Finland
The Role of Lock-in Mechanisms in Transition Processes: The Case of Energy for Road Transport
Jul 2015
Publication
This paper revisits the theoretical concepts of lock-in mechanisms to analyse transition processes in energy production and road transportation in the Nordic countries focussing on three technology platforms: advanced biofuels e-mobility and hydrogen and fuel cell electrical vehicles. The paper is based on a comparative analysis of case studies.<br/>The main lock-in mechanisms analysed are learning effects economies of scale economies of scope network externalities informational increasing returns technological interrelatedness collective action institutional learning effects and the differentiation of power.<br/>We show that very different path dependencies have been reinforced by the lock-in mechanisms. Hence the characteristics of existing regimes set the preconditions for the development of new transition pathways. The incumbent socio-technical regime is not just fossil-based but may also include mature niches specialised in the exploitation of renewable sources. This implies a need to distinguish between lock-in mechanisms favouring the old fossil-based regime well-established (mature) renewable energy niches or new pathways.
Dynamic Energy and Mass Balance Model for an Industrial Alkaline Water Electrolyzer Plant Process
Nov 2021
Publication
This paper proposes a parameter adjustable dynamic mass and energy balance simulation model for an industrial alkaline water electrolyzer plant that enables cost and energy efficiency optimization by means of system dimensioning and control. Thus the simulation model is based on mathematical models and white box coding and it uses a practicable number of fixed parameters. Zero-dimensional energy and mass balances of each unit operation of a 3 MW and 16 bar plant process were solved in MATLAB functions connected via a Simulink environment. Verification of the model was accomplished using an analogous industrial plant of the same power and pressure range having the same operational systems design. The electrochemical mass flow and thermal behavior of the simulation and the industrial plant were compared to ascertain the accuracy of the model and to enable modification and detailed representation of real case scenarios so that the model is suitable for use in future plant optimization studies. The thermal model dynamically predicted the real case with 98.7 % accuracy. Shunt currents were the main contributor to relative low Faraday efficiency of 86 % at nominal load and steady-state operation and heat loss to ambient from stack was only 2.6 % of the total power loss.
National Hydrogen Roadmap for Finland
Nov 2020
Publication
Hydrogen has been used as an industrial chemical for more than 100 years. Today hydrogen is used to manufacture ammonia and hence fertilizers as well as methanol and hydrogen peroxide both vital feedstocks for a wide variety of different chemical products. Furthermore in oil refineries hydrogen is used for the processing of intermediate products as well as to increase the hydrogen contents of the final products that are used propel the vehicles. However hydrogen has recently achieved new attention for its capabilities in reducing carbon emissions to the atmosphere. Producing hydrogen via low or totally carbon-free ways and using this “good” low-carbon hydrogen to replace hydrogen with a larger carbon footprint we can reduce carbon emissions. Furthermore using renewable electricity and captured carbon we can synthesise many such chemical products that are currently produced from fossil raw materials. This “Power-to-X” (P2X) is often seen as the eventual incarnation of the hydrogen economy. In addition the progress in technology both in hydrogen fuel cells and in polymer electrolyte electrolysers alike has increased their efficiencies.<br/>Furthermore production costs of renewable electricity by wind or solar power have lowered significantly. Thus cost of “good” hydrogen has also decreased markedly and production volumes are expected to increase rapidly. For these reasons many countries have raised interests in “good” hydrogen and have created roadmaps and strategies for their involvement in hydrogen. Hydrogen plays a key role also in combating climate change and reaching Finland's national goal of carbon neutrality by 2035. In recent years many clean hydrogen and P2X production methods have developed significantly and become commercially viable.<br/>This report was produced by a team of VTT experts on hydrogen and hydrogen-related technologies. The focus is in an outlook for low-carbon H2 production H2 utilization for green chemicals and fuels as well as storage transport and end-use especially during the next 10 years in Finland in connection to renewed EU regulations. This roadmap is expected to serve as the knowledge-base for further work such as shaping the hydrogen policy for Finland and determining the role of hydrogen in the national energy and climate policy.
