Germany
Analyzing the Future Potential of Defossilizing Industrial Specialty Glass Production with Hydrogen by LCA
Mar 2022
Publication
The glass industry is part of the energy-intensive industry with most of the energy needed to melt the raw materials. To produce glass temperatures between 1000 and 1600 °C are necessary. Presently mostly fossil natural gas is the dominant energy source. As direct electrification is not always possible in this paper a Life Cycle Assessment (LCA) for specialty glass production is conducted where the conventional fossil-based reference process is compared to a hydrogen-fired furnace. This hydrogen can be produced on-site in an water electrolyzer using not only the hydrogen for the combustion but also the produced oxygen. Hydrogen can be produced alternatively off-site in a large scale electrolyzer to facilitate economy of scale. For the transport and distribution of this hydrogen different options are available. A rather new option are liquid organic hydrogen carriers (LOHC) which bind the hydrogen in a chemical substance. However temperatures around 300 °C are necessary to separate the hydrogen from the LOHC after transport. At the glass trough waste heat is available at the required temperature level to facilitate the dehydrogenation. The comparison is completed by the production of off-site hydrogen transported to the glass trough as conventional liquefied hydrogen in cooling tanks by truck or in hydrogen pipelines. In this assessment to power the electrolyzers the national grid mix of Germany is used. A time frame from 2020 till 2050 and its changing energy system towards defossilisation is analyzed. Regarding climate change on-site hydrogen production causes the least impact for specialty glass production in 2050. However negative trade-offs for other environmental impact categories e.g. Metal depletion are recorded.
Carbon-negative Hydrogen Production (HyBECCS): An Exemplary Techno-economic and Environmental Assessment
Sep 2023
Publication
An exemplary techno-economic and environmental assessment of carbon-negative hydrogen (H2) production is carried out in this work. It is based on the so-called “dark photosynthesis” with carbon dioxide (CO2) capture and geological storage. As a special feature of the assessment the economic consequences due to the impact on the global climate are taken into account. The results indicate that the example project would be capable of generating negative GHG emissions under the assumptions made. The amount is estimated to be 17.72 kgCO2 to be removed from the atmosphere per kilogram of H2 produced. The levelized costs of carbon-negative hydrogen are obtained considering the economic impact of greenhouse gas emissions and removals. They are estimated to be 0.013 EUR/kWhH2. Compared to grey hydrogen from natural gas (0.12 EUR/kWhH2) and green hydrogen from electrolysis using renewable electricity (0.18 EUR/kWhH2) this shows a potential environmental-economic advantage of the considered example. Even without internalization of GHG impacts an economic advantage of the project (0.12 EUR/kWhH2) over green hydrogen (0.17 EUR/kWhH2) is indicated. Compared to other NETs the GHG removal efficiency is at the lower end of both BECCS and DACCS approaches.
Implementation of Fuel Cells in Aviation from a Maintenance, Repair and Overhaul Perspective
Dec 2022
Publication
Hydrogen is one of the most promising power sources for meeting the aviation sector’s long-term decarbonization goals. Although on-board hydrogen systems namely fuel cells are extensively researched the maintenance repair and overhaul (MRO) perspective remains mostly unaddressed. This paper analyzes fuel cells from an MRO standpoint based on a literature review and comparison with the automotive sector. It also examines how well the business models and key resources of MRO providers are currently suited to provide future MRO services. It is shown that fuel cells require extensive MRO activities and that these are needed to meet the aviation sector’s requirements for price safety and especially durability. To some extent experience from the automotive sector can be built upon particularly with respect to facility requirements and qualification of personnel. Yet MRO providers’ existing resources only partially allow them to provide these services. MRO providers’ underlying business models must adapt to the implementation of fuel cells in the aviation sector. MRO providers and services should therefore be considered and act as enablers for the introduction of fuel cells in the aviation industry.
