Production & Supply Chain
Maximizing H2 Production from a Combination of Catalytic Partial Oxidation of CH4 and Water Gas Shift Reaction
Jan 2025
Publication
A single-bed and dual-bed catalyst system was studied to maximize H2 production from the combination of partial oxidation of CH4 and water gas shift reaction. In addition the different types of catalysts including Ni Cu Ni-Re and Cu-Re supported on gadolinium-doped ceria (GDC) were investigated under different operating conditions of temperature (400–650 ◦C). Over Ni-based catalysts methane can easily dissociate on a Ni surface to give hydrogen and carbon species. Then carbon species react with lattice oxygen of ceria-based material to form CO. The addition of Re to Ni/GDC enhances CH4 dissociation on the Ni surface and increases oxygen storage capacity in the catalyst thus promoting carbon elimination. In addition the results showed that a dual-bed catalyst system exhibited catalytic activity better than a single-bed catalyst system. The dual-bed catalyst system by the combination of 1%Re4%Ni/GDC as a partial oxidation catalyst and 1%Re4%Cu/GDC as a water gas shift catalyst provided the highest CH4 conversion and H2 yield. An addition of Re onto Ni/GDC and Cu/GDC caused an increase in catalytic performance because Re addition could improve the catalyst reducibility and increase metal surface area as more of their surface active sites are exposed to reactants.
A Bibliometric Study on the Research Trends and Hotspots of Proton Exchange Membrane Electrolyzer
Jan 2024
Publication
The application of hydrogen energy produced by proton exchange membrane electrolyzer (PEMEC) is conducive to the solution of the greenhouse effect and the energy crisis. In order to understand the development trends and research hotspot of PEMEC in recent years a total of 1874 research articles related to this field from 2003 to 2023 were obtained from the Web of Science Core Collection (WoS CC) database. The visualization software VOSviewer is used for bibliometric analysis and the research progress hotspots and trends in the PEMEC field are summarized. It was found that in the past two decades literature in the PEMEC field has shown a trend of stable increase at first and then rapidly increasing. And it is in a stage of rapid growth after 2021.Renewable Energy previously published research articles related to PEMEC with the highest frequency of citations. There are a total of 6128 researchers in this field but core authors only account for 4.5% of the total. Although China entered this field later than the United States and Canada it has the largest number of research articles. The research results provide a comprehensive overview of various aspects in the PEMEC field which is beneficial for researchers to grasp the development hotspots of PEMEC.
Large-Scale Hydrogen Production Systems Using Marine Renewable Energies: State-of-the-Art
Dec 2023
Publication
To achieve a more ecologically friendly energy transition by the year 2050 under the European “green” accord hydrogen has recently gained significant scientific interest due to its efficiency as an energy carrier. This paper focuses on large-scale hydrogen production systems based on marine renewable-energy-based wind turbines and tidal turbines. The paper reviews the different technologies of hydrogen production using water electrolyzers energy storage unit base hydrogen vectors and fuel cells (FC). The focus is on large-scale hydrogen production systems using marine renewable energies. This study compares electrolyzers energy storage units and FC technologies with the main factors considered being cost sustainability and efficiency. Furthermore a review of aging models of electrolyzers and FCs based on electrical circuit models is drawn from the literature and presented including characterization methods of the model components and the parameters extraction methods using a dynamic current profile. In addition industrial projects for producing hydrogen from renewable energies that have already been completed or are now in progress are examined. The paper is concluded through a summary of recent hydrogen production and energy storage advances as well as some applications. Perspectives on enhancing the sustainability and efficiency of hydrogen production systems are also proposed and discussed. This paper provides a review of behavioral aging models of electrolyzers and FCs when integrated into hydrogen production systems as this is crucial for their successful deployment in an ever-changing energy context. We also review the EU’s potential for renewable energy analysis. In summary this study provides valuable information for research and industry stakeholders aiming to promote a sustainable and environmentally friendly energy transition.