Material Testing and Design Recommendations for Components Exposed to Hydrogen Enhanced Fatigue – the Mathryce Project
Sep 2013
Publication
The three years European MATHRYCE project dedicated to material testing and design recommendations for components exposed to hydrogen enhanced fatigue started in October 2012. Its main goal is to provide an “easy” to implement methodology based on lab-scale experimental tests under hydrogen gas to assess the service life of a real scale component taking into account fatigue loading under hydrogen gas. Dedicated experimental tests will be developed for this purpose. In the present paper the proposed approach is presented and compared to the methodologies currently developed elsewhere in the world.
Evaluation of Steels Susceptibility to Hydrogen Embrittlement: A Thermal Desorption Spectroscopy-Based Approach Coupled with Artificial Neural Network
Dec 2020
Publication
A novel approach has been developed for quantitative evaluation of the susceptibility of steels and alloys to hydrogen embrittlement. The approach uses a combination of hydrogen thermal desorption spectroscopy (TDS) analysis with recent advances in machine learning technology to develop a regression artificial neural network (ANN) model predicting hydrogen-induced degradation of mechanical properties of steels. We describe the thermal desorption data processing artificial neural network architecture development and the learning process beneficial for the accuracy of the developed artificial neural network model. A data augmentation procedure was proposed to increase the diversity of the input data and improve the generalization of the model. The study of the relationship between thermal desorption spectroscopy data and the mechanical properties of steel evidences a strong correlation of their corresponding parameters. A prototype software application based on the developed model is introduced and is openly available. The developed prototype based on TDS analysis coupled with ANN is shown to be a valuable engineering tool for steel characterization and quantitative prediction of the degradation of steel properties caused by hydrogen.
Large-scale Compressed Hydrogen Storage as Part of Renewable Electricity Storage Systems
Mar 2021
Publication
Storing energy in the form of hydrogen is a promising green alternative. Thus there is a high interest to analyze the status quo of the different storage options. This paper focuses on the large-scale compressed hydrogen storage options with respect to three categories: storage vessels geological storage and other underground storage alternatives. In this study we investigated a wide variety of compressed hydrogen storage technologies discussing in fair detail their theory of operation potential and challenges. The analysis confirms that a techno-economic chain analysis is required to evaluate the viability of one storage option over another for a case by case. Some of the discussed technologies are immature; however this does not rule out these technologies; rather it portrays the research opportunities in the field and the foreseen potential of these technologies. Furthermore we see that hydrogen would have a significant role in balancing intermittent renewable electricity production.
A Direct Synthesis of Platinum/Nickel Co-catalysts on Titanium Dioxide Nanotube Surface from Hydrometallurgical-type Process Streams
Aug 2018
Publication
Solutions that simulate hydrometallurgical base metal process streams with high nickel (Ni) and minor platinum (Pt) concentrations were used to create Pt/Ni nanoparticles on TiO2 nanotube surfaces. For this electrochemical deposition – redox replacement (EDRR) was used that also allowed to control the nanoparticle size density and Pt/Ni content of the deposited nanoparticles. The Pt/Ni nanoparticle decorated titanium dioxide nanotubes (TiO2 nanotubes) become strongly activated for photocatalytic hydrogen (H2) evolution. Moreover EDRR facilitates nanoparticle formation without the need for any additional chemicals and is more effective than electrodeposition alone. Actually a 10000-time enrichment level of Pt took place on the TiO2 surface when compared to Pt content in the solution with the EDRR method. The results show that hydrometallurgical streams offer great potential as an alternative raw material source for industrial catalyst production when coupled with redox replacement electrochemistry.
Baseload Electricity and Hydrogen Supply Based on Hybrid PV-wind Power Plants
Sep 2019
Publication
The reliable supplies of electricity and hydrogen required for 100% renewable energy systems have been found to be achievable by utilisation of a mix of different resources and storage technologies. In this paper more demanding parameter conditions than hitherto considered are used in measurement of the reliability of variable renewable energy resources. The defined conditions require that supply of baseload electricity (BLEL) and baseload hydrogen (BLH2) occurs solely using cost-optimised configurations of variable photovoltaic solar power onshore wind energy and balancing technologies. The global scenario modelling is based on hourly weather data in a 0.45° × 0.45° spatial resolution. Simulations are conducted for Onsite and Coastal Scenarios from 2020 to 2050 in 10-year time-steps. The results show that for 7% weighted average cost of capital Onsite BLEL can be generated at less than 119 54 41 and 33 €/MWhel in 2020 2030 2040 and 2050 respectively across the best sites with a maximum 20000 TWh annual cumulative generation potential. Up to 20000 TWhH2HHV Onsite BLH2 can be produced at less than 66 48 40 and 35 €/MWhH2HHV in 2020 2030 2040 and 2050 respectively. A partially flexible electricity demand at 8000 FLh could significantly reduce the costs of electricity supply in the studied scenario. Along with battery storage power-to-hydrogen-to-power is found to have a major role in supply of BLEL beyond 2030 as both a daily and seasonal balancing solution. Batteries are not expected to have a significant role in the provision of electricity to water electrolysers.
