hydro storage lack of low-cost geological storage of hydrogen and the industrial competitiveness of this carrier and the methanation synergy with the agroforestry sector. Our results quantify the high system cost of vetoes on land-based wind and solar. Nuclear may enter the optimal mix only with a veto against onshore wind and a hypothesis of equal project risk hence an equal discount rate with renewables. Scenarios with land-based wind and solar obtain low-cost hydrogen and thus allow industrial uses for this carrier. The methanation synergy with the agroforestry sector does not offer a system cost advantage but improves the district’s configuration. The extra cost of full decarbonization relative to unregulated fossil gas is small with land-based wind and solar and significant with vetoes to these technologies.
Spray Cooling for Enhancing Cooling Performance and Reducing Power Consumption of Radiator in Hydrogen Fuel Cell System
Feb 2025
Publication
During the development of hydrogen fuel cell systems with the augmentation of power conventional air-cooling systems which are frequently employed in portable scenarios encounter difficulties in maintaining the balance between radiator heat dissipation and power consumption. In contrast liquid-cooling systems are widely adopted in high-power applications. In this regard aiming to address the heat dissipation problem and make use of the wastewater from the stack tailpipe a novel spray cooling system integrated with the traditional air-cooling for the radiator of hydrogen fuel cell systems is put forward. Through experimental investigations based on heat transfer theory and the design principles of fuel cell systems it is discovered that under specific nozzle apertures and spray water pressures the heat dissipation rate can be enhanced by 40 % and 30 % respectively. With particular radiator internal water flow rates and fan speeds the heat dissipation rate can be increased by 30 % and 108 % respectively. And the spray angle of 60 ◦ is the best angle. In contrast to the conventional air-cooling system the spray-air cooling system exhibits a heat dissipation rate that is approximately 50 % higher. Exper imental analyses demonstrate that the new system effectively harnesses water resources and enhances the heat dissipation performance of the radiator thereby providing a technical reference for the application of spray cooling in the radiators of hydrogen fuel cell systems.
Cost-effect Scheduling of a Hydrogen-based Iron and Steel Plant Powered by a Grid-assisted Renewable Energy System
Feb 2025
Publication
The iron and steel industry contributes approximately 25% of global industrial CO2 emissions necessitating substantial decarbonisation efforts. Hydrogen-based iron and steel plants (HISPs) which utilise hydrogen-based direct reduction of iron ore followed by electric arc furnace steelmaking have attracted substantial research interest. However commercialisation of HISPs faces economic feasibility issues due to the high electricity costs of hydrogen production. To improve economic feasibility HISPs are jointly powered by local renewable generators and bulk power grid i.e. by a grid-assisted renewable energy system. Given the variability of renewable energy generation and time-dependent electricity prices flexible scheduling of HISP production tasks is essential to reduce electricity costs. However cost-effectively scheduling of HISP production tasks is non-trivial as it is subject to critical operational constraints arising from the tight coupling and distinct operational characteristics of HISPs sub-processes. To address the above issues this paper proposes an integrated resource-task network (RTN) to elaborately model the critical operational constraints such as resource balance task execution and transfer time. More specifically each sub-process is first modelled as an individual RTN which is then seamlessly integrated through boundary dependency constraints. By embedding the formulated operational constraints into optimisation a cost-effective scheduling model is developed for HISPs powered by the grid-assisted renewable energy system. Numerical results demonstrate that compared to conventional scheduling approaches the proposed method significantly reduces total operational costs across various production scales.
An Innovatively Designed Community-based Hybrid Energy System to Generate its Needs of Electricity, Heat, Hot Water and Hydrogen in a Sustainable Manner
Jun 2025
Publication
This study introduces an innovative nuclear-biomass integrated energy and cleaner production multigeneration system incorporating sonohydrogen technology and a desalination unit for the sustainable and efficient production of hydrogen electricity hot water and heat. A small modular nuclear reactor acts as the primary energy source ensuring stable and low-carbon power generation while enhancing hydrogen yield through sonochemical processes. Biomass-derived biogas is strategically utilized for both electricity generation and hydrogen production via steam methane reforming. The heat wasted in the system is efficiently utilized. A high-performance multistage flash desalination unit converts some of the waste heat into desalinated seawater. In addition a portion of the waste heat is utilized for heat production. The results of this study show that the overall energy and exergy efficiencies of the integrated system are 82.7 % and 68.3 % respectively. Through detailed energy and exergy assessments the study demonstrates the feasibility of the proposed system in enhancing energy conversion efficiency improving waste heat utilization and increasing sustainability. In addition the results of the cost assessment show that the integrated energy system is economically viable in the long term with hydrogen production driving substantial annual revenue and profitability projected within the first decade of operation. The findings highlight the system’s potential to contribute to cleaner energy production by reducing greenhouse gas emissions maximizing resource efficiency and advancing hydrogen and freshwater production technologies.
Roadmap for the Decarbonization of Domestic Passenger Ferries in the Republic of Korea
Feb 2025
Publication
This study examines the steps to lower air emissions in South Korea’s domestic shipping sector. It highlights the significant contributions of the sector to air pollution and greenhouse gas emissions emphasizing its impact on environmental sustainability and climate change mitigation. By looking at the current shipping energy use and emissions the research identifies ways to reduce the environmental impact of domestic shipping. Data was collected from domestic ferry routes and the fuel use was reviewed with respect to existing global technologies for reducing emissions. The results show that operational changes and current energy-efficient technologies can quickly cut emissions. Furthermore a long-term plan is suggested involving the development of new ship designs and the use of net-zero fuels like biofuels methanol hydrogen and ammonia. These efforts aim to meet climate goals targeting a 40% reduction in greenhouse emissions by 2030 and a 70% reduction by 2050 making South Korea’s shipping industry more sustainable and resilient.
A Multi-agent Optimal Operation Methodology of Electric, Thermal, and Hydrogen Integrated Energy System based on ADMM Algorithm
Aug 2024
Publication
This article presents a study on the distributed optimization operation method for micro-energy grid clusters within an electric thermal and hydrogen integrated energy system. The research focuses on precisely modeling the Power-toHydrogen (P2H) conversion process in electrolytic cells by considering their startup characteristics. An optimization operation model is established with each micro-energy grid as the principal entity to cater to their individual interests and demands. The Alternating Direction Method of Multipliers (ADMM) algorithm is adopted for distributed solution. Case studies demonstrate that the connection topology between micro-energy grids significantly impacts the total operating cost and the effectiveness of the ADMM algorithm is validated through a comparison with centralized optimization approaches.
Numerical Analysis of Dual Fuel Combustion in a Medium Speed Marine Engine Supplied with Methane/Hydrogen Blends
Sep 2023
Publication
Compression ignition engines will still be predominant in the naval sector: their high efficiency high torque and heavy weight perfectly suit the demands and architecture of ships. Nevertheless recent emission legislations impose limitations to the pollutant emissions levels in this sector as well. In addition to post-treatment systems it is necessary to reduce some pollutant species and therefore the study of combustion strategies and new fuels can represent valid paths for limiting environmental harmful emissions such as CO2 . The use of methane in dual fuel mode has already been implemented on existent vessels but the progressive decarbonization will lead to the utilization of carbon-neutral or carbon-free fuels such as in the last case hydrogen. Thanks to its high reactivity nature it can be helpful in the reduction of exhaust CH4 . On the contrary together with the high temperatures achieved by its oxidation hydrogen could cause uncontrolled ignition of the premixed charge and high emissions of NOx. As a matter of fact a source of ignition is still necessary to have better control on the whole combustion development. To this end an optimal and specific injection strategy can help to overcome all the before-mentioned issues. In this study three-dimensional numerical simulations have been performed with the ANSYS Forte® software (version 19.2) in an 8.8 L dual fuel engine cylinder supplied with methane hydrogen or hydrogen–methane blends with reference to experimental tests from the literature. A new kinetic mechanism has been used for the description of diesel fuel surrogate oxidation with a set of reactions specifically addressed for the low temperatures together with the GRIMECH 3.0 for CH4 and H2 . This kinetics scheme allowed for the adequate reproduction of the ignition timing for the various mixtures used. Preliminary calculations with a one-dimensional commercial code were performed to retrieve the initial conditions of CFD calculations in the cylinder. The used approach demonstrated to be quite a reliable tool to predict the performance of a marine engine working under dual fuel mode with hydrogen-based blends at medium load. As a result the system modelling shows that using hydrogen as fuel in the engine can achieve the same performance as diesel/natural gas but when hydrogen totally replaces methane CO2 is decreased up to 54% at the expense of the increase of about 76% of NOx emissions.
Performance, Emissions, and Economic Analyses of Hydrogen Fuel Cell Vehicles
May 2024
Publication
The transport sector is considered to be a significant contributor to greenhouse gas emissions as this sector emits about one-fourth of global CO2 emissions. Transport emissions contribute toward climate change and have been linked to adverse health impacts. Therefore alternative and sustainable transport options are urgent for decarbonising the transport sector and mitigating those issues. Hydrogen fuel cell vehicles are a potential alternative to conventional vehicles which can play a significant role in decarbonising the future transport sector. This study critically analyses the recent works related to hydrogen fuel cell integration into vehicles modelling and experimental investigations of hydrogen fuel cell vehicles with various powertrains. This study also reviews and analyses the performance energy management strategies lifecycle cost and emissions of fuel cell vehicles. Previous literature suggested that the fuel consumption and well-to-wheel greenhouse gas emissions of hydrogen fuel cell-powered vehicles are significantly lower than that of conventional internal combustion vehicles. Hydrogen fuel cell vehicles consume about 29–66 % less energy and cause approximately 31–80 % less greenhouse gas emissions than conventional vehicles. Despite this the lifecycle cost of hydrogen fuel cell vehicles has been estimated to be 1.2–12.1 times higher than conventional vehicles. Even though there has been recent progress in energy management in hydrogen fuel cell electric vehicles there are a number of technical and economic challenges to the commercialisation of hydrogen fuel cell vehicles. This study presents current knowledge gaps and details future research directions in relation to the research advancement of hydrogen fuel cell vehicles.