Life-cycle Assessment of Hydrogen Produced through Chemical Looping Dry Reforming of Biogas
Jun 2024
Publication
Chemical looping dry reforming of methane (CLDRM) using perovskites as a catalyst is considered a promising option for producing hydrogen from biogas. In this work the life-cycle performance of a system compiling a CLDRM unit paired with a water gas shift unit a pressure swing adsorption unit and a combined cycle scheme to provide steam and electricity was assessed. The main data needed to reflect the behavior of the reforming reaction was obtained experimentally and implemented in an Aspen Plus® simulation. Inventory data was obtained through process simulation and used to assess the environmental performance of the process in terms of carbon footprint acidification freshwater eutrophication ozone depletion photochemical ozone formation and depletion of minerals and metals. Overall the environmental viability of the production of green hydrogen from biogas was found to be heavily dependent on the biogas leakage in anaerobic digestion plants. The CLDRM system was benchmarked against a conventional DRM implementation for the same feedstock. While the conventional DRM plant environmentally outperformed the perovskite-based CLDRM the latter might present advantages from an implementation point of view.
Thermodynamic Evaluation of Solar Energy-based Methanol and Hydrogen Production and Power Generation Pathways: A Comparative Study
Sep 2024
Publication
This work presents a comparative novel evaluation of two distinct fuels methanol and hydrogen production and power generation routes via fuel cells. The first route includes the methanol production from direct partial oxidation of methane to methanol where the methanol is condensed stored and sent to a direct methanol fuel cell. The second route is hydrogen production from solar methane cracking (named as turquoise hydrogen) where heat is supplied from concentrated solar power and hydrogen is stored and directed to a hydrogen fuel cell. This study aims to provide insights into these fuel's production conditions storage methods energy and exergy efficiencies. The proposed system is simulated using the Engineering Equation Solver software and a thermodynamic analysis of the entire system including all the equipment and process streams is performed. The methanol and hydrogen route's overall energy and exergy efficiencies are 39.75% 38.35% 35.84% and 34.58% respectively. The highest exergy destruction rate of 1605 kW is observed for the partial oxidation of methane to methanol. The methanol and hydrogen routes generate 32.087 MWh and 11.582 MWh of electricity for 16-hour of fuel cell operation respectively. Sensitivity analysis has been performed to observe the effects of different parameters such as operating temperature and mass flow rate of fuels on the electricity production and energy efficiencies of the systems.
Recent Advances in Electrocatalysts for Seawater Splitting
Dec 2020
Publication
Water splitting is an effective strategy to produce renewable and sustainable hydrogen energy. Especially seawater splitting avoiding use of the limited freshwater resource is more intriguing. Nowadays electrocatalysts explored for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) using natural seawater or saline electrolyte have been increasingly reported. To better understand the current status and challenges of the electrocatalysts for HER and OER from seawater we comprehensively review the recent advances in electrocatalysts for seawater splitting. The fundamentals challenges and possible strategies for seawater splitting are firstly presented. Then the recently reported electrocatalysts that explored for HER and OER from seawater are summarized and discussed. Finally the perspectives in the development of high-efficient electrocatalysts for seawater splitting are also proposed.
Modelling and Simulation of an Integrated Coupled Reactor for Hydrogen Production and Carbon Dioxide Utilisation in an Integrated Fuel Cell Power System
Dec 2024
Publication
In today’s world the need for sustainable energy solutions is paramount to address the ongoing crisis of increasing greenhouse gas emissions and global warming. Industries heavily reliant on fossil fuels must explore alternative energy sources. Hydrogen with its high heating value and zero direct emissions has emerged as a promising fuel for the future. Electrolytic hydrogen production has gained significance as it enables demand-side response grid stabilization using excess energy and the mitigation of curtailment from intermittent renewable energy sources (RES) such as solar and wind. Advanced combined heat and power (CHP) systems comprise of Solid oxide fuel cell (SOFC) module and a coupled reforming reactor to capture energy contained in the SOFC exhaust gases from SOFC. In present work 3D CFD model of an experimental coupled reactor used for onsite hydrogen production is developed and implemented into ANSYS Fluent® software. The study is aimed at opti mizing the reactor performance by identifying appropriate kinetic models for reforming and combustion re actions. SOFC anode off-gas (AOG) comprising mainly of unconverted hydrogen is combined with methane combustion to enhance thermal efficiency of the reactor and hence the CHP system. Kinetic models for catalytic reforming and combustion are implemented into ANSYS Fluent® through custom-built user defined functions (UDFs) written in C programming language. Simulation results are validated with experimental data and found in good agreement. AOG assisted combustion of methane shows a substantial improvement in thermal efficiency of the system. Improvement in thermal efficiency and reduction in carbon-based fuel demand AOG utilization contributes to sustainable hydrogen production and curtailment of greenhouse gas emissions.