Review of Power-to-X Demonstration Projects in Europe
Sep 2020
Publication
At the heart of most Power-to-X (PtX) concepts is the utilization of renewable electricity to produce hydrogen through the electrolysis of water. This hydrogen can be used directly as a final energy carrier or it can be converted into for example methane synthesis gas liquid fuels electricity or chemicals. Technical demonstration and systems integration are of major importance for integrating PtX into energy systems. As of June 2020 a total of 220 PtX research and demonstration projects in Europe have either been realized completed or are currently being planned. The central aim of this review is to identify and assess relevant projects in terms of their year of commissioning location electricity and carbon dioxide sources applied technologies for electrolysis capacity type of hydrogen post-processing and the targeted field of application. The latter aspect has changed over the years. At first the targeted field of application was fuel production for example for hydrogen buses combined heat and power generation and subsequent injection into the natural gas grid. Today alongside fuel production industrial applications are also important. Synthetic gaseous fuels are the focus of fuel production while liquid fuel production is severely under-represented. Solid oxide electrolyzer cells (SOECs) represent a very small proportion of projects compared to polymer electrolyte membranes (PEMs) and alkaline electrolyzers. This is also reflected by the difference in installed capacities. While alkaline electrolyzers are installed with capacities between 50 and 5000 kW (2019/20) and PEM electrolyzers between 100 and 6000 kW SOECs have a capacity of 150 kW. France and Germany are undertaking the biggest efforts to develop PtX technologies compared to other European countries. On the whole however activities have progressed at a considerably faster rate than had been predicted just a couple of years ago.
Conceptual Design of a Hydrogen-Hybrid Dual-Fuel Regional Aircraft Retrofit
Jan 2024
Publication
A wide range of aircraft propulsion technologies is being investigated in current research to reduce the environmental impact of commercial aviation. As the implementation of purely hydrogenpowered aircraft may encounter various challenges on the airport and vehicle side combined hydrogen and kerosene energy sources may act as an enabler for the first operations with liquid hydrogen propulsion technologies. The presented studies describe the conceptual design of such a dual-fuel regional aircraft featuring a retrofit derived from the D328eco under development by Deutsche Aircraft. By electrically assisting the sustainable aviation fuel (SAF) burning conventional turboprop engines with the power of high-temperature polymer-electrolyte fuel cells the powertrain architecture enables a reduction of SAF consumption. All aircraft were modeled and investigated using the Bauhaus Luftfahrt Aircraft Design Environment. A description of this design platform and the incorporated methods to model the hydrogen-hybrid powertrain is given. Special emphasis was laid on the implications of the hydrogen and SAF dual-fuel system design to be able to assess the potential benefits and drawbacks of various configurations with the required level of detail. Retrofit assumptions were applied particularly retaining the maximum takeoff mass while reducing payload to account for the propulsion system mass increase. A fuel cell power allocation of 20% led to a substantial 12.9% SAF consumption decrease. Nonetheless this enhancement necessitated an 18.1% payload reduction accompanied by a 34.5% increment in propulsion system mass. Various additional studies were performed to assess the influence of the power split. Under the given assumptions the design of such a retrofit was deemed viable.
Economic Complexity of Green Hydrogen Production Technologies - A Trade Data-based Analysis of Country-sepcific Industrial Preconditions
May 2023
Publication
Countries with high energy demand but limited renewable energy potential are planning to meet part of their future energy needs by importing green hydrogen. For potential exporting countries in addition to sufficient renewable resources industrial preconditions are also relevant for the successful implementation of green hydrogen production value chains. A list of 36 “Green H2 Products” needed for stand-alone hydrogen production plants was defined and their economic complexity was analyzed using international trade data from 1995 to 2019. These products were found to be comparatively complex to produce and represent an opportunity for countries to enter new areas of the product space through green diversification. Large differences were revealed between countries in terms of industrial preconditions and their evolution over time. A detailed analysis of nine MENA countries showed that Turkey and Tunisia already possess industrial know-how in various green hydrogen technology components and perform only slightly worse than potential European competitors while Algeria Libya and Saudi Arabia score the lowest in terms of calculated hydrogen-related green complexity. These findings are supported by statistical tests showing that countries with a higher share of natural resources rents in their gross domestic product score significantly lower on economic and green complexity. The results thus provide new perspectives for assessing the capabilities of potential hydrogen-producing countries which may prove useful for policymakers and investors. Simultaneously this paper contributes to the theory of economic complexity by applying its methods to a new subset of products and using a dataset with long-term coverage.
Green Hydrogen in Europe: Do Strategies Meet Expectations?