Hydrogen-fuelled Internal Combustion Engines: Direct Injection Versus Port-fuel Injection
Jul 2024
Publication
The road-transport is one of the major contributors to greenhouse global gas (GHG) emissions where hydrogen (H2) combustion engines can play a crucial role in the path towards the sector’s decarbonization goal. This study focuses on comparing the performance and emissions of port-fuel injection (PFI) and direct injection (DI) in a spark ignited combustion engine when is fuelled by hydrogen and other noteworthy fuels like methane and coke oven gas (COG). Computational fluid dynamic simulations are performed at optimal spark advance and air-fuel ratio (λ) for engine speeds between 2000 and 5000 rpm. Analysis reveals that brake power increases by 40% for DI attributed to 30.6% enhanced volumetric efficiency while the sNOx are reduced by 36% compared to PFI at optimal λ = 1.5 for hydrogen. Additionally H2 results in 71.8% and 67.2% reduction in fuel consumption compared to methane and COG respectively since the H2 lower heating value per unit of mass is higher.
Review on Ammonia as a Potential Fuel: From Synthesis to Economics
Feb 2021
Publication
Ammonia a molecule that is gaining more interest as a fueling vector has been considered as a candidate to power transport produce energy and support heating applications for decades. However the particular characteristics of the molecule always made it a chemical with low if any benefit once compared to conventional fossil fuels. Still the current need to decarbonize our economy makes the search of new methods crucial to use chemicals such as ammonia that can be produced and employed without incurring in the emission of carbon oxides. Therefore current efforts in this field are leading scientists industries and governments to seriously invest efforts in the development of holistic solutions capable of making ammonia a viable fuel for the transition toward a clean future. On that basis this review has approached the subject gathering inputs from scientists actively working on the topic. The review starts from the importance of ammonia as an energy vector moving through all of the steps in the production distribution utilization safety legal considerations and economic aspects of the use of such a molecule to support the future energy mix. Fundamentals of combustion and practical cases for the recovery of energy of ammonia are also addressed thus providing a complete view of what potentially could become a vector of crucial importance to the mitigation of carbon emissions. Different from other works this review seeks to provide a holistic perspective of ammonia as a chemical that presents benefits and constraints for storing energy from sustainable sources. State-of-the-art knowledge provided by academics actively engaged with the topic at various fronts also enables a clear vision of the progress in each of the branches of ammonia as an energy carrier. Further the fundamental boundaries of the use of the molecule are expanded to real technical issues for all potential technologies capable of using it for energy purposes legal barriers that will be faced to achieve its deployment safety and environmental considerations that impose a critical aspect for acceptance and wellbeing and economic implications for the use of ammonia across all aspects approached for the production and implementation of this chemical as a fueling source. Herein this work sets the principles research practicalities and future views of a transition toward a future where ammonia will be a major energy player.
Toward Sustainability: An Overview of the Use of Green Hydrogen in the Agriculture and Livestock Sector
Aug 2023
Publication
The agro-livestock sector produces about one third of global greenhouse gas (GHG) emissions. Since more energy is needed to meet the growing demand for food and the industrial revolution in agriculture renewable energy sources could improve access to energy resources and energy security reduce dependence on fossil fuels and reduce GHG emissions. Hydrogen production is a promising energy technology but its deployment in the global energy system is lagging. Here we analyzed the theoretical and practical application of green hydrogen generated by electrolysis of water powered by renewable energy sources in the agro-livestock sector. Green hydrogen is at an early stage of development in most applications and barriers to its large-scale deployment remain. Appropriate policies and financial incentives could make it a profitable technology for the future.
Fuzzy Logic-Based Energy Management Strategy for Hybrid Fuel Cell Electric Ship Power and Propulsion System
Oct 2024
Publication
The growing use of proton-exchange membrane fuel cells (PEMFCs) in hybrid propulsion systems is aimed at replacing traditional internal combustion engines and reducing greenhouse gas emissions. Effective power distribution between the fuel cell and the energy storage system (ESS) is crucial and has led to a growing emphasis on developing energy management systems (EMSs) to efficiently implement this integration. To address this goal this study examines the performance of a fuzzy logic rule-based strategy for a hybrid fuel cell propulsion system in a small hydrogenpowered passenger vessel. The primary objective is to optimize fuel efficiency with particular attention on reducing hydrogen consumption. The analysis is carried out under typical operating conditions encountered during a river trip. Comparisons between the proposed strategy with other approaches—control based optimization based and deterministic rule based—are conducted to verify the effectiveness of the proposed strategy. Simulation results indicated that the EMS based on fuzzy logic mechanisms was the most successful in reducing fuel consumption. The superior performance of this method stems from its ability to adaptively manage power distribution between the fuel cell and energy storage systems.
Hydrogen Refuelling Station Calibration with a Traceable Gravimetric Standard
Apr 2020
Publication
Of all the alternatives to hydrocarbon fuels hydrogen offers the greatest long-term potential to radically reduce the many problems inherent in fuel used for transportation. Hydrogen vehicles have zero tailpipe emissions and are very efficient. If the hydrogen is made from renewable sources such as nuclear power or fossil sources with carbon emissions captured and sequestered hydrogen use on a global scale would produce almost zero greenhouse gas emissions and greatly reduce air pollutant emissions. The aim of this work is to realise a traceability chain for hydrogen flow metering in the range typical for fuelling applications in a wide pressure range with pressures up to 875 bar (for Hydrogen Refuelling Station - HRS with Nominal Working Pressure of 700 bar) and temperature changes from −40 °C (pre-cooling) to 85 °C (maximum allowed vehicle tank temperature) in accordance with the worldwide accepted standard SAE J2601. Several HRS have been tested in Europe (France Netherlands and Germany) and the results show a good repeatability for all tests. This demonstrates that the testing equipment works well in real conditions. Depending on the installation configuration some systematic errors have been detected and explained. Errors observed for Configuration 1 stations can be explained by pressure differences at the beginning and end of fueling in the piping between the Coriolis Flow Meter (CFM) and the dispenser: the longer the distance the bigger the errors. For Configuration 2 where this distance is very short the error is negligible.
Detailed Analysis of a Pure Hydrogen-fueled Dual-fuel Engine in Terms of Performance and Greenhouse Gas Emissions
Sep 2024
Publication
The current study seeks to greenhouse gas emissions reduction in an existing engine under dual-fuel combustion fueled with diesel fuel and natural gas due to great concerns about global warming. This simulation study focuses on the identification of areas prone to the formation of greenhouse gas emissions in engine cylinders. The simulation results of dual-fuel combustion confirmed that the possibility of incomplete combustion and the formation of greenhouse gas emissions in high levels are not far from expected. Therefore an efficient combustion strategy along with replacing natural gas with hydrogen was considered. Only changing the combustion mode to reactivity-controlled compression ignition has led to the improvement of the natural gas burning rate and guarantees a 32 % reduction in unburned methane and 50 % carbon monoxide. To further reduce engine emissions while changing the combustion mode a part of natural gas replacement with hydrogen to the complete elimination of it was evaluated. Increasing the share of hydrogen energy in the intake air-natural gas mixture up to 54 % without exhaust gas recirculation does not lead to diesel knock. Moreover improvement of engine load and efficiency can be achieved by up to 18 % and 6 % respectively. Natural gas consumption can be reduced by up to 67 %. Meanwhile the unburned methane and carbon dioxide mass known as greenhouse gas emissions can be reduced to less than 1 % and up to 50 % respectively. Continued replacement of natural gas with hydrogen until its complete elimination guarantees a reduction of 92000 cubic meters of natural gas per year in one engine cylinder. Although the engine efficiency and load face a decrease of 0.8 % and 5.0 % respectively; the amount of carbon dioxide can be decreased by about 4.5 times. Unburned methane carbon monoxide and nitrogen oxides can be reduced to below the relevant EURO VI range while the amount of unburned hydrogen compared to the hydrogen entering the engine is about 0.5 %.
Collaborative Control Strategy of Electric–Thermal–Hydrogen-Integrated Energy System Based on Variable-Frequency Division Coefficient
Dec 2024
Publication
To address the issues of diverse energy supply demands and power fluctuations in integrated energy systems (IESs) this study takes an IES composed of power-generation units such as wind and photovoltaic units along with various energy-storage systems including electrical thermal and hydrogen storage as the research subject. A collaborative control strategy is proposed for the IES which comprehensively considers the status of diverse energy-storage systems like battery packs thermal tanks and hydrogen tanks. First a mathematical model of the IES is constructed. Then a dual-layer collaborative control strategy is designed considering different operating modes of the IES which includes a multi-energy-storage power allocation control layer based on second-order power-frequency processing and distribution and an adaptive adjustment layer for adjusting powerfrequency coefficients based on adaptive fuzzy control. Finally MATLAB is used to simulate and validate the proposed strategy. The results indicate that the collaborative control strategy based on variable-frequency coefficients optimizes the allocation of fluctuating power among multiple energy-storage systems enhances the stability of bus voltage reduces the deep charge and discharge time of battery packs and extends the service life of battery packs.
Conceptual Design-optimisation of a Subsonic Hydrogen-powered Long-range Blended-wing-body Aircraft
Nov 2024
Publication
The adoption of liquid hydrogen (LH2) holds promise for decarbonising long-range aviation. LH2 aircraft could weigh less than Jet-A aircraft thereby reducing the thrust requirement. However the lower volumetric energy density of LH2 can adversely impact the aerodynamic performance and energy consumption of tube-wing aircraft. In a first this work conducts an energy performance modelling of a futuristic (2030+) LH2 blendedwing-body (BWB) aircraft (301 passengers and 13890 km) using conceptual aircraft design-optimisation approach employing weight-sizing methods while considering the realistic gravimetric and volumetric energy density effects of LH2 on aircraft design and the resulting reduction in aircraft thrust requirement. This study shows that at the design point the futuristic LH2 BWB aircraft reduces the specific energy consumption (SEC MJ/ tonne-km) by 51.7–53.5% and 7.3–10.8% compared to (Jet-A) Boeing 777-200LR and Jet-A BWB respectively. At the off-design points this study shows that by increasing the load factor for a given range and/or increasing range for all load factor cases the SEC (or energy efficiency) of this LH2 BWB concept improves. The results of this work will inform future studies on use-phase emissions and contrails modelling LH2 aircraft operations for contrail reduction estimation of operating costs and lifecycle climate impacts.
