India
An Investigation of a (Vinylbenzyl) Trimethylammonium and N-Vinylimidazole-Substituted Poly (Vinylidene Fluoride-Co-Hexafluoropropylene) Copolymer as an Anion-Exchange Membrane in a Lignin-Oxidising Electrolyser
Jun 2021
Publication
Electrolysis is seen as a promising route for the production of hydrogen from water as part of a move to a wider “hydrogen economy”. The electro-oxidation of renewable feedstocks offers an alternative anode couple to the (high-overpotential) electrochemical oxygen evolution reaction for developing low-voltage electrolysers. Meanwhile the exploration of new membrane materials is also important in order to try and reduce the capital costs of electrolysers. In this work we synthesise and characterise a previously unreported anion-exchange membrane consisting of a fluorinated polymer backbone grafted with imidazole and trimethylammonium units as the ion-conducting moieties. We then investigate the use of this membrane in a lignin-oxidising electrolyser. The new membrane performs comparably to a commercially-available anion-exchange membrane (Fumapem) for this purpose over short timescales (delivering current densities of 4.4 mA cm−2 for lignin oxidation at a cell potential of 1.2 V at 70 °C during linear sweep voltammetry) but membrane durability was found to be a significant issue over extended testing durations. This work therefore suggests that membranes of the sort described herein might be usefully employed for lignin electrolysis applications if their robustness can be improved.
Energy Management System for Hybrid PV/Wind/Battery/Fuel Cell in Microgrid-Based Hydrogen and Economical Hybrid Battery/Super Capacitor Energy Storage
Sep 2021
Publication
The present work addresses the modelling control and simulation of a microgrid integrated wind power system with Doubly Fed Induction Generator (DFIG) using a hybrid energy storage system. In order to improve the quality of the waveforms (voltages and currents) supplied to the grid instead of a two level-inverter the rotor of the DFIG is supplied using a three-level inverter. A new adaptive algorithm based on combined Direct Reactive Power Control (DRPC) and fuzzy logic controls techniques is applied to the proposed topology. In this work two topologies are proposed. In the first one the active power injected into the grid is smoothened by using an economical hybrid battery and supercapacitor energy storage system. However in the second one the excess wind energy is used to produce and store the hydrogen and then a solid oxide fuel cell system (SOFC) is utilized to regenerate electricity by using the stored hydrogen when there is not enough wind energy. To avoid overcharging deep discharging of batteries to mitigate fluctuations due to wind speed variations and to fulfil the requirement of the load profile a power management algorithm is implemented. This algorithm ensures smooth output power in the first topology and service continuity in the second. The modelling and simulation results are presented and analysed using Matlab/Simulin.
Hydrogen Embrittlement of a Boiler Water Wall Tube in a District Heating System
Jul 2022
Publication
A district heating system is an eco-friendly power generation facility with high energy efficiency. The boiler water wall tube used in the district heating system is exposed to extremely harsh conditions and unexpected fractures often occur during operation. In this study a corrosion failure analysis of the boiler water wall tube was performed to elucidate the failure mechanisms. The study revealed that overheating by flames was the cause of the failure of the boiler water wall tube. With an increase in temperature in a localized region the microstructure not only changed from ferrite/pearlite to martensite/bainite which made it more susceptible to brittleness but it also developed tensile residual stresses in the water-facing side by generating cavities or microcracks along the grain boundaries inside the tube. High-temperature hydrogen embrittlement combined with stress corrosion cracking initiated many microcracks inside the tube and created an intergranular fracture.
A Review on Hydrogen-Based Hybrid Microgrid System: Topologies for Hydrogen Energy Storage, Integration, and Energy Management with Solar and Wind Energy
Oct 2022
Publication
Hydrogen is acknowledged as a potential and appealing energy carrier for decarbonizing the sectors that contribute to global warming such as power generation industries and transportation. Many people are interested in employing low-carbon sources of energy to produce hydrogen by using water electrolysis. Additionally the intermittency of renewable energy supplies such as wind and solar makes electricity generation less predictable potentially leading to power network incompatibilities. Hence hydrogen generation and storage can offer a solution by enhancing system flexibility. Hydrogen saved as compressed gas could be turned back into energy or utilized as a feedstock for manufacturing building heating and automobile fuel. This work identified many hydrogen production strategies storage methods and energy management strategies in the hybrid microgrid (HMG). This paper discusses a case study of a HMG system that uses hydrogen as one of the main energy sources together with a solar panel and wind turbine (WT). The bidirectional AC-DC converter (BAC) is designed for HMGs to maintain power and voltage balance between the DC and AC grids. This study offers a control approach based on an analysis of the BAC’s main circuit that not only accomplishes the function of bidirectional power conversion but also facilitates smooth renewable energy integration. While implementing the hydrogen-based HMG the developed control technique reduces the reactive power in linear and non-linear (NL) loads by 90.3% and 89.4%.
Energy Storage Systems: A Review
Jul 2022
Publication
The world is rapidly adopting renewable energy alternatives at a remarkable rate to address the ever-increasing environmental crisis of CO2 emissions. Renewable Energy Systems (RES) offers enormous potential to decarbonize the environment because they produce no greenhouse gases or other polluting emissions. However the RES relies on natural resources for energy generation such as sunlight wind water geothermal which are generally unpredictable and reliant on weather season and year. To account for these intermittencies renewable energy can be stored using various techniques and then used in a consistent and controlled manner as needed. Several researchers from around the world have made substantial contributions over the last century to developing novel methods of energy storage that are efficient enough to meet increasing energy demand and technological break-throughs. This review attempts to provide a critical review of the advancements in the Energy Storage System (ESS) from 1850–2022 including its evolution classification operating principles and comparison
Methanol Electrolysis for Hydrogen Production Using Polymer Electrolyte Membrane: A Mini-Review
Nov 2020
Publication
Hydrogen (H2) has attained significant benefits as an energy carrier due to its gross calorific value (GCV) and inherently clean operation. Thus hydrogen as a fuel can lead to global sustainability. Conventional H2 production is predominantly through fossil fuels and electrolysis is now identified to be most promising for H2 generation. This review describes the recent state of the art and challenges on ultra-pure H2 production through methanol electrolysis that incorporate polymer electrolyte membrane (PEM). It also discusses about the methanol electrochemical reforming catalysts as well as the impact of this process via PEM. The efficiency of H2 production depends on the different components of the PEM fuel cells which are bipolar plates current collector and membrane electrode assembly. The efficiency also changes with the nature and type of the fuel fuel/oxygen ratio pressure temperature humidity cell potential and interfacial electronic level interaction between the redox levels of electrolyte and band gap edges of the semiconductor membranes. Diverse operating conditions such as concentration of methanol cell temperature catalyst loading membrane thickness and cell voltage that affect the performance are critically addressed. Comparison of various methanol electrolyzer systems are performed to validate the significance of methanol economy to match the future sustainable energy demands.
Challenges and Outlines of Steelmaking toward the Year 2030 and Beyond—Indian Perspective
Oct 2021
Publication
In FY-20 India’s steel production was 109 MT and it is the second-largest steel producer on the planet after China. India’s per capita consumption of steel was around 75 kg which has risen from 59 kg in FY-14. Despite the increase in consumption it is much lower than the average global consumption of 230 kg. The per capita consumption of steel is one of the strongest indicators of economic development across the nation. Thus India has an ambitious plan of increasing steel production to around 250 MT and per capita consumption to around 160 kg by the year 2030. Steel manufacturers in India can be classified based on production routes as (a) oxygen route (BF/BOF route) and (b) electric route (electric arc furnace and induction furnace). One of the major issues for manufacturers of both routes is the availability of raw materials such as iron ore direct reduced iron (DRI) and scrap. To achieve the level of 250 MT steel manufacturers have to focus on improving the current process and product scenario as well as on research and development activities. The challenge to stop global warming has forced the global steel industry to strongly cut its CO2 emissions. In the case of India this target will be extremely difficult by ruling in the production duplication planned by the year 2030. This work focuses on the recent developments of various processes and challenges associated with them. Possibilities and opportunities for improving the current processes such as top gas recycling increasing pulverized coal injection and hydrogenation as well as the implementation of new processes such as HIsarna and other CO2 -lean iron production technologies are discussed. In addition the eventual transition to hydrogen ironmaking and “green” electricity in smelting are considered. By fast-acting improvements in current facilities and brave investments in new carbon-lean technologies the CO2 emissions of the Indian steel industry can peak and turn downward toward carbon-neutral production.
Effect of TiO2 on Electrocatalytic Behavior of Ni-Mo Alloy Coating for Hydrogen Energy
Jun 2018
Publication
Ni-Mo-TiO2 composite coating has been developed through electrodeposition method by depositing titanium dioxide (TiO2) nanoparticles parallel to the process of Ni-Mo alloy coating. The experimental results explaining the increased electrocatalytic activity of Ni-Mo alloy coating on incorporation of TiO2 nanoparticles into its alloy matrix is reported here. The effect of addition of TiO2 on composition morphology and phase structure of TiO2 – composite coating is studied with special emphasis on its electrocatalytic activity for hydrogen evolution reaction (HER) in 1.0 M KOH solution. The electrocatalytic activity of alloy coatings were validated using cyclic voltammetry (CV) and chronopotentiometry (CP) techniques. Under optimal condition TiO2 – composite alloy coating represented as (Ni-Mo-TiO2)2.0 A dm 2 is found to exhibit the highest electrocatalytic activity for HER compared to its binary alloy counterpart. The increased electrocatalytic activity of (Ni-Mo-TiO2)2.0 A dm 2 composite coating was attributed to the increased Mo content porosity and roughness of coating affected due to addition of TiO2 nanoparticles supported by SEM EDX XRD and AFM study. The increased electrocatalytic activity of (Ni-Mo-TiO2)2.0 A dm 2 coating was found due to decreased Rct and increased Cdl values demonstrated by EIS study. Better electrocatalytic activity of (Ni-Mo-TiO2)2.0 A dm 2 coating compared to (Ni-Mo)2.0 A dm 2 coating has been explained through mechanism. Experimental study revealed that (Ni-Mo-TiO2)2.0 A dm 2 composite coating follows Volmer-Heyrovsky mechanism compared to Tafel mechanism in case of (Ni-Mo-TiO2)2.0 A dm 2 coating assessed on the basis of Tafel slopes.
Hybrid Power Management Strategy with Fuel Cell, Battery, and Supercapacitor for Fuel Economy in Hybrid Electric Vehicle Application
Jun 2022
Publication
The power management strategy (PMS) is intimately linked to the fuel economy in the hybrid electric vehicle (HEV). In this paper a hybrid power management scheme is proposed; it consists of an adaptive neuro-fuzzy inference method (ANFIS) and the equivalent consumption minimization technique (ECMS). Artificial intelligence (AI) is a key development for managing power among various energy sources. The hybrid power supply is an eco-acceptable system that includes a proton exchange membrane fuel cell (PEMFC) as a primary source and a battery bank and ultracapacitor as electric storage systems. The Haar wavelet transform method is used to calculate the stress (σ) on each energy source. The proposed model is developed in MATLAB/Simulink software. The simulation results show that the proposed scheme meets the power demand of a typical driving cycle i.e. Highway Fuel Economy Test Cycle (HWFET) and Worldwide Harmonized Light Vehicles Test Procedures (WLTP—Class 3) for testing the vehicle performance and assessment has been carried out for various PMS based on the consumption of hydrogen overall efficiency state of charge of ultracapacitors and batteries stress on hybrid sources and stability of the DC bus. By combining ANFIS and ECMS the consumption of hydrogen is minimized by 8.7% compared to the proportional integral (PI) state machine control (SMC) frequency decoupling fuzzy logic control (FDFLC) equivalent consumption minimization strategy (ECMS) and external energy minimization strategy (EEMS).
Pt Catalytic Effects on the Corrosion and Hydrogen Chemisorption Properties of Zircaloy-2
Dec 2020
Publication
Noble metals are added to boiling water reactors (BWRs) to mitigate stress corrosion cracking of structural components made from steels and Ni-based alloys and this technology is referred to as Noble Metal Chemical Addition (NMCA) or NobleChemTM. There is a growing concern that NMCA can cause unwanted harmful effects on the corrosion and hydrogen uptake properties of Zircaloy-2 fuel cladding. To investigate this we have subjected