Production & Supply Chain
Process Design and Improvement for Hydrogen Production Based on Thermodynamic Analysis: Practical Application to Real-world On-site Hydrogen Refueling Stations
Sep 2023
Publication
An energy source transition is necessary to realize carbon neutrality emphasizing the importance of a hydrogen economy. The transportation sector accounted for 27% of annual carbon emissions in 2019 highlighting the increasing importance of transitioning to hydrogen vehicles and establishing hydrogen refueling stations (HRSs). In particular HRSs need to be prioritized for deploying hydrogen vehicles and developing hydrogen supply chains. Thus research on HRS is important for achieving carbon neutrality in the transportation sector. In this study we improved the efficiency and scaled up the capacity of an on-site HRS (based on steam methane reforming with a hydrogen production rate of 30 Nm3/h) in Seoul Korea. This HRS was a prototype with low efficiency and capacity. Its efficiency was increased through thermodynamic analysis and heat exchanger network synthesis. Furthermore the process was scaled up from 30 Nm3/h to 150 Nm3/h to meet future hydrogen demand. The results of exergy analysis indicated that the exergy destruction in the reforming reactor and heat exchanger accounted for 58.1% and 19.8% respectively of the total exergy destruction. Thus the process was improved by modifying the heat exchanger network to reduce the exergy losses in these units. Consequently the thermal and exergy efficiencies were increased from 75.7% to 78.6% and from 68.1% to 70.4% respectively. The improved process was constructed and operated to demonstrate its performance. The operational and simulation data were similar within the acceptable error ranges. This study provides guidelines for the design and installation of low-carbon on-site HRSs.
Preliminary Study for the Commercialization of a Electrochemical Hydrogen Compressor
Mar 2023
Publication
A global energy shift to a carbon‐neutral society requires clean energy. Hydrogen can accelerate the process of expanding clean and renewable energy sources. However conventional hydrogen compression and storage technology still suffers from inefficiencies high costs and safety concerns. An electrochemical hydrogen compressor (EHC) is a device similar in structure to a water electrolyzer. Its most significant advantage is that it can accomplish hydrogen separation and compression at the same time. With no mechanical motion and low energy consumption the EHC is the key to future hydrogen compression and purification technology breakthroughs. In this study the compression performance efficiency and other related parameters of EHC are investigated through experiments and simulation calculations. The experimental results show that under the same experimental conditions increasing the supply voltage and the pressure in the anode chamber can improve the reaction rate of EHC and balance the pressure difference between the cathode and anode. The presence of residual air in the anode can impede the interaction between hydrogen and the catalyst as well as the proton exchange membrane (PEM) resulting in a decrease in performance. In addition it was found that a single EHC has a better compression ratio and reaction rate than a double EHC. The experimental results were compatible with the theoretical calculations within less than a 7% deviation. Finally the conditions required to reach commercialization were evaluated using the theoretical model.
Anion Exchange Membrane Water Electrolyzer: Electrode Design, Lab-scaled Testing System and Performance Evaluation
Aug 2022
Publication
Green hydrogen produced by water electrolysis is one of the most promising technologies to realize the efficient utilization of intermittent renewable energy and the decarbonizing future. Among various electrolysis technologies the emerging anion-exchange membrane water electrolysis (AEMWE) shows the most potential for producing green hydrogen at a competitive price. In this review we demonstrate a comprehensive introduction to AEMWE including the advanced electrode design the lab-scaled testing system establishment and the electrochemical performance evaluation. Specifically recent progress in developing high activity transition metal-based powder electrocatalysts and self-supporting electrodes for AEMWE is summarized. To improve the synergistic transfer behaviors between electron charge water and gas inside the gas diffusion electrode (GDE) two optimizing strategies are concluded by regulating the pore structure and interfacial chemistry. Moreover we provide a detailed guideline for establishing the AEMWE testing system and selecting the electrolyzer components. The influences of the membrane electrode assembly (MEA) technologies and operation conditions on cell performance are also discussed. Besides diverse electrochemical methods to evaluate the activity and stability implement the failure analyses and realize the in-situ characterizations are elaborated. In end some perspectives about the optimization of interfacial environment and cost assessments have been proposed for the development of advanced and durable AEMWE.
A Review on the Environmental Performance of Various Hydrogen Production Technologies: An Approach Towards Hydrogen Economy
Nov 2023
Publication
Demand for hydrogen has grown and continues to rise as a versatile energy carrier. Hydrogen can be produced from renewable and non-renewable energy sources. A wide range of technologies to produce hydrogen in an environmentally friendly way have been developed. As the life cycle assessment (LCA) approach has become popular recently including in the hydrogen energy system this paper comprehensively reviews the LCA of hydrogen production technology. A subdivision based on the trends in the LCA studies hydrogen production technology goal and scope definition system boundary and environmental performance of hydrogen production is discussed in this review. Thermochemical hydrogen production is the most studied technology in LCA. However utilizing natural resources especially wind power in the electrolysis process stands out as an environmentally preferable solution when compared to alternative production processes. It is crucial to rethink reactors and other production-related equipment to improve environmental performance and increase hydrogen production efficiency. Since most of the previous LCA studies were conducted in developed countries and only a few were from developing countries a way forward for LCA application on hydrogen in developing countries was also highlighted and discussed. This review provides a comprehensive insight for further research on hydrogen production technology from an LCA perspective.
A Systematic Review of the Techno-economic Assessment of Various Hydrogen Production Methods of Power Generation
Oct 2022
Publication
Hydrogen is a low or zero-carbon energy source that is considered the most promising and potential energy carrier of the future. In this study the energy sources feedstocks and various methods of hydrogen production from power generation are comparatively investigated in detail. In addition this study presents an economic assessment to evaluate cost-effectiveness based on different economic indicators including sensitivity analysis and uncertainty analysis. Proton exchange membrane fuel cell (PEMFCs) technology has the most potential to be developed compared to several other technologies. PEMFCs have been widely used in various fields and have advantages (i.e. start-up zero-emissions high power density). Among the various sources of uncertainty in the sensitivity analysis the cost estimation method shows inflationary deviations from the proposed cost of capital. This is due to the selection process and untested technology. In addition the cost of electricity and raw materials as the main factors that are unpredictable.
Feasibility Study into Water Requirement for Hydrogen Production
Nov 2022
Publication
Low carbon hydrogen can be produced by a variety of processes that require substantial quantities of water. Several major hydrogen projects are proposed in Scotland; as an energy storage medium allowing new renewable power capacity to operate and as a direct alternative to displace natural gas as a primary fuel source. The additional water consumption associated with these hydrogen projects presents an infrastructure challenge.
The aims of the study are to evaluate the water requirements of new hydrogen production facilities and the associated implications for water infrastructure and to develop a strategic framework for assessing these aspects of hydrogen projects throughout the UK. The initial focus of the study is on Scotland; however the methodology developed in the project will be used throughout the UK
Benefits
Low carbon hydrogen can be produced by a variety of processes all of which require substantial quantities of water. Several major hydrogen projects are proposed in Scotland; both as an energy storage medium allowing new renewable power capacity (particularly wind) to operate and as a direct alternative to displace natural gas as a primary fuel source. The additional water consumption associated with these hydrogen projects presents an infrastructure challenge e.g. the Scottish Environment Protection Agency (SEPA) recently highlighted Scotland’s vulnerability to dry weather and climate-induced changes in the availability and functioning of water resources.
The project in partnership with Ramboll will look to deliver a technical assessment and feasibility study into water requirements for hydrogen production in Scotland. The aims of the study are to evaluate the water requirements of new hydrogen production facilities and the associated implications for water infrastructure and to develop a strategic framework for assessing these aspects of hydrogen projects throughout the UK. The initial focus of the study is on Scotland; however the methodology developed in the project will be used throughout the UK.
The research paper can be found on their website.
The aims of the study are to evaluate the water requirements of new hydrogen production facilities and the associated implications for water infrastructure and to develop a strategic framework for assessing these aspects of hydrogen projects throughout the UK. The initial focus of the study is on Scotland; however the methodology developed in the project will be used throughout the UK
Benefits
Low carbon hydrogen can be produced by a variety of processes all of which require substantial quantities of water. Several major hydrogen projects are proposed in Scotland; both as an energy storage medium allowing new renewable power capacity (particularly wind) to operate and as a direct alternative to displace natural gas as a primary fuel source. The additional water consumption associated with these hydrogen projects presents an infrastructure challenge e.g. the Scottish Environment Protection Agency (SEPA) recently highlighted Scotland’s vulnerability to dry weather and climate-induced changes in the availability and functioning of water resources.
The project in partnership with Ramboll will look to deliver a technical assessment and feasibility study into water requirements for hydrogen production in Scotland. The aims of the study are to evaluate the water requirements of new hydrogen production facilities and the associated implications for water infrastructure and to develop a strategic framework for assessing these aspects of hydrogen projects throughout the UK. The initial focus of the study is on Scotland; however the methodology developed in the project will be used throughout the UK.
The research paper can be found on their website.
A Detailed Parametric Analysis of a Solar-Powered Cogeneration System for Electricity and Hydrogen Production
Dec 2022
Publication
Hydrogen has received increased attention in the last decades as a green energy carrier and a promising future fuel. The integration of hydrogen as well as the development of cogeneration plants makes the energy sector more eco-friendly and sustainable. The aim of this paper is the investigation of a solar-fed cogeneration system that can produce power and compressed green hydrogen. The examined unit contains a parabolic trough collector solar field a thermal energy storage tank an organic Rankine cycle and a proton exchange membrane water electrolyzer. The installation also includes a hydrogen storage tank and a hydrogen compressor. The unit is analyzed parametrically in terms of thermodynamic performance and economic viability in steady-state conditions with a developed and accurate model. Taking into account the final results the overall energy efficiency is calculated at 14.03% the exergy efficiency at 14.94% and the hydrogen production rate at 0.205 kg/h. Finally the payback period and the net present value are determined at 9 years and 122 k€ respectively.