Dec 2021
Publication
The possibility of producing hydrogen as an energy carrier or raw material through electrolysis of water so-called green hydrogen has been on the table as a technological option for a long time. However low conversion efficiency and a dubious climate balance have stood in the way of large-scale application ever since. Within the last three to four years however this view has changed significantly. In addition to technological improvements the increasing speed of the expansion of volatile renewable energies in Europe has also contributed to this since in principle a nearly climate-neutral utilisation of excess generation is possible through the use of hydrogen as an energy carrier in electrolysis. In addition hydrogen or products derived from it can be used in a variety of ways as a final energy carrier in all energy-intensive activities: industry heating and transport. For this reason green hydrogen production could play a key role in interconnecting all energy consuming sectors (sector coupling) a long-term goal necessary for achieving the decarbonisation of the European economy.
Study on the Use of Fuel Cells in Shipping
Jan 2017
Publication
Fuel Cells are a promising technology in the context of clean power sustainability and alternative fuels for shipping. Different specific developments on Fuel Cells are available today with research and pilot projects under evaluation that have revealed strong potential for further scaled up implementation. The EMSA Study on the use of Fuel Cells in Shipping has been the result of this Agency’s initiative under the agreement of the Commission and in support of EU Member States an important instrument developed in close partnership with DNV-GL.
Notwithstanding the close dependency of Fuel Cell technology and the development of hydrogen fuel solutions different solutions are today in place making use of LNG methanol and other low flashpoint fuels. EMSA participates in support of the Commission in the 2nd phase development of the IGF Code where provisions for Fuel Cells are to be included as a new part of the text.
The EMSA Study on the use of Fuel Cells in Shipping includes a technology and regulatory review identifying gaps to be further explored the selection of the most promising Fuel Cell technologies for shipping and finally a generic Safety Assessment where the selected technologies are evaluated according to Risk & Safety aspects in generic ship design applications.
Notwithstanding the close dependency of Fuel Cell technology and the development of hydrogen fuel solutions different solutions are today in place making use of LNG methanol and other low flashpoint fuels. EMSA participates in support of the Commission in the 2nd phase development of the IGF Code where provisions for Fuel Cells are to be included as a new part of the text.
The EMSA Study on the use of Fuel Cells in Shipping includes a technology and regulatory review identifying gaps to be further explored the selection of the most promising Fuel Cell technologies for shipping and finally a generic Safety Assessment where the selected technologies are evaluated according to Risk & Safety aspects in generic ship design applications.
THyGA - Test Report on Mitigation Solutions for Residential Natural Gas Appliances Not Designed for Hydrogen Admixture
Apr 2023
Publication
This report from the WP5 “Mitigation” provides information and test results regarding perturbations that hydrogen could cause to gas appliances when blended to natural gas especially on anatural draught for exhaust fumes or acidity for the condensates. The important topic of on-site adjustment is also studied with test results on alternative technologies and proposals of mitigation approaches.
Pneumatic and Optical Characterization and Optimization of Hydrogen Injectors for Internal Combustion Engine Application
Aug 2022
Publication
To achieve future emission targets for internal combustion engines the use of hydrogen gas generated by renewable energy sources (known as “green” hydrogen) instead of fossil fuels plays a key role in the development of new combustion-based engine concepts. For new hydrogen engine generations there are different challenges concerning the injector layout and functionality. Especially when talking about direct hydrogen injection the key challenge is to ensure a proper mixing between hydrogen and the combustion air—the mixing of gas with a gas is not trivial as shown in this article. In terms of injector functionality it must be ensured that the requested amount of hydrogen gas needs to be provided in time and on the other hand accurately metered to provide an appropriate mixing formation quality inside the combustion chamber. This contribution discusses deep injector analysis techniques with pneumatic and optical approaches for an improved overall understanding of functionality and effects caused by operation with a gaseous fuel. A metering technique for gas flow characterization and for test simplification a comparison of hydrogen with helium and nitrogen as possible surrogate gases indicate that helium and nitrogen can act as a substitute for hydrogen in functional testing. Furthermore this contribution focuses on the usability of helium instead of hydrogen for the determination of spray properties. This is shown by the comparison of spray propagation images that were observed with the Schlieren technique in a pressure vessel proving comparable spray properties. In a next step the usage of spray-guiding devices to improve the global gas distribution during the injection period is discussed. Here it turns out that the volume increase does obviously not depend on the nozzle design. Thus the advantage of multi-hole guiding-devices is based on its flexible gas-jet orientation.