Achieving Carbon-neutral Iron and Steelmaking in Europe Through the Deployment of Bioenergy with Carbon Capture and Storage
Jan 2019
Publication
The 30 integrated steel plants operating in the European Union (EU) are among the largest single-point CO2 emitters in the region. The deployment of bioenergy with carbon capture and storage (bio-CCS) could significantly reduce their emission intensities. In detail the results demonstrate that CO2 emission reduction targets of up to 20% can be met entirely by biomass deployment. A slow CCS technology introduction on top of biomass deployment is expected as the requirement for emission reduction increases further. Bio-CCS could then be a key technology particularly in terms of meeting targets above 50% with CO2 avoidance costs ranging between €60 and €100 tCO2−1 at full-scale deployment. The future of bio-CCS and its utilisation on a larger scale would therefore only be viable if such CO2 avoidance cost were to become economically appealing. Small and medium plants in particular would economically benefit from sharing CO2 pipeline networks. CO2 transport however makes a relatively small contribution to the total CO2 avoidance cost. In the future the role of bio-CCS in the European iron and steelmaking industry will also be influenced by non-economic conditions such as regulations public acceptance realistic CO2 storage capacity and the progress of other mitigation technologies.
Large-eddy Simulation of Tri-fuel Combustion: Diesel Spray Assisted Ignition of Methanol-hydrogen Blends
May 2021
Publication
Development of marine engines could largely benefit from the broader usage of methanol and hydrogen which are both potential energy carriers. Here numerical results are presented on tri-fuel (TF) ignition using large-eddy simulation (LES) and finite-rate chemistry. Zero-dimensional (0D) and three-dimensional (3D) simulations for n-dodecane spray ignition of methanol/hydrogen blends are performed. 0D results reveal the beneficial role of hydrogen addition in facilitating methanol ignition. Based on LES the following findings are reported: 1) Hydrogen promotes TF ignition significantly for molar blending ratios βX = [H2]/([H2]+[CH3OH]) ≥0.8. 2) For βX = 0 unfavorable heat generation in ambient methanol is noted. We provide evidence that excessive hydrogen enrichment (βX ≥ 0.94) potentially avoids this behavior consistent with 0D results. 3) Ignition delay time is advanced by 23–26% with shorter spray vapor penetrations (10–15%) through hydrogen mass blending ratios 0.25/0.5/1.0. 4) Last adding hydrogen increases shares of lower and higher temperature chemistry modes to total heat release.
Replacing Fossil Fuels with Bioenergy in District Heating – Comparison of Technology Options
May 2021
Publication
We combine previously separate models of Northern European power markets local district heating and cooling (DHC2) systems and biomass supply in a single modelling framework to study local and system level impacts of bioenergy technologies in phasing out fossil fuels from a DHC system of the Finnish capital. We model multiple future scenarios and assess the impacts on energy security flexibility provision economic performance and emissions. In the case of Helsinki heat only boiler is a robust solution from economic and climate perspective but reduces local electricity self-sufficiency. Combined heat and power solution is more valuable investment for the system than for the city indicating a conflict of interest and biased results in system level models. Bringing a biorefinery near the city to utilize excess heat would reduce emissions and increase investment's profitability but biomass availability might be a bigger limiting factor. Our results show that the availability of domestic biomass resources constrains bio-based technologies in Southern Finland and further highlights the importance of considering both local and system level impacts. Novel option to boost biorefinery's production with hydrogen from excess electricity is beneficial with increasing shares of wind power.