Research on Energy Management of Hydrogen Fuel Cell Bus Based on Deep Reinforcement Learning Considering Velocity Control
Aug 2023
Publication
In the vehicle-to-everything scenario the fuel cell bus can accurately obtain the surrounding traffic information and quickly optimize the energy management problem while controlling its own safe and efficient driving. This paper proposes an energy management strategy (EMS) that considers speed control based on deep reinforcement learning (DRL) in complex traffic scenarios. Using SUMO simulation software (Version 1.15.0) a two-lane urban expressway is designed as a traffic scenario and a hydrogen fuel cell bus speed control and energy management system is designed through the soft actor–critic (SAC) algorithm to effectively reduce the equivalent hydrogen consumption and fuel cell output power fluctuation while ensuring the safe efficient and smooth driving of the vehicle. Compared with the SUMO–IDM car-following model the average speed of vehicles is kept the same and the average acceleration and acceleration change value decrease by 10.22% and 11.57% respectively. Compared with deep deterministic policy gradient (DDPG) the average speed is increased by 1.18% and the average acceleration and acceleration change value are decreased by 4.82% and 5.31% respectively. In terms of energy management the hydrogen consumption of SAC–OPT-based energy management strategy reaches 95.52% of that of the DP algorithm and the fluctuation range is reduced by 32.65%. Compared with SAC strategy the fluctuation amplitude is reduced by 15.29% which effectively improves the durability of fuel cells.
Life Cycle Assessment Comparison of Orchard Tractors Powered by Diesel and Hydrogen Fuel Cell
Sep 2024
Publication
To reduce the impact of the agricultural sector on the environment human health and resource depletion several steps should be taken to develop innovative powertrain systems. The agricultural sector must be involved in this innovation since diesel-powered tractors are an important source in terms of pollution. In this context fuel-cell systems have gained importance making them one of the possible substitutes due to their characteristics featuring almost zero local emissions low refueling time and high efficiency. However to effectively assess the sustainability of a fuel-cell tractor a cradle-to-grave life cycle assessment comprising production use phase and end of life must be performed. This article presents a comparative analysis according to different impact categories of the life cycle impacts of a traditional diesel-powered tractor and a fuel-cell hybrid tractor designed considering operative requirements and functional constraints. The study was conducted according to the LCA technique (defined by ISO 14040 and ISO 14044 standards) combining secondary data mainly derived from studies and reports available in the literature with the use of the Ecoinvent 3.0 database. The results are presented according to ten different impact categories defined by ReCiPe 2016 v 1.03 at the midpoint level. The findings obtained showed that the fuel-cell tractor allows for a relevant reduction in all the considered categories. The highest-impact reduction more than 92% was obtained in the human toxicity non-carcinogenic category while the lowest reduction around 4.55% was observed for the fossil fuel scarcity category mainly due to the adoption of gray hydrogen which is produced from fossil fuels. As for the climate change category the fuel-cell tractor showed a reduction of more than 34% in the life cycle impact. Finally the authors also considered the case of green hydrogen produced using solar energy. In this case further reductions in the impact on climate change and fossil fuel resource depletion were obtained. However for the other impact categories the results were worse compared to using gray hydrogen.
Techno-economic Assessment of Hydrogen Supply Solutions for Industrial Site
Sep 2024
Publication
In Austria one of the highest priorities of hydrogen usage lies in the industrial sector particularly as a feedstock and for high-temperature applications. Connecting hydrogen producers with consumers is challenging and requires comprehensive research to outline the advantages and challenges associated with various hydrogen supply options. This study focuses on techno-economic assessment of different supply solutions for industrial sites mainly depicted in two categories: providing hydrogen by transport means and via on-site production. The technologies needed for the investigation of these scenarios are identified based on the predictions of available technologies in near future (2030). The transportation options analyzed include delivering liquid hydrogen by truck liquid hydrogen by railway and gaseous hydrogen via pipeline. For on-site low-carbon hydrogen production a protonexchange membrane (PEM) electrolysis was selected as resent research suggests lower costs for PEM electrolysis compared to alkaline electrolysis (AEL). The frequency of deliveries and storage options vary by scenario and are determined by the industrial demand profile transport capacity and electrolyser production capacity. The assessment evaluates the feasibility and cost-effectiveness of each option considering factors such as infrastructure requirements energy efficiency and economic viability. At a hydrogen demand of 80 GWh the transport options indicate hydrogen supply costs in the range of 14–24 ct/kWh. In contrast the scenarios investigating on-site production of hydrogen show costs between 29 and 49 ct/ kWh. Therefore transport by truck rail or pipeline is economically advantageous to own-production under the specific assumptions and conditions. However the results indicate that as energy demand increases on-site production becomes more attractive. Additionally the influence of electricity prices and the hydrogen production/import price were identified as decisive factors for the overall hydrogen supply costs.
Design and Performance Optimization of a Radial Turbine Using Hydrogen Combustion Products
Dec 2024
Publication
The combustion of hydrogen increases the water content of the combustion products affecting the aerodynamic performance of turbines using hydrogen as a fuel. This study aims to design a radial turbine using the differential evolution (DE) algorithm to improve its characteristics and optimize its aerodynamic performance through an orthogonal experiment and analysis of means (ANOM). The effects of varying water content in combustion products ranging from 12% to 22% on the performance of the radial turbine are also investigated. After optimization the total–static efficiency of the radial turbine increased to 89.12% which was 1.59% higher than the preliminary design. The study found that flow loss in the impeller primarily occurred at the leading edge trailing edge and the inlet of the suction surface tip and outlet. With a 10% increase in water content the enthalpy dropped Mach number increased and turbine power increased by 4.64% 1.71% and 2.41% respectively. However the total static efficiency and mass flow rate decreased by 0.71% and 2.13% respectively. These findings indicate that higher water content in hydrogen combustion products enhances the turbine’s output power while reducing the combustion products’ mass flow rate.
The Bio Steel Cycle: 7 Steps to Net-Zero CO2 Emissions Steel Production
Nov 2022
Publication
CO2 emissions have been identified as the main driver for climate change with devastating consequences for the global natural environment. The steel industry is responsible for ~7–11% of global CO2 emissions due to high fossil-fuel and energy consumption. The onus is therefore on industry to remedy the environmental damage caused and to decarbonise production. This desk research report explores the Bio Steel Cycle (BiSC) and proposes a seven-step-strategy to overcome the emission challenges within the iron and steel industry. The true levels of combined CO2 emissions from the blast-furnace and basic-oxygen-furnace operation at 4.61 t of CO2 emissions/t of steel produced are calculated in detail. The BiSC includes CO2 capture implementing renewable energy sources (solar wind green H2 ) and plantation for CO2 absorption and provision of biomass. The 7-step-implementation-strategy starts with replacing energy sources develops over process improvement and installation of flue gas carbon capture and concludes with utilising biogas-derived hydrogen as a product from anaerobic digestion of the grown agrifood in the cycle. In the past CO2 emissions have been seemingly underreported and underestimated in the heavy industries and implementing the BiSC using the provided seven-steps-strategy will potentially result in achieving net-zero CO2 emissions in steel manufacturing by 2030.
Advancements in Hydrogen Production, Storage, Distribution and Refuelling for a Sustainable Transport Sector: Hydrogen Fuel Cell Vehicles
Jul 2023
Publication
Hydrogen is considered as a promising fuel in the 21st century due to zero tailpipe CO2 emissions from hydrogen-powered vehicles. The use of hydrogen as fuel in vehicles can play an important role in decarbonising the transport sector and achieving net-zero emissions targets. However there exist several issues related to hydrogen production efficient hydrogen storage system and transport and refuelling infrastructure where the current research is focussing on. This study critically reviews and analyses the recent technological advancements of hydrogen production storage and distribution technologies along with their cost and associated greenhouse gas emissions. This paper also comprehensively discusses the hydrogen refuelling methods identifies issues associated with fast refuelling and explores the control strategies. Additionally it explains various standard protocols in relation to safe and efficient refuelling analyses economic aspects and presents the recent technological advancements related to refuelling infrastructure. This study suggests that the production cost of hydrogen significantly varies from one technology to others. The current hydrogen production cost from fossil sources using the most established technologies were estimated at about $0.8–$3.5/kg H2 depending on the country of production. The underground storage technology exhibited the lowest storage cost followed by compressed hydrogen and liquid hydrogen storage. The levelised cost of the refuelling station was reported to be about $1.5–$8/kg H2 depending on the station's capacity and country. Using portable refuelling stations were identified as a promising option in many countries for small fleet size low-to-medium duty vehicles. Following the current research progresses this paper in the end identifies knowledge gaps and thereby presents future research directions.
Assessing the Potential of Hybrid Systems with Batteries, Fuel Cells and E-Fuels for Onboard Generation and Propulsion in Pleasure Vessels
Dec 2024
Publication
Electro-fuels (E-fuels) represent a potential solution for decarbonizing the maritime sector including pleasure vessels. Due to their large energy requirements direct electrification is not currently feasible. E-fuels such as synthetic diesel methanol ammonia methane and hydrogen can be used in existing internal combustion engines or fuel cells in hybrid configurations with lithium batteries to provide propulsion and onboard electricity. This study confirms that there is no clear winner in terms of efficiency (the power-to-power efficiency of all simulated cases ranges from 10% to 30%) and the choice will likely be driven by other factors such as fuel cost onboard volume/mass requirements and distribution infrastructure. Pure hydrogen is not a practical option due to its large storage necessity while methanol requires double the storage volume compared to current fossil fuel solutions. Synthetic diesel is the most straightforward option as it can directly replace fossil diesel and should be compared with biofuels. CO2 emissions from E-fuels strongly depend on the electricity source used for their synthesis. With Italy’s current electricity mix E-fuels would have higher impacts than fossil diesel with potential increases between +30% and +100% in net total CO2 emissions. However as the penetration of renewable energy increases in electricity generation associated E-fuel emissions will decrease: a turning point is around 150 gCO2/kWhel.
Greenhouse Gas Emissions of a Hydrogen Engine for Automotive Application through Life-Cycle Assessment
May 2024
Publication
Hydrogen combustion engine vehicles have the potential to rapidly enter the market and reduce greenhouse gas emissions (GHG) compared to conventional engines. The ability to provide a rapid market deployment is linked to the fact that the industry would take advantage of the existing internal combustion engine production chain. The aim of this paper is twofold. First it aims to develop a methodology for applying life-cycle assessment (LCA) to internal combustion engines to estimate their life-cycle GHG emissions. Also it aims to investigate the decarbonization potential of hydrogen engines produced by exploiting existing diesel engine technology and assuming diverse hydrogen production routes. The boundary of the LCA is cradle-to-grave and the assessment is entirely based on primary data. The products under study are two monofuel engines: a hydrogen engine and a diesel engine. The hydrogen engine has been redesigned using the diesel engine as a base. The engines being studied are versatile and can be used for a wide range of uses such as automotive cogeneration maritime off-road and railway; however this study focuses on their application in pickup trucks. As part of the redesign process certain subsystems (e.g. combustion injection ignition exhaust gas recirculation and exhaust gas aftertreatment) have been modified to make the engine run on hydrogen. Results revealed that employing a hydrogen engine using green hydrogen (i.e. generated from water electrolysis using wind-based electricity) might reduce GHG emission by over 90% compared to the diesel engine This study showed that the benefits of the new hydrogen engine solution outweigh the increase of emissions related to the redesign process making it a potentially beneficial solution also for reconditioning current and used internal combustion engines.