Parametric Study and Optimization of Hydrogen Production Systems Based on Solar/Wind Hybrid Renewable Energies: A Case Study in Kuqa, China
Jan 2024
Publication
Based on the concept of sustainable development to promote the development and application of renewable energy and enhance the capacity of renewable energy consumption this paper studies the design and optimization of renewable energy hydrogen production systems. For this paper six different scenarios for grid-connected and off-grid renewable energy hydrogen production systems were designed and analyzed economically and technically and the optimal grid-connected and off-grid systems were selected. Subsequently the optimal system solution was optimized by analyzing the impact of the load data and component capacity on the grid dependency of the grid-connected hydrogen production system and the excess power rate of the off-grid hydrogen production system. Based on the simulation results the most matched load data and component capacity of different systems after optimization were determined. The grid-supplied power of the optimized grid-connected hydrogen production system decreased by 3347 kWh and the excess power rate of the off-grid hydrogen production system decreased from 38.6% to 10.3% resulting in a significant improvement in the technical and economic performance of the system.
Green with Envy? Hydrogen Production in a Carbon-constrained World
Jan 2024
Publication
Hydrogen is widely recognized as a key component of a decarbonized global energy system serving as both a fuel source and an energy storage medium. While current hydrogen production relies almost entirely on emissionsintensive processes two low-emissions production pathways – natural-gas-derived production combined with carbon capture and storage and electrolysis using carbon-free electricity – are poised to change the global supply mix. Our study assesses the financial conditions under which natural-gas-based hydrogen production combined with carbon capture and storage would be available at a cost lower than hydrogen produced through electrolysis and the degree to which these conditions are likely to arise in a transition to a net-zero world. We also assess the degree to which emissions reduction policies namely carbon pricing and carbon capture and storage tax credits affect the relative costs of hydrogen production derived from different pathways. We show that while carbon pricing can improve the relative cost of both green and blue hydrogen production compared with unabated grey hydrogen targeted tax credits favouring either blue or green hydrogen explicitly may increase emissions and/or increase the costs of the energy transition.
Coal Decarbonization: A State-of-the-art Review of Enhanced Hydrogen Production in Underground Coal Gasification
Aug 2022
Publication
The world is endowed with a tremendous amount of coal resources which are unevenly distributed in a few nations. While sustainable energy resources are being developed and deployed fossil fuels dominate the current world energy consumption. Thus low-carbon clean technologies like underground coal gasification (UCG) ought to play a vital role in energy supply and ensuring energy security in the foreseeable future. This paper provides a state-of-the-art review of the world's development of UCG for enhanced hydrogen production. It is revealed that the world has an active interest in decarbonizing the coal industry for hydrogen-oriented research in the context of UCG. While research is ongoing in multiple coal-rich nations China dominates the world's efforts in both industrial-scale UCG pilots and laboratory experiments. A variety of coal ranks were tested in UCG for enhanced hydrogen output and the possibilities of linking UCG with other prospective technologies had been proposed and critically scrutinized. Moreover it is found that transborder collaborations are in dire need to propel a faster commercialization of UCG in an ever-more carbon-conscious world. Furthermore governmental and financial support is necessary to incentivize further UCG development for large-scale hydrogen production.
Critical Mineral Demands May Limit Scaling of Green Hydrogen Production
Jan 2024
Publication
Hydrogen (H2) is widely viewed as critical to the decarbonization of industry and transportation. Water electrolysis powered by renewable electricity commonly referred to as green H2 can be used to generate H2 with low carbon dioxide emissions. Herein we analyze the critical mineral and energy demands associated with green H2 production under three different hypothetical future demand scenarios ranging from 100–1000 Mtpa H2. For each scenario we calculate the critical mineral demands required to build water electrolyzers (i.e. electrodes and electrolyte) and to build dedicated or additional renewable electricity sources (i.e. wind and solar) to power the electrolyzers. Our analysis shows that scaling electrolyzer and renewable energy technologies that use platinum group metals and rare earth elements will likely face supply constraints. Specifically larger quantities of lanthanum yttrium or iridium will be needed to increase electrolyzer capacity and even more neodymium silicon zinc molybdenum aluminum and copper will be needed to build dedicated renewable electricity sources. We find that scaling green H2 production to meet projected netzero targets will require ~24000 TWh of dedicated renewable energy generation which is roughly the total amount of solar and wind projected to be on the grid in 2050 according to some energy transition models. In summary critical mineral constraints may hinder the scaling of green H2 to meet global net-zero emissions targets motivating the need for the research and development of alternative lowemission methods of generating H2
Off-grid Wind/Hydrogen Systems with Multi-electrolyzers: Optimized Operational Strategies
Sep 2023
Publication
Optimized operation of wind/hydrogen systems can increase the system efficiency and further reduce the hydrogen production cost. In this regard extensive research has been done but there is a lack of detailed electrolyzer models and effective management of multiple electrolyzers considering their physical restrictions. This work proposes electrolyzer models that integrate the efficiency variation caused by load level change start–stop cycle (including hot and cold start) thermal management and degradation caused by frequent starts. Based on the proposed models three operational strategies are considered in this paper: two traditionally utilized methods simple start–stop and cycle rotation strategies and a newly proposed rolling optimizationbased strategy. The results from daily operation show that the new strategy results in a more balanced load level among the electrolyzers and a more stable temperature. Besides from a yearly operation perspective it is found that the proposed rolling optimization method results in more hydrogen production higher system efficiency and lower LCOH. The new method leads to hydrogen production of 311297 kg compared to 289278 kg and 303758 kg for simple start–stop and cycle rotation methods. Correspondingly the system efficiencies for the new simple start–stop and cycle rotation methods are 0.613 0.572 and 0.587. The resulting LCOH from the new method is 3.89 e/kg decreasing by 0.35 e/kg and 0.21 e/kg compared to the simple start–stop and cycle rotation methods. Finally the proposed model is compared with two conventional models to show its effectiveness in revealing more operational details and reliable results.
Experimental Study on the Performance of Controllers for the Hydrogen Gas Production Demanded by an Internal Combustion Engine
Aug 2018
Publication
This work presents the design and application of two control techniques—a model predictive control (MPC) and a proportional integral derivative control (PID) both in combination with a multilayer perceptron neural network—to produce hydrogen gas on-demand in order to use it as an additive in a spark ignition internal combustion engine. For the design of the controllers a control-oriented model identified with the Hammerstein technique was used. For the implementation of both controllers only 1% of the overall air entering through the throttle valve reacted with hydrogen gas allowing maintenance of the hydrogen–air stoichiometric ratio at 34.3 and the air–gasoline ratio at 14.6. Experimental results showed that the average settling time of the MPC controller was 1 s faster than the settling time of the PID controller. Additionally MPC presented better reference tracking error rates and standard deviation of 1.03 × 10−7 and 1.06 × 10−14 and had a greater insensitivity to measurement noise resulting in greater robustness to disturbances. Finally with the use of hydrogen as an additive to gasoline there was an improvement in thermal and combustion efficiency of 4% and 0.6% respectively and an increase in power of 545 W translating into a reduction of fossil fuel use.
Techno-economic Viability of Decentralised Solar Photovoltaic-based Green Hydrogen Production for Sustainable Energy Transition in Ghana
Feb 2024
Publication
Transition to a sustainable energy supply is essential for addressing the challenges of climate change and achieving a low-carbon future. Green hydrogen produced from solar photovoltaic (PV) systems presents a promising solution in Ghana where energy demands are increasing rapidly. The levelized cost of hydrogen (LCOH) is considered a critical metric to evaluate hydrogen production techniques cost competitiveness and economic viability. This study presents a comprehensive analysis of LCOH from solar PV systems. The study considered a 5 MW green hydrogen production plant in Ghana’s capital Accra as a proposed system. The results indicate that the LCOH is about $9.49/kg which is comparable to other findings obtained within the SubSaharan Africa region. The study also forecasted that the LCOH for solar PV-based hydrogen produced will decrease to $5–6.5/kg by 2030 and $2–2.5/kg by 2050 or lower making it competitive with fossil fuel-based hydrogen. The findings of this study highlight the potential of green hydrogen as a sustainable energy solution and its role in driving the country’s net-zero emissions agenda in relation to its energy transition targets. The study’s outcomes are relevant to policymakers researchers investors and energy stakeholders in making informed decisions regarding deploying decentralised green hydrogen technologies in Ghana and similar contexts worldwide.
Adaptive Network Fuzzy Inference System and Particle Swarm Optimization of Biohydrogen Production Process
Sep 2022
Publication
Green hydrogen is considered to be one of the best candidates for fossil fuels in the near future. Bio-hydrogen production from the dark fermentation of organic materials including organic wastes is one of the most cost-effective and promising methods for hydrogen production. One of the main challenges posed by this method is the low production rate. Therefore optimizing the operating parameters such as the initial pH value operating temperature N/C ratio and organic concentration (xylose) plays a significant role in determining the hydrogen production rate. The experimental optimization of such parameters is complex expensive and lengthy. The present research used an experimental data asset adaptive network fuzzy inference system (ANFIS) modeling and particle swarm optimization to model and optimize hydrogen production. The coupling between ANFIS and PSO demonstrated a robust effect which was evident through the improvement in the hydrogen production based on the four input parameters. The results were compared with the experimental and RSM optimization models. The proposed method demonstrated an increase in the biohydrogen production of 100 mL/L compared to the experimental results and a 200 mL/L increase compared to the results obtained using ANOVA.
Carbon-negative Hydrogen: Exploring the Techno-economic Potential of Biomass Co-gasification with CO2 Capture
Sep 2021
Publication
The hydrogen economy is receiving increasing attention as a complement to electrification in the global energy transition. Clean hydrogen production is often viewed as a competition between natural gas reforming with CO2 capture and electrolysis using renewable electricity. However solid fuel gasification with CO2 capture presents another viable alternative especially when considering the potential of biomass to achieve negative CO2 emissions. This study investigates the techno-economic potential of hydrogen production from large-scale coal/ biomass co-gasification plants with CO2 capture. With a CO2 price of 50 €/ton the benchmark plant using commercially available technologies achieved an attractive hydrogen production cost of 1.78 €/kg with higher CO2 prices leading to considerable cost reductions. Advanced configurations employing hot gas clean-up membrane-assisted water-gas shift and more efficient gasification with slurry vaporization and a chemical quench reduced the hydrogen production cost to 1.50–1.62 €/kg with up to 100% CO2 capture. Without contingencies added to the pre-commercial technologies the lowest cost reduces to 1.43 €/kg. It was also possible to recover waste heat in the form of hot water at 120 ◦C for district heating potentially unlocking further cost reductions to 1.24 €/kg. In conclusion gasification of locally available solid fuels should be seriously considered next to natural gas and electrolysis for supplying the emerging hydrogen economy.