Modelling and Cost Estimation for Conversion of Green Methanol to Renewable Liquid Transport Fuels via Olefin Oligomerisation
Jun 2021
Publication
The ambitious CO2 emission reduction targets for the transport sector set in the Paris Climate Agreement require low-carbon energy solutions that can be commissioned rapidly. The production of gasoline kerosene and diesel from renewable methanol using methanol-to-olefins (MTO) and Mobil’s Olefins to Gasoline and Distillate (MOGD) syntheses was investigated in this study via process simulation and economic analysis. The current work presents a process simulation model comprising liquid fuel production and heat integration. According to the economic analysis the total cost of production was found to be 3409 €/tfuels (273 €/MWhLHV) corresponding to a renewable methanol price of 963 €/t (174 €/MWhLHV). The calculated fuel price is considerably higher than the current cost of fossil fuels and biofuel blending components. The price of renewable methanol which is largely dictated by the cost of electrolytic hydrogen and renewable electricity was found to be the most significant factor affecting the profitability of the MTO-MOGD plant. To reduce the price of renewable fuels and make them economically viable it is recommended that the EU’s sustainable transport policies are enacted to allow flexible and practical solutions to reduce transport-related emissions within the member states.
Determination of Critical Hydrogen Concentration and Its Effect on Mechanical Performance of 2200 MPa and 600 HBW Martensitic Ultra-High-Strength Steel
Jun 2021
Publication
The influence of hydrogen on the mechanical performance of a hot-rolled martensitic steel was studied by means of constant extension rate test (CERT) and constant load test (CLT) followed with thermal desorption spectroscopy measurements. The steel shows a reduction in tensile strength up to 25% of ultimate tensile strength (UTS) at critical hydrogen concentrations determined to be about 1.1 wt.ppm and 50% of UTS at hydrogen concentrations of 2 wt.ppm. No further strength degradation was observed up to hydrogen concentrations of 4.8 wt.ppm. It was observed that the interplay between local hydrogen concentrations and local stress states accompanied with the presence of total average hydrogen reducing the general plasticity of the specimen are responsible for the observed strength degradation of the steel at the critical concentrations of hydrogen. Under CLT the steel does not show sensitivity to hydrogen at applied loads below 50% of UTS under continuous electrochemical hydrogen charging up to 85 h. Hydrogen enhanced creep rates during constant load increased linearly with increasing hydrogen concentration in the steel.
Two-Dimensional Photocatalysts for Energy and Environmental Applications
Jun 2022
Publication
The depletion of fossil fuels and onset of global warming dictate the achievement of efficient technologies for clean and renewable energy sources. The conversion of solar energy into chemical energy plays a vital role both in energy production and environmental protection. A photocatalytic approach for H2 production and CO2 reduction has been identified as a promising alternative for clean energy production and CO2 conversion. In this process the most critical parameter that controls efficiency is the development of a photocatalyst. Two-dimensional nanomaterials have gained considerable attention due to the unique properties that arise from their morphology. In this paper examples on the development of different 2D structures as photocatalysts in H2 production and CO2 reduction are discussed and a perspective on the challenges and required improvements is given.
Numerical Study on Tri-fuel Combustion: Ignition Properties of Hydrogen-enriched Methane-diesel and Methanol-diesel Mixtures
Jan 2020
Publication
Simultaneous and interactive combustion of three fuels with differing reactivities is investigated by numerical simulations. In the present study conventional dual-fuel (DF) ignition phenomena relevant to DF compression ignition (CI) engines are extended and explored in tri-fuel (TF) context. In the present TF setup a low reactivity fuel (LRF) methane or methanol is perfectly mixed with hydrogen and air to form the primary fuel blend at the lean equivalence ratio of 0.5. Further such primary fuel blends are ignited by a high-reactivity fuel (HRF) here n-dodecane under conditions similar to HRF spray assisted ignition. Here ignition is relevant to the HRF containing parts of the tri-fuel mixtures while flame propagation is assumed to occur in the premixed LRF/ containing end gas regions. The role of hydrogen as TF mixture reactivity modulator is explored. Mixing is characterized by n-dodecane mixture fraction ξ and molar ratio . When x < 0.6 minor changes are observed for the first- and second-stage ignition delay time (IDT) of tri-fuel compared to dual-fuel blends (x = 0). For methane when x > 0.6 first- and second-stage IDT increase by factor 1.4–2. For methanol a respective decrease by factor 1.2–2 is reported. Such contrasting trends for the two LRFs are explained by reaction sensitivity analysis indicating the importance of OH radical production/consumption in the ignition process. Observations on LRF/ end gas laminar flame speed () indicate that increases with x due to the highly diffusive features of . For methane increase with x is more significant than for methanol.
