Safety
Communicating Leakage Risk in the Hydrogen Economy: Lessons Already Learned from Geoenergy Industries
Sep 2019
Publication
Hydrogen may play a crucial part in delivering a net zero emissions future. Currently hydrogen production storage transport and utilisation are being explored to scope opportunities and to reduce barriers to market activation. One such barrier could be negative public response to hydrogen technologies. Previous research around socio-technical risks finds that public acceptance issues are particularly challenging for emerging remote technical sensitive uncertain or unfamiliar technologies - such as hydrogen. Thus while the hydrogen value chain could offer a range of potential environmental economic and social benefits each will have perceived risks that could challenge the introduction and subsequent roll-out of hydrogen. These potential issues must be identified and managed so that the hydrogen sector can develop adapt or respond appropriately. Geological storage of hydrogen could present challenges in terms of perceived safety. Valuable lessons can be learned from international research and practice of CO2 and natural gas storage in geological formations (for carbon capture and storage CCS and for power respectively). Here we explore these learnings. We consider the similarities and differences between these technologies and how these may affect perceived risks. We also reflect on lessons for effective communication and community engagement. We draw on this to present potential risks to the perceived safety of - and public acceptability of – the geological storage of hydrogen. One of the key lessons learned from CCS and natural gas storage is that progress is most effective when risk communication and public acceptability is considered from the early stages of technology development.
Sample Scale Testing Method to Prevent Collapse of Plastic Liners in Composite Pressure Vessels
Sep 2017
Publication
Type IV pressure vessels are commonly used for hydrogen on-board stationary or bulk storages. When pressurised hydrogen permeates through the materials and solves into them. Emptying then leads to a difference of pressure at the interface between composite and liner possibly leading to a permanent deformation of the plastic liner called “collapse” or “buckling”. This phenomenon has been studied through French funded project Colline allowing to better understand its initiation and long-term effects. This paper presents the methodology followed using permeation tests hydrogen decompression tests on samples and gas diffusion calculation in order to determine safe operating conditions such as maximum flow rate or residual pressure level.
Boundary Layer Effects on the Critical Nozzle of Hydrogen Sonic Jet
Oct 2015
Publication
When hydrogen flows through a small finite length constant exit area nozzle the viscous effects create a fluid throat which acts as a converging-diverging nozzle and lead to Mach number greater than one at the exit if the jet is under-expanded. This phenomenon influences the mass flow rate and the dispersion cloud size. In this study the boundary layer effect on the unsteady hydrogen sonic jet flow through a 1 mm diameter pipe from a high pressure reservoir (up to 70 MPa) is studied using computational fluid dynamics with a large eddy simulation turbulence model. This viscous flow simulation is compared with a non-viscous simulation to demonstrate that the velocity is supersonic at the exit of a small exit nozzle and that the mass flow is reduced.
Vented Hydrogen Deflagrations in Containers: Effect of Congestion for Homogeneous Mixtures
Sep 2017
Publication
This paper presents results from an experimental study of vented hydrogen deflagrations in 20-foot ISO containers. The scenarios investigated include 14 tests with explosion venting through the doors of the containers and 20 tests with venting through openings in the roof. The parameters investigated include hydrogen concentration vent area type of venting device and the level of congestion inside the containers. All tests involved homogeneous and initially quiescent hydrogen-air mixtures. The results demonstrate the strong effect of congestion on the maximum reduced explosion pressures which typically is not accounted for in current standards and guidelines for explosion protection. The work is a deliverable from work package 2 (WP2) in the project “Improving hydrogen safety for energy applications through pre-normative research on vented deflagrations” or HySEA which receives funding from the Fuel Cells and Hydrogen Joint Undertaking (FCH JU) under grant agreement no. 671461.