Green Hydrogen Production: Integrating Environmental and Social Criteria to Ensure Sustainability
Jul 2023
Publication
Hydrogen is experiencing an unprecedented global hype. Hydrogen is globally discussed as a possible future energy carrier and regarded as the urgently needed building block for the much needed carbon-neutral energy transition of hard-to-abate sectors to mitigate the effects of global warming. This article provides synthesised measurable sustainability criteria for analysing green hydrogen production proposals and strategies. Drawn from expert interviews and an extensive literature review this article proposes that a sustainable hydrogen production should consider six impact categories; Energy transition Environment Basic needs Socio-economy Electricity supply and Project planning. The categories are broken down into sixteen measurable sustainability criteria which are determined with related indicators. The article concludes that low economic costs can never be the only decisive criterion for the hydrogen production; social aspects must be integrated along the entire value chain. The compliance with the criteria may avoid social and ecological injustices in the planning of green hydrogen projects and increases inter alia the social welfare of the affected population.
Environmental and Material Criticality Assessment of Hydrogen Production via Anion Exchange Membrane Electrolysis
Oct 2023
Publication
The need to drastically reduce greenhouse gas emissions is driving the development of existing and new technologies to produce and use hydrogen. Anion exchange membrane electrolysis is one of these rapidly developing technologies and presents promising characteristics for efficient hydrogen production. However the environmental performance and the material criticality of anion exchange membrane electrolysis must be assessed. In this work prospective life cycle assessment and criticality assessment are applied first to identify environmental and material criticality hotspots within the production of anion exchange membrane electrolysis units and second to benchmark hydrogen production against proton exchange membrane electrolysis. From an environmental point of view the catalyst spraying process heavily dominates the ozone depletion impact category while the production of the membrane represents a hotspot in terms of the photochemical ozone formation potential. For the other categories the environmental impacts are distributed across different components. The comparison of hydrogen production via anion exchange membrane electrolysis and proton exchange membrane electrolysis shows that both technologies involve a similar life-cycle environmental profile due to similar efficiencies and the leading role of electricity generation for the operation of electrolysis. Despite the fact that for proton exchange membrane electrolysis much less material is required due to a higher lifetime anion exchange membrane electrolysis shows significantly lower raw material criticality since it does not rely on platinum-group metals. Overall a promising environmental and material criticality performance of anion exchange membrane electrolysis for hydrogen production is concluded subject to the expected technical progress for this technology.
Green Hydrogen and Electrical Power Production through the Integration of CO2 Capturing from Biogas: Process Optimization and Dynamic Control
Jun 2021
Publication
This study describes the optimization of a modelling process concerning biogas’ use to generate green hydrogen and electrical power. The Aspen Plus simulation tool is used to model the procedure and the approach employed to limit the emissions of gas from the hydrogen production process will be the CO2 capture method. This technique uses slack lime (Ca(OH)2) to absorb CO2 capture since it is readily available. The study analyzes many critical parameters in the process including the temperature and pressure in the steam reforming (SR) and the water gas shift (WGS) reactions along with the steam to carbon ratio (S/C) to determine how the production of green hydrogen and electrical power will be influenced. Electricity generation is achieved by taking the residual water from the SR WGS carbonation reactions and converting it to the vapour phase allowing the steam to pass through the turbine to generate electricity. To examine the effects of the synchronized critical parameters response surface methodology (RSM) was used thus allowing the optimal operational conditions to be determined in the form of an optimized zone for operation. The result of parameter optimization gave the maximum green hydrogen production of 211.46 kmol/hr and electric power production of 2311.68 kWh representing increases of 34.86% and 5.62% respectively when using 100 kmol/hr of biogas. In addition control structures were also built to control the reactors’ temperature in the dynamic section. The tuning parameters can control the SR and WGS system’s reactor to maintain the system in approximately 0.29 h and 0.32 h respectively.
Reversible Molten Catalytic Methane Cracking Applied to Commercial Solar-Thermal Receivers
Nov 2020
Publication
When driven by sunlight molten catalytic methane cracking can produce clean hydrogen fuel from natural gas without greenhouse emissions. To design solar methane crackers a canonical plug flow reactor model was developed that spanned industrially relevant temperatures and pressures (1150–1350 Kelvin and 2–200 atmospheres). This model was then validated against published methane cracking data and used to screen power tower and beam-down reactor designs based on “Solar Two” a renewables technology demonstrator from the 1990s. Overall catalytic molten methane cracking is likely feasible in commercial beam-down solar reactors but not power towers. The best beam-down reactor design was 9% efficient in the capture of sunlight as fungible hydrogen fuel which approaches photovoltaic efficiencies. Conversely the best discovered tower methane cracker was only 1.7% efficient. Thus a beam-down reactor is likely tractable for solar methane cracking whereas power tower configurations appear infeasible. However the best simulated commercial reactors were heat transfer limited not reaction limited. Efficiencies could be higher if heat bottlenecks are removed from solar methane cracker designs. This work sets benchmark conditions and performance for future solar reactor improvement via design innovation and multiphysics simulation.
Towards a Sustainable Future: Bio-hydrogen Production from Food Waste for Clean Energy Generation
Jan 2024
Publication
To address climate change energy security and waste management new sustainable energy sources must be developed. This study uses Aspen Plus software to extract bio-H2 from food waste with the goal of efficiency and environmental sustainability. Anaerobic digestion optimised to operate at 20-25°C and keep ammonia at 3% greatly boosted biogas production. The solvent [Emim][FAP] which is based on imidazolium had excellent performance in purifying biogas. It achieved a high level of methane purity while consuming a minimal amount of energy with a solvent flow rate of 13.415 m³/h. Moreover the utilization of higher temperatures (600-700°C) during the bio-H2 generation phase significantly enhanced both the amount and quality of hydrogen produced. Parametric and sensitivity assessments were methodically performed at every stage. This integrated method was practicable and environmentally friendly according to the economic assessment. H2 generation using steam reforming results in a TCC of 1.92×106 USD. The CO2 separation step has higher costs (TCC of 2.15×107 USD) due to ionic liquid washing and CO2 liquefaction. Compressor electricity consumption significantly impacts total operating cost (TOC) totaling 4.73×108 USD. showing its ability to reduce greenhouse gas emissions optimize resource utilization and promote energy sustainability. This study presents a sustainable energy solution that addresses climate and waste challenges.
Investigation of Performance of Anion Exchange Membrane (AEM) Electrolysis with Different Operating Conditions
Mar 2023
Publication
In this work the performance of anion exchange membrane (AEM) electrolysis is evaluated. A parametric study is conducted focusing on the effects of various operating parameters on the AEM efficiency. The following parameters—potassium hydroxide (KOH electrolyte concentration (0.5–2.0 M) electrolyte flow rate (1–9 mL/min) and operating temperature (30–60 ◦C)—were varied to understand their relationship to AEM performance. The performance of the electrolysis unit is measured by its hydrogen production and energy efficiency using the AEM electrolysis unit. Based on the findings the operating parameters greatly influence the performance of AEM electrolysis. The highest hydrogen production was achieved with the operational parameters of 2.0 M electrolyte concentration 60 ◦C operating temperature and 9 mL/min electrolyte flow at 2.38 V applied voltage. Hydrogen production of 61.13 mL/min was achieved with an energy consumption of 48.25 kW·h/kg and an energy efficiency of 69.64%.
Energy Assessment of an Integrated Hydrogen Production System
Dec 2022
Publication
Hydrogen is believed to be the future energy carrier that will reduce environmental pollution and solve the current energy crisis especially when produced from a renewable energy source. Solar energy is a renewable source that has been commonly utilized in the production process of hydrogen for years because it is inexhaustible clean and free. Generally hydrogen is produced by means of a water splitting process mainly electrolysis which requires energy input provided by harvesting solar energy. The proposed model integrates the solar harvesting system into a conventional Rankine cycle producing electrical and thermal power used in domestic applications and hydrogen by high temperature electrolysis (HTE) using a solid oxide steam electrolyzer (SOSE). The model is divided into three subsystems: the solar collector(s) the steam cycle and an electrolysis subsystem where the performance of each subsystem and their effect on the overall efficiency is evaluated thermodynamically using first and second laws. A parametric study investigating the hydrogen production rate upon varying system operating conditions (e.g. solar flux and area of solar collector) is conducted on both parabolic troughs and heliostat fields as potential solar energy harvesters. Results have shown that heliostat-based systems were able to attain optimum performance with an overall thermal efficiency of 27% and a hydrogen production rate of 0.411 kg/s whereas parabolic trough-based systems attained an overall thermal efficiency of 25.35% and produced 0.332 kg/s of hydrogen.
Plastic and Waste Tire Pyrolysis Focused on Hydrogen Production—A Review
Dec 2022
Publication
In this review we compare hydrogen production from waste by pyrolysis and bioprocesses. In contrast the pyrolysis feed was limited to plastic and tire waste unlikely to be utilized by biological decomposition methods. Recent risks of pyrolysis such as pollutant emissions during the heat decomposition of polymers and high energy demands were described and compared to thresholds of bioprocesses such as dark fermentation. Many pyrolysis reactors have been adapted for plastic pyrolysis after successful investigation experiences involving waste tires. Pyrolysis can transform these wastes into other petroleum products for reuse or for energy carriers such as hydrogen. Plastic and tire pyrolysis is part of an alternative synthesis method for smart polymers including semi-conductive polymers. Pyrolysis is less expensive than gasification and requires a lower energy demand with lower emissions of hazardous pollutants. Short-time utilization of these wastes without the emission of metals into the environment can be solved using pyrolysis. Plastic wastes after pyrolysis produce up to 20 times more hydrogen than dark fermentation from 1 kg of waste. The research summarizes recent achievements in plastic and tire waste pyrolysis development.
