Applications & Pathways
Impact of Medium-pressure Direct Injection Engine Fueled by Hydrogen
Dec 2023
Publication
In the automotive sector hydrogen is being increasingly explored as an alternative fuel to replace conventional carbon-based fuels. Its combustion characteristics make it well-suited for adaptation to internal combustion engines. The wide flammability range of hydrogen allows for higher dilution conditions resulting in enhanced combustion efficiency. When combined with lean combustion strategies hydrogen significantly reduces environmental impact virtually eliminating carbon dioxide and nitrogen oxide emissions while maintaining high thermal efficiency. This paper aims to assess the potential of using an outwardly opening poppet valve hydrogen direct injection (DI) system in a small engine for light-duty applications. To achieve this a comparison of performance emission levels and combustion parameters is conducted on a single-cylinder spark-ignition (SI) research engine fueled by hydrogen using both port fuel injection (PFI) and this new direct injection system. Two different engine loads are measured at multiple air dilution and injection timing conditions. The results demonstrate notable efficiency improvements ranging from 0.6% to 1.1% when transitioning from PFI to DI. Accurate control of injection timing is essential for achieving optimal performance and low emissions. Delaying the start of injection results in a 7.6% reduction in compression work at low load and a 3.9% reduction at high load. This results in a 3.1-3.2% improvement in ISFC in both load conditions considered.
Experimental Characterization of Solid Oxide Fuel Cell Hydrogen Fueled in a Residential Small Villa
Jan 2025
Publication
The use of highly efficient cogeneration systems fueled by pure hydrogen such as Solid Oxide Fuel Cells (SOFCs) in the residential sector is one of the new frontiers for achieving the net zero greenhouse gas emissions tran sitions. The lack of experimental studies in this area prompted the authors to propose the present paper. It refers to hydrogen-fueled SOFC 1 kW-sized integrated into the plant system of a single-family villa configurated as a nearly Zero Energy Building. The multiple objectives are: show the technical feasibility of this technology in building; analyse the data of a continuous monitoring campaign in wintertime; highlight the real performance compared to the manufacturer’s declaration. The results demonstrate that in particular conditions of photo voltaic production it is possible to meet the home electric loads and have a surplus of energy to store or send to the national power grid. The calculated electrical efficiency is equal to 0.47 ÷ 0.48 while the maximum overall efficiency is 0.93.
A Review of Machine Learning Applications in Hydrogen Electrochemical Devices
Jan 2025
Publication
Machine learning methods have been proven to be a useful tool for solving complex problems based on historical data in both scientific and engineering applications. Those properties make them a great candidate for providing a better insight into the operating characteristics of hydrogen electrochemical devices such as electrolyzers and fuel cells. Therefore this paper critically analyzes the current state of research on the application of machine learning methods for predicting operating parameters degradation detection with an emphasis on diagnostics and prognostics and fault detection in hydrogen electrochemical devices. The analysis includes a comparison of different methods discussion of existing challenges and exploration of future potential applications. Addition ally guidelines for future research along with recommendations and best practices for applying machine learning methods are provided.
Green Hydrogen Transformation of the Iron and Steel Production System: An Integrated Operating Concept for System-internal Balance, Lower Emissions, and Support for Power System Stability
Dec 2024
Publication
The green hydrogen transformation of the iron and steel industry is considered a technically viable option. Concretely large-scale renewable energy generation and water electrolyzer capacity are to be added to the production system. Given that renewables are intermittent and H2 demand is high there is continued reliance on the CO2 emitting upstream power system. This paper introduces a novel operating concept that regards an extended production system that includes not only the renewables and water electrolyzer but also a dedicated conventional generator and onsite customer and prioritizes loads with the aim to create an internal balance. The paper studies different production system configurations and load prioritization strategies evaluating technoeconomic properties CO2 emissions the internal balance and the support for the stability of the upstream power system. It finds that local emission-free production of H2 is not only techno-economically viable but that the integrated operating concept leads to lower Scope I and II emissions and to significant reduction of electrical loads on the upstream power system.
Everything About Hydrogen Podcast: Decarbonizing Shipping
Mar 2024
Publication
On this episode of EAH Patrick Molloy Alicia Eastman and Chris Jackson are delighted to speak with Arsenio Dominguez the newly appointed Secretary General of the International Maritime Organization (IMO). Recorded before the highly successful MEPC81 Arsenio describes his vision for the IMO and his confidence in solutions that will reduce emissions from shipping without penalizing member states.