Cost Benefits of Optimizing Hydrogen Storage and Methanation Capacities for Power-to-Gas Plants in Dynamic Operation
Oct 2019
Publication
Power-to-Gas technologies offer a promising approach for converting renewable electricity into a molecular form (fuel) to serve the energy demands of non-electric energy applications in all end-use sectors. The technologies have been broadly developed and are at the edge of a mass roll-out. The barriers that Power-to-Gas faces are no longer technical but are foremost regulatory and economic. This study focuses on a Power-to-Gas pathway where electricity is first converted in a water electrolyzer into hydrogen which is then synthetized with carbon dioxide to produce synthetic natural gas. A key aspect of this pathway is that an intermittent electricity supply could be used which could reduce the amount of electricity curtailment from renewable energy generation. Interim storages would then be necessary to decouple the synthesized part from hydrogen production to enable (I) longer continuous operation cycles for the methanation reactor and (II) increased annual full-load hours leading to an overall reduction in gas production costs. This work optimizes a Power-to-Gas plant configuration with respect to the cost benefits using a Monte Carlo-based simulation tool. The results indicate potential cost reductions of up to 17% in synthetic natural gas production by implementing well-balanced components and interim storages. This study also evaluates three different power sources which differ greatly in their optimal system configuration. Results from time-resolved simulations and sensitivity analyses for different plant designs and electricity sources are discussed with respect to technical and economic implications so as to facilitate a plant design process for decision makers.
A General Vision for Reduction of Energy Consumption and CO2 Emissions from the Steel Industry
Aug 2020
Publication
The 2018 IPCC (The Intergovernmental Panel on Climate Change’s) report defined the goal to limit global warming to 1.5 ◦C by 2050. This will require “rapid and far-reaching transitions in land energy industry buildings transport and cities”. The challenge falls on all sectors especially energy production and industry. In this regard the recent progress and future challenges of greenhouse gas emissions and energy supply are first briefly introduced. Then the current situation of the steel industry is presented. Steel production is predicted to grow by 25–30% by 2050. The dominant iron-making route blast furnace (BF) especially is an energy-intensive process based on fossil fuel consumption; the steel sector is thus responsible for about 7% of all anthropogenic CO2 emissions. In order to take up the 2050 challenge emissions should see significant cuts. Correspondingly specific emissions (t CO2/t steel) should be radically decreased. Several large research programs in big steelmaking countries and the EU have been carried out over the last 10–15 years or are ongoing. All plausible measures to decrease CO2 emissions were explored here based on the published literature. The essential results are discussed and concluded. The specific emissions of “world steel” are currently at 1.8 t CO2/t steel. Improved energy efficiency by modernizing plants and adopting best available technologies in all process stages could decrease the emissions by 15–20%. Further reductions towards 1.0 t CO2/t steel level are achievable via novel technologies like top gas recycling in BF oxygen BF and maximal replacement of coke by biomass. These processes are however waiting for substantive industrialization. Generally substituting hydrogen for carbon in reductants and fuels like natural gas and coke gas can decrease CO2 emissions remarkably. The same holds for direct reduction processes (DR) which have spread recently exceeding 100 Mt annual capacity. More radical cut is possible via CO2 capture and storage (CCS). The technology is well-known in the oil industry; and potential applications in other sectors including the steel industry are being explored. While this might be a real solution in propitious circumstances it is hardly universally applicable in the long run. More auspicious is the concept that aims at utilizing captured carbon in the production of chemicals food or fuels e.g. methanol (CCU CCUS). The basic idea is smart but in the early phase of its application the high energy-consumption and costs are disincentives. The potential of hydrogen as a fuel and reductant is well-known but it has a supporting role in iron metallurgy. In the current fight against climate warming H2 has come into the “limelight” as a reductant fuel and energy storage. The hydrogen economy concept contains both production storage distribution and uses. In ironmaking several research programs have been launched for hydrogen production and reduction of iron oxides. Another global trend is the transfer from fossil fuel to electricity. “Green” electricity generation and hydrogen will be firmly linked together. The electrification of steel production is emphasized upon in this paper as the recycled scrap is estimated to grow from the 30% level to 50% by 2050. Finally in this review all means to reduce specific CO2 emissions have been summarized. By thorough modernization of production facilities and energy systems and by adopting new pioneering methods “world steel” could reach the level of 0.4–0.5 t CO2/t steel and thus reduce two-thirds of current annual emissions.