Early Community Engagement with Hydrogen in Australia
Sep 2019
Publication
Community support and acceptance is part of the licence to operate for any industry. The hydrogen industry is no different and we will need to have strong support from the broad community to establish a viable hydrogen economy in Australia.<br/>As Woodside progresses our plans for bulk hydrogen export and associated domestic opportunities stakeholder engagement throughout will be critical to success. This talk will share Woodside’s approach to community engagement and local opportunities and how we plan to draw on more than 30 years’ experience operating liquefied natural gas plants in Western Australia’s Pilbara region.<br/>At this early stage of our hydrogen work we are beginning with the end in mind: engaging the customer. We’ve worked with local Australian businesses to help raise public awareness and interest in hydrogen by producing prototype consumer products. We will share experiences from this work that underscore the value of early engagement with all stakeholders: government regulators industrial and community neighbours and end consumers to enable the hydrogen economy vision for Australia. This paper will present information on community engagement and acceptance of hydrogen in Australia.<br/>This information has come from Woodside Energy Ltd by engaging with small businesses government regulators and the community at large. As we establish community acceptance for hydrogen as an energy carrier in Australia Woodside has been working in parallel to have standards and regulations established for hydrogen in Australia. Through our work with Hydrogen Mobility Australia we are advocating the adoption of ISO standards unless there is a specific geographic or health safety and environment reason not to.
Safety Concept of Nuclear Cogeneration of Hydrogen and Electricity
Oct 2015
Publication
There is a significant potential for nuclear combined heat and power (CHP) in quite a number of industries. The reactor concepts of the next generation would be capable to open up in particular the high temperature heat market where nuclear energy is applicable to the production processes of hydrogen (or liquid fuels) by steam reforming or water splitting. Due to the need to locate a nuclear facility near the hydrogen plant an overall safety concept has to deal with the question of safety of the combined nuclear/industrial system by taking into account a qualitatively new class of events characterized by interacting influences. Specific requirements will be determined by such factors as the reactor type the nature of the industrial process the separation distances of the industrial facility and population centers from the nuclear plant and prevailing public attitudes. Based on the Japanese concept of the GTHTR300C nuclear reactor for electricity and hydrogen cogeneration theoretical studies were conducted on the release dispersive transport and explosion of a hydrogen cloud in the atmosphere for the sake of assessing the required minimum separation distance to avoid any risk to the nuclear plant's safety systems. In the case of sulfur-iodine water splitting the accidental release of process intermediates including large amounts of sulfur dioxide sulfur trioxide and sulfuric acid need to be investigated as well to estimate the potential risk to nuclear installations like the operators' room and estimate appropriate separation distances against toxic gas propagation. Results of respective simulation studies will be presented.
HIAD 2.0 – Hydrogen Incident and Accident Database
Sep 2019
Publication
Hydrogen technologies are expected to play a key role in implementing the transition from a fossil fuel- based to a more sustainable lower-carbon energy system. To facilitate their widespread deployment the safe operation and hydrogen systems needs to be ensured together with the evaluation of the associated risk.<br/>HIAD has been designed to be a collaborative and communicative web-based information platform holding high quality information of accidents and incidents related to hydrogen technologies. The main goal of HIAD was to become not only a standard industrial accident database but also an open communication platform suitable for safety lessons learned and risk communication as well as a potential data source for risk assessment; it has been set up to improve the understanding of hydrogen unintended events to identify measures and strategies to avoid incidents/accidents and to reduce the consequence if an accident occurs.<br/>In order to achieve that goal the data collection is characterized by a significant degree of detail and information about recorded events (e.g. causes physical consequences lesson learned). Data are related not only to real incident and accidents but also to hazardous situations.<br/>The concept of a hydrogen accident database was generated in the frame of the project HySafe an EC co-funded NoE of the 6th Frame Work Programme. HIAD was built by EC-JRC and populated by many HySafe partners. After the end of the project the database has been maintained and populated by JRC with publicly available events. The original idea was to provide a tool also for quantitative risk assessment able to conduct simple analyses of the events; unfortunately that goal could not be reached because of a lack of required statistics: it was not possible to establish a link with potential event providers coming from private sector not willing to share information considered confidential. Starting from June 2016 JRC has been developing a new version of the database (i.e. HIAD 2.0); the structure of the database and the web-interface have been redefined and simplified resulting in a streamlined user interface compared to the previous version of HIAD. The new version is mainly focused to facilitate the sharing of lessons learned and other relevant information related to hydrogen technology; the database will be public and the events will be anonymized. The database will contribute to improve the safety awareness fostering the users to benefit from the experiences of others as well as to share information from their own experiences.