Thermodynamic Evaluation and Carbon Footprint Analysis of the Application of Hydrogen-Based Energy-Storage Systems in Residential Buildings
Sep 2016
Publication
This study represents a thermodynamic evaluation and carbon footprint analysis of the application of hydrogen based energy storage systems in residential buildings. In the system model buildings are equipped with photovoltaic (PV) modules and a hydrogen storage system to conserve excess PV electricity from times with high solar irradiation to times with low solar irradiation. Short-term storages enable a degree of self-sufficiency of approximately 60% for a single-family house (SFH) [multifamily house (MFH): 38%]. Emissions can be reduced by 40% (SFH) (MFH: 30%) compared to households without PV modules. These results are almost independent of the applied storage technology. For seasonal storage the degree of self-sufficiency ranges between 57 and 83% (SFH). The emission reductions highly depend on the storage technology as emissions caused by manufacturing the storage dominate the emission balance. Compressed gas or liquid organic hydrogen carriers are the best options enabling emission reductions of 40%.
Can an Energy Only Market Enable Resource Adequacy in a Decarbonized Power System? A Co-simulation with Two Agent-based-models
Feb 2024
Publication
Future power systems in which generation will come almost entirely from variable Renewable Energy Sources (vRES) will be characterized by weather-driven supply and flexible demand. In a simulation of the future Dutch power system we analyze whether there are sufficient incentives for market-driven investors to provide a sufficient level of security of supply considering the profit-seeking and myopic behavior of investors. We cosimulate two agent-based models (ABM) one for generation expansion and one for the operational time scale. The results suggest that in a system with a high share of vRES and flexibility prices will be set predominantly by the demand’s willingness to pay particularly by the opportunity cost of flexible hydrogen electrolyzers. The demand for electric heating could double the price of electricity in winter compared to summer and in years with low vRES could cause shortages. Simulations with stochastic weather profiles increase the year-to-year variability of cost recovery by more than threefold and the year-to-year price variability by more than tenfold compared to a scenario with no weather uncertainty. Dispatchable technologies have the most volatile annual returns due to high scarcity rents during years of low vRES production and diminished returns during years with high vRES production. We conclude that in a highly renewable EOM investors would not have sufficient incentives to ensure the reliability of the system. If they invested in such a way to ensure that demand could be met in a year with the lowest vRES yield they would not recover their fixed costs in the majority of years.
Routes for Hydrogen Introduction in the Industrial Hard-to-Abate Sectors for Promoting Energy Transition
Aug 2023
Publication
This paper offers a set of comprehensive guidelines aimed at facilitating the widespread adoption of hydrogen in the industrial hard-to-abate sectors. The authors begin by conducting a detailed analysis of these sectors providing an overview of their unique characteristics and challenges. This paper delves into specific elements related to hydrogen technologies shedding light on their potential applications and discussing feasible implementation strategies. By exploring the strengths and limitations of each technology this paper offers valuable insights into its suitability for specific applications. Finally through a specific analysis focused on the steel sector the authors provide in-depth information on the potential benefits and challenges associated with hydrogen adoption in this context. By emphasizing the steel sector as a focal point the authors contribute to a more nuanced understanding of hydrogen’s role in decarbonizing industrial processes and inspire further exploration of its applications in other challenging sectors.
Perspectives on the Development of Technologies for Hydrogen as a Carrier of Sustainable Energy
Aug 2023
Publication
Hydrogen is a prospective energy carrier because there are practically no gaseous emissions of greenhouse gases in the atmosphere during its use as a fuel. The great benefit of hydrogen being a practically inexhaustible carbon-free fuel makes it an attractive alternative to fossil fuels. I.e. there is a circular process of energy recovery and use. Another big advantage of hydrogen as a fuel is its high energy content per unit mass compared to fossil fuels. Nowadays hydrogen is broadly used as fuel in transport including fuel cell applications as a raw material in industry and as an energy carrier for energy storage. The mass exploitation of hydrogen in energy production and industry poses some important challenges. First there is a high price for its production compared to the price of most fossil fuels. Next the adopted traditional methods for hydrogen production like water splitting by electrolysis and methane reforming lead to the additional charging of the atmosphere with carbon dioxide which is a greenhouse gas. This fact prompts the use of renewable energy sources for electrolytic hydrogen production like solar and wind energy hydropower etc. An important step in reducing the price of hydrogen as a fuel is the optimal design of supply chains for its production distribution and use. Another group of challenges hindering broad hydrogen utilization are storage and safety. We discuss some of the obstacles to broad hydrogen application and argue that they should be overcome by new production and storage technologies. The present review summarizes the new achievements in hydrogen application production and storage. The approach of optimization of supply chains for hydrogen production and distribution is considered too.
Multi-objective Optimization of a Hydrogen Supply Chain Network: Wind and Solid Biomass as Primary Energy Sources for the Public Transport in Sicily
Jun 2024
Publication
Europe’s heavy reliance on diesel power for nearly half of its railway lines for both goods and passengers has significant implications for carbon emissions. To address this challenge the European Union advocates for a shift towards hydrogen-based mobility necessitating the development of robust and cost-effective hydrogen supply chains at regional and national levels. Leveraging renewable energy sources such as wind farms and solid biomass could foster the transition to sustainable hydrogen-based transportation. In this study a mixed-integer linear programming approach integrated with an external heavy-duty refueling station analysis model is employed to address the optimal design of a new hydrogen supply chain. Through multi-objective optimization this study aimed to minimize the overall daily costs and emissions of the supply chain. By applying the model to a case study in Sicily different scenarios with varying supply chain configurations and wind curtailment factors were explored. The findings revealed that increasing the wind curtailment factor from 1% to 2% led to reductions of 12% and 15% in the total daily emission costs and network costs respectively. Additionally centralized biomass-based plants dominated hydrogen production accounting for 96% and 94% of the total production under 1% and 2% wind curtailment factors respectively. Furthermore transporting gaseous hydrogen via tube trailers proved more cost effective than using tanker trucks for liquid hydrogen when compressed gaseous hydrogen is required at the dispenser of forecourt refueling stations. Finally the breakdown of the levelized cost for the hydrogen refuelling station strongly depends on the form of hydrogen received at the gate namely liquid or gaseous. Specifically for the former the dispenser accounts for 60% of the total cost whereas for the latter the compressor is responsible for 58% of the total cost. This study highlights the importance of preliminary and quantitative analyses of new hydrogen supply chains through model-based optimization.
Enhancing Safety through Optimal Placement of Components in Hydrogen Tractor: Rollover Angle Analysis
Feb 2024
Publication
Hydrogen tractors are being developed necessitating consideration of the variation in the center of gravity depending on the arrangement of components such as power packs and cooling modules that replace traditional engines. This study analyzes the effects of component arrangement on stability and rollover angle in hydrogen tractors through simulations and proposes an optimal configuration. Stability is evaluated by analyzing rollover angles in various directions with rotations around the tractor’s midpoint. Based on the analysis of rollover angles for Type 1 Type 2 and Type 3 hydrogen tractors Type 2 demonstrates superior stability compared to the other types. Specifically when comparing lateral rollover angles at 0◦ rotation Type 2 exhibits a 2% increase over Type 3. Upon rotations at 90◦ and 180◦ Type 2 consistently displays the highest rollover angles with differences ranging from approximately 6% to 12% compared to the other types. These results indicate that Type 2 with its specific component arrangement offers the most stable configuration among the three types of tractors. It is confirmed that the rollover angle changes based on component arrangement with a lower center of gravity resulting in greater stability. These findings serve as a crucial foundation for enhancing stability in the future design and manufacturing phases of hydrogen tractors.
Considering Carbon–Hydrogen Coupled Integrated Energy Systems: A Pathway to Sustainable Energy Transition in China Under Uncertainty
Oct 2024
Publication
The low-carbon construction of integrated energy systems is a crucial path to achieving dual carbon goals with the power-generation side having the greatest potential for emissions reduction and the most direct means of reduction which is a current research focus. However existing studies lack the precise modeling of carbon capture devices and the cascaded utilization of hydrogen energy. Therefore this paper establishes a carbon capture power plant model based on a comprehensive flexible operational mode and a coupled model of a two-stage P2G (Power-to-Gas) device exploring the “energy time-shift” characteristics of the coupled system. IGDT (Information Gap Decision Theory) is used to discuss the impact of uncertainties on the power generation side system. The results show that by promoting the consumption of clean energy and utilizing the high energy efficiency of hydrogen while reducing reliance on fossil fuels the proposed system not only meets current energy demands but also achieves a more efficient emission reduction laying a solid foundation for a sustainable future. By considering the impact of uncertainties the system ensures resilience and adaptability under fluctuating renewable energy supply conditions making a significant contribution to the field of sustainable energy transition.
An Artificial Neural Network-Based Fault Diagnostics Approach for Hydrogen-Fueled Micro Gas Turbines
Feb 2024
Publication
The utilization of hydrogen fuel in gas turbines brings significant changes to the thermophysical properties of flue gas including higher specific heat capacities and an enhanced steam content. Therefore hydrogen-fueled gas turbines are susceptible to health degradation in the form of steam-induced corrosion and erosion in the hot gas path. In this context the fault diagnosis of hydrogen-fueled gas turbines becomes indispensable. To the authors’ knowledge there is a scarcity of fault diagnosis studies for retrofitted gas turbines considering hydrogen as a potential fuel. The present study however develops an artificial neural network (ANN)-based fault diagnosis model using the MATLAB environment. Prior to the fault detection isolation and identification modules physics-based performance data of a 100 kW micro gas turbine (MGT) were synthesized using the GasTurb tool. An ANN-based classification algorithm showed a 96.2% classification accuracy for the fault detection and isolation. Moreover the feedforward neural network-based regression algorithm showed quite good training testing and validation accuracies in terms of the root mean square error (RMSE). The study revealed that the presence of hydrogen-induced corrosion faults (both as a single corrosion fault or as simultaneous fouling and corrosion) led to false alarms thereby prompting other incorrect faults during the fault detection and isolation modules. Additionally the performance of the fault identification module for the hydrogen fuel scenario was found to be marginally lower than that of the natural gas case due to assumption of small magnitudes of faults arising from hydrogen-induced corrosion.