The podcast can be found on their website.
The podcast can be found on their website.
Numerical Modelling of Hydrogen Release and Dispersion in Under-deck Compressed Hydrogen Storage of Marine Ships
Feb 2024
Publication
There is growing interest in using hydrogen (H2) as a marine fuel. Fire and explosion risks depend on hydrogen release and dispersion characteristics. Based on a validated Computational Fluid Dynamics (CFD) model this study performed hydrogen release and dispersion analysis on an under-deck compressed H2 storage system for a Live-Fish Carrier. A realistic under-deck H2 storage room was modelled based on the ship’s main dimensions and operational profile. Det Norske Veritas (DNV) Rules and Regulations for natural gas storage as a marine fuel were employed as base design guidelines. Case studies were developed to study the effect of two ceiling types (flat and slanted) in terms of flammable cloud formation and dissipation. During the leak’s duration it was found that the recommended ventilation rate was insufficient to dilute the average H2 concentration below 25% of the flammable range as required by DNV (1.2% required against 1.3% slanted and 1.4% flat). However after 35 s of gas extraction the H2 concentration was reduced to 0.5% and 0.6% in the slanted and flat cases respectively. The proposed methodology remains valid to improve the ventilation system and assess mitigation alternatives or other leakage scenarios in confined or semi-confined spaces containing compressed hydrogen gas.
Hydrogen Propulsion Systems for Aircraft, a Review on Recent Advances and Ongoing Challenges
Oct 2024
Publication
Air transportation contributes significantly to harmful and greenhouse gas emissions. To combat these issues there has been a recent emergence of aircraft electrification as a potential solution to mitigate environmental concerns and address fuel shortages. However current technologies related to batteries electric machinery and power systems are still in the developmental phase to meet the requirements for power and energy density weight safety and reliability. In the interim there is a focus on the more electric and hybrid electric propulsion systems for aircraft. Hydrogen with its high specific energy and carbon-free characteristics stands out as a promising alternative fuel for aviation. This paper is centred on the application of hydrogen in aircraft propulsion mainly fuel cell hybrid electric (FCHE) propulsion systems. Furthermore application of hydrogen as a fuel for the aircraft propulsion systems is considered. A comprehensive overview of the hydrogen propulsion systems in aviation is presented with an emphasis on the technical aspects crucial for creating a more sustainable and efficient air transportation sector. Additionally the paper acknowledges the technical and regulatory challenges that must be addressed to attain these goals.
Numerical Study on a Diesel/Dissociated Methanol Gas Compression Ignition Engine with Exhaust Gas Recirculation
Aug 2023
Publication
Bo Li,
Yihua Chen,
Fei Zhong and
Xu Hao
Hydrogen is the most promising alternative fuel in the field of engines. Exhaust heat assisted methanol dissociation is an attractive approach for generating hydrogen. In this work simulations are conducted on a compression ignition engine fueled with different proportions of diesel-dissociated methanol gas (DMG) blends at intermediate engine speed full load and 0% EGR ratio. The results reveal that the indicated thermal efficiency and indicated mean effective pressure are greatly enhanced combustion efficiency is increased and regular emissions of CO HC and soot are reduced while NOx emissions are reduced with increased DMG substitution. In addition a simulation is conducted at an intermediate engine speed full load 15% DMG substitution ratio and varying EGR ratios of 0–20%. The results indicate that the dual-fuel engine outperforms the original engine with respect to power fuel economy and regular emissions once an optimal EGR rate is adopted.
Development of a Hydrogen Fuel Cell Hybrid Urban Air Mobility System Model Using a Hydrogen Metal Hydride Tank
Dec 2024
Publication
Hydrogen fuel cell-based UAM (urban air mobility) systems are gaining significant attention due to their advantages of higher energy density and longer flight durations compared to conventional battery-based UAM systems. To further improve the flight times of current UAM systems various hydrogen storage methods such as liquid hydrogen and hydrogen metal hydrides are being utilized. Among these hydrogen metal hydrides offer the advantage of high safety as they do not require the additional technologies needed for high-pressure gaseous hydrogen storage or the maintenance of cryogenic temperatures for liquid hydrogen. Furthermore because of the relatively slower dynamic response of hydrogen fuel cell systems compared to batteries they are often integrated into hybrid configurations with batteries necessitating an efficient power management system. In this study a UAM system was developed by integrating a hydrogen fuel cell system with hydrogen metal hydrides and batteries in a hybrid configuration. Additionally a state machine control approach was applied to a distribution valve for the endothermic reaction required for hydrogen desorption from the hydrogen metal hydrides. This design utilized waste heat generated by the fuel cell stack to facilitate hydrogen release. Furthermore a fuzzy logic control-based power management system was implemented to ensure efficient power distribution during flight. The results show that approximately 43% of the waste heat generated by the stack was recovered through the tank system.