Flame Propagation Near the Limiting Conditions in a Thin Layer Geometry
Sep 2019
Publication
A series of experiments on hydrogen flame propagation in a thin layer geometry is presented. Premixed hydrogen-air compositions in the range from 6 to 15%(vol.) H2 are tested. Semi-open vertical combustion chamber consists of two transparent Plexiglas side walls with main dimensions of 90x20 cm with a gap from 1 to 10 mm in between. Test mixtures are ignited at the open end of the chamber so that the flame propagates towards the closed end. Ignition position changes from top to bottom in order to take into account an effect of gravity on flame propagation regimes. High-speed shadow imaging is used to visualize and record the combustion process. Thermal-diffusion and Darrieus-Landau instabilities are governing the general flame behaviour. Heat losses to side walls and viscous friction in a thin layer may fully suppress the flame propagation with local or global extinction. The sensitivity to heat losses can be characterized using a Peclet number as a ratio of layer thickness to laminar flame thickness. Approaching to critical Peclet number Pec = 42 the planar or wrinkled flame surface degradants to one-or two-heads "finger" flame propagating straight (for two-heads flame) or chaotic (for one-head "finger" flame). Such a "fingering" of the flame is found for the first time for gaseous systems and very similar to that reported for smouldering or filtering combustion of solid materials and also under micro-gravity conditions. The distance between "fingers" may depend on deficit of limiting component. The processes investigated can be very important from academic and practical points of view with respect to safety of hydrogen fuel cells.
Hydrogen for Renewable Energy Export: Broadening the Concept of Hydrogen Safety
Sep 2019
Publication
Recently we have seen hydrogen (re)emerge as an important component of widespread decarbonisation of energy sectors. From an Australian perspective this brings with it an opportunity to store transport and export renewable energy—either as liquefied hydrogen or in a carrier such as ammonia. The growth of the hydrogen industry to now include the power and transport sectors as well as the notion of hydrogen export has broadened the range of safety considerations required and seen them extend into the realm of the consumer for the first time.<br/>Hydrogen as well as ammonia and other carriers such as methanol are existing industrial chemicals which have established protocols for their handling and use in the chemicals sector. As their use in energy and transport increases especially in the context of widespread domestic use their handling and use by inexperienced people in less-controlled environments expands shifting the risk profiles and management systems required. There is also the potential for novel hydrogen carriers such as methylcyclohexane/toluene to reach commercial viability at industrial scale.<br/>This paper will discuss some of these emerging applications of hydrogen and its carriers and discuss some of the technological innovations under development that may accompany a new energy industry— with some consideration given to their potential risks and the required safety considerations. In addition we will also provide an overview of global activity in this area and how new standards and regulations would need to be developed for the adaption of these technologies in an Australian context.
Quantifying the Potential Consequences of a Detonation in a Hydrogen Jet Release
Sep 2019
Publication
The unconfined release of high-pressure hydrogen can create a large flammable jet with the potential to generate significant damage. To properly understand the separation distances necessary to protect the immediate surroundings it is important to accurately assess the potential consequences. In these events the possibility for a detonation cannot be excluded and would generally result in the worst case scenario from the standpoint of damaging overpressure. The strong concentration gradients created by a jet release however raises the question of what portion of the flammable cloud should be considered. Often all of the fuel within the limits of fast-flame acceleration or even all of the fuel within the flammability range is considered which typically comprises the majority of the flammable cloud. In this work prior detonation studies are reviewed to illustrate the inherently unstable nature of detonations with a focus on the critical dimensions and concentration gradients that can support a propagating detonation wave. These criteria are then applied to the flammable cloud concentration distributions generated by an unconfined jet release of hydrogen. By evaluating these limits it is found that the portion of the flammable cloud that is likely to participate is significantly reduced. These results are compared with existing experimental data on the ignition of unconfined hydrogen releases and the peak pressures that were measured are consistent with a detonation of a mass of fuel that is equivalent to the model prediction for the mass of fuel within the detonable limits. This work demonstrates how the critical conditions for detonation propagation can be used to estimate the portion of a hydrogen release that could participates in a detonation and how these criteria can be readily incorporated into existing dispersion modelling approaches.