A Renewable Power System for an Off-grid Sustainable Telescope Fueled by Solar Power, Batteries and Green Hydrogen
Jul 2023
Publication
A large portion of astronomy’s carbon footprint stems from fossil fuels supplying the power demand of astronomical observatories. Here we explore various isolated low-carbon power system setups for the newly planned Atacama Large Aperture Submillimeter Telescope and compare them to a business-as-usual diesel power generated system. Technologies included in the designed systems are photovoltaics concentrated solar power diesel generators batteries and hydrogen storage. We adapt the electricity system optimization model highRES to this case study and feed it with the telescope’s projected energy demand cost assumptions for the year 2030 and site-specific capacity factors. Our results show that the lowest-cost system with LCOEs of $116/MWh majorly uses photovoltaics paired with batteries and fuel cells running on imported and on-site produced green hydrogen. Some diesel generators run for backup. This solution would reduce the telescope’s power-side carbon footprint by 95% compared to the businessas-usual case.
Solar-driven (Photo)electrochemical Devices for Green Hydrogen Production and Storage: Working Principles and Design
Feb 2024
Publication
The large-scale deployment of technologies that enable energy from renewables is essential for a successful transition to a carbon-neutral future. While photovoltaic panels are one of the main technologies commonly used for harvesting energy from the Sun storage of renewable solar energy still presents some challenges and often requires integration with additional devices. It is believed that hydrogen – being a perfect energy carrier – can become one of the broadly utilised storage alternatives that would effectively mitigate the energy supply and demand issues associated with the intermittent nature of renewable energy sources. Current pathways in the development of green technologies indicate the need for more sustainable material utilisation and more efficient device operation. To address this requirement integration of various technologies for renewable energy harvesting conversion and storage in a single device appears as an advantageous option. From the hydrogen economy perspective systems driven by green solar electricity that allow for (photo)electrochemical water splitting would generate hydrogen with the minimal CO2 footprint. If at the same time one of the device electrodes could store the generated gas and release it on demand the utilisation of critical and often costly elements would be reduced with possible gain in more effective device operation. Although conceptually attractive this cross-disciplinary concept has not gained yet enough attention and only limited number of experimental setups have been designed tested and reported. This review presents the first exhaustive overview and critical examination of various laboratory-scale prototype setups that attempt to combine both the hydrogen production and storage processes in a single unit via integration of a metal hydride-based electrode into a photoelectrochemical cell. The architectures of presented configurations enables direct solar energy to hydrogen conversion and its subsequent storage in a single device which – in some cases – can also release the stored (hydrogen) energy on demand. In addition this work explores perspectives and challenges related with the potential upscaling of reviewed solar-to-hydrogen storage systems trying to map and indicate the main future directions of their technological development and optimization. Finally the review also combines information and expertise scattered among various research fields with the aim of stimulating much-needed exchange of knowledge to accelerate the progress in the development and deployment of optimum green hydrogen-based solutions.
Performance Assessment and Optimization of the Ultra-High Speed Air Compressor in Hydrogen Fuel Cell Vehicles
Feb 2024
Publication
Air compressors in hydrogen fuel cell vehicles play a crucial role in ensuring the stability of the cathode air system. However they currently face challenges related to low efficiency and poor stability. To address these issues the experimental setup for the pneumatic performance of air compressors is established. The effects of operational parameters on energy consumption efficiency and mass flow rate of the air compressor are revealed based on a Morris global sensitivity analysis. Considering a higher flow rate larger efficiency and lower energy consumption simultaneously the optimal operating combination of the air compressor is determined based on grey relational multi-objective optimization. The optimal combination of operational parameters consisted of a speed of 80000 rpm a pressure ratio of 1.8 and an inlet temperature of 18.3 °C. Compared to the average values the isentropic efficiency achieved a 48.23% increase and the mass flow rate rose by 78.88% under the optimal operational combination. These findings hold significant value in guiding the efficient and stable operation of air compressors. The comprehensive methodology employed in this study is applicable further to investigate air compressors for hydrogen fuel cell vehicles.
Energy Management in a Super-Tanker Powered by Solar, Wind, Hydrogen and Boil-Off Gas for Saving CO2 Emissions
Apr 2024
Publication
In terms of energy generation and consumption ships are autonomous isolated systems with power demands varying according to the type of ship: passenger or commercial. The power supply in modern ships is based on thermal engines-generators which use fossil fuels marine diesel oil (MDO) and liquefied natural gas (LNG). The continuous operation of thermal engines on ships during cruises results in increased emissions of polluting gases mainly CO/CO2 . The combination of renewable energy sources (REs) and triple-fuel diesel engines (TFDEs) can reduce CO/CO2 emissions resulting in a “greener” interaction between ships and the ecosystem. This work presents a new control method for balancing the power generation and the load demands of a ship equipped with TFDEs fuel cells (FCs) and REs based on a real and accurate model of a super-tanker and simulation of its operation in real cruise conditions. The new TFDE technology engines are capable of using different fuels (marine diesel oil heavy fuel oil and liquified natural gas) producing the power required for ship operation as well as using compositions of other fuels based on diesel aiming to reduce the polluting gases produced. The energy management system (EMS) of a ship is designed and implemented in the structure of a finite state machine (FSM) using the logical design of transitions from state to state. The results demonstrate that further reductions in fossil fuel consumption as well as CO2 emissions are possible if ship power generation is combined with FC units that consume hydrogen as fuel. The hydrogen is produced locally on the ship through electrolysis using the electric power generated by the on-board renewable energy sources (REs) using photovoltaic systems (PVs) and wind energy conversion turbines (WECs).
Advantages and Technological Progress of Hydrogen Fuel Cell Vehicles
Jun 2023
Publication
The automotive industry is undergoing a profound transformation driven by the need for sustainable and environmentally friendly transportation solutions [1]. In this context fuel cell technology has emerged as a promising alternative offering clean efficient and high-performance power sources for vehicles [2]. Fuel cell vehicles are electric vehicles that use fuel cell systems as a single power source or as a hybrid power source in combination with rechargeable energy storage systems. A typical fuel cell system for electric vehicle is exhibited in Figure 1 which provides a comprehensive demonstration of this kind of complex system. Hydrogen energy is a crucial field in the new energy revolution and will become a key pillar in building a green efficient and secure new energy system. As a critical field for hydrogen utilization fuel cell vehicles will play an important role in the transformation and development of the automotive industry. The development of fuel cell vehicles offers numerous advantages such as strong power outputs safety reliability and economic energy savings [3]. However improvements must urgently be made in existing technologies such as fuel cell stacks (including proton exchange membranes catalysts gas diffusion layers and bipolar plates) compressors and onboard hydrogen storage systems [4]. The advantages and current technological status are analyzed here.
Sustainable Vehicles for Decarbonizing the Transport Sector: A Comparison of Biofuel, Electric, Fuel Cell and Solar-powered Vehicles
Mar 2024
Publication
Climate change necessitates urgent action to decarbonize the transport sector. Sustainable vehicles represent crucial alternatives to traditional combustion engines. This study comprehensively compares four prominent sustainable vehicle technologies: biofuel-powered vehicles (BPVs) fuel cell vehicles (FCVs) electric vehicles (EVs) and solar vehicles. We examine each technology’s history development classification key components and operational principles. Furthermore we assess their sustainability through technical factors environmental impacts cost considerations and policy dimensions. Moreover the discussion section addresses the challenges and opportunities associated with each technology and assesses their social impact including public perception and adoption. Each technology offers promise for sustainable transportation but faces unique challenges. Policymakers industry stakeholders and researchers must collaborate to address these challenges and accelerate the transition toward a decarbonized transport future. Potential future research areas are identified to guide advancements in sustainable vehicle technologies.
Transitioning towards Net-Zero Emissions in Chemical and Process Industries: A Holistic Perspective
Sep 2023
Publication
Given the urgency to combat climate change and ensure environmental sustainability this review examines the transition to net-zero emissions in chemical and process industries. It addresses the core areas of carbon emissions reduction efficient energy use and sustainable practices. What is new however is that it focuses on cutting-edge technologies such as biomass utilization biotechnology applications and waste management strategies that are key drivers of this transition. In particular the study addresses the unique challenges faced by industries such as cement manufacturing and highlights the need for innovative solutions to effectively reduce their carbon footprint. In particular the role of hydrogen as a clean fuel is at the heart of revolutionizing the chemical and process sectors pointing the way to cleaner and greener operations. In addition the manuscript explores the immense importance of the European Green Deal and the Sustainable Development Goals (SDGs) for the chemical industry. These initiatives provide a clear roadmap and framework for advancing sustainability driving innovation and reducing the industry’s environmental impact and are a notable contribution to the existing body of knowledge. Ultimately alignment with the European Green Deal and the SDGs can bring numerous benefits to the chemical industry increasing its competitiveness promoting societal well-being and supporting cross-sector collaboration to achieve shared sustainability goals. By highlighting the novelty of integrating cutting-edge technologies addressing unique industrial challenges and positioning global initiatives this report offers valuable insights to guide the chemical and process industries on their transformative path to a sustainable future.
Study on Hydrogen Substitution in a Compressed Natural Gas Spark-ignition Passenger Car Engine
Jun 2023
Publication
Hydrogen substitution in applications fueled by compressed natural gas arises as a potential alternative to fossil fuels and it may be the key to an effective hydrogen economy transition. The reduction of greenhouse gas emissions especially carbon dioxide and unburned methane as hydrogen is used in transport and industry applications makes its use an attractive option for a sustainable future. The purpose of this research is to examine the gradual adoption of hydrogen as a fuel for light-duty transportation. Particularly the study focuses on evaluating the performance and emissions of a single-cylinder port fuel injection spark-ignition engine as hydrogen is progressively increased in the natural gas-based fuel blend. Results identify the optimal conditions for air dilution and engine operation parameters to achieve the best performance. They corroborate that the dilution rate has to be adjusted to control pollutant emissions as the percentage of hydrogen is increased. Moreover the study identifies the threshold for hydrogen substitution below which the reduction of carbon dioxide emissions due to efficiency gains is negligible compared to the reduction of the carbon content in the fuel blend. These findings will help reduce the environmental footprint of light-duty transportation not only in the long term but also in the short and medium terms.