Environmental Benefits of Hydrogen-Powered Buses: A Case Study of Coke Oven Gas
Oct 2024
Publication
This study conducted a Life Cycle Assessment (LCA) of alternative (electric and hydrogen) and conventional diesel buses in a large metropolitan area. The primary focus was on hydrogen derived from coke oven gas a byproduct of the coking process which is a crucial step in the steel production value chain. The functional unit was 1000000 km traveled over 15 years. LCA analysis using SimaPro v9.3 revealed significant environmental differences between the bus types. Hydrogen buses outperformed electric buses in all 11 environmental impact categories and in 5 of 11 categories compared to conventional diesel buses. The most substantial improvements for hydrogen buses were observed in ozone depletion (8.6% of diesel buses) and global warming (29.9% of diesel buses). As a bridge to a future dominated by green hydrogen employing grey hydrogen from coke oven gas in buses provides a practical way to decrease environmental harm in regions abundant with this resource. This interim solution can significantly contribute to climate policy goals.
Equivalent Minimum Hydrogen Consumption of Fuzzy Control-Based Fuel Cells: Exploration of Energy Management Strategies for Ships
Feb 2024
Publication
Aiming to solve the problems of insufficient dynamic responses the large loss of energy storage life of a single power cell and the large fluctuation in DC (direct current) bus voltage in fuel cell vessels this study takes a certain type of fuel cell ferry as the research object and proposes an improved equivalent minimum hydrogen consumption energy management strategy based on fuzzy logic control. First a hybrid power system including a fuel cell a lithium–iron–phosphate battery and a supercapacitor is proposed with the simulation of the power system of the modified mother ship. Second a power system simulation model and a double-closed-loop PI (proportion integration) control model are established in MATLAB/Simulink to design the equivalent hydrogen consumption model and fuzzy logic control strategy. The simulation results show that under the premise of meeting the load requirements the control strategy designed in this paper improves the Li-ion battery’s power the Li-ion battery’s SOC (state of charge) the bus voltage stability and the equivalent hydrogen consumption significantly compared with those before optimization which improves the stability and economy of the power system and has certain practical engineering value.
Design of Gravimetric Primary Standards for Field-testing of Hydrogen Refuelling Stations
Apr 2020
Publication
The Federal Institute of Metrology METAS developed a Hydrogen Field Test Standard (HFTS) that can be used for field verification and calibration of hydrogen refuelling stations. The testing method is based on the gravimetric principle. The experimental design of the HFTS as well as the description of the method are presented here.
Progress and Prospect of the Novel Integrated SOFC-ICE Hybrid Power System: System Design, Mass and Heat Integration, System Optimization and Techno-economic Analysis
Jan 2023
Publication
This paper presents a review of system design and analysis control strategy optimization and heat and mass integration of integrated solid oxide fuel cell (SOFC) and reciprocating internal combustion engine (ICE) system. Facing the future power-fuel-power path both SOFC and ICE can adapt to a variety of fuels which is one evidence that ICE is amenable to integration with SOFC while SOFC is more efficient cleaner and quieter than ICE. Different system topologies are classified whose dynamic performances are also analyzed. In addition the heat and mass integration of system is discussed. Moreover the combustion modes of ICE which can be applied to steady combustion high efficiency and low emissions are analyzed and compared. Meanwhile the potential and methods of system waste heat recovery are discussed. The exergy analysis energy density and techno-economy are discussed. Finally the results are discussed in the last section with the final conclusion that SOFC-ICE systems are very suitable for long-distance transportation such as maritime and aviation which can also solve problems of the carbon and pollutant emissions with the background of engine cannot be replaced in maritime while the system can adapt a variety of alternative fuels.
