United Kingdom
Effect of Microstructural and Environmental Variables on Ductility of Austenitic Stainless Steels
Sep 2019
Publication
Austenitic stainless steels are used extensively in harsh environments including for high-pressure gaseous hydrogen service. However the tensile ductility of this class of materials is very sensitive to materials and environmental variables. While tensile ductility is generally insufficient to qualify a material for hydrogen service ductility is an effective tool to explore microstructural and environmental variables and their effects on hydrogen susceptibility to inform understanding of the mechanisms of hydrogen effects in metals and to provide insight to microstructural variables that may improve relative performance. In this study hydrogen precharging was used to simulate high-pressure hydrogen environments to evaluate hydrogen effects on tensile properties. Several austenitic stainless steels were considered including both metastable and stable alloys. Room temperature and subambient temperature tensile properties were evaluated with three different internal hydrogen contents for type 304L and 316L austenitic stainless steels and one hydrogen content for XM-11. Significant ductility loss was observed for both metastable and stable alloys suggesting the stability of the austenitic phase is not sufficient to characterize the effects of hydrogen. Internal hydrogen does influence the character of deformation which drives local damage accumulation and ultimately fracture for both metastable and stable alloys. While a quantitative description of hydrogen-assisted fracture in austenitic stainless steels remains elusive these observations underscore the importance of the hydrogen-defect interactions and the accumulation of damage at deformation length scales.
H2FC SUPERGEN: An Overview of the Hydrogen and Fuel Cell Research Across the UK
Mar 2015
Publication
The United Kingdom has a vast scientific base across the entire Hydrogen and Fuel Cell research landscape with a world class academic community coupled with significant industrial activity from both UK-based Hydrogen and Fuel Cell companies and global companies with a strong presence within the country. The Hydrogen and Fuel Cell (H2FC) SUPERGEN Hub funded by the Engineering and Physical Sciences Research Council (EPSRC) was established in 2012 as a five-year programme to bring the UK's H2FC research community together. Here we present the UK's current Hydrogen and Fuel Cell activities along with the role of the H2FC SUPERGEN Hub.
Hydrogen Production from Biomass and Organic Waste Using Dark Fermentation: An Analysis of Literature Data on the Effect of Operating Parameters on Process Performance
Jan 2022
Publication
In the context of hydrogen production from biomass or organic waste with dark fermentation this study analysed 55 studies (339 experiments) in the literature looking for the effect of operating parameters on the process performance of dark fermentation. The effect of substrate concentration pH temperature and residence time on hydrogen yield productivity and content in the biogas was analysed. In addition a linear regression model was developed to also account for the effect of nature and pretreatment of the substrate inhibition of methanogenesis and continuous or batch operating mode. The analysis showed that the hydrogen yield was mainly affected by pH and residence time with the highest yields obtained for low pH and short residence time. High hydrogen productivity was favoured by high feed concentration short residence time and low pH. More modest was the effect on the hydrogen content. The mean values of hydrogen yield productivity and content were respectively 6.49% COD COD−1 135 mg L−1 d −1 51% v/v while 10% of the considered experiments obtained yield productivity and content of or higher than 15.55% COD COD−1 305.16 mg L−1 d −1 64% v/v. Overall this study provides insight into how to select the optimum operating conditions to obtain the desired hydrogen production.
Hydrogen Bubble Dispersion and Surface Bursting Behaviour
Sep 2013
Publication
In many processes where hydrogen may be released from below a liquid surface there has been concern regarding how such releases might ultimately disperse in an ullage space. Knowledge of the extent and persistence of any flammable volume formed is needed for hazardous area classification as well as for validation of explosion modelling or experiments. Following an initial release of hydrogen the overall process can be subdivided into three stages (i) rise and possible break-up of a bubble in the liquid (ii) formation and bursting of a thin gas-liquid-gas interface at the liquid surface and (iii) dispersion of the released gas. An apparatus based on a large glass sided water tank has been constructed which employs two synchronised high-speed imaging systems to record the behaviour of hydrogen bubble release and dispersion. A high-speed digital video system records the rising of the bubbles and the formation and bursting of the gas-liquid-gas interface at the liquid surface. An additional schlieren system is used to visualise the hydrogen release as bubbles burst at the liquid surface. The bubble burst mechanism can clearly be described from the results obtained. Following the nucleation of a hole surface tension causes the liquid film to peel back rapidly forming a ring/torus of liquid around the enlarging hole. This process lasts only a few milliseconds. Although some hydrogen can be seen to be expelled from the bubble much seems to remain in place as the film peels away. To assess the extent of the flammable plume following a bubble burst the apparatus was modified to include an electric-arc igniter. In order to identify plumes coincident in space with the igniter a schlieren system was built capable of recording simultaneously in two orthogonal directions. This confirmed that clouds undetected by the schlerien imaging could not be ignited with the electric arc igniter.