Economic Analysis of a Photovoltaic Hydrogen Refueling Station Based on Hydrogen Load
Sep 2023
Publication
With the goal of achieving “carbon peak in 2030 and carbon neutrality in 2060” as clearly proposed by China the transportation sector will face long–term pressure on carbon emissions and the application of hydrogen fuel cell vehicles will usher in a rapid growth period. However true “zero carbon” emissions cannot be separated from “green hydrogen”. Therefore it is of practical significance to explore the feasibility of renewable energy hydrogen production in the context of hydrogen refueling stations especially photovoltaic hydrogen production which is applied to hydrogen refueling stations (hereinafter referred to “photovoltaic hydrogen refueling stations”). This paper takes a hydrogen refueling station in Shanghai with a supply capacity of 500 kg/day as the research object. Based on a characteristic analysis of the hydrogen demand of the hydrogen refueling station throughout the day this paper studies and analyzes the system configuration operation strategy environmental effects and economics of the photovoltaic hydrogen refueling station. It is estimated that when the hydrogen price is no less than 6.23 USD the photovoltaic hydrogen refueling station has good economic benefits. Additionally compared with the conventional hydrogen refueling station it can reduce carbon emissions by approximately 1237.28 tons per year with good environmental benefits.
Advances in Hydrogen-Powered Trains: A Brief Report
Sep 2023
Publication
The majority of rail vehicles worldwide use diesel as a primary fuel source. Diesel engine carbon emissions harm the environment and human health. Although railway electrification can reduce emissions it is not always the most economical option especially on routes with low vehicle demand. As a result interest in hydrogen-powered trains as a way to reduce greenhouse gas (GHG) emissions has steadily grown in recent years. In this paper we discuss advancements made in hydrogen-powered freight and commuter trains as well as the technology used in some aspects of hydrogen-powered vehicles. It was observed that hydrogen-powered trains are already in use in Europe and Asia unlike most developing countries in Africa. Commuter trains have received most of the research and development (R&D) attention but interest in hydrogen-powered freight trains has recently picked up momentum. Despite the availability and use of gray and blue hydrogen green hydrogen is still the preferred fuel for decarbonizing the rail transport sector.
Collective Hydrogen Stand-alone Renewable Energy Systems for Buildings in Spain. Towards the Self-sufficiency
May 2024
Publication
The article examines the feasibility of implementing standalone hydrogen-based renewable energy systems in Spanish residential buildings specifically analyzing the optimization of a solar-battery and solar-hydrogen system for a building with 20 dwellings in Spain. The study initially assesses two standalone setups: solarbattery and solar-hydrogen. Subsequently it explores scenarios where these systems are connected to the grid to only generate and sell surplus energy. A scenario involving grid connection for self-consumption without storage serves as a benchmark for comparison. All system optimizations are designed to meet energy demands without interruptions while minimizing costs as determined by a techno-economic analysis. The systems are sized using custom software that incorporates an energy management system and employs the Jaya algorithm for optimization. The findings indicate that selling surplus energy can be economically competitive and enhance the efficiency of grid-connected self-consumption systems representing the study’s main innovation. The conclusion highlights the economic and technical potential of an autonomous hybrid energy system that includes hydrogen with the significant remaining challenge being the development of a regulatory framework to support its technical feasibility in Spain.
3D CFD Simulation of a Gaseous Fuel Injection in a Hydrogen-fueled Internal Combustion Engine
Oct 2021
Publication
Nowadays one of the hottest topic in the automotive engineering community is the reduction of fossil fuels. Hydrogen is an alternative energy source that is already providing clean renewable and efficient power being used in fuel cells. Despite being developed since a few decades fuel cells are affected by several hurdles the most impacting one being their cost per unit power. While waiting for their cost reduction and mass-market penetration hydrogen-fueled internal combustion engines (H2ICEs) can be a rapidly applicable solution to reduce pollution caused by the combustion of fossil fuels. Such engines benefit from the advanced technology of modern internal combustion engines (ICEs) and the advantages related to hydrogen combustion although some modifications are needed for conventional liquid-fueled engines to run on hydrogen. The gaseous injection of hydrogen directly into the combustion chamber is a challenge both for the designers and for the injection system suppliers. To reduce uncertainties time and development cost computational fluid dynamics (CFD) tools appear extremely useful since they can accurately predict mixture formation and combustion before the expensive production/testing phase. The high-pressure gaseous injection which takes place in Direct-Injected H2ICEs promotes a super-sonic flow with very high gradients in the zone between the bulk of the injected hydrogen and the flow already inside the combustion chamber. To develop a methodology for an accurate simulation of these phenomena the SoPHy Engine of the Engine Combustion Network group (ECN) is used and presented. This engine is fed through a single nozzle H2-injector; planar laser-induced fluorescence (PLIF) data are available for comparison with the CFD outcomes.
Investigation on Implementing Hydrogen Technology in Residential Sector
Jul 2024
Publication
Rapid urbanization and globalization are causing a rise in the energy demand within the residential sector. Currently majority of the energy demand for the residential sector being supplied from fossil fuels these sources account for greenhouse gas emissions responsible for anthropogenic-driven climate change. About 85 % of the world’s energy demands are being met by non-renewable sources of energy. An immediate need to shift towards renewable energy sources to generate electricity is the need of the hour. These long-standing renewable energy sources including solar hydropower and wind energy have been crucial pillars of sustainable energy for years. However as their implementation has matured we are increasingly recognizing their limitations. Issues such as the scarcity of suitable locations and the significant carbon footprint associated with constructing renewable energy infrastructure are becoming more apparent. Hydrogen has been found to play a vital role as an energy carrier in framing the energy picture in the 21st century. Currently about 1 % of the global energy demands are being met by hydrogen energy harnessed through renewable methods. Its low carbon emissions when compared to other methods lower comparative production costs and high energy efficiency of 40–60 % make it a suitable choice. Integrating hydrogen production systems with other renewable source of energy such as solar and wind energy have been discussed in this review in detail. With the concepts of green buildings or net zero energy buildings gaining attraction integration of hydrogen-based systems within residential and office sectors through the use of devices such as micro–Combined Heat and Power devices (mCHP) have proven to be effective and efficient. These devices have been found to save the consumed energy by 22 % along with an effective reduction in carbon emissions of 18 % when used in residential sectors. Using the rejected energy from other processes these mCHP devices can prove to be vital in meeting the energy demands of the residential sector. Through the support of government schemes mCHP devices have been widely used in countries such as Japan and Finland and have benefitted from the same. Hydrogen storage is critical for efficient operation of the integrated renewable systems as improper storage of the hydrogen produced could lead to human and environmental disasters. Using boron hydrides or ammonia (121 kg H2/m3 ) or through organic carriers hydrogen can be stored safely and easily regenerated without loss of material. A thorough comparison of all the renewable sources of energy that are used extensively is required to evaluate the merits of using hydrogen as an energy carrier which has been addressed in this review paper. The need to address the research gap in application of mCHP devices in the residential sector and the benefits they provide has been addressed in this review. With about 2500 GW of energy ready to be harnessed through the mCHP devices globally the potential of mCHP systems globally are discussed in detail in this paper. This review discusses challenges and solutions to hydrogen production storage and ways to implement hydrogen technology in the residential sector. This review allows researchers to build a renewable alternative with hydrogen as a clean energy vector for generating electricity in residential systems.
Flexibility Value of Multimodal Hydrogen Energy Utilization in Electric–Hydrogen–Thermal Systems
Jun 2024
Publication
Hydrogen energy is now a crucial technological option for decarbonizing energy systems. Comprehensive utilization is a typical mode of hydrogen energy deployment leveraging its excellent conversion capabilities. Hydrogen is often used in combination with electrical and thermal energy. However current hydrogen utilization modes are relatively singular resulting in low energy utilization efficiency and high wind curtailment rates. To improve energy utilization efficiency and promote the development of hydrogen energy we discuss three utilization modes of hydrogen energy including hydrogen storage integration into a fuel cell and gas turbine hybrid power generation system and hydrogen methanation. We propose a hydrogen energy system with multimodal utilization and integrate it into an electrolytic hydrogen–thermal integrated energy system (EHTIES). A mixed-integer linear programming (MILP) optimization scheduling model for the EHT-IES is developed and solved using the Cplex solver to improve the operational feasibility of the EHTIES focusing on minimizing economic costs and reducing wind curtailment rates. Case studies in northwest China verify the effectiveness of the proposed model. By comparing various utilization modes energy storage methods and scenarios this study demonstrated that integrating a hydrogen energy system with multimodal utilization into the EHT-IES offers significant technical benefits. It enhances energy utilization efficiency and promotes the absorption of wind energy thereby increasing the flexibility of the EHT-IES.
A Systems-Level Study of Ammonia and Hydrogen for Maritime Transport
Aug 2023
Publication
An energy systems comparison of grid-electricity derived liquid hydrogen (LH2) and liquid ammonia (LNH3) is conducted to assess their relative potential in a low-carbon future. Under various voyage weather conditions their performance is analysed for use in cargo transport energy vectors for low-carbon electricity transport and fuel supply. The analysis relies on literature projections for technological development and grid decarbonisation towards 2050. Various voyages are investigated from regions such as North America (NA) Europe (E) and Latin America (LA) to regions projected to have a higher electricity and fuel grid carbon intensity (CI) (i.e. Asia Pacific Africa the Middle-East and the CIS). In terms of reducing the CI of electricity and fuel at the destination port use of LH2 is predicted to be favourable relative to LNH3 whereas LNH3 is favourable for low-carbon transport of cargo. As targeted by the International Maritime Organisation journeys of LNH3 cargo ships originating in NA E and LA achieve a reduction in volumetric energy efficiency design index (kg-CO2/m3 -km) of at least 70% relative to 2008 levels. The same targets can be met globally if LH2 is supplied to high CI regions for production of LNH3 for cargo transport. A future shipping system thus benefits from the use of both LH2 and LNH3 for different functions. However there are additional challenges associated with the use of LH2. Relative to LNH3 1.6 to 1.7 times the number of LH2 ships are required to deliver the same energy. Even when reliquefaction is employed their success is reliant on the avoidance of rough sea states (i.e. Beaufort Numbers >= 6) where fuel depletion rates during a voyage are impractical.