Life-Cycle and Applicational Analysis of Hydrogen Production and Powered Inland Marine Vessels
Aug 2023
Publication
Green energy is at the forefront of current policy research and engineering but some of the potential fuels require either a lot of deeper research or a lot of infrastructure before they can be implemented. In the case of hydrogen both are true. This report aims to analyse the potential of hydrogen as a future fuel source by performing a life-cycle assessment. Through this the well-to-tank phase of fuel production and the usage phase of the system have been analysed. Models have also been created for traditional fuel systems to best compare results. The results show that hydrogen has great potential to convert marine transport to operating off green fuels when powered through low-carbon energy sources which could reduce a huge percentage of the international community’s greenhouse gas emissions. Hydrogen produced through wind powered alkaline electrolysis produced emission data 5.25 g of CO2 equivalent per MJ compared to the 210 g per MJ produced by a medium efficiency diesel equivalent system a result 40 times larger. However with current infrastructure in most countries not utilising a great amount of green energy production the effects of hydrogen usage could be more dangerous than current fuel sources owing to the incredible energy requirements of hydrogen production with even grid (UK) powered electrolysis producing an emission level of 284 g per MJ which is an increase against standard diesel systems. From this the research concludes that without global infrastructure change hydrogen will remain as a potential fuel rather than a common one.
The Role of Hydrogen Storage in an Electricity System with Large Hydropower Resources
Feb 2024
Publication
Hydrogen is considered one of the key pillars of an effective decarbonization strategy of the energy sector; however the potential of hydrogen as an electricity storage medium is debated. This paper investigates the role of hydrogen as an electricity storage medium in an electricity system with large hydropower resources focusing on the Swiss electricity sector. Several techno-economic and climate scenarios are considered. Findings suggest that hydrogen storage plays no major role under most conditions because of the large hydropower resources. More specifically no hydrogen storage is installed in Switzerland if today’s values of net-transfer capacities and low load-shedding costs are assumed. This applies even to hydrogen-favorable climate scenarios (dry years with low precipitation and dam inflows) and economic assumptions (high learning rates for hydrogen technologies). In contrast hydrogen storage is installed when net-transfer capacities between countries are reduced below 30% of current values and load-shedding costs are above 1000 EUR/MWh. When installed hydrogen is deployed in a few large-scale installations near the national borders.
A Technology Review of Decarbonization: Efficient Techniques for Producing Hydrogen as Fuel
Aug 2023
Publication
Climate change is obvious in many ways. The weather changes rapidly from day to day reaching high temperatures such as 28 ◦C one day and heavy rain the next with temperatures below 18 ◦C. There are also very strong storms caused by this phenomenon. The way the environment acts is different than the current epoch would predict indicating a long-term shift in weather and temperature patterns. The mean temperature of earth is rising due to the greenhouse effect that is caused by human activity and mostly by the burning of fossil fuel emitting CO2 and other pollutant gasses. Nowadays every country is trying to lower CO2 emissions from everyday human activities a movement called “decarbonization”. Since the 18th century there has been a great deal of research carried out on possible alternatives to fossil fuels. Some of the work was just to discover ways to power heaters or automotive vehicle but there is a great deal of work remaining to complete regarding this issue after discovering the greenhouse effect and its impact on the planet’s climate in order to eliminate it by using fuel whose combustion emissions are more environmentally friendly. In the present work many discoveries will be presented that use hydrogen (H2 ) or hydroxy (H-OH) as fuel. The main reason for this is the emission of pure water after combustion but the most interesting part is the approach every scientist uses to create the fuel gas from water.
A Zero CO2 Emissions Large Ship Fuelled by an Ammonia-hydrogen Blend: Reaching the Decarbonisation Goals
Aug 2023
Publication
To reach the decarbonisation goals a zero CO2 emissions large ship propulsion system is proposed in this work. The ship selected is a large ferry propelled by an internal combustion engine fuelled by an ammonia-hydrogen blend. The only fuel loaded in the vessel will be ammonia. The hydrogen required for the combustion in the engine will be produced onboard employing ammonia decomposition. The heat required for this decomposition section will be supplied by using the hot flue gases of the combustion engine. To address the issues regarding NOx emissions a selective catalytic reduction (SCR) reactor was designed. The main operating variables for all the equipment were computed for engine load values of 25% 50% 75% and 100%. Considering the lowest SCR removal rate (91% at an engine load of 100%) the NOx emissions of the vessel were less than 0.5 g/kWh lower than the IMO requirements. An energy analysis of the system proposed to transform ammonia into energy for shipping was conducted. The global energy and exergy efficiencies were 42.4% and 48.1%. In addition an economic analysis of the system was performed. The total capital cost (CAPEX) for the system can be estimated at 8.66 M€ (784 €/kW) while the operating cost (OPEX) ranges between 210 €/MWh (engine load 100%) and 243 €/MWh (engine load of 25%). Finally a sensitivity analysis for the price of ammonia was performed resulting in the feasibility of reducing the operating cost to below 150 €/MWh in the near horizon.