High Pressure Hydrogen Tank Rupture: Blast Wave and Fireball
Oct 2015
Publication
In the present study the phenomena of blast wave and fireball generated by high pressure (35 MPa) hydrogen tank (72 l) rupture have been investigated numerically. The realizable k-ε turbulence model was applied. The simulation of the combustion process is based on the eddy dissipation model coupled with the one step chemical reaction mechanism. Simulation results are compared with experimental data from a stand-alone hydrogen fuel tank rapture following a bonfire test. The model allows the study of the interaction between combustion process and blast wave propagation. Simulation results (blast wave overpressure fireball shape and size) follow the trends observed in the experiment.
A Comparison of Alternative Fuels for Shipping in Terms of Lifecycle Energy and Cost
Dec 2021
Publication
Decarbonization of the shipping sector is inevitable and can be made by transitioning into low‐ or zero‐carbon marine fuels. This paper reviews 22 potential pathways including conventional Heavy Fuel Oil (HFO) marine fuel as a reference case “blue” alternative fuel produced from natural gas and “green” fuels produced from biomass and solar energy. Carbon capture technology (CCS) is installed for fossil fuels (HFO and liquefied natural gas (LNG)). The pathways are compared in terms of quantifiable parameters including (i) fuel mass (ii) fuel volume (iii) life cycle (Well‐To‐ Wake—WTW) energy intensity (iv) WTW cost (v) WTW greenhouse gas (GHG) emission and (vi) non‐GHG emissions estimated from the literature and ASPEN HYSYS modelling. From an energy perspective renewable electricity with battery technology is the most efficient route albeit still impractical for long‐distance shipping due to the low energy density of today’s batteries. The next best is fossil fuels with CCS (assuming 90% removal efficiency) which also happens to be the lowest cost solution although the long‐term storage and utilization of CO2 are still unresolved. Biofuels offer a good compromise in terms of cost availability and technology readiness level (TRL); however the non‐GHG emissions are not eliminated. Hydrogen and ammonia are among the worst in terms of overall energy and cost needed and may also need NOx clean‐up measures. Methanol from LNG needs CCS for decarbonization while methanol from biomass does not and also seems to be a good candidate in terms of energy financial cost and TRL. The present analysis consistently compares the various options and is useful for stakeholders involved in shipping decarbonization.
Safety and Regulatory Challenges of Using Hydrogen/Natural Gas Blends in the UK
Sep 2019
Publication
The addition of hydrogen to natural gas for heating and cooking is being considered as a route to reducing carbon emissions in the United Kingdom (UK). The HyDeploy programme (hereafter referred to as HyDeploy) aims to demonstrate that hydrogen can be added to the natural gas supply without compromising public safety or appliance performance. This paper relates to the preparatory work for hydrogen injection on a live site at Keele University closed network comprising domestic premises multi-occupancy buildings and light commercial premises. The project is based around the injection of up to 20 %mol/mol hydrogen into mains natural gas at pressures below 2 barg. Work streams addressed during the pre-trial preparation included; assessment of material interaction with hydrogen blends for all distribution system components and appliances; understanding of gas appliance behaviour; review of: gas detection systems fire and explosion considerations routine and emergency procedural considerations; and the design of a new hydrogen injection grid entry unit. This paper describes the safety and regulatory challenges that were encountered during preparation of the project including obtaining the necessary regulatory permissions to blend hydrogen gas.
Gas Detection of Hydrogen/Natural Gas Blends in the Gas Industry
Sep 2019
Publication
A key element in the safe operation of a modern gas distribution system is gas detection. The addition of hydrogen to natural gas will alter the characteristics of the fuel and therefore its impact on gas detection must be considered. It is important that gas detectors remain sufficiently sensitive to the presence of hydrogen and natural gas mixtures and that they do not lead to false readings. This paper presents analyses of work performed as part of the Office for Gas and Energy Markets (OFGEM) funded HyDeploy project on the response of various natural gas industry detectors to blended mixtures up to 20 volume percent (vol%) of hydrogen in natural gas. The scope of the detectors under test included survey instruments and personal monitors that are used in the gas industry. Four blend ratios were analysed (0 10 15 and 20 vol% hydrogen in natural gas). The laboratory testing undertaken investigated the following:
- Flammable response to blends in the ppm range (0-0.2 vol%);
- Flammable response to blends in the lower explosion limit range (0.2-5 vol%);
- Flammable response to blends in the volume percent range (5-100 vol%);
- Oxygen response to blends in the volume percent range (0-25 vol%); and
- Carbon monoxide response to blends in the ppm range (0-1000 ppm).