Factors Driving the Decarbonisation of Industrial Clusters: A Rapid Evidence Assessment of International Experience
Sep 2023
Publication
Reducing industrial emissions to achieve net-zero targets by the middle of the century will require profound and sustained changes to how energy intensive industries operate. Preliminary activity is now underway with governments of several developed economies starting to implement policy and providing funding to support the deployment of low carbon infrastructure into high emitting industrial clusters. While clusters appear to offer the economies of scale and institutional capacity needed to kick-start the industrial transition to date there has been little systematic assessment of the factors that may influence the success of these initiatives. Drawing from academic and grey literature this paper presents a rapid evidence assessment of the approaches being used to drive the development of low carbon industrial clusters internationally. Many projects are still at the scoping stage but it is apparent that current initiatives focus on the deployment of carbon capture technologies alongside hydrogen as a future secondary revenue stream. This model of decarbonisation funnels investment into large coastal clusters with access to low carbon electricity and tends to obscure questions about the integration of these technologies with other decarbonisation interventions such as material efficiency and electrification. The technology focus also omits the importance that a favourable location and shared history and culture appears to have played in helping progress the most advanced initiatives; factors that cannot be easily replicated elsewhere. If clusters are to kick-start the low-carbon industrial transition then greater attention is needed to the social and political dimensions of this process and to a broader range of decarbonisation interventions and cluster types than represented by current projects.
A Control Strategy Study of a Renewable CCHP Energy System Integrated Hydrogen Production Unit - A Case Study of an Industrial Park in Jiangsu Province
Aug 2023
Publication
This paper describes a renewable energy system incorporating a hydrogen production unit to address the imbalance between energy supply and demand. The system utilizes renewable energy and hydrogen production energy to release energy to fill the power gap during peak demand power supply for demand peaking and valley filling. The system is optimized by analyzing marine predator behavioral logic and optimizing the system for maximum operational efficiency and best economic value. The results of the study show that after the optimized scheduling of the hydrogen production coupled renewable energy integrated energy system using the improved marine predator optimization algorithm the energy distribution of the whole energy system is good with the primary energy saving rate maintained at 24.75% the CO2 emission reduction rate maintained at 42.32% and the cost saving rate maintained at 0.78%. In addition this paper uses the Adaboost-BP prediction model to predictively analyze the system. The results show that as the price of natural gas increases the advantages of the combined hydrogen production renewable integrated energy system proposed in this paper become more obvious and the cumulative cost over three years is better than other related systems. These research results provide an important reference for the application and development of the system.
Applying a 2 kW Polymer Membrane Fuel-Cell Stack to Building Hybrid Power Sources for Unmanned Ground Vehicles
Nov 2023
Publication
The novel constructions of hybrid energy sources using polymer electrolyte fuel cells (PEMFCs) and supercapacitors are developed. Studies on the energy demand and peak electrical power of unmanned ground vehicles (UGVs) weighing up to 100 kg were conducted under various conditions. It was found that the average electrical power required does not exceed ~2 kW under all conditions studied. However under the dynamic electrical load of the electric drive of mobile robots the short peak power exceeded 2 kW and the highest current load was in the range of 80–90 A. The electrical performance of a family of PEMFC stacks built in open-cathode mode was determined. A hydrogen-usage control strategy for power generation cleaning processes and humidification was analysed. The integration of a PEMFC stack with a bank of supercapacitors makes it possible to mitigate the voltage dips. These occur periodically at short time intervals as a result of short-circuit operation. In the second construction the recovery of electrical energy dissipated by a short-circuit unit (SCU) was also demonstrated in the integrated PEMFC stack and supercapacitor bank system. The concept of an energy-efficient mobile and environmentally friendly hydrogen charging unit has been proposed. It comprises (i) a hydrogen anion exchange membrane electrolyser (ii) a photovoltaic installation (iii) a battery storage (iv) a hydrogen buffer storage in a buffer tank (v) a hydrogen compression unit and (vi) composite tanks.
Hydrogen Station Prognostics and Health Monitoring Model
Aug 2023
Publication
Hydrogen fuel has shown promise as a clean alternative fuel aiding in the reduction of fossil fuel dependence within the transportation sector. However hydrogen refueling stations and infrastructure remains a barrier and are a prerequisite for consumer adoption of low-cost and low-emission fuel cell electric vehicles (FCEVs). The costs for FCEV fueling include both station capital costs and operation and maintenance (O&M) costs. Contributing to these O&M costs unscheduled maintenance is presently more costly and more frequent than for similar gasoline fueling infrastructure and is asserted to be a limiting factor in achieving FCEV customer acceptance and cost parity. Unscheduled maintenance leads to longer station downtime therefore causing an increase in missed fueling opportunities which forces customers to seek refueling at other operable stations that may be significantly farther away. This research proposes a framework for a hydrogen station prognostics health monitoring (H2S PHM) model that can minimize unexpected downtime by predicting the remaining useful life for primary hydrogen station components within the major station subsystems. The H2S PHM model is a data-driven statistical model based on O&M data collected from 34 retail hydrogen stations located in the U.S. The primary subcomponents studied are the dispenser compressor and chiller. The remaining useful life calculations are used to decide whether or not maintenance should be completed based on the prediction and expected future station use. This paper presents the background method and results for the H2S PHM model as for a means for improving station availability and customer confidence in FCEVs and hydrogen infrastructure
Alternatives for Transport, Storage in Port and Bunkering Systems for Offshore Energy to Green Hydrogen
Nov 2023
Publication
Offshore electricity production mainly by wind turbines and eventually floating PV is expected to increase renewable energy generation and their dispatchability. In this sense a significant part of this offshore electricity would be directly used for hydrogen generation. The integration of offshore energy production into the hydrogen economy is of paramount importance for both the techno-economic viability of offshore energy generation and the hydrogen economy. An analysis of this integration is presented. The analysis includes a discussion about the current state of the art of hydrogen pipelines and subsea cables as well as the storage and bunkering system that is needed on shore to deliver hydrogen and derivatives. This analysis extends the scope of most of the previous works that consider port-to-port transport while we report offshore to port. Such storage and bunkering will allow access to local and continental energy networks as well as to integrate offshore facilities for the delivery of decarbonized fuel for the maritime sector. The results of such state of the art suggest that the main options for the transport of offshore energy for the production of hydrogen and hydrogenated vectors are through direct electricity transport by subsea cables to produce hydrogen onshore or hydrogen transport by subsea pipeline. A parametric analysis of both alternatives focused on cost estimates of each infrastructure (cable/pipeline) and shipping has been carried out versus the total amount of energy to transport and distance to shore. For low capacity (100 GWh/y) an electric subsea cable is the best option. For high-capacity renewable offshore plants (TWh/y) pipelines start to be competitive for distances above approx. 750 km. Cost is highly dependent on the distance to land ranging from 35 to 200 USD/MWh.
Design and Implementation of the Safety System of a Solar-driven Smart Micro-grid Comprising Hydrogen Production for Electricity & Cooling Co-generation
Sep 2023
Publication
This article presents a comprehensive description of the safety system of a real installation that comprises PV panels lithium-ion batteries an electrolyzer H2 storage a fuel cell and a barium chloride/ammonia thermochemical prototype for heat recovery and cooling production. Such a system allows for the increase of the overall efficiency of the H2 chain by exploiting the waste heat and transforming it into a cooling effect particularly useful in tropical regions like French Polynesia. The study provides a great deal of detail regarding practical aspects of the system implementation and a consistent reference to the relevant standards and regulations applicable to the subject matter. More specifically the study covers the ATEX classification of the site the safety features of each component the electrical power distribution the main safety instrumented system fire safety and the force ventilation system. The study also includes safety assessment and a section on lessons learned that could serve as guidance for future installations. In addition an extensive amount of technical data is readily available to the reader in repository (P&ID electrical diagrams etc.).
Mitigating Risks in Hydrogen-powered Transportation: A Comprehensive Risk Assessment for Hydrogen Refuelling Stations, Vehicles, and Garages
Oct 2024
Publication
Hydrogen is increasingly seen as a viable alternative to fossil fuels in transportation crucial to achieving net-zero energy goals. However the rapid expansion of hydrogen-powered transportation is outpacing safety standards posing significant risks due to limited operational experience involvement of new actors and lack of targeted guidelines. This study addresses the urgent need for a tailored comprehensive risk assessment framework. Using Structured What-If (SWIFT) and bowtie barrier analysis the research evaluates a hypothetical pilot project focusing on hydrogen refuelling stations vehicles and garages. The study identifies critical hazards and assesses the adequacy of current risk mitigation measures. Key findings reveal gaps in safety practices leading to 41 actionable steps and 5 key activities to help new actors manage hydrogen risks effectively. By introducing novel safety guidelines this research contributes to the development of safe hydrogen use and advances the understanding of hydrogen risks ensuring its sustainable integration into transportation systems.
Carbon Footprint of Hydrogen-powered Inland Shipping: Impacts and Hotspots
Aug 2023
Publication
The shipping sector is facing increasing pressure to implement clean fuels and drivetrains. Especially hydrogen fuel cell drivetrains seem attractive. Although several studies have been conducted to assess the carbon footprint of hydrogen and its application in ships their results remain hard to interpret and compare. Namely it is necessary to include a variety of drivetrain solutions and different studies are based on various assumptions and are expressed in other units. This paper addresses this problem by offering a three-step meta-review of life cycle assessment studies. First a literature review was conducted. Second results from the literature were harmonized to make the different analyses comparable serving cross-examination. The entire life cycle of both the fuels and drivetrains were included. The results showed that the dominant impact was fuel use and related fuel production. And finally life-cycle hot spots have been identified by looking at the effect of specific configurations in more detail. Hydrogen production by electrolysis powered by wind has the most negligible impact. For this ultra-low carbon pathway the modes of hydrogen transport and the use of specific materials and components become relevant.