Cautiously Optimistic: Understanding the Australian Public’s Response to the Hydrogen Opportunity
Sep 2019
Publication
The increased activity across the technical world for developing hydrogen has not gone unnoticed at the political level. However there remains a gap in understanding of how the general public will respond to the development of such an emergent industry. Recognising this gap we undertook ten focus groups (N=92) and a nationally representative online survey (N=2785) with the Australian public to better understand their response to hydrogen and the opportunities it presents for export and domestic use. In both focus groups and the national survey when Australians first heard the word hydrogen they were most likely to respond with a neutral response. For example in the survey 81% responded with words such as gas energy water; with only 13% giving negative associations (e.g. bomb explosion Hindenburg); and 3% positive (e.g. clean future). Males were more likely to be supportive of hydrogen than females. Those who answered more knowledge questions correctly were also more supportive. The main benefits associated with the use of hydrogen technologies centred around the environment - reduced greenhouse gas emissions and climate change mitigation potential were key benefits. With safety cost and environmental impacts - particularly concerns around pollution emissions and water use - being the most frequently cited concerns about the production and use of hydrogen. This presentation focuses on Australian attitudes to the developing hydrogen export opportunity and also for domestic use. Implications for industry and policy makers will be discussed in light of these Australians responses.
Application of Natural Ventilation Engineering Models to Hydrogen Build Up in Confined Zones
Sep 2013
Publication
Correlative engineering models (Linden 1994) are compared to recent published (Cariteau et al. (2009) Pitts et al. (2009) Barley and Gawlick (2009) Swain et al. (1999) Merilo et al. (2010)) and unpublished (CEA experiments in a 1 m3 with two openings) experimental hydrogen or helium distribution in enclosures (with one and two openings). The modelling-experiments comparison is carried out in transient and in steady state conditions. On this basis recommendations and limits of use of these models are proposed.
European Hydrogen Safety Panel (EHSP)
Sep 2019
Publication
Inaki Azkarate,
Marco Carcassi,
Francesco Dolci,
Alberto Garcia-Hombrados,
Stuart J. Hawksworth,
Thomas Jordan,
Georg W. Mair,
Daniele Melideo,
Vladimir V. Molkov,
Pietro Moretto,
Ernst Arndt Reinecke,
Pratap Sathiah,
Ulrich Schmidtchen,
Trygve Skjold,
Etienne Studer,
Tom Van Esbroeck,
Elena Vyazmina,
Jennifer Xiaoling Wen,
Jianjun Xiao and
Joachim Grüne
The FCH 2 JU launched the European Hydrogen Safety Panel (EHSP) initiative in 2017. The mission of the EHSP is to assist the FCH 2 JU both at programme and at project level in assuring that hydrogen safety is adequately managed and to promote and disseminate H2 safety culture within and outside of the FCH 2 JU programme. The EHSP is composed of a multidisciplinary pool of safety experts grouped in ad-hoc working groups (task forces) according to the tasks to be performed and to expertise. The scope and activities of the EHSP are structured around four main areas:
TF.1. Support at project level The EHSP task under this category includes the development of measures to avoid any accident by integrating safety learnings expertise and planning into FCH 2 JU funded projects and by ensuring that all projects address and incorporate the state-of-the-art in hydrogen safety appropriately. To this end a Safety guidance document for hydrogen and fuel cell projects will be produced.
TF.2. Support at programme level Activities under this category include answering questions related to hydrogen safety in an independent coordinated and consolidated way via hotline-support or if necessary via physical presence of safety representative at the FCH 2 JU. It could also include a short introduction to hydrogen safety and the provision of specific guidelines for the handling storage and use of hydrogen in the public domain. As a start a clear strategy on this should be developed and therefore related M ulti-annual work plan 2018-2020.
TF.3. Data collection and assessment The EHSP tasks include the analysis of existing events already introduced in the European Hydrogen Safety Reference Database (HIAD) and of new information from relevant mishaps incidents or accidents. The EHSP should therefore derive lessons learned and provide together with the involved parties further general recommendations to all stakeholders based on these data. For 2018 the following deliverables should be produced: methodology to collect inputs from projects and to provide lessons learned and guidelines assessment and lessons learned from HIAD and a report on research progress in the field of hydrogen safety.
TF.4. Public outreach Framed within the context of the intended broad information exchange the EHSP tasks under this category include the development of a regularly updated webpage hosted on the FCH 2 JU website.