Smart Systems and Heat: Decarbonising Heat for UK homes
Nov 2015
Publication
Around 20% of the nation’s carbon emissions are generated by domestic heating. Analysis of the many ways the energy system might be adapted to meet carbon targets shows that the elimination of emissions from buildings is more cost effective than deeper cuts in other energy sectors such as transport. This effectively means that alternatives need to be found for domestic natural gas heating systems. Enhanced construction standards are ensuring that new buildings are increasingly energy efficient but the legacy building stock of around 26 million homes has relatively poor thermal performance and over 90% are expected to still be in use in 2050. Even if building replacement was seen as desirable the cost is unaffordable and the carbon emissions associated with the construction would be considerable.
YouTube link to accompanying video
YouTube link to accompanying video
Analysis of Wind to Hydrogen Production and Carbon Capture Utilisation and Storage Systems for Novel Production of Chemical Energy Carriers
Apr 2022
Publication
As the offshore energy landscape transitions to renewable energy useful decommissioned or abandoned oil and gas infrastructure can be repurposed in the context of the circular economy. Oil and gas platforms for example offer opportunity for hydrogen (H2) production by desalination and electrolysis of sea water using offshore wind power. However as H2 storage and transport may prove challenging this study proposes to react this H2 with the carbon dioxide (CO2) stored in depleted reservoirs. Thus producing a more transportable energy carriers like methane or methanol in the reservoir. This paper presents a novel thermodynamic analysis of the Goldeneye reservoir in the North Sea in Aspen Plus. For Goldeneye which can store 30 Mt of CO2 at full capacity if connected to a 4.45 GW wind farm it has the potential to produce 2.10 Mt of methane annually and abate 4.51 Mt of CO2 from wind energy in the grid.
Assessment of the Effects of Inert Gas and Hydrocarbon Fuel Dilution on Hydrogen Flames
Sep 2009
Publication
To advance hydrogen into the energy market it is necessary to consider risk assessment for scenarios that are complicated by accidental hydrogen release mixing with other combustible hydrocarbon fuels. The paper is aimed at examining the effect of mixing the hydrocarbon and inert gas into the hydrogen flame on the kinetic mechanisms the laminar burning velocity and the flame stability. The influences of hydrogen concentration on the flame burning velocity were determined for the hydrogen/propane (H2-C3H8) hydrogen/ethane (H2-C2H6) hydrogen/methane (H2-CH4) and hydrogen/carbon dioxide (H2-CO2) mixtures. Experimental tests were carried out to determine the lift-off blow-out and blowoff stability limits of H2 H2-C3H8 H2-C2H6 H2-CH4 and H2-CO2 jet flames in a 2 mm diameter burner. The kinetic mechanisms of hydrogen interacting with C3 C2 and C1 fuels is analysed using the kinetic mechanisms for hydrocarbon combustion.
The Effect of Tube Internal Geometry on the Propensity to Spontaneous Ignition in Pressurized Hydrogen Release
Sep 2013
Publication
Spontaneous ignition of compressed hydrogen release through a length of tube with different internal geometries is numerically investigated using our previously developed model. Four types of internal geometries are considered: local contraction local enlargement abrupt contraction and abrupt enlargement. The presence of internal geometries was found to significantly increase the propensity to spontaneous ignition. Shock reflections from the surfaces of the internal geometries and the subsequent shock interactions further increase the temperature of the combustible mixture at the contact region. The presence of the internal geometry stimulates turbulence enhanced mixing between the shock-heated air and the escaping hydrogen resulting in the formation of more flammable mixture. It was also found that forward-facing vertical planes are more likely to cause spontaneous ignition by producing the highest heating to the flammable mixture than backward-facing vertical planes.