Recent Developments in Methane Decomposition over Heterogenous Catalysts: An Overview
Apr 2020
Publication
The production of hydrogen to be used as an alternative renewable energy has been widely explored. Among various methods for producing hydrogen from hydrocarbons methane decomposition is suitable for generating hydrogen with zero greenhouse gas emissions. The use of high temperatures as a result of strong carbon and hydrogen (C–H) bonds may be reduced by utilizing a suitable catalyst with appropriate catalyst support. Catalysts based on transition metals are preferable in terms of their activeness handling and low cost in comparison with noble metals. Further development of catalysts in methane decomposition has been investigated. In this review the recent progress on methane decomposition in terms of catalytic materials preparation method the physicochemical properties of the catalysts and their performance in methane decomposition were presented. The formation of carbon as part of the reaction was also discussed.
Operation Optimization of Wind/Battery Storage/Alkaline Electrolyzer System Considering Dynamic Hydrogen Production Efficiency
Aug 2023
Publication
Hydrogen energy is regarded as a key path to combat climate change and promote sustainable economic and social development. The fluctuation of renewable energy leads to frequent start/stop cycles in hydrogen electrolysis equipment. However electrochemical energy storage with its fast response characteristics helps regulate the power of hydrogen electrolysis enabling smooth operation. In this study a multi-objective constrained operation optimization model for a wind/battery storage/alkaline electrolyzer system is constructed. Both profit maximization and power abandonment rate minimization are considered. In addition some constraints such as minimum start/stop times upper and lower power limits and input fluctuation limits are also taken into account. Then the non-dominated sorting genetic algorithm II (NSGA-II) algorithm and the entropy method are used to optimize the operation strategy of the hybrid energy system by considering dynamic hydrogen production efficiency and through optimization to obtain the best hydrogen production power of the system under the two objectives. The change in dynamic hydrogen production efficiency is mainly related to the change in electrolyzer power and the system can be better adjusted according to the actual supply of renewable energy to avoid the waste of renewable energy. Our results show that the distribution of Pareto solutions is uniform which indicates the suitability of the NSGA-II algorithm. In addition the optimal solution indicates that the battery storage and alkaline electrolyzer can complement each other in operation and achieve the absorption of wind power. The dynamic hydrogen production efficiency can make the electrolyzer operate more efficiently which paves the way for system optimization. A sensitivity analysis reveals that the profit is sensitive to the price of hydrogen energy.
Lifetime Greenhouse Gas Emissions from Offshore Hydrogen Production
Aug 2023
Publication
With a limited global carbon budget it is imperative that decarbonisation decisions are based on accurate holistic accounts of all greenhouse gas (GHG) emissions produced to assess their validity. Here the upstream GHG emissions of potential UK offshore Green and Blue hydrogen production are compared to GHG emissions from hydrogen produced through electrolysis using UK national grid electricity and the ‘business-as-usual’ case of continuing to combust methane. Based on an operational life of 25 years and producing 0.5MtH2 per year for each hydrogen process the results show that Blue hydrogen will emit between 200-262MtCO2e of GHG emissions depending on the carbon capture rates achieved (39%–90%) Green hydrogen produced via electrolysis using 100% renewable electricity from offshore wind will emit 20MtCO2e and hydrogen produced via electrolysis powered by the National Grid will emit between 103-168MtCO2e depending of the success of its NetZero strategy. The ‘business-as-usual’ case of continuing to combust methane releases 250MtCO2e over the same lifetime. This study finds that Blue hydrogen at scale is not compatible with the Paris Agreement reduces energy security and will require a substantial GHG emissions investment which excludes it from being a ‘low carbon technology’ and should not be considered for any decarbonisation strategies going forward.
PEM Water Electrolysis for Hydrogen Production: Fundamentals, Advances, and Prospects
Jun 2022
Publication
Hydrogen as a clean energy carrier is of great potential to be an alternative fuel in the future. Proton exchange membrane (PEM) water electrolysis is hailed as the most desired technology for high purity hydrogen production and self-consistent with volatility of renewable energies has ignited much attention in the past decades based on the high current density greater energy efficiency small mass-volume characteristic easy handling and maintenance. To date substantial efforts have been devoted to the development of advanced electrocatalysts to improve electrolytic efficiency and reduce the cost of PEM electrolyser. In this review we firstly compare the alkaline water electrolysis (AWE) solid oxide electrolysis (SOE) and PEM water electrolysis and highlight the advantages of PEM water electrolysis. Furthermore we summarize the recent progress in PEM water electrolysis including hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) electrocatalysts in the acidic electrolyte. We also introduce other PEM cell components (including membrane electrode assembly current collector and bipolar plate). Finally the current challenges and an outlook for the future development of PEM water electrolysis technology for application in future hydrogen production are provided.
Potential Cost Savings of Large-scale Blue Hydrogen Production via Sorption-enhanced Steam Reforming Process
Jan 2024
Publication
As countries work towards achieving net-zero emissions the need for cleaner fuels has become increasingly urgent. Hydrogen produced from fossil fuels with carbon capture and storage (blue hydrogen) has the potential to play a significant role in the transition to a low-carbon economy. This study examined the technical and economic potential of blue hydrogen produced at 600 MWth(LHV) and scaled up to 1000 MWth(LHV) by benchmarking sorption-enhanced steam reforming process against steam methane reforming (SMR) autothermal gasheated reforming (ATR-GHR) integrated with carbon capture and storage (CCS) and SMR with CCS. Aspen Plus® was used to develop the process model which was validated using literature data. Cost sensitivity analyses were also performed on two key indicators: levelised cost of hydrogen and CO2 avoidance cost by varying natural gas price electricity price CO2 transport and storage cost and carbon price. Results indicate that at a carbon price of 83 £/tCO2e the LCOH for SE-SR of methane is the lowest at 2.85 £/kgH2 which is 12.58% and 22.55% lower than that of ATR-GHR with CCS and SMR plant with CCS respectively. The LCOH of ATR-GHR with CCS and SMR plant with CCS was estimated to be 3.26 and 3.68 £/kgH2 respectively. The CO2 avoidance cost was also observed to be lowest for SE-SR followed by ATR-GHR with CCS then SMR plant with CCS and was observed to reduce as the plant scaled to 1000 MWth(LHV) for these technologies.
A Bibliometric Study on the Research Trends and Hotspots of Proton Exchange Membrane Electrolyzer
Jan 2024
Publication
The application of hydrogen energy produced by proton exchange membrane electrolyzer (PEMEC) is conducive to the solution of the greenhouse effect and the energy crisis. In order to understand the development trends and research hotspot of PEMEC in recent years a total of 1874 research articles related to this field from 2003 to 2023 were obtained from the Web of Science Core Collection (WoS CC) database. The visualization software VOSviewer is used for bibliometric analysis and the research progress hotspots and trends in the PEMEC field are summarized. It was found that in the past two decades literature in the PEMEC field has shown a trend of stable increase at first and then rapidly increasing. And it is in a stage of rapid growth after 2021.Renewable Energy previously published research articles related to PEMEC with the highest frequency of citations. There are a total of 6128 researchers in this field but core authors only account for 4.5% of the total. Although China entered this field later than the United States and Canada it has the largest number of research articles. The research results provide a comprehensive overview of various aspects in the PEMEC field which is beneficial for researchers to grasp the development hotspots of PEMEC.
Model for Hydrogen Production Scheduling Optimisation
Feb 2024
Publication
This scientific article presents a developed model for optimising the scheduling of hydrogen production processes addressing the growing demand for efficient and sustainable energy sources. The study focuses on the integration of advanced scheduling techniques to improve the overall performance of the hydrogen electrolyser. The proposed model leverages constraint programming and satisfiability (CP-SAT) techniques to systematically analyse complex production schedules considering factors such as production unit capacities resource availability and energy costs. By incorporating real-world constraints such as fluctuating energy prices and the availability of renewable energy the optimisation model aims to improve overall operational efficiency and reduce production costs. The CP-SAT was applied to achieve more efficient control of the electrolysis process. The optimisation of the scheduling task was set for a 24 h time period with time resolutions of 1 h and 15 min. The performance of the proposed CP-SAT model in this study was then compared with the Monte Carlo Tree Search (MCTS)-based model (developed in our previous work). The CP-SAT was proven to perform better but has several limitations. The model response to the input parameter change has been analysed.
The Influence of the Changes in Natural Gas Supplies to Poland on the Amount of Hydrogen Produced in the SMR Reactor
Mar 2024
Publication
Thanks to investments in diversifying the supply of natural gas Poland did not encounter any gas supply issues in 2022 when gas imports from Russia were ceased due to the Russian Federation’s armed intervention in Ukraine. Over the past few years the supply of gas from routes other than the eastern route has substantially grown particularly the supplies of liquefied natural gas (LNG) via the LNG terminal in Swinouj´scie. The growing proportion of LNG in Poland’s gas supply ´ leads to a rise in ethane levels in natural gas as verified by the review of data taken at a specific location within the gas system over the years 2015 2020 and 2022. Using measurements of natural gas composition the effectiveness of the steam hydrocarbon reforming process was simulated in the Gibbs reactor via Aspen HYSYS. The simulations confirmed that as the concentration of ethane in the natural gas increased the amount of hydrogen produced and the heat required for reactions in the reformer also increased. This article aims to analyze the influence of the changes in natural gas quality in the Polish transmission network caused by changes in supply structures on the mass and heat balance of the theoretical steam reforming reactor. Nowadays the chemical composition of natural gas may be significantly different from that assumed years ago at the plant’s design stage. The consequence of such a situation may be difficulties in operating especially when controlling the quantity of incoming natural gas to the reactor based on volumetric flow without considering changes in chemical composition.
Techno-economic Modelling of AEM Electrolysis Systems to Identify Ideal Current Density and Aspects Requiring Further Research
Aug 2023
Publication
Hydrogen produced by water electrolysis using renewable energy is a sustainable alternative to steam reformation. As a nascent commercial technology performance and economic comparisons of anion exchange membrane water electrolyzers (AEMWE) to other electrolyzer technology benchmarks are not available. We present a techno-economic model estimating AEMWE's baseline levelized cost of hydrogen (LCOH) at $5.79/kg considering trade-offs between current density efficiency stability capital and operating costs. The optimal current density is 1.38 A cm2 balancing stability and performance for the lowest LCOH. Using low-cost electricity and larger stack sizes AEMWE could achieve $2/kg low-carbon hydrogen. Technical improvements targeting system efficiency particularly reducing overpotentials in hydrogen and oxygen evolution reactions could further reduce LCOH to $1.29/kg approaching U.S. Department of Energy cost targets. There are hopes this model could raise the profile of AEMWE's economic potential to produce green hydrogen and highlight its suitability for decarbonizing the energy sector.