The Pressure Peaking Phenomenon: Validation for Unignited Releases in Laboratory-scale Enclosure
Oct 2015
Publication
This study is aimed at the validation of the pressure peaking phenomenon against laboratory-scale experiments. The phenomenon was discovered recently as a result of analytical and numerical studies performed at Ulster University. The phenomenon is characterized by the existence of a peak on the overpressure transient in an enclosure with vent(s) at some conditions. The peak overpressure can significantly exceed the steady-state pressure and jeopardise a civil structure integrity causing serious life safety and property protection problems. However the experimental validation of the phenomenon was absent until recently. The validation experiments were performed at Karlsruhe Institute of Technology within the framework of the HyIndoor project. Tests were carried out with release of three different gases (air helium and hydrogen) within a laboratory-scale enclosure of about 1 m3 volume with a vent of comparatively small size. The model of pressure peaking phenomenon reproduced closely the experimental pressure dynamics within the enclosure for all three used gases. The prediction of pressure peaking phenomenon consists of two steps which are explained in detail. Examples of calculation for typical hydrogen applications are presented.
Experimental Study on Hydrogen/Air Premixed Flame Propagation in Closed Rectangular Channels
Sep 2019
Publication
An experimental study of hydrogen/air premixed flame propagation in a closed rectangular channel with the inhibitions (N2 or CO2) was conducted to investigate the inhibiting effect of N2 and CO2 on the flame properties during its propagation. Both Schlieren system and the pressure sensor were used to capture the evolution of flame shape and pressure changes in the channel. It was found that both N2 and CO2 have considerable inhibiting effect on hydrogen/air premixed flames. Compared with N2 CO2 has more prominent inhibition which has been interpreted from thermal and kinetic standpoints. In all the flames the classic tulip shape was observed. With different inhibitor concentration the flame demonstrated three types of deformation after the classic tulip inversion. A simple theoretical analysis has also been conducted to indicate that the pressure wave generated upon the first flame-wall contact can affect the flame deformation depending on its meeting moment with the flame front. Most importantly the meeting moment is always behind the start of tulip inversion which suggests the non-dominant role of pressure wave on this featured phenomenon.
An Inter-comparison Exercise on Engineering Models Capabilities to Simulate Hydrogen Vented Explosions
Sep 2013
Publication
A benchmark exercise on vented explosion engineering model was carried out against the maximum overpressures (one or two peaks) of published experiments. The models evaluated are Bauwens et al. (2012-1 and 2012-2) [4 7] models Molkov Vent Sizing Technology 1999 2001 and 2008 models [12 13 6]. The experiments in consideration are Pasman et al. experiments (1974) (30% H2 - 1m3) [1] Bauwens et al. (2012) experiments (64m3) [4] Daubech et al. (2011) experiments (10 to 30% H2 - 1 and 10 m3) [2] and Daubech et al. (2013) [5] experiments (4 m3 – H2 10 to 30%). On this basis recommendations and limits of use of these models are proposed.
Self-acceleration of a Spherically Expanding Hydrogen-air Flame at Elevated Pressure
Sep 2019
Publication
Self-acceleration of a spherically expanding hydrogen-air flame was experimentally investigated in a closed dual-chamber apparatus with the quartz windows enabled to a flame diameter with up to 240 mm. The flame radius and flame speed in lean hydrogen-air mixtures at elevated pressure were evaluated using a high speed Schlieren photography. The experimental results from hydrogen-air explosion at elevated pressure validated the prediction model for self-similar propagation. The flame radius and its speed calculated by the prediction models agree well with the experimental results of hydrogen-air explosions at elevated pressure. Furthermore the acceleration exponent α is evaluated by plotting the flame radius with time. The results show the α value increase with the dimensionless flame radius r/rcl. It is indicated that the self-acceleration and the transition regime to self-similar propagation exist in the spherically expanding hydrogen-air flame.
Detonation Dynamics in a Curved Chamber for an Argon Diluted Hydrogen-oxygen Mixture
Sep 2019
Publication
The dynamics of detonation transmission from a straight channel into a curved chamber was investigated as a function of initial pressure using a combined experimental and numerical study. Hi-speed Schlieren and *OH chemiluminescense were used for flow visualization; numerical simulations considered the two-dimensional reactive Euler equations with detailed chemistry. Results show the highly transient sequence of events (i.e. detonation diffraction re-initiation attempts and wave reflections) that precede the formation of a steadily rotating Mach detonation along the outer wall of the chamber. An increase in pressure from 15 kPa to 26 kPa expectedly resulted in detonations that are less sensitive to diffraction. Local quenching of the initial detonation occurred for all pressures considered. The location where this decoupling occurred along the inner wall determined the location where transition from regular reflection to a rather complex wave structure occurred along the outer wall. This complex wave structure includes a steadily rotating Mach detonation (stem) an incident decoupled shock-reaction zone region and a transverse detonation that propagates in pre-shocked mixture.