Refuelling Tests of a Hydrogen Tank for Heavy-duty Applications
Sep 2023
Publication
A transition towards zero-emission fuels is required in the mobility sector in order to reach the climate goals. Here (green) renewable hydrogen for use in fuel cells will play an important role especially for heavy duty applications such as trucks. However there are still challenges to overcome regarding efficient storage infrastructure integration and optimization of the refuelling process. A key aspect is to reduce the refuelling duration as much as possible while staying below the maximum allowed temperature of 85 C. Experimental tests for the refuelling of a 320 l type III tank were conducted at different operating conditions and the tank gas temperature measured at the front and back ends. The results indicate a strongly inhomogeneous temperature field where measuring and verifying the actual maximum temperatures proves difficult. Furthermore a simulation approach is provided to calculate the average tank gas temperature at the end of the refuelling process.
International Experience of Carbon Neutrality and Prospects of Key Technologies: Lessons for China
Feb 2023
Publication
Carbon neutrality (or climate neutrality) has been a global consensus and international experience exchange is essential. Given the differences in the degree of social development resource endowment and technological level each country should build a carbon-neutral plan based on its national conditions. Compared with other major developed countries (e.g. Germany the United States and Japan) China's carbon neutrality has much bigger challenges including a heavy and time-pressured carbon reduction task and the current energy structure that is over-dependent on fossil fuels. Here we provide a comprehensive review of the status and prospects of the key technologies for low-carbon near-zero carbon and negative carbon emissions. Technological innovations associated with coal oil-gas and hydrogen industries and their future potential in reducing carbon emissions are particularly explained and assessed. Based on integrated analysis of international experience from the world's major developed countries in-depth knowledge of the current and future technologies and China's energy and ecological resources potential five lessons for the implementation of China's carbon neutrality are proposed: (1) transformation of energy production pattern from a coal-dominated pattern to a diversified renewable energy pattern; (2) renewable power-to-X and large-scale underground energy storage; (3) integration of green hydrogen production storage transport and utilization; (4) construction of clean energy systems based on smart sector coupling (ENSYSCO); (5) improvement of ecosystem carbon sinks both in nationwide forest land and potential desert in Northwest China. This paper provides an international perspective for a better understanding of the challenges and opportunities of carbon neutrality in China and can serve as a theoretical foundation for medium-long term carbon neutral policy formulation.
Techno-Economic Evaluation of Hydrogen-Based Cooking Solutions in Remote African Communities—The Case of Kenya
Apr 2023
Publication
Hydrogen has recently been proposed as a versatile energy carrier to contribute to archiving universal access to clean cooking. In hard-to-reach rural settings decentralized produced hydrogen may be utilized (i) as a clean fuel via direct combustion in pure gaseous form or blended with Liquid Petroleum Gas (LPG) or (ii) via power-to-hydrogen-to-power (P2H2P) to serve electric cooking (e-cooking) appliances. Here we present the first techno-economic evaluation of hydrogen-based cooking solutions. We apply mathematical optimization via energy system modeling to assess the minimal cost configuration of each respective energy system on technical and economic measures under present and future parameters. We further compare the potential costs of cooking for the end user with the costs of cooking with traditional fuels. Today P2H2P-based e-cooking and production of hydrogen for utilization via combustion integrated into the electricity supply system have almost equal energy system costs to simultaneously satisfy the cooking and electricity needs of the isolated rural Kenyan village studied. P2H2P-based e-cooking might become advantageous in the near future when improving the energy efficiency of e-cooking appliances. The economic efficiency of producing hydrogen for utilization by end users via combustion benefits from integrating the water electrolysis into the electricity supply system. More efficient and cheaper hydrogen technologies expected by 2050 may improve the economic performance of integrated hydrogen production and utilization via combustion to be competitive with P2H2P-based e-cooking. The monthly costs of cooking per household may be lower than the traditional use of firewood and charcoal even today when applying the current life-line tariff for the electricity consumed or utilizing hydrogen via combustion. Driven by likely future technological improvements and the expected increase in traditional and fossil fuel prices any hydrogen-based cooking pathway may be cheaper for end users than using charcoal and firewood by 2030 and LPG by 2040. The results suggest that providing clean cooking in rural villages could economically and environmentally benefit from utilizing hydrogen. However facing the complexity of clean cooking projects we emphasize the importance of embedding the results of our techno-economic analysis in holistic energy delivery models. We propose useful starting points for future aspects to be investigated in the discussion section including business and financing models.