Numerical Study of Hydrogen Explosions in a Vehicle Refill Environment
Sep 2009
Publication
Numerical simulations have been carried out for pressurised hydrogen release through a nozzle in a simulated vehicle refilling environment of an experiment carried out in a joint industry project by Shell bp Exxon and the UK HSE Shirvill[1]. The computational domain mimics the experimental set up for a vertical downwards release in a vehicle refuelling environment. Due to lack of detailed data on pressure decay in the storage cylinder following the release a simple analytical model has also been developed to provide the transient pressure conditions at nozzle exit. The modelling is carried out using the traditional Computational fluid dynamics (CFD) approach based on Reynolds averaged Navier Stokes equations. The Pseudo diameter approach is used to bypass the shock-laden flow structure in the immediate vicinity of the nozzle. For combustion the Turbulent Flame Closure (TFC) model is used while the shear stress transport (SST) model is used for turbulence
Modelling and Simulation of Lean Hydrogen-air Deflagrations
Sep 2013
Publication
The paper describes CFD modelling of lean hydrogen mixture deflagrations. Large eddy simulation (LES) premixed combustion model developed at the University of Ulster to account phenomena related to large-scale deflagrations was adjusted specifically for lean hydrogen-air flames. Experiments by Kumar (2006) on lean hydrogen-air mixture deflagrations in a 120 m3 vessel at initially quiescent conditions were simulated. 10% by volume hydrogen-air mixture was chosen for simulation to provide stable downward flame propagation; experiments with the smallest vent area 0.55 m2 were used as having the least apparent flame instabilities affecting the pressure dynamics. Deflagrations with igniter located centrally near vent and at far from the vent wall were simulated. Analysis of simulation results and experimental pressure dynamics demonstrated that flame instabilities developing after vent opening made the significant contribution to maximum overpressure in the considered experiments. Potential causes of flame instabilities are discussed and their comparative role for different igniter locations is demonstrated.
The Importance of Economies of Scale, Transport Costs and Demand Patterns in Optimising Hydrogen Fuelling Infrastructure: An Exploration with SHIPMod (Spatial Hydrogen Infrastructure Planning Model)
Jul 2013
Publication
Hydrogen is widely recognised as an important option for future road transportation but a widespread infrastructure must be developed if the potential for hydrogen is to be achieved. This paper and related appendices which can be downloaded as Supplementary material present a mixed-integer linear programming model (called SHIPMod) that optimises a hydrogen supply chains for scenarios of hydrogen fuel demand in the UK including the spatial arrangement of carbon capture and storage infrastructure. In addition to presenting a number of improvements on past practice in the literature the paper focuses attention on the importance of assumptions regarding hydrogen demand. The paper draws on socio-economic data to develop a spatially detailed scenario of possible hydrogen demand. The paper then shows that assumptions about the level and spatial dispersion of hydrogen demand have a significant impact on costs and on the choice of hydrogen production technologies and distribution mechanisms.
Numerical Simulation of Detonation Failure and Re-initiation in Bifurcated Tubes
Oct 2015
Publication
A numerical approach is developed to simulate detonation propagation attenuation failure and re-initiation in hydrogen–air mixture. The aim is to study the condition under which detonations may fail or re-initiate in bifurcated tubes which is important for risk assessment in industrial accidents. A code is developed to solve compressible multidimensional transient reactive Navier–Stokes equations. An Implicit Large Eddy Simulation approach is used to model the turbulence. The code is developed and tested to ensure both deflagrations (when detonation fails) and detonations are simulated correctly. The code can correctly predict the flame properties as well as detonation dynamic parameters. The detonation propagation predictions in bifurcated tubes are validated against the experimental work of Wang et al. [12] and found to be in good agreement with experimental observations.
European Hydrogen Safety Training Platform for First Responders- Hyresponse Project
Sep 2013
Publication
The paper presents HyResponse project i.e. a European Hydrogen Safety Training Platform that targets to train First responders to acquire professional knowledge and skills to contribute to FCH permitting process as approving authority. The threefold training program is described: educational training operational-level training on mock-up real scale transport and hydrogen stationary installations and innovative virtual training exercises reproducing entire accident scenarios. The paper highlights how the three pilot sessions for European First Responders in a face to face mode will be organized to get a feedback on the training program. The expected outputs are also presented i.e. the Emergency Response Guide and a public website including teaching material and online interactive virtual training.