The Impact of Water Injection and Hydrogen Fuel on Performance and Emissions in a Hydrogen/Diesel Dual-Fuel Engine
Nov 2024
Publication
As the need for alternative energy sources and reduced emissions grows proven technologies are often sidelined in favour of emerging solutions that lack the infrastructure for mass adoption. This study explores a transitional approach by modifying existing compression ignition engines to run on a hydrogen/diesel mixture for performance improvement utilising water injection to mitigate the drawbacks associated with hydrogen combustion. This approach can yield favourable results with current technology. In this modelling study ten hydrogen energy ratios (0–90%) and nine water injection rates (0–700 mg/cycle) were tested in a turbocharged Cummins ISBe 220 31 six-cylinder diesel engine. An engine experiment was conducted to validate the model. Key performance indicators such as power mechanical efficiency thermal efficiency indicated mean effective pressure (IMEP) and brake-specific fuel consumption (BSFC) were measured. Both water injection and hydrogen injection led to slight improvements in all performance metrics except BSFC due to hydrogen’s lower energy density. In terms of emissions CO and CO2 levels significantly decreased as hydrogen content increased with reductions of 94% and 96% respectively at 90% hydrogen compared to the baseline diesel. Water injection at peak rates further reduced CO emissions by approximately 40% though it had minimal effect on CO2 . As expected NOx (which is a typical challenge with hydrogen combustion and also with diesel engines in general) increased with hydrogen fuelling resulting in an approximately 70% increase in total NOx emissions over the range of 0–90% hydrogen energy. Similar increases were observed in NO and NO2 e.g. 90% and 57% increases with 90% hydrogen respectively. However water injection reduced NO and NO2 levels by up to 16% and 83% respectively resulting in a net decrease in NOX emissions in many combined cases not only with hydrogen injection but also when compared to baseline diesel.
Potential-risk and No-regret Options for Urban Energy System Design - A Sensitivity Analysis
Jan 2024
Publication
This study identifies supply options for sustainable urban energy systems which are robust to external system changes. A multi-criteria optimization model is used to minimize greenhouse gas (GHG) emissions and financial costs of a reference system. Sensitivity analyses examine the impact of changing boundary conditions related to GHG emissions energy prices energy demands and population density. Options that align with both financial and emission reduction and are robust to system changes are called “no-regret” options. Options sensitive to system changes are labeled as “potential-risk” options.<br/>There is a conflict between minimizing GHG emissions and financial costs. In the reference case the emission-optimized scenario enables a reduction of GHG emissions (-93%) but involves higher costs (+160%) compared to the financially-optimized scenario.<br/>No-regret options include photovoltaic systems decentralized heat pumps thermal storages electricity exchange between sub-systems and with higher-level systems and reducing energy demands through building insulation behavioral changes or the decrease of living space per inhabitant. Potential-risk options include solar thermal systems natural gas technologies high-capacity battery storages and hydrogen for buildiing energy supply.<br/>When energy prices rise financially-optimized systems approach the least-emission system design. The maximum profitability of natural gas technologies was already reached before the 2022 European energy crisis.
Experimental Study of Cycle-by-cycle Variations in a Spark Ignition Internal Combustion Engine Fueled with Hydrogen
Feb 2024
Publication
High fluctuations in the combustion process from one cycle to another referred to as cycle-by-cycle variations can have adverse effects on internal combustion engine performances particularly in spark ignition (SI) engines. These effects encompass incomplete combustion the potential for misfires and adverse impacts on fuel economy. Furthermore the cycle-by-cycle variations can also affect a vehicle’s drivability and overall comfort especially when operating under lean-burn conditions. Although many cycle-by-cycle analyses have been investigated extensively in the past there is limited in-depth knowledge available regarding the causes of cycle-by-cycle (CbC) variations in hydrogen lean-burn SI engines. Trying to contribute to this topic the current study presents a comprehensive analysis of the CbC variations based on the cylinder pressure data. The study was carried out employing a hydrogen single-cylinder research SI engine. The experiments were performed by varying more than fifty operating conditions including the variations in lambda spark advance boost pressure and exhaust gas recirculation however the load and speed were kept constant throughout the experimental campaign. The results indicate that pressure exhibits significant variations during the combustion process and minor variations during non-combustion processes. In the period from the inlet valve close till the start of combustion pressure exhibits the least variations. The coefficient of variation of pressure (COVP) curve depicts three important points in H2-ICE as well: global minima global maxima and second local minima. The magnitude of the COVP curve changes across all the operating conditions however the shape of the COVP curve remains unchanged across all the operating conditions indicating its independence from the operating condition in an H2-ICE. This study presents an alternative approach for a quick combustion analysis of hydrogen engines. Without the need for more complex methodologies like heat release rate analysis the presented cylinder pressure cycle-by-cycle analysis enables a quick and precise identification of primary combustion features (start of combustion center of combustion end of combustion and operation condition stability). Additionally the engine control unit could implement these procedures to automatically adjust cycle-by-cycle variations therefore increasing engine efficiency.
A Perspective on Broad Deployment of Hydrogen-fueled Vehicles for Ground Freight Transportation with a Comparison to Electric Vehicles
Oct 2024
Publication
The pressing global challenge of climate change necessitates a concerted effort to limit greenhouse gas emissions particularly carbon dioxide. A critical pathway is to replace fossil fuel sources by electrification including transportation. While electrification of light-duty vehicles is rapidly expanding the heavy-duty vehicle sector is subject to challenges notably the logistical drawbacks of the size and weight of high-capacity batteries required for range as well as the time for battery charging. This Perspective highlights the potential of hydrogen fuel-cell vehicles as a viable alternative for heavy-duty road transportation. We evaluate the implications of hydrogen integration into the freight economy energy dynamics and CO2 mitigation and envision a roadmap for a holistic energy transition. Our critical opinion presented in this Perspective is that federal incentives to produce hydrogen could foster growth in the nascent hydrogen economy. The pathway that we propose is that initial focus on operators of large fleets that could control their own fueling infrastructure. This opinion was formed from private discussions with numerous stakeholders during the formation of one of the awarded hydrogen hubs if they focus on early adopters that could leverage the hydrogen supply chain.
Lifetime Design, Operation, and Cost Analysis for the Energy System of a Retrofitted Cargo Vessel with Fuel Cells and Batteries
Oct 2024
Publication
Fuel cell-battery electric drivetrains are attractive alternatives to reduce the shipping emissions. This research focuses on emission-free cargo vessels and provides insight on the design lifetime operation and costs of hydrogen-hybrid systems which require further research for increased utilization. A representative round trip is created by analysing one-year operational data based on load ramps and power frequency. A low-pass filter controller is employed for power distribution. For the lifetime cost analysis 14 scenarios with varying capital and operational expenses were considered. The Net Present Value of the retrofitted fuel cell-battery propulsion system can be up to $ 2.2 million lower or up to $ 18.8 million higher than the original diesel mechanical configuration highly dependent on the costs of green hydrogen and carbon taxes. The main propulsion system weights and volumes of the two versions are comparable but the hydrogen tank (68 tons 193 m3 ) poses significant design and safety challenges.
Conceptual Design of a Hydrogen-Hybrid Dual-Fuel Regional Aircraft Retrofit
Jan 2024
Publication
A wide range of aircraft propulsion technologies is being investigated in current research to reduce the environmental impact of commercial aviation. As the implementation of purely hydrogenpowered aircraft may encounter various challenges on the airport and vehicle side combined hydrogen and kerosene energy sources may act as an enabler for the first operations with liquid hydrogen propulsion technologies. The presented studies describe the conceptual design of such a dual-fuel regional aircraft featuring a retrofit derived from the D328eco under development by Deutsche Aircraft. By electrically assisting the sustainable aviation fuel (SAF) burning conventional turboprop engines with the power of high-temperature polymer-electrolyte fuel cells the powertrain architecture enables a reduction of SAF consumption. All aircraft were modeled and investigated using the Bauhaus Luftfahrt Aircraft Design Environment. A description of this design platform and the incorporated methods to model the hydrogen-hybrid powertrain is given. Special emphasis was laid on the implications of the hydrogen and SAF dual-fuel system design to be able to assess the potential benefits and drawbacks of various configurations with the required level of detail. Retrofit assumptions were applied particularly retaining the maximum takeoff mass while reducing payload to account for the propulsion system mass increase. A fuel cell power allocation of 20% led to a substantial 12.9% SAF consumption decrease. Nonetheless this enhancement necessitated an 18.1% payload reduction accompanied by a 34.5% increment in propulsion system mass. Various additional studies were performed to assess the influence of the power split. Under the given assumptions the design of such a retrofit was deemed viable.
H2-powered Aviation - Design and Economics of Green LH2 Supply for Airports
Aug 2023
Publication
The economic competitiveness of hydrogen-powered aviation highly depends on the supply costs of green liquid hydrogen to enable true-zero CO2 flying. This study uses non-linear energy system optimization to analyze three main liquid hydrogen (LH2) supply pathways for five locations. Final liquid hydrogen costs at the dispenser supply costs could reach 2.04 USD/kgLH2 in a 2050 base case scenario for locations with strong renewable energy source conditions. This could lead to cost-competitive flying with hydrogen. Reflecting techno-economic uncertainties in two additional scenarios the liquid hydrogen cost span at all five airport locations ranges between 1.37–3.48 USD/kgLH2 if hydrogen import options from larger hydrogen markets are also available. Import setups are of special importance for airports with a weaker renewable energy source situation e.g. selected Central European airports. There on-site supply might not only be too expensive but space requirements for renewable energy sources could be too large for feasible implementation in densely populated regions. Furthermore main costs for liquid hydrogen are caused by renewable energy sources electrolysis systems and liquefaction plants. Seven detailed design rules are derived for optimized energy systems for these and the storage components. This and the cost results should help infrastructure planners and general industry and policy players prioritize research and development needs
Fuel Cell-based Hybrid Electric Vehicles: An Integrated Review of Current Status, Key Challenges, Recommended Policies, and Future Prospects
Aug 2023
Publication
Battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs) whose exhaust pipes emit nothing are examples of zero-emission automobiles. FCEVs should be considered an additional technology that will help battery-powered vehicles to reach the aspirational goal of zero-emissions electric mobility particularly in situations where the customers demand for longer driving ranges and where using batteries would be insufficient due to bulky battery trays and time-consuming recharging. This study stipulates a current evaluation of the status of development and challenges related to (i) research gap to promote fuel-cell based HEVs (ii) key barriers of fuel-cell based HEVs (iii) advancement of electric mobility and their power drive (iv) electrochemistry of fuel cell technology for FCEVs (v) power transformation topologies communication protocols and advanced charging methods (vi) recommendations and future prospects of fuel-cell HEVs and (vii) current research trends of EVs and FCEVs. This article discusses key challenges with fuel cell electric mobility such as low fuel cell performance cold starts problems with hydrogen storage cost-reduction safety concerns and traction systems. The operating characteristics and applications of several fuel-cell technologies are investigated for FCEVs and FCHEVs. An overview of the fuel cell is provided which serves as the primary source of energy for FCHEVs along with comparisons and its electrochemistry. The study of power transformation topologies communication protocols and enhanced charging techniques for FCHEVs has been studied analytically. Recent technology advancements and the prospects for FCHEVs are discussed in order to influence the future vehicle market and to attain the aim of zero emissions.
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