Impact of Hydrogen on Natural Gas Compositions to Meet Engine Gas Quality Requirements
Oct 2022
Publication
To meet the target of reducing greenhouse gas emissions hydrogen as a carbon-free fuel is expected to play a major role in future energy supplies. A challenge with hydrogen is its low density and volumetric energy value meaning that large tanks are needed to store and transport it. By injecting hydrogen into the natural gas network the transportation issue could be solved if the hydrogen–natural gas mixture satisfies the grid gas quality requirements set by legislation and standards. The end consumers usually have stricter limitations on the gas quality than the grid where Euromot the European association of internal combustion engine manufacturers has specific requirements on the parameters: the methane number and Wobbe index. This paper analyses how much hydrogen can be added into the natural gas grid to fulfil Euromot’s requirements. An average gas composition was calculated based on the most common ones in Europe in 2021 and the results show that 13.4% hydrogen can be mixed with a gas consisting of 95.1% methane 3.2% ethane 0.7% propane 0.3% butane 0.3% carbon dioxide and 0.5% nitrogen. The suggested gas composition indicates for engine manufacturers how much hydrogen can be added into the gas to be suitable for their engines.
True Cost of Solar Hydrogen
Sep 2021
Publication
Green hydrogen will be an essential part of the future 100% sustainable energy and industry system. Up to one-third of the required solar and wind electricity would eventually be used for water electrolysis to produce hydrogen increasing the cumulative electrolyzer capacity to about 17 TWel by 2050. The key method applied in this research is a learning curve approach for the key technologies i.e. solar photovoltaics (PV) and water electrolyzers and levelized cost of hydrogen (LCOH). Sensitivities for the hydrogen demand and various input parameters are considered. Electrolyzer capital expenditure (CAPEX) for a large utility-scale system is expected to decrease from the current 400 €/kWel to 240 €/kWel by 2030 and to 80 €/kWel by 2050. With the continuing solar PV cost decrease this will lead to an LCOH decrease from the current 31–81 €/ MWhH2LHV (1.0–2.7 €/kgH2) to 20–54 €/MWhH2LHV (0.7–1.8 €/kgH2) by 2030 and 10–27 €/MWhH2LHV (0.3–0.9 €/kgH2) by 2050 depending on the location. The share of PV electricity cost in the LCOH will increase from the current 63% to 74% by 2050.
Deep Decarbonisation Pathways of the Energy System in Times of Unprecedented Uncertainty in the Energy Sector
May 2023
Publication
Unprecedented investments in clean energy technology are required for a net-zero carbon energy system before temperatures breach the Paris Agreement goals. By performing a Monte-Carlo Analysis with the detailed ETSAPTIAM Integrated Assessment Model and by generating 4000 scenarios of the world’s energy system climate and economy we find that the uncertainty surrounding technology costs resource potentials climate sensitivity and the level of decoupling between energy demands and economic growth influence the efficiency of climate policies and accentuate investment risks in clean energy technologies. Contrary to other studies relying on exploring the uncertainty space via model intercomparison we find that the CO2 emissions and CO2 prices vary convexly and nonlinearly with the discount rate and climate sensitivity over time. Accounting for this uncertainty is important for designing climate policies and carbon prices to accelerate the transition. In 70% of the scenarios a 1.5 ◦C temperature overshoot was within this decade calling for immediate policy action. Delaying this action by ten years may result in 2 ◦C mitigation costs being similar to those required to reach the 1.5 ◦C target if started today with an immediate peak in emissions a larger uncertainty in the medium-term horizon and a higher effort for net-zero emissions.
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