Flammability Profiles Associated with High-pressure Hydrogen Jets Released in Close Proximity to Surfaces
Oct 2015
Publication
This paper describes experimental and numerical modelling results from an investigation into the flammability profiles associated with high pressure hydrogen jets released in close proximity to surfaces. This work was performed under a Transnational Access Agreement activity funded by the European Research Infrastructure project H2FC.<br/>The experimental programme involved ignited and unignited releases of hydrogen at pressures of 150 and 425 barg through nozzles of 1.06 and 0.64 mm respectively. The proximity of the release to a ceiling or the ground was varied and the results compared with an equivalent free-jet test. During the unignited experiments concentration profiles were measured using hydrogen sensors. During the ignited releases thermal radiation was measured using radiometers and an infra-red camera. The results show that the flammable volume and flame length increase when the release is in close proximity to a surface. The increases are quantified and the safety implications discussed.<br/>Selected experiments were modelled using the CFD model FLACS for validation purposes and a comparison of the results is also included in this paper. Similarly to experiments the CFD results show an increase in flammable volume when the release is close to a surface. The unstable atmospheric conditions during the experiments are shown to have a significant impact on the results.
Characterising the Performance of Hydrogen Sensitive Coatings for Nuclear Safety Applications
Sep 2017
Publication
The detection of hydrogen gas is essential in ensuring the safety of nuclear plants. However events at Fukushima Daiichi NPP highlighted the vulnerability of conventional detection systems to extreme events where power may be lost. Herein chemochromic hydrogen sensors have been fabricated using transition metal oxide thin films sensitised with a palladium catalyst to provide passive hydrogen detection systems that would be resilient to any plant power failures. To assess their viability for nuclear safety applications these sensors have been gamma-irradiated to four total doses (0 5 20 50 kGy) using a Co-60 gamma radioisotope. Optical properties of both un-irradiated and irradiated samples were investigated to compare the effect of increased radiation dose on the sensors resultant colour change. The results suggest that gamma irradiation at the levels examined (>5 kGy) has a significant effect on the initial colour of the thin films and has a negative effect on the hydrogen sensing abilities.
HyDeploy Project - First Project Progress Report
Dec 2017
Publication
The HyDeploy Project seeks to address a key issue for UK customers: how to reduce the carbon they emit in heating their homes. The UK has a world class gas grid delivering heat conveniently and safely to over 83% of homes. Emissions could be reduced by lowering the carbon content of gas through blending with hydrogen. Compared with solutions such as heat pumps this means that customers would not need disruptive and expensive changes in their homes. This Network Innovation Competition (NIC) funded project seeks to establish the level of hydrogen that can be safely blended with natural gas for transport and use in a UK network.
Under its Smart Energy Network Demonstration innovation programme Keele University is establishing its electricity and gas networks as facilities to drive forward innovation in the energy sector. The objective of HyDeploy is to trial natural gas blended with potentially up to 20% volume of hydrogen in a part of the Keele gas network. Before any hydrogen can be blended with natural gas in the network the percentage of hydrogen to be delivered must be approved by the Health and Safety Executive (HSE). It must be satisfied that the approved blended gas will be as safe to use as normal gas. Any approval will be given as an exemption to the Gas Safety (Management) Regulations. These regulations ensure the safe use and management of gas through the gas network in the UK. The evidence presented to the HSE comprises critically appraised literature combined with the results from a specifically commissioned experimental and testing programme. Based on engagement with all local customers this includes detailed safety checks on the network appliances and installations at Keele. Subject to approval by the HSE the hydrogen production and grid injection units will be installed and an extensive trial programme of blending will be undertaken. If hydrogen were blended at 20% volume with natural gas across the UK it would save around 6 million tonnes of carbon dioxide emissions every year the equivalent of taking 2.5 million cars off the road.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Under its Smart Energy Network Demonstration innovation programme Keele University is establishing its electricity and gas networks as facilities to drive forward innovation in the energy sector. The objective of HyDeploy is to trial natural gas blended with potentially up to 20% volume of hydrogen in a part of the Keele gas network. Before any hydrogen can be blended with natural gas in the network the percentage of hydrogen to be delivered must be approved by the Health and Safety Executive (HSE). It must be satisfied that the approved blended gas will be as safe to use as normal gas. Any approval will be given as an exemption to the Gas Safety (Management) Regulations. These regulations ensure the safe use and management of gas through the gas network in the UK. The evidence presented to the HSE comprises critically appraised literature combined with the results from a specifically commissioned experimental and testing programme. Based on engagement with all local customers this includes detailed safety checks on the network appliances and installations at Keele. Subject to approval by the HSE the hydrogen production and grid injection units will be installed and an extensive trial programme of blending will be undertaken. If hydrogen were blended at 20% volume with natural gas across the UK it would save around 6 million tonnes of carbon dioxide emissions every year the equivalent of taking 2.5 million cars off the road.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
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