The Cost of Clean Hydrogen from Offshore Wind and Electrolysis
Feb 2024
Publication
The decarbonization of industry heating and transportation is a major challenge for many countries’ energy transition. Hydrogen is a direct low-carbon fuel alternative to natural gas offering a higher flexibility in the range of possible applications yet currently most hydrogen is produced using carbonintensive steam methane reforming due to cost considerations. Therefore this study explores the economics of a prominent low-carbon method of hydrogen production comparing the cost of hydrogen generation from offshore wind farms with and without grid electricity imports to conventional hydrogen production methods. A novel techno-economic model for offshore electrolysis production costs is presented which makes hydrogen production fully dispatchable leveraging geological salt-cavern storage. This model determines the lifetime costs aportioned across the system components as well as the Levelized Cost of Hydrogen (LCOH). Using the United Kingdom as a case study LCOH from offshore wind power is calculated to be €8.68 /kgH2 using alkaline electrolysis (AEL) €10.49 /kgH2 using proton exchange membrane electrolysis (PEMEL) and €10.88 /kgH2 with grid electricity to backup the offshore wind power. A stochastic Monte-Carlo model is used to asses the uncertainty on costs and identify the cost of capital electrolyser and wind farm capital costs and cost of electricity as the most important drivers of LCOH across the different scenarios. Reducing the capital cost to comparative levels observed on today’s wind farms alone could see AEL LCOH fall to €5.32 /kgH2 near competitive with conventional generation methods.
Challenges and Opportunities for Hydrogen Production from Microalgae
Nov 2015
Publication
The global population is predicted to increase from ~7.3 billion to over 9 billion people by 2050.Together with rising economic growth this is forecast to result in a 50% increase in fueldemand which will have to be met while reducing carbon dioxide (CO 2 ) emissions by 50–80%to maintain social political energy and climate security. This tension between rising fuel demandand the requirement for rapid global decarbonization highlights the need to fast-track thecoordinated development and deployment of efficient cost-effective renewable technologies forthe production of CO 2 neutral energy. Currently only 20% of global energy is provided aselectricity while 80% is provided as fuel. Hydrogen (H 2) is the most advanced CO 2 -free fuel andprovides a ‘common’ energy currency as it can be produced via a range of renewabletechnologies including photovoltaic (PV) wind wave and biological systems such as microalgaeto power the next generation of H 2 fuel cells. Microalgae production systems for carbon-basedfuel (oil and ethanol) are now at the demonstration scale. This review focuses on evaluating thepotential of microalgal technologies for the commercial production of solar-driven H2 fromwater. It summarizes key global technology drivers the potential and theoretical limits ofmicroalgal H2 production systems emerging strategies to engineer next-generation systems andhow these fit into an evolving H 2 economy.
Techno-economic and Environmental Assessment of a Solar-powered Multi-generation System for a Sustainable Energy, Hydrogen and Fresh-water Production
Jul 2025
Publication
This study presents a comprehensive 4E (energy exergy economic and exergo-environmental) analysis of a solar-powered multi-generation system (MGS) that integrates parabolic trough collectors (PTCs) thermal energy storage (TES) an organic Rankine cycle (ORC) an absorption refrigeration cycle (ARC) a proton exchange membrane electrolyzer (PEME) and a reverse osmosis (RO) unit to simultaneously produce electricity cooling potable water and hydrogen. A complete thermodynamic model is developed in Engineering Equation Solver (EES) to evaluate the system from technical economic and environmental perspectives. Results indicate that the MGS can convert solar energy into multiple outputs with energy and exergy efficiencies of 12.2% and 4.3% respectively. The highest and lowest energy efficiencies are found in PEME (58.6%) and ORC (7.4%) while the highest and lowest exergy efficiencies are related to PEME (57.4%) and PTC (11.9%) respectively. Despite notable environmental impacts from the complex subsystems (particularly PTC and PEME) the system demonstrates strong economic performance with a net present value of approximately USD 8 million an internal rate of return of 30% and a payback period of 3.8 years. Sensitivity analysis shows that increasing solar radiation reduces the number of required PTCs and shortens payback time with less effect on energy and exergy efficiencies due to increased thermal and radiative losses.