The Cost of Clean Hydrogen from Offshore Wind and Electrolysis
Feb 2024
Publication
The decarbonization of industry heating and transportation is a major challenge for many countries’ energy transition. Hydrogen is a direct low-carbon fuel alternative to natural gas offering a higher flexibility in the range of possible applications yet currently most hydrogen is produced using carbonintensive steam methane reforming due to cost considerations. Therefore this study explores the economics of a prominent low-carbon method of hydrogen production comparing the cost of hydrogen generation from offshore wind farms with and without grid electricity imports to conventional hydrogen production methods. A novel techno-economic model for offshore electrolysis production costs is presented which makes hydrogen production fully dispatchable leveraging geological salt-cavern storage. This model determines the lifetime costs aportioned across the system components as well as the Levelized Cost of Hydrogen (LCOH). Using the United Kingdom as a case study LCOH from offshore wind power is calculated to be €8.68 /kgH2 using alkaline electrolysis (AEL) €10.49 /kgH2 using proton exchange membrane electrolysis (PEMEL) and €10.88 /kgH2 with grid electricity to backup the offshore wind power. A stochastic Monte-Carlo model is used to asses the uncertainty on costs and identify the cost of capital electrolyser and wind farm capital costs and cost of electricity as the most important drivers of LCOH across the different scenarios. Reducing the capital cost to comparative levels observed on today’s wind farms alone could see AEL LCOH fall to €5.32 /kgH2 near competitive with conventional generation methods.
Renewable Energy Sources for Green Hydrogen Generation in Colombia and Applicable Case of Studies
Nov 2023
Publication
Electrification using renewable energy sources represents a clear path toward solving the current global energy crisis. In Colombia this challenge also involves the diversification of the electrical energy sources to overcome the historical dependence on hydropower. In this context green hydrogen represents a key energy carrier enabling the storage of renewable energy as well as directly powering industrial and transportation sectors. This work explores the realistic potential of the main renewable energy sources including solar photovoltaics (8172 GW) hydropower (56 GW) wind (68 GW) and biomass (14 GW). In addition a case study from abroad is presented demonstrating the feasibility of using each type of renewable energy to generate green hydrogen in the country. At the end an analysis of the most likely regions in the country and paths to deploy green hydrogen projects are presented favoring hydropower in the short term and solar in the long run. By 2050 this energy potential will enable reaching a levelized cost of hydrogen (LCOH) of 1.7 1.5 3.1 and 1.4 USD/kg-H2 for solar photovoltaic wind hydropower and biomass respectively.
Conceptual Design of an Offshore Hydrogen Platform
Feb 2024
Publication
Offshore green hydrogen emerges as a guiding light in the global pursuit of environmental sustainability and net-zero objectives. The burgeoning expansion of offshore wind power faces significant challenges in grid integration. This avenue towards generating offshore green hydrogen capitalises on its ecological advantages and substantial energy potential to efficiently channel offshore wind power for onshore energy demands. However a substantial research void exists in efficiently integrating offshore wind electricity and green hydrogen. Innovative designs of offshore hydrogen platforms present a promising solution to bridge the gap between offshore wind and hydrogen integration. Surprisingly there is a lack of commercially established offshore platforms dedicated to the hydrogen industry. However the wealth of knowledge from oil and gas platforms contributes valuable insights to hydrogen platform design. Diverging from the conventional decentralised hydrogen units catering to individual turbines this study firstly introduces a pioneering centralised Offshore Green Hydrogen Platform (OGHP) which seamlessly integrates modular production storage and offloading modulars. The modular design of facilitates scalability as wind capacity increases. Through a detailed case study centred around a 100-Megawatt floating wind farm the design process of offshore green hydrogen modulars and its floating sub-structure is elucidated. Stability analysis and hydrodynamic analysis are performed to ensure the safety of the OGHP under the operation conditions. The case study will enhance our understanding OGHP and its modularised components. The conceptual design of modular OGHP offers an alternative solution to ‘‘Power-to-X’’ for offshore renewable energy sector.
Energy-exergy Evaluation of Liquefied Hydrogen Production System Based on Steam Methane Reforming and LNG Revaporization
Jul 2023
Publication
The research motivation of this paper is to utilize the large amount of energy wasted during the LNG (liquefied natural gas) gasification process and proposes a synergistic liquefied hydrogen (LH2) production and storage process scheme for LNG receiving station and methane reforming hydrogen production process - SMR-LNG combined liquefied hydrogen production system which uses the cold energy from LNG to pre-cool the hydrogen and subsequently uses an expander to complete the liquefaction of hydrogen. The proposed process is modeled and simulated by Aspen HYSYS software and its efficiency is evaluated and sensitivity analysis is carried out. The simulation results show that the system can produce liquefied hydrogen with a flow rate of 5.89t/h with 99.99% purity when the LNG supply rate is 50t/h. The power consumption of liquefied hydrogen is 46.6kWh/kg LH2; meanwhile the energy consumption of the HL subsystem is 15.9kWh/kg LH2 lower than traditional value of 17~19kWh/kg LH2. The efficiency of the hydrogen production subsystem was 16.9%; the efficiency of the hydrogen liquefaction (HL) subsystem was 29.61% which was significantly higher than the conventional industrial value of 21%; the overall energy efficiency (EE1) of the system was 56.52% with the exergy efficiency (EE2) of 22.2% reflecting a relatively good thermodynamic perfection. The energy consumption of liquefied hydrogen per unit product is 98.71 GJ/kg LH2.
Towards Renewable Hydrogen-based Electrolysis: Alkaline vs Proton Exchange Membrane
Jul 2023
Publication
This paper focuses on the battle for a dominant design for renewable hydrogen electrolysis in which the designs alkaline and proton exchange membrane compete for dominance. First a literature review is performed to determine the most relevant factors that influence technology dominance. Following that a Best Worst Method analysis is conducted by interviewing multiple industry experts. The most important factors appear to be: Price Safety Energy consumption Flexibility Lifetime Stack size and Materials used. The opinion of experts on Proton Exchange Membrane and alkaline electrolyser technologies is slightly skewed in favour of alkaline technologies. However the margin is too small to identify a winner in this technology battle. The following paper contributes to the ongoing research on modelling the process of technology selection in the energy sector.
Minimizing Emissions from Grid-based Hydrogen Production in the United States
Jan 2023
Publication
Low-carbon hydrogen could be an important component of a net-zero carbon economy helping to mitigate emissions in a number of hard-to-abate sectors. The United States recently introduced an escalating production tax credit (PTC) to incentivize production of hydrogen meeting increasingly stringent embodied emissions thresholds. Hydrogen produced via electrolysis can qualify for the full subsidy under current federal accounting standards if the input electricity is generated by carbon-free resources but may fail to do so if emitting resources are present in the generation mix. While use of behind-the-meter carbon-free electricity inputs can guarantee compliance with this standard the PTC could also be structured to allow producers using grid-supplied electricity to qualify subject to certain clean energy procurement requirements. Herein we use electricity system capacity expansion modeling to quantitatively assess the impact of grid-connected electrolysis on the evolution of the power sector in the western United States through 2030 under multiple possible implementations of the clean hydrogen PTC. We find that subsidized grid-connected hydrogen production has the potential to induce additional emissions at effective rates worse than those of conventional fossil-based hydrogen production pathways. Emissions can be minimized by requiring grid-based hydrogen producers to match 100% of their electricity consumption on an hourly basis with physically deliverable ‘additional’ clean generation which ensures effective emissions rates equivalent to electrolysis exclusively supplied by behind-the-meter carbon-free generation. While these requirements cannot eliminate indirect emissions caused by competition for limited clean resources which we find to be a persistent result of large hydrogen production subsidies they consistently outperform alternative approaches relying on relaxed time matching or marginal emissions accounting. Added hydrogen production costs from enforcing an hourly matching requirement rather than no requirements are less than $1 kg−1 and can be near zero if clean firm electricity resources are available for procurement.
Performance and Cost Analysis of Hydrogen Production from Steam Reforming and Dehydrogenation of Ethanol
Aug 2020
Publication
Mitigation of carbon dioxide (CO2) emission has been a worldwide concern. Decreasing CO2 emission by converting it into higher value products such as methanol can be a promising way. However hydrogen (H2) cost and availability are one of key barriers to CO2 conversion. Ethanol can be a sustainable source for H2 due to its renewable nature and easy conversion to H2-rich gas mixtures through ethanol steam reforming process. Nevertheless steam reforming of ethanol generates CO2. Hence this research is focused on different methods of H2 productions about a 1665.47 t/y from ethanol for supplying to methanol plants was performed using Aspen PLUS V10. The ethanol steam reforming process required the lowest required ethanol feed for a certain amount of H2. In contrast the ethanol steam reforming process presented significant amount of CO2 emission from reaction and electricity consumption. But the ethanol dehydrogenation of ethanol not only generates H2 without CO2 emission from the reaction but also ethyl acetate or acetaldehyde which are value chemicals. However ethanol dehydrogenation processes in case II and III presented relatively higher cost because by-products (ethyl acetate or acetaldehyde) were rather difficult to be separated.
A Comprehensive Review on the Power Supply System of Hydrogen Production Electrolyzers for Future Integrated Energy Systems
Feb 2024
Publication
Hydrogen energy is regarded as an ideal solution for addressing climate change issues and an indispensable part of future integrated energy systems. The most environmentally friendly hydrogen production method remains water electrolysis where the electrolyzer constructs the physical interface between electrical energy and hydrogen energy. However few articles have reviewed the electrolyzer from the perspective of power supply topology and control. This review is the first to discuss the positioning of the electrolyzer power supply in the future integrated energy system. The electrolyzer is reviewed from the perspective of the electrolysis method the market and the electrical interface modelling reflecting the requirement of the electrolyzer for power supply. Various electrolyzer power supply topologies are studied and reviewed. Although the most widely used topology in the current hydrogen production industry is still single-stage AC/DC the interleaved parallel LLC topology constructed by wideband gap power semiconductors and controlled by the zero-voltage switching algorithm has broad application prospects because of its advantages of high power density high efficiency fault tolerance and low current ripple. Taking into account the development trend of the EL power supply a hierarchical control framework is proposed as it can manage the operation performance of the power supply itself the electrolyzer the hydrogen energy domain and the entire integrated energy system.