Green Hydrogen Production and Its Land Tenure Consequences in Africa: An Interpretive Review
Sep 2023
Publication
Globally a green hydrogen economy rush is underway and many companies investors governments and environmentalists consider it as an energy source that could foster the global energy transition. The enormous potential for hydrogen production for domestic use and export places Africa in the spotlight in the green hydrogen economy discourse. This discourse remains unsettled regarding how natural resources such as land and water can be sustainably utilized for such a resource-intensive project and what implications this would have. This review argues that green hydrogen production (GHP) in Africa has consequences where land resources (and their associated natural resources) are concerned. It discusses the current trends in GHP in Africa and the possibilities for reducing any potential pressures it may put on land and other resource use on the continent. The approach of the review is interpretive and hinges on answering three questions concerning the what why and how of GHP and its land consequences in Africa. The review is based on 41 studies identified from Google Scholar and sources identified via snowballed recommendations from experts. The GHP implications identified relate to land and water use mining-related land stress and environmental ecological and land-related socioeconomic consequences. The paper concludes that GHP may not foster the global energy transition as is being opined by many renewable energy enthusiasts but rather could help foster this transition as part of a greener energy mix. It notes that African countries that have the potential for GHP require the institutionalization of or a change in their existing approaches to land-related energy governance systems in order to achieve success.
Evaluation of Hydrogen Transportation Networks - A Case Study on the German Energy System
May 2023
Publication
Not only due to the energy crisis European policymakers are exploring options to substitute natural gas with renewable hydrogen. A condition for the application of hydrogen is a functioning transportation infrastructure. However the most efficient transport of large hydrogen quantities is still unclear and deeper analyses are missing. A promising option is converting the existing gas infrastructure. This study presents a novel approach to develop hydrogen networks by applying the Steiner tree algorithm to derive candidates and evaluate their costs. This method uses the existing grid (brownfield) and is compared to a newly built grid (Greenfield). The goal is the technical and economic evaluation and comparison of hydrogen network candidates. The methodology is applied to the German gas grid and demand and supply scenarios covering the industry heavy-duty transport power and heating sector imports and domestic production. Five brownfield candidates are compared to a greenfield candidate. The candidates differ by network length and pipeline diameters to consider the transported volume of hydrogen. The economic evaluation concludes that most brownfield candidates’ cost is significantly lower than those of the greenfield candidate. The candidates can serve as starting points for flow simulations and policymakers can estimate the cost based on the results.
How to Connect Energy Islands: Trade-offs Between Hydrogen and Electricity Infrastructure
Apr 2023
Publication
In light of offshore wind expansions in the North and Baltic Seas in Europe further ideas on using offshore space for renewable-based energy generation have evolved. One of the concepts is that of energy islands which entails the placement of energy conversion and storage equipment near offshore wind farms. Offshore placement of electrolysers will cause interdependence between the availability of electricity for hydrogen production and for power transmission to shore. This paper investigates the trade-offs between integrating energy islands via electricity versus hydrogen infrastructure. We set up a combined capacity expansion and electricity dispatch model to assess the role of electrolysers and electricity cables given the availability of renewable energy from the islands. We find that the electricity system benefits more from connecting close-to-shore wind farms via power cables. In turn electrolysis is more valuable for far-away energy islands as it avoids expensive long-distance cable infrastructure. We also find that capacity investment in electrolysers is sensitive to hydrogen prices but less to carbon prices. The onshore network and congestion caused by increased activity close to shore influence the sizing and siting of electrolysers.