Hydrogen Combustion in Micromix Burners: Present Stages, Opportunities, and Challenges
Nov 2024
Publication
Due to its low NOx emission index the micromix burner technology is a promising alternative for using hydrogen in combustion. Various universities and research centers in Germany England and Spain have documented and studied this technology. However the number of studies on micromix burners is limited which hinders their implementation on an industrial scale. The present study aims to review developed works focused on micromix combustion technologies to identify the main gaps and research needs. A sample of 76 articles from 2008 was selected using the PRISMA methodology which was categorized based on the study methodology simulation software and fuels used. An experimental gap has been identified in the combustion of hydrogen and methane in the selected article sample. This gap is a critical research need due to the opportunity to implement this tech nology in existing natural gas networks facilitating the transition from fossil fuels to cleaner combustion processes.
An Exploration of Safety Measures in Hydrogen Refueling Stations: Delving into Hydrogen Equipment and Technical Performance
Feb 2024
Publication
The present paper offers a thorough examination of the safety measures enforced at hydrogen filling stations emphasizing their crucial significance in the wider endeavor to advocate for hydrogen as a sustainable and reliable substitute for conventional fuels. The analysis reveals a wide range of crucial safety aspects in hydrogen refueling stations including regulated hydrogen dispensing leak detection accurate hydrogen flow measurement emergency shutdown systems fire-suppression mechanisms hydrogen distribution and pressure management and appropriate hydrogen storage and cooling for secure refueling operations. The paper therefore explores several aspects including the sophisticated architecture of hydrogen dispensers reliable leak-detection systems emergency shut-off mechanisms and the implementation of fire-suppression tactics. Furthermore it emphasizes that the safety and effectiveness of hydrogen filling stations are closely connected to the accuracy in the creation and upkeep of hydrogen dispensers. It highlights the need for materials and systems that can endure severe circumstances of elevated pressure and temperature while maintaining safety. The use of sophisticated leak-detection technology is crucial for rapidly detecting and reducing possible threats therefore improving the overall safety of these facilities. Moreover the research elucidates the complexities of emergency shut-off systems and fire-suppression tactics. These components are crucial not just for promptly managing hazards but also for maintaining the station’s structural soundness in unanticipated circumstances. In addition the study provides observations about recent technical progress in the industry. These advances effectively tackle current safety obstacles and provide the foundation for future breakthroughs in hydrogen fueling infrastructure. The integration of cutting-edge technology and materials together with the development of upgraded safety measures suggests a positive trajectory towards improved efficiency dependability and safety in hydrogen refueling stations.
Thermodynamic Modelling, Testing and Sensitive Analysis of a Directly Pressurized Hydrogen Refuelling Process with a Compressor
Mar 2024
Publication
This paper presents the development of a thermodynamic model for the hydrogen refuelling station (HRS) to simulate the process of refuelling which involves the transfer of hydrogen gas from a high-pressure storage tank to the onboard tank of a fuel cell electric vehicle (FCEV). This model encompasses the fundamental elements of an HRS which consists of a storage tank compressor piping system heat exchanger and an on-board vehicle tank. The model is implemented and validated using experimental data from SAE J2601. Various simulations are conducted to assess the impact of the Joule-Thomson effect and compression on the temperature of hydrogen flow specifically focusing on an average pressure rate of 18 MPa/min. Furthermore a comprehensive analysis is conducted to examine the impact of pressure variations in the storage tank (10–90 MPa) and the initial pressure within the vehicle tank (5–35 MPa) as well as variations in ambient temperature (0–40 °C). The study revealed that the energy consumption in the cooling system surpasses the average power consumption in the more advantageous scenario of 60 MPa by a range of 36% to over 220% when the pressure in the storage system drops below 30 MPa. Furthermore it was noted that the impact of ambient temperature is comparatively less significant when compared to the initial pressure of the vehicle's tank. The impact of an ambient temperature change of 10 °C on the final temperature of a hydrogen vehicle is found to be approximately 2 °C. Similarly a variation in the initial vehicle pressure of 10 MPa results in a modification of the final hydrogen vehicle temperature by approximately 8.5 °C.
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