Hydrogen Fuel Quality from Two Main Production Processes: Steam Methane Reforming and Proton Exchange Membrane Water Electrolysis
Oct 2019
Publication
Thomas Bacquart,
Karine Arrhenius,
Stefan Persijn,
Andrés Rojo,
Fabien Auprêtre,
Bruno Gozlan,
Abigail Morris,
Andreas Fischer,
Arul Murugan,
Sam Bartlett,
Niamh Moore,
Guillaume Doucet,
François Laridant,
Eric Gernot,
Teresa E. Fernandez,
Concepcion Gomez,
Martine Carré,
Guy De Reals and
Frédérique Haloua
The absence of contaminants in the hydrogen delivered at the hydrogen refuelling station is critical to ensure the length life of FCEV. Hydrogen quality has to be ensured according to the two international standards ISO 14687–2:2012 and ISO/DIS 19880-8. Amount fraction of contaminants from the two hydrogen production processes steam methane reforming and PEM water electrolyser is not clearly documented. Twenty five different hydrogen samples were taken and analysed for all contaminants listed in ISO 14687-2. The first results of hydrogen quality from production processes: PEM water electrolysis with TSA and SMR with PSA are presented. The results on more than 16 different plants or occasions demonstrated that in all cases the 13 compounds listed in ISO 14687 were below the threshold of the international standards. Several contaminated hydrogen samples demonstrated the needs for validated and standardised sampling system and procedure. The results validated the probability of contaminants presence proposed in ISO/DIS 19880-8. It will support the implementation of ISO/ DIS 19880-8 and the development of hydrogen quality control monitoring plan. It is recommended to extend the study to other production method (i.e. alkaline electrolysis) the HRS supply chain (i.e. compressor) to support the technology growth.
Suitability and Energy Sustainability of Atmospheric Water Generation Technology for Green Hydrogen Production
Sep 2023
Publication
This research investigated the suitability of air-to-water generator (AWG) technology to address one of the main concerns in green hydrogen production namely water supply. This study specifically addresses water quality and energy sustainability issues which are crucial research questions when AWG technology is intended for electrolysis. To this scope a reasoned summary of the main findings related to atmospheric water quality has been provided. Moreover several experimental chemical analyses specifically focused on meeting electrolysis process requirements on water produced using a real integrated AWG system equipped with certified materials for food contact were discussed. To assess the energy sustainability of AWGs in green hydrogen production a case study was presented regarding an electrolyzer plant intended to serve as energy storage for a 2 MW photovoltaic field on Iriomote Island. The integrated AWG used for the water quality analyses was studied in order to determine its performance in the specific island climate conditions. The production exceeded the needs of the electrolyzer; thus the overproduction was considered for the panels cleaning due to the high purity of the water. Due to such an operation the efficiency recovery was more than enough to cover the AWG energy consumption. This paper on the basis of the quantity results provides the first answers to the said research questions concerning water quality and energy consumption establishing the potential of AWG as a viable solution for addressing water scarcity and enhancing the sustainability of electrolysis processes in green hydrogen production.
Upcycling of Plastic Wastes for Hydrogen Production: Advances and Perspectives
Feb 2024
Publication
The abundant plastic wastes become an imperative global issue and how to handle these organic wastes gains growing scientific and industrial interest. Recently converting plastic wastes into hydrogen fuel has been investigated and the “waste-to-value” practice accelerates the circular economy. To accelerate the development of plastic-to-hydrogen conversion in this review recent advances in plastic-to-hydrogen conversion via thermochemical photocatalytic and electrocatalytic routes are analyzed. All of the thermo- photo- and electrochemical processes can transform different plastic wastes into hydrogen and the hydrogen production efficiency depends heavily on the selected techniques operating parameters and applied catalysts. The application of rational-designed catalysts can promote the selective production of hydrogen from plastic feedstocks. Further studies on process optimization cost-effective catalyst design and mechanism investigation are needed.
An Experimental Investigation of Hydrogen Production through Biomass Electrolysis
Jan 2024
Publication
This work investigated hydrogen production from biomass feedstocks (i.e. glucose starch lignin and cellulose) using a 100 mL h-type proton exchange membrane electrolysis cell. Biomass electrolysis is a promising process for hydrogen production although low in technology readiness level but with a series of recognised advantages: (i) lower-temperature conditions (compared to thermochemical processes) (ii) minimal energy consumption and low-cost post-production (iii) potential to synthesise high-volume H2 and (iv) smaller carbon footprint compared to thermochemical processes. A Lewis acid (FeCl3 ) was employed as a charge carrier and redox medium to aid in the depolymerisation/oxidation of biomass components. A comprehensive analysis was conducted measuring the H2 and CO2 emission volume and performing electrochemical analysis (i.e. linear sweep voltammetry and chronoamperometry) to better understand the process. For the first time the influence of temperature on current density and H2 evolution was studied at temperatures ranging from ambient temperature (i.e. 19 ◦C) to 80 ◦C. The highest H2 volume was 12.1 mL which was produced by FeCl3 -mediated electrolysis of glucose at ambient temperature which was up to two times higher than starch lignin and cellulose at 1.20 V. Of the substrates examined glucose also showed a maximum power-to-H2 -yield ratio of 30.99 kWh/kg. The results showed that hydrogen can be produced from biomass feedstock at ambient temperature when a Lewis acid (FeCl3 ) is employed and with a higher yield rate and a lower electricity consumption compared to water electrolysis.
A Comparative Analysis of Different Hydrogen Production Methods and Their Environmental Impact
Nov 2023
Publication
This study emphasises the growing relevance of hydrogen as a green energy source in meeting the growing need for sustainable energy solutions. It foregrounds the importance of assessing the environmental consequences of hydrogen-generating processes for their long-term viability. The article compares several hydrogen production processes in terms of scalability costeffectiveness and technical improvements. It also investigates the environmental effects of each approach considering crucial elements such as greenhouse gas emissions water use land needs and waste creation. Different industrial techniques have distinct environmental consequences. While steam methane reforming is cost-effective and has a high production capacity it is coupled with large carbon emissions. Electrolysis a technology that uses renewable resources is appealing but requires a lot of energy. Thermochemical and biomass gasification processes show promise for long-term hydrogen generation but further technological advancement is required. The research investigates techniques for improving the environmental friendliness of hydrogen generation through the use of renewable energy sources. Its ultimate purpose is to offer readers a thorough awareness of the environmental effects of various hydrogen generation strategies allowing them to make educated judgements about ecologically friendly ways. It can ease the transition to a cleaner hydrogen-powered economy by considering both technological feasibility and environmental issues enabling a more ecologically conscious and climate-friendly energy landscape.
CFD Modeling and Experimental Validation of an Alkaline Water Electrolysis Cell for Hydrogen Production
Dec 2020
Publication
Although alkaline water electrolysis (AWE) is the most widespread technology for hydrogen production by electrolysis its electrochemical and fluid dynamic optimization has rarely been addressed simultaneously using Computational Fluid Dynamics (CFD) simulation. In this regard a two-dimensional (2D) CFD model of an AWE cell has been developed using COMSOL® software and then experimentally validated. The model involves transport equations for both liquid and gas phases as well as equations for the electric current conservation. This multiphysics approach allows the model to simultaneously analyze the fluid dynamic and electrochemical phenomena involved in an electrolysis cell. The electrical response was evaluated in terms of polarization curve (voltage vs. current density) at different operating conditions: temperature electrolyte conductivity and electrode-diaphragm distance. For all cases the model fits very well with the experimental data with an error of less than 1% for the polarization curves. Moreover the model successfully simulates the changes on gas profiles along the cell according to current density electrolyte flow rate and electrode-diaphragm distance. The combination of electrochemical and fluid dynamics studies provides comprehensive information and makes the model a promising tool for electrolysis cell design.
Assessment of Wind Energy Potential for the Production of Renewable Hydrogen in Sindh Province of Pakistan
Apr 2019
Publication
In this study we developed a new hybrid mathematical model that combines wind-speed range with the log law to derive the wind energy potential for wind-generated hydrogen production in Pakistan. In addition we electrolyzed wind-generated power in order to assess the generation capacity of wind-generated renewable hydrogen. The advantage of the Weibull model is that it more accurately reflects power generation potential (i.e. the capacity factor). When applied to selected sites we have found commercially viable hydrogen production capacity in all locations. All sites considered had the potential to produce an excess amount of wind-generated renewable hydrogen. If the total national capacity of wind-generated was used Pakistan could conceivably produce 51917000.39 kg per day of renewable hydrogen. Based on our results we suggest that cars and other forms of transport could be fueled with hydrogen to conserve oil and gas resources which can reduce the energy shortfall and contribute to the fight against climate change and global warming. Also hydrogen could be used to supplement urban energy needs (e.g. for Sindh province Pakistan) again reducing energy shortage effects and supporting green city programs.
Optimal Parameter Determination of Membrane Bioreactor to Boost Biohydrogen Production-Based Integration of ANFIS Modeling and Honey Badger Algorithm
Jan 2023
Publication
Hydrogen is a new promising energy source. Three operating parameters including inlet gas flow rate pH and impeller speed mainly determine the biohydrogen production from membrane bioreactor. The work aims to boost biohydrogen production by determining the optimal values of the control parameters. The proposed methodology contains two parts: modeling and parameter estimation. A robust ANIFS model to simulate a membrane bioreactor has been constructed for the modeling stage. Compared with RMS thanks to ANFIS the RMSE decreased from 2.89 using ANOVA to 0.0183 using ANFIS. Capturing the proper correlation between the inputs and output of the membrane bioreactor process system encourages the constructed ANFIS model to predict the output performance exactly. Then the optimal operating parameters were identified using the honey badger algorithm. During the optimization process inlet gas flow rate pH and impeller speed are used as decision variables whereas the biohydrogen production is the objective function required to be maximum. The integration between ANFIS and HBA boosted the hydrogen production yield from 23.8 L to 25.52 L increasing by 7.22%.
A Short Review on Ni Based Catalysts and Related Engineering Issues for Methane Steam Reforming
Mar 2020
Publication
Hydrogen is an important raw material in chemical industries and the steam reforming of light hydrocarbons (such as methane) is the most used process for its production. In this process the use of a catalyst is mandatory and if compared to precious metal-based catalysts Ni-based catalysts assure an acceptable high activity and a lower cost. The aim of a distributed hydrogen production for example through an on-site type hydrogen station is only reachable if a novel reforming system is developed with some unique properties that are not present in the large-scale reforming system. These properties include among the others (i) daily startup and shutdown (DSS) operation ability (ii) rapid response to load fluctuation (iii) compactness of device and (iv) excellent thermal exchange. In this sense the catalyst has an important role. There is vast amount of information in the literature regarding the performance of catalysts in methane steam reforming. In this short review an overview on the most recent advances in Ni based catalysts for methane steam reforming is given also regarding the use of innovative structured catalysts.
Palladium-alloy Membrane Reactors for Fuel Reforming and Hydrogen Production: Hydrogen Production Modelling
Jul 2023
Publication
Endeavors have recently been concentrated on minimizing the dependency on fossil fuels in order to mitigate the ever-increasing problem of greenhouse gas (GHG) emissions. Hydrogen energy is regarded as an alternative to fossil fuels due to its cleaner emission attributes. Reforming of hydrocarbon fuels is amongst the most popular and widely used methods for hydrogen production. Hydrogen produced from reforming processes requires additional processes to separate from the reformed gases. In some cases further purification of hydrogen has to be carried out to use the hydrogen in power generation applications. Metallic membranes especially palladium (Pd)-based ones have demonstrated sustainable hydrogen separation potential with around 99.99% hydrogen purity. Comprehensive and critical research investigations must be performed to optimize membrane-assisted reforming as well as to maximize the production of hydrogen. The computational fluid dynamic (CFD) can be an excellent tool to analyze and visualize the flow/reaction/permeation mechanisms at a lower cost in contrast with the experiments. In order to provide the necessary background knowledge on membrane reactor modeling this study reviews summarizes and analyses the kinetics of different fuel reforming processes equations to determine hydrogen permeation and lastly various geometry and operating condition adopted in the literature associated with membrane-reactor modeling works. It is indicated that hydrogen permeation through Pd-membranes depends highly on the difference in hydrogen pressure. It is found that hydrogen permeation can be improved by employing different pressure configuration introducing sweep flow on the permeate side of the membrane reducing retentate side flow rate and increasing the temperature.
Optimal Siting and Sizing of Hydrogen Production Modules in Distribution Networks with Photovoltaic Uncertainties
Nov 2023
Publication
Hydrogen production modules (HPMs) play a crucial role in harnessing abundant photovoltaic power by producing and supplying hydrogen to factories resulting in significant operational cost reductions and efficient utilization of the photovoltaic panel output. However the output of photovoltaic power is stochastic which will affect the revenue of investing in an HPM. This paper presents a comprehensive analysis of HPMs starting with the modeling of their operational process and investigating their influence on distribution system operations. Building upon these discussions a deterministic optimization model is established to address the corresponding challenges. Furthermore a two-stage stochastic planning model is proposed to determine optimal locations and sizes of HPMs in distribution systems accounting for uncertainties. The objective of the twostage stochastic planning model is to minimize the distribution system’s operational costs plus the investment costs of the HPM subject to power flow constraints. To tackle the stochastic nature of photovoltaic power a data-driven algorithm is introduced to cluster historical data into representative scenarios effectively reducing the planning model’s scale. To ensure an efficient solution a Benders’ decomposition-based algorithm is proposed which is an iterative method with a fast convergence speed. The proposed model and algorithms are validated using a widely utilized IEEE 33-bus system through numerical experiments demonstrating the optimality of the HPM plan generated by the algorithm. The proposed model and algorithms offer an effective approach for decision-makers in managing uncertainties and optimizing HPM deployment paving the way for sustainable and efficient energy solutions in distribution systems. Sensitivity analysis verifies the optimality of the HPM’s siting and sizing obtained by the proposed algorithm which also reveals immense economic and environmental benefits.
Effects of Surface Modification on a Proton Exchange Membrane for Improvements in Green Hydrogen Production
Oct 2023
Publication
Proton Exchange Membrane (PEM) electrolysis an advanced technique for producing hydrogen with efficiency and environmental friendliness signifies the forefront of progress in this domain. Compared to alkaline cells these electrolytic cells offer numerous advantages such as lower operating temperatures enhanced hydrogen production efficiency and eliminating the need for an aqueous solution. However PEM electrolysis still faces limitations due to the high cost of materials used for the membrane and catalysts resulting in elevated expenses for implementing large-scale systems. The pivotal factor in improving PEM electrolysis lies in the Platinum catalyst present on the membrane surface. Enhancing catalytic efficiency through various methods and advancements holds immense significance for the progress of this technology. This study investigates the use of patterned membranes to improve the performance of PEM electrolytic cells toward green hydrogen production. By increasing the Platinum loading across the membrane surface and enhancing catalytic performance these patterned membranes overcome challenges faced by conventionally fabricated counterparts. The findings of this research indicate that membranes with modified surfaces not only exhibit higher current draw but also achieve elevated rates of hydrogen production.
Review of Next Generation Hydrogen Production from Offshore Wind Using Water Electrolysis
Dec 2023
Publication
Hydrogen produced using renewable energy from offshore wind provides a versatile method of energy storage and power-to-gas concepts. However few dedicated floating offshore electrolyser facilities currently exist and therefore conditions of the offshore environment on hydrogen production cost and efficiency remain uncertain. Therefore this review focuses on the conversion of electrical energy to hydrogen using water electrolysis located in offshore areas. The challenges associated with the remote locations fluctuating power and harsh conditions are highlighted and recommendations for future electrolysis system designs are suggested. The latest research in polymer electrolyte membrane alkaline and membraneless electrolysis are evaluated in order to understand their capital costs efficiency and current research status for achieving scaled manufacturing to the GW scale required in the next three decades. Operating fundamentals that govern the performance of each device are investigated and future recommendations of research specifically for the integration of water electrolysers with offshore wind turbines is presented.
Experimental Evaluation of Dynamic Operating Concepts for Alkaline Water Electrolyzers Powered by Renewable Energy
Dec 2021
Publication
Synthetic current density profiles with wind and photovoltaic power characteristics were calculated by autoregressive-moving-average (ARMA) models for the experimental evaluation of dynamic operating concepts for alkaline water electrolyzers powered by renewable energy. The selected operating concepts included switching between mixed and split electrolyte cycles and adapting the liquid electrolyte volume flow rate depending on the current density. All experiments were carried out at a pressure of 7 bar a temperature of 60 °C and with an aqueous potassium hydroxide solution with 32 wt.% KOH as the electrolyte. The dynamic operating concepts were compared to stationary experiments with mixed electrolyte cycles and the experimental evaluation showed that the selected operating concepts were able to reduce the gas impurity compared to the reference operating conditions without a noticeable increase of the cell potential. Therefore the overall system efficiency and process safety could be enhanced by this approach.
Techno-economic Analysis of the Effect of a Novel Price-based Control System on the Hydrogen Production of an Offshore 1.5 GW Wind-hydrogen System
Feb 2024
Publication
The cost of green hydrogen production is very dependent on the price of electricity. A control system that can schedule hydrogen production based on forecast wind speed and electricity price should therefore be advantageous for large-scale wind-hydrogen systems. This work presents a novel price-based control system integrated in a techno-economic analysis of hydrogen production from offshore wind. A polynomial regression model that predicts wind power production from wind speed input was developed and tested with real-world datasets from a 2.3 MW floating offshore wind turbine. This was combined with a mathematical model of a PEM electrolyzer and used to simulate hydrogen production. A novel price-based control system was developed to decide when the system should produce hydrogen and when it should sell electricity to the grid. The model and control system can be used in real-world wind-hydrogen systems and require only the forecast wind speed electricity price and selling price of hydrogen as inputs. 11 test scenarios based on 10 years of real-world wind speed and electricity price data are proposed and used to evaluate the effect the price-based control system has on the levelized cost of hydrogen (LCOH). Both current and future (2050) costs and technologies are used and the results show that the novel control system lowered the LCOH in all scenarios by 10–46%. The lowest LCOH achieved with current technology and costs was 6.04 $/kg H2. Using the most optimistic forecasts for technology improvements and cost reductions in 2050 the model estimated a LCOH of 0.96 $/kg H2 for a grid-connected offshore wind farm and onshore hydrogen production 0.82 $/kg H2 using grid electricity (onshore) and 4.96 $/kg H2 with an offgrid offshore wind-hydrogen system. When the electricity price from the period 2013–2022 was used on the 2050 scenarios the resulting LCOH was approximately twice as high.
Phasing Out Steam Methane Reformers with Water Electrolysis in Producing Renewable Hydrogen and Ammonia: A Case Study Based on the Spanish Energy Markets
Jul 2023
Publication
Deploying renewable hydrogen presents a significant challenge in accessing off-takers who are willing to make long-term investments. To address this challenge current projects focus on large-scale deployment to replace the demand for non-renewable hydrogen particularly in ammonia synthesis for fertiliser production plants. The traditional process involving Steam Methane Reformers (SMR) connected to Haber-Bosch synthesis could potentially transition towards decarbonisation by gradually integrating water electrolysis. However the coexistence of these processes poses limitations in accommodating the integration of renewable hydrogen thereby creating operational challenges for industrial hubs. To tackle this issue this paper proposes an optimal dispatch model for producing green hydrogen and ammonia while considering the coexistence of different processes. Furthermore the objective is to analyse external factors that could determine the appropriate regulatory and pricing framework to facilitate the phase-out of SMR in favour of renewable hydrogen production. The paper presents a case study based in Spain utilising data from 2018 2022 and 2030 perspectives on the country's renewable resources gas and electricity wholesale markets pricing ranges and regulatory constraints to validate the model. The findings indicate that carbon emissions taxation and the availability and pricing of Power Purchase Agreements (PPAs) will play crucial roles in this transition - the carbon emission price required for total phasing out SMR with water electrolysis would be around 550 EUR/ton CO2.