H-Mat Hydrogen Compatibility of Polymers and Elastomers
Sep 2019
Publication
The H2@Scale program of the U.S. Department of Energy (DOE) Fuel Cell Technologies Office is supporting work on the hydrogen compatibility of polymers to improve the durability and reliability of materials for hydrogen infrastructure. The hydrogen compatibility program (H-Mat) seeks “to address the challenges of hydrogen degradation by elucidating the mechanisms of hydrogen-materials interactions with the goal of providing science-based strategies to design materials (micro)structures and morphology with improved resistance to hydrogen degradation.” This research has found hydrogen and pressure interactions with model rubber-material compounds demonstrating volume change and compression-set differences in the materials. The research leverages state-of-the-art capabilities of the DOE national labs. The materials were investigated using helium-ion microscopy which revealed significant morphological changes in the plasticizer incorporating compounds after exposure as evidenced by time-of-flight secondary ion mass spectrometry. Additional studies using transmission electron microscopy and nuclear magnetic resonance revealed that nanosized inclusions developed after gas decompression in rubber- and plasticizer-only materials; this is an indication of void formation at the nanometer level.
HyP SA – Our safety story
Sep 2019
Publication
Australian Gas Infrastructure Group’s (AGIG’s) vision is to be the leading gas infrastructure business in Australia this means delivering for our customers being a good employer and being sustainably cost efficient. Establishing and developing a hydrogen industry is a key pathway for us to achieve our vision.
In South Australia AGIG is pioneering the introduction of hydrogen into its existing gas distribution networks through the Hydrogen Park South Australia (HyP SA) project. With safety our top priority we would like to give an overview of the safety considerations of our site our network methodology and the development of new safety procedures and culture regarding the production handling and reticulation of a 5% hydrogen blend.
We will cover three themes each having a safety story that is specific to the Australian context and to the project’s success:
The Production Plant and Site
Project site safety known hazards and risk mitigation electrical protection safety procedures lighting and security. Hydrogen storage filling and transportation.
The Network
Securing the network for an isolated safe demonstration footprint. Gas network and hydrogen safety considerations why 5%? Emergency procedures and crew training. New safety regulations blended networks. How does hydrogen perform in a blended gas with respect to leaks? How safe is the existing network and what sensors and controls are we using.
The Home
Introducing blended gas to existing homes. Appliance safety and failure mode analysis. Community engagement and education on a 5% renewable hydrogen gas blend and use in the home
.
We aim to give a comprehensive overview of delivering a safe demonstration network for the HyP SA project in terms of the three main ecosystems that the hydrogen will be present our learnings so far and the development of the safety methodologies that will be applied in the industry in the future.
In South Australia AGIG is pioneering the introduction of hydrogen into its existing gas distribution networks through the Hydrogen Park South Australia (HyP SA) project. With safety our top priority we would like to give an overview of the safety considerations of our site our network methodology and the development of new safety procedures and culture regarding the production handling and reticulation of a 5% hydrogen blend.
We will cover three themes each having a safety story that is specific to the Australian context and to the project’s success:
The Production Plant and Site
Project site safety known hazards and risk mitigation electrical protection safety procedures lighting and security. Hydrogen storage filling and transportation.
The Network
Securing the network for an isolated safe demonstration footprint. Gas network and hydrogen safety considerations why 5%? Emergency procedures and crew training. New safety regulations blended networks. How does hydrogen perform in a blended gas with respect to leaks? How safe is the existing network and what sensors and controls are we using.
The Home
Introducing blended gas to existing homes. Appliance safety and failure mode analysis. Community engagement and education on a 5% renewable hydrogen gas blend and use in the home
.
We aim to give a comprehensive overview of delivering a safe demonstration network for the HyP SA project in terms of the three main ecosystems that the hydrogen will be present our learnings so far and the development of the safety methodologies that will be applied in the industry in the future.
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