Classification Framework for Hydrological Resources for Sustainable Hydrogen Production with a Predictive Algorithm for Optimization
Aug 2025
Publication
Given the urgent need to decarbonize the global energy system green hydrogen has emerged as a key alternative in the transition to renewables. However its production via electrolysis demands high water quality and raises environmental concerns particularly regarding reject water discharge. This study employs an experimental and analytical approach to define optimal water characteristics for electrolysis focusing on conductivity as a key parameter. A pilot water treatment plant with reverse osmosis and electrodeionization (EDI) was designed to simulate industrial-scale pretreatment. Twenty water samples from diverse natural sources (surface and groundwater) were tested selected for geographical and geological variability. A predictive algorithm was developed and validated to estimate useful versus reject water based on input quality. Three conductivity-based categories were defined: optimal (0–410 µS/cm) moderate (411–900 µS/cm) and restricted (>900 µS/cm). Results show that water quality significantly affects process efficiency energy use waste generation and operating costs. This work offers a technical and regulatory framework for assessing potential sites for green hydrogen plants recommending avoidance of high-conductivity sources. It also underscores the current regulatory gap regarding reject water treatment stressing the need for clear environmental guidelines to ensure project sustainability.
A Comprehensive Review of the State-of-the-art of Proton Exchange Membrane Water Electrolysis
Jul 2024
Publication
Hydrogen has attracted growing research interest due to its exceptionally high energy per mass content and being a clean energy carrier unlike the widely used hydrocarbon fuels. With the possibility of long-term energy storage and re-electrification hydrogen promises to promote the effective utilization of renewable and sustainable energy resources. Clean hydrogen can be produced through a renewable-powered water electrolysis process. Although alkaline water electrolysis is currently the mature and commercially available electrolysis technology for hydrogen production it has several shortcomings that hinder its integration with intermittent and fluctuating renewable energy sources. The proton exchange membrane water electrolysis (PEMWE) technology has been developed to offer high voltage efficiencies at high current densities. Besides PEMWE cells are characterized by a fast system response to fluctuating renewable power enabling operations at broader partial power load ranges while consistently delivering high-purity hydrogen with low ohmic losses. Recently much effort has been devoted to improving the efficiency performance durability and economy of PEMWE cells. The research activities in this context include investigations of different cell component materials protective coatings and material characterizations as well as the synthesis and analysis of new electrocatalysts for enhanced electrochemical activity and stability with minimized use of noble metals. Further many modeling studies have been reported to analyze cell performance considering cell electrochemistry overvoltage and thermodynamics. Thus it is imperative to review and compile recent research studies covering multiple aspects of PEMWE cells in one literature to present advancements and limitations of this field. This article offers a comprehensive review of the state-of-the-art of PEMWE cells. It compiles recent research on each PEMWE cell component and discusses how the characteristics of these components affect the overall cell performance. In addition the electrochemical activity and stability of various catalyst materials are reviewed. Further the thermodynamics and electrochemistry of electrolytic water splitting are described and inherent cell overvoltage are elucidated. The available literature on PEMWE cell modeling aimed at analyzing the performance of PEMWE cells is compiled. Overall this article provides the advancements in cell components materials electrocatalysts and modeling research for PEMWE to promote the effective utilization of renewable but intermittent and fluctuating energy in the pursuit of a seamless transition to clean energy.
Steam Reforming for Winery Wastewater Treatment: Hydrogen Production and Energy Self-sufficiency Assessment
Jan 2025
Publication
A thermodynamic assessment using Gibbs free energy minimization to explore the potential of winery wastewater steam reforming (WWWSR) as a technique to treat water while simultaneously producing renewable hydrogen was conducted for the first time. This assessment focused on four types of reactors: a conventional reactor (CR) a sorption-enhanced reactor (SER) with CO2 capture a membrane reactor (MR) with H2 removal and a sorption-enhanced membrane reactor (SEMR) that combines features of both the SER and MR. The effects on WWWSR of temperature pressure water content in the feed composition of winery wastewater (WWW) sorbent to feed ratio (SFR) and the split fraction of H2 in the membrane were studied. For the CR SER MR and SEMR the study showed that low pressures and high water content in the reactor inlet resulted in higher hydrogen production. Considering a representative WWW composition with a water content of 75 wt% in the feed it was shown that the CR needed to operate at extremely high temperatures (over 600 ◦C) to maximize H2 yield while producing less hydrogen than its counterparts. In contrast the MR and SER achieved higher hydrogen production at optimal temperatures around 500 ◦C while the SEMR performed even better producing more hydrogen at just 400 ◦C. Moreover the organic composition of the feed stream did not significantly influence the optimal temperature and pressure conditions for maximizing hydrogen production. However wastewater with a higher fraction of sugars generated more hydrogen whereas wastewater with a higher fraction of acetic acid produced less hydrogen via the steam reforming reaction. Notably a novel energy analysis was conducted demonstrating that the energy self-sufficiency of this process changed drastically when different reactor types were considered. Only the MR with a high degree of hydrogen separation in the membrane the SER with optimal quantities of CO2-capturing sorbent and the SEMR can be energetically selfsufficient as they produce enough hydrogen to offset the energy expenditure associated with steam reforming
Economic Feasibility of Hydrogen Generation Using HTR-PM Technology in Saudi Arabia
Feb 2025
Publication
The global push for clean hydrogen production has identified nuclear energy particularly high-temperature gas-cooled reactors (HTGRs) as a promising solution due to their ability to provide high-temperature heat. This study conducted a techno-economic analysis of hydrogen production in Saudi Arabia using the pebble bed modular reactor (HTRPM) focusing on two methods: high-temperature steam electrolysis (HTSE) and the sulfur– iodine (SI) thermochemical cycle. The Hydrogen Economic Evaluation Program (HEEP) was used to assess the economic viability of both methods considering key production factors such as the discount rate nuclear power plant (NPP) capital cost and hydrogen plant efficiency. The results show that the SI cycle achieves a lower levelized cost of hydrogen (LCOH) at USD 1.22/kg H2 compared to HTSE at USD 1.47/kg H2 primarily due to higher thermal efficiency. Nonetheless HTSE offers simpler system integration. Sensitivity analysis reveals that variations in the discount rate and NPP capital costs significantly impact both production methods while hydrogen plant efficiency is crucial in determining overall economics. The findings contribute to the broader discourse on sustainable hydrogen production technologies by highlighting the potential of nuclear-driven methods to meet global decarbonization goals. The paper concludes that the HTR-PM offers a viable pathway for large-scale hydrogen production in Saudi Arabia aligning with the Vision 2030 objectives.
Recent Trends in Transition Metal Phosphide (TMP)-Based Seawater Electrolysis for Hydrogen Evolution
Sep 2023
Publication
Large-scale hydrogen (H2 ) production is an essential gear in the future bioeconomy. Hydrogen production through electrocatalytic seawater splitting is a crucial technique and has gained considerable attention. The direct seawater electrolysis technique has been designed to use seawater in place of highly purified water which is essential for electrolysis since seawater is widely available. This paper offers a structured approach by briefly describing the chemical processes such as competitive chloride evolution anodic oxygen evolution and cathodic hydrogen evolution that govern seawater electrocatalytic reactions. In this review advanced technologies in transition metal phosphide-based seawater electrolysis catalysts are briefly discussed including transition metal doping with phosphorus the nanosheet structure of phosphides and structural engineering approaches. Application progress catalytic process efficiency opportunities and problems related to transition metal phosphides are also highlighted in detail. Collectively this review is a comprehensive summary of the topic focusing on the challenges and opportunities.
Intermediate Temperature Solid Oxide Fuel Cell/Electrolyzer Towards Future Large-scale Production
Apr 2020
Publication
This paper reports on the experimental data analysis and numerical results carried out by algorithms in order to meet the provisions of Industry 4.0 in the field of research of Solid Oxide Fuel Cell/Electrolyzer. A performance mapping of the analyzed SOFC/SOE systems is developed in order to enhance system efficiency when it is fed by biofuels. The analyses concern the main operative parameters such as pressure temperature fuel compositions and other main system parameters such as fuel and oxidant utilization factors and the recirculation of anode exhaust stream gas.
Thermo-economic Analysis of Green Hydrogen Production Onboard LNG Carriers through Solid Oxide Electrolysis Powered by Organic Rankine Cycles
Nov 2024
Publication
LNG carriers play a crucial role in the shipping industry meeting the global demand for natural gas (NG). However the energy losses resulting from the propulsion system and the excess boil-off gas (BOG) cannot be overlooked. The present article investigates the H2 production on board LNG carriers employing both the engine's waste heat (WH) and the excess BOG. Conventional (ORC) and dual-pressure (2P-ORC) organic Rankine cycles coupled separately with a solid oxide electrolysis (SOEC) have been simulated and compared. The hydrogen (H2) produced is then compressed at 150 bar for subsequent use as required. According to the results the 2P-ORC generates 14.79 % more power compared to ORC allowing for an increased energy supply to the SOEC; hence producing more H2 (34.47 kg/h compared to 31.14 kg/h). Including the 2P-ORC in the H2 production plant results in a cheaper H2 cost by 0.04 $/kgH2 compared to ORC a 1.13 %LHV higher system efficiency when leveraging all the available waste heat. The plant including 2P-ORC exploits more than 86 % of the of the available waste compared to 70 % when using ORC. Excluding the compression system decreases the capital cost by almost the half regardless of the WH recovery system used yet it plays in favour of the plant with ORC making the cost of H2 cheaper by 0.29 $/kgH2 in this case. Onboard H2 production is a versatile process independent from the propulsion system ensuring the ship's safety and availability throughout a sea journey.
Comparative Techno-Economic Analysis of Gray Hydrogen Production Costs: A Case Study
Jan 2025
Publication
Despite Iran’s considerable renewable energy (RE) potential and excellent wind capacity and high solar radiation levels these sources contribute only a small fraction of the country’s total energy production. This paper addresses the techno-economic viability of gray hydrogen production by these renewables with a particular focus on solar energy. Given the considerable potential of solar energy and the strategic location of Shahrekord it would be an optimal site for a hydrogen generation plant integrated with a solar field. HOMER Pro 3.18.3 software was utilized to model and optimize the levelized cost of hydrogen (LCOH) of steam reforming using different hydrocarbons in various scenarios. The results of this study indicate that natural gas (NG) reforming represents the most cost-effective method of gray hydrogen production in this city with an LCOH of −0.423 USD/kg. Other hydrocarbons such as diesel gasoline propane methanol and ethanol have a price per kilogram of produced hydrogen as follows: USD −0.4 USD −0.293 USD 1.17 USD 1.48 and USD 2.15. In addition integrating RE sources into hydrogen production was found to be viable. Moreover by implementing RE technologies CO2 emissions can be significantly reduced and energy security can be achieved.
An Experimental Investigation of Hydrogen Production through Biomass Electrolysis
Jan 2024
Publication
This work investigated hydrogen production from biomass feedstocks (i.e. glucose starch lignin and cellulose) using a 100 mL h-type proton exchange membrane electrolysis cell. Biomass electrolysis is a promising process for hydrogen production although low in technology readiness level but with a series of recognised advantages: (i) lower-temperature conditions (compared to thermochemical processes) (ii) minimal energy consumption and low-cost post-production (iii) potential to synthesise high-volume H2 and (iv) smaller carbon footprint compared to thermochemical processes. A Lewis acid (FeCl3 ) was employed as a charge carrier and redox medium to aid in the depolymerisation/oxidation of biomass components. A comprehensive analysis was conducted measuring the H2 and CO2 emission volume and performing electrochemical analysis (i.e. linear sweep voltammetry and chronoamperometry) to better understand the process. For the first time the influence of temperature on current density and H2 evolution was studied at temperatures ranging from ambient temperature (i.e. 19 ◦C) to 80 ◦C. The highest H2 volume was 12.1 mL which was produced by FeCl3 -mediated electrolysis of glucose at ambient temperature which was up to two times higher than starch lignin and cellulose at 1.20 V. Of the substrates examined glucose also showed a maximum power-to-H2 -yield ratio of 30.99 kWh/kg. The results showed that hydrogen can be produced from biomass feedstock at ambient temperature when a Lewis acid (FeCl3 ) is employed and with a higher yield rate and a lower electricity consumption compared to water electrolysis.
Thermodynamic and Techno-Economic Performance Comparison of Methanol Aqueous Phase Reforming and Steam Reforming for Hydrogen Production
Dec 2024
Publication
Methanol which can be derived from sustainable energy sources such as biomass solar power and wind power is widely considered an ideal hydrogen carrier for distributed and mobile hydrogen production. In this study a comprehensive comparison of the thermodynamic and techno-economic performance of the aqueous phase reforming (APR) and steam reforming (SR) of methanol was conducted using Aspen Plus and CAPCOST software to evaluate the commercial feasibility of the APR process. Thermodynamic analysis based on the Gibbs free energy minimization method reveals that while APR and SR have similar energy demands APR achieves higher energy efficiency by avoiding losses from evaporation and compression. APR typically operates at higher pressures and lower temperatures compared to SR suppressing CO formation and increasing hydrogen fraction but reducing methanol single-pass conversion. A techno-economic comparison of APR and SR for a distributed hydrogen production system with a 50 kg/h hydrogen output shows that although APR requires higher fixed operating costs and annual capital charges it benefits from lower variable operating costs. The minimum hydrogen selling price for APR was calculated to be 7.07 USD/kg compared to 7.20 USD/kg for SR. These results suggest that APR is a more economically viable alternative to SR for hydrogen production.
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