Economic Evaluation and Technoeconomic Resilience Analysis of Two Routes for Hydrogen Production via Indirect Gasification in North Colombia
Nov 2023
Publication
Hydrogen has become a prospective energy carrier for a cleaner more sustainable economy offering carbon-free energy to reduce reliance on fossil fuels and address climate change challenges. However hydrogen production faces significant technological and economic hurdles that must be overcome to reveal its highest potential. This study focused on evaluating the economics and technoeconomic resilience of two large-scale hydrogen production routes from African palm empty fruit bunches (EFB) by indirect gasification. Computer-aided process engineering (CAPE) assessed multiple scenarios to identify bottlenecks and optimize economic performance indicators like gross profits including depreciation after-tax profitability payback period and net present value. Resilience for each route was also assessed considering raw material costs and the market price of hydrogen in relation to gross profits and after-tax profitability. Route 1 achieved a gross profit (DGP) of USD 47.12 million and a profit after taxes (PAT) of USD 28.74 million while Route 2 achieved a DGP of USD 46.53 million and a PAT of USD 28.38 million. The results indicated that Route 2 involving hydrogen production through an indirect gasification reactor with a Selexol solvent unit for carbon dioxide removal demonstrated greater resilience in terms of raw material costs and product selling price.
Large-Scale Hydrogen Production Systems Using Marine Renewable Energies: State-of-the-Art
Dec 2023
Publication
To achieve a more ecologically friendly energy transition by the year 2050 under the European “green” accord hydrogen has recently gained significant scientific interest due to its efficiency as an energy carrier. This paper focuses on large-scale hydrogen production systems based on marine renewable-energy-based wind turbines and tidal turbines. The paper reviews the different technologies of hydrogen production using water electrolyzers energy storage unit base hydrogen vectors and fuel cells (FC). The focus is on large-scale hydrogen production systems using marine renewable energies. This study compares electrolyzers energy storage units and FC technologies with the main factors considered being cost sustainability and efficiency. Furthermore a review of aging models of electrolyzers and FCs based on electrical circuit models is drawn from the literature and presented including characterization methods of the model components and the parameters extraction methods using a dynamic current profile. In addition industrial projects for producing hydrogen from renewable energies that have already been completed or are now in progress are examined. The paper is concluded through a summary of recent hydrogen production and energy storage advances as well as some applications. Perspectives on enhancing the sustainability and efficiency of hydrogen production systems are also proposed and discussed. This paper provides a review of behavioral aging models of electrolyzers and FCs when integrated into hydrogen production systems as this is crucial for their successful deployment in an ever-changing energy context. We also review the EU’s potential for renewable energy analysis. In summary this study provides valuable information for research and industry stakeholders aiming to promote a sustainable and environmentally friendly energy transition.
Offshore Green Hydrogen Production from Wind Energy: Critical Review and Perspective
Feb 2024
Publication
Hydrogen is envisaged to play a major role in decarbonizing our future energy systems. Hydrogen is ideal for storing renewable energy over longer durations strengthening energy security. It can be used to provide electricity renewable heat power long-haul transport shipping and aviation and in decarbonizing several industrial processes. The cost of green hydrogen produced from renewable via electrolysis is dominated by the cost of electricity used. Operating electrolyzers only during periods of low electricity prices will limit production capacity and underutilize high investment costs in electrolyzer plants. Hydrogen production from deep offshore wind energy is a promising solution to unlock affordable electrolytic hydrogen at scale. Deep offshore locations can result in an increased capacity factor of generated wind power to 60–70% 4–5 times that of onshore locations. Dedicated wind farms for electrolysis can use the majority >80% of the produced energy to generate economical hydrogen. In some scenarios hydrogen can be the optimal carrier to transport the generated energy onshore. This review discusses the opportunities and challenges in offshore hydrogen production using electrolysis from wind energy and seawater. This includes the impact of site selection size of the electrolyzer and direct use of seawater without deionization. The review compares overall electrolysis system efficiency cost and lifetime when operating with direct seawater feed and deionized water feed using reverse osmosis and flash evaporation systems. In the short to medium term it is advised to install a reverse osmosis plant with an ion exchanger to feed the electrolysis instead of using seawater directly.
Dynamic Operation of Water Electrolyzers: A Review for Applications in Photovoltaic Systems Integration
May 2023
Publication
This review provides a comprehensive overview of the dynamics of low-temperature water electrolyzers and their influence on coupling the three major technologies alkaline Proton Exchange Membrane (PEM) and Anion Exchange Membrane (AEM) with photovoltaic (PV) systems. Hydrogen technology is experiencing considerable interest as a way to accelerate the energy transition. With no associated CO2 emissions and fast response water electrolyzers are an attractive option for producing green hydrogen on an industrial scale. This can be seen by the ambitious goals and large-scale projects being announced for hydrogen especially with solar energy dedicated entirely to drive the process. The electrical response of water electrolyzers is extremely fast making the slower variables such as temperature and pressure the limiting factors for variable operation typically associated with PV-powered electrolysis systems. The practical solar-to-hydrogen efficiency of these systems is in the range of 10% even with a very high coupling factor exceeding 99% for directly coupled systems. The solar-to-hydrogen efficiency can be boosted with a battery potentially sacrificing the cost. The intermittency of solar irradiance rather than its variability is the biggest challenge for PV-hydrogen systems regarding operation and degradation.
Enhancing Waste-to-Energy and Hydrogen Production through Urban–Industrial Symbiosis: A Multi-Objective Optimisation Model Incorporating a Bayesian Best-Worst Method
Feb 2024
Publication
A surging demand for sustainable energy and the urgency to lower greenhouse gas emissions is driving industrial systems towards more eco-friendly and cost-effective models. Biogas from agricultural and municipal organic waste is gaining momentum as a renewable energy source. Concurrently the European Hydrogen Strategy focuses on green hydrogen for decarbonising the industrial and transportation sectors. This paper presents a multi-objective network design model for urban–industrial symbiosis incorporating anaerobic digestion cogeneration photovoltaic and hydrogen production technologies. Additionally a Bayesian best-worst method is used to evaluate the weights of the sustainability aspects by decision-makers integrating these into the mathematical model. The model optimises industrial plant locations considering economic environmental and social parameters including the net present value energy consumption and carbon footprint. The model’s functionalities are demonstrated through a real-world case study based in Emilia Romagna Italy. It is subject to sensitivity analysis to evaluate how changes in the inputs affect the outcomes and highlights feasible trade-offs through the exploration of the ϵ-constraint. The findings demonstrate that the model substantially boosts energy and hydrogen production. It is not only economically viable but also reduces the carbon footprint associated with fossil fuels and landfilling. Additionally it contributes to job creation. This research has significant implications with potential future studies intended to focus on system resilience plant location optimisation and sustainability assessment.
Assessing Fluctuating Wind to Hydrogen Production via Long-term Testing of Solid Oxide Electrolysis Stacks
Mar 2024
Publication
The Danish government plans two energy islands to collect offshore wind power for power distribution and green fuel production. Wind power is often criticized for lacking stability which challenges downstream fuel synthesis processes. Solid oxide electrolysis cells (SOEC) are promising for green hydrogen production on a commercial scale but the impact of fluctuating power on SOEC remains uncertain. This paper explores the feasibility of a Wind-SOEC coupled system by conducting a 2104-h durability test with the state-of-the-art Topsoe TSP-1 stack. Three periods of steady operation and two periods of dynamic operation were conducted. Wind power fluctuation was simulated during the dynamic period and two control strategies were used to handle it. The constant flow (CF) and constant conversion (CC) strategies maintain the feedstock flow rate and conversion ratio of steamto‑hydrogen respectively. Compared to steady operation the stack shows no signs of additional degradation in dynamic operation. Thus the TSP-1 stack has been proven robust and flexible enough to handle fluctuating wind power supplies under both operation strategies. Further stack performance during dynamic periods was compared and analyzed by removing degradation effects. Accordingly SOEC stacks with CC control will consume less external heat than CF to maintain a heat balance. Nevertheless SOEC systems with CF and CC control strategies may have different efficiency or hydrogen production costs. Tech-economic analyses will be needed to investigate control strategies at the system level.
Potential for Natural Hydrogen in Quebec (Canada): A First Review
Mar 2024
Publication
The energy transition calls for natural hydrogen exploration with most occurrences discovered either inadvertently or more recently at the location of potentially diffusive circles observed from a change of vegetation cover at the surface. However some notable hydrogen occurrences are not directly associated with the presence of diffusive circles like the Bourakebougou field in Mali. Thus the objective of this work was to highlight geological areas that have some potential to find natural hydrogen in Quebec a Canadian province where no diffusive circles have yet been documented but which is rich in potential source rocks and where no exploration for natural hydrogen has been undertaken so far. A review of the different geological regions of Quebec was undertaken to highlight the relevant characteristics and geographical distribution of geological assemblages that may produce or have produced natural hydrogen in particular iron-rich rocks but also uranium-rich rocks supramature shales and zones where significant structural discontinuities are documented or suspected which may act as conduits for the migration of fluids of mantle origin. In addition to regional and local geological data an inventory of available geochemical data is also carried out to identify potential tracers or proxies to facilitate subsequent exploration efforts. A rating was then proposed based on the quality of the potential source rocks which also considers the presence of reservoir rocks and the proximity to end-users. This analysis allowed rating areas of interest for which fieldwork can be considered thus minimizing the exploratory risks and investments required to develop this resource. The size of the study area (over 1.5 million km2 ) the diversity of its geological environments (from metamorphic cratons to sedimentary basins) and their wide age range (from Archean to Paleozoic) make Quebec a promising territory for natural hydrogen exploration and to test the systematic rating method proposed here.
On Green Hydrogen Generation Technologies: A Bibliometric Review
Mar 2024
Publication
Green hydrogen produced by water electrolysis with renewable energy plays a crucial role in the revolution towards energy sustainability and it is considered a key source of clean energy and efficient storage. Its ability to address the intermittency of renewable sources and its potential to decarbonize sectors that are difficult to electrify make it a strategic component in climate change mitigation. By using a method based on a bibliometric review of scientific publications this paper represents a significant contribution to the emerging field of research on green hydrogen and provides a detailed review of electrolyzer technologies identifying key areas for future research and technology development. The results reflect the immaturity of a technology which advances with different technical advancements waiting to find the optimal technical solution that allows for its massive implementation as a source of green hydrogen generation. According to the results found in this article alkaline (ALK) and proton exchange membrane (PEM) electrolyzers seem to be the ones that interest the scientific community the most. Similarly in terms of regional analysis Europe is clearly committed to green hydrogen in view of the analysis of its scientific results on materials and electrolyzer capacity forecasts for 2030.
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