Subcooled Liquid Hydrogen Technology for Heavy-Duty Trucks
Jan 2024
Publication
Subcooled liquid hydrogen (sLH2) is an onboard storage as well as a hydrogen refueling technology that is currently being developed by Daimler Truck and Linde to boost the mileage of heavy-duty trucks while also improving performance and reducing the complexity of hydrogen refueling stations. In this article the key technical aspects advantages challenges and future developments of sLH2 at vehicle and infrastructure levels will be explored and highlighted.
Design Investigation of Potential Long-Range Hydrogen Combustion Blended Wing Body Aircraft with Future Technologies
Jun 2023
Publication
Present work investigates the potential of a long-range commercial blended wing body configuration powered by hydrogen combustion engines with future airframe and propulsion technologies. Future technologies include advanced materials load alleviation techniques boundary layer ingestion and ultra-high bypass ratio engines. The hydrogen combustion configuration was compared to the configuration powered by kerosene with respect to geometric properties performance characteristics energy demand equivalent CO2 emissions and Direct Operating Costs. In addition technology sensitivity studies were performed to assess the potential influence of each technology on the configuration. A multi-fidelity sizing methodology using low- and mid-fidelity methods for rapid configuration sizing was created to assess the configuration and perform robust analyses and multi-disciplinary optimizations. To assess potential uncertainties of the fidelity of aerodynamic analysis tools high-fidelity aerodynamic analysis and optimization framework MACHAero was used for additional verification. Comparison of hydrogen and kerosene blended wing body aircraft showed a potential reduction of equivalent CO2 emission by 15% and 81% for blue and green hydrogen compared to the kerosene blended wing body and by 44% and 88% with respect to a conventional B777-300ER aircraft. Advancements in future technologies also significantly affect the geometric layout of aircraft. Boundary layer ingestion and ultra-high bypass ratio engines demonstrated the highest potential for fuel reduction although both technologies conflict with each other. However operating costs of hydrogen aircraft could establish a significant problem if pessimistic and base hydrogen price scenarios are achieved for blue and green hydrogen respectively. Finally configurational problems featured by classical blended wing body aircraft are magnified for the hydrogen case due to the significant volume requirements to store hydrogen fuel.
The Role of Hydrogen for the Defossilization of the German Chemical Industry
Apr 2023
Publication
Within the European Green Deal the European industry is summoned to transform towards a green and circular economy to reduce CO2-emissions and reach climate goals. Special focus is on the chemical industry to boost recycling processes for plastics exploit resource efficiency potentials and switch to a completely renewable feedstock (defossilization). Despite common understanding that drastic changes have to take place it is yet unknown how the industrial transformation should be accomplished. This work explains how a cost-optimal defossilization of the chemical industry in the context of national greenhouse gas (GHG) mitigation strategies look like. The central part of this investigation is based on a national energy system model to optimize the future energy system design of Germany as a case study for a highly industrialized country. A replacement of fossil-based feedstocks by renewable feedstocks leads to a significant increase in hydrogen demand by þ40% compared to a reference scenario. The resulting demand of hydrogen-based energy carriers including the demand for renewable raw materials must be produced domestically or imported. This leads to cumulative additional costs of the transformation that are 32% higher than those of a reference scenario without defossilization of the industry. Fischer-Tropsch synthesis and the methanol-to-olefins route can be identified as key technologies for the defossilization of the chemical industry.
Prospective Assessment of Transformation Pathways Toward Low-carbon Steelmaking: Evaluating Economic and Climate Impacts in Germany
Jan 2024
Publication
Due to climate change there is an urgent need to decarbonize high-emission industries. As coal-based operations predominate in primary steelmaking the steel industry offers an exceptionally high potential for reducing greenhouse gas emissions. Alternative processes for almost fully decarbonized primary steelmaking exist but require substantial investments by steelmakers for their implementation while maintaining desired production levels during the transformation periods. In this context the energy carriers required change such that the transformation of the steelmaking processes is deeply intertwined with the transformation of the background system. For the first time we evaluate potential transformation pathways from the steelmakers’ perspective using a prospective life cycle assessment approach. We find that hydrogen may facilitate a reduction of direct emissions by around 96 % compared to conventional steelmaking in 2050. However indirect emissions remain at a high level throughout the transformation period unless the upstream stages of the value chain are transformed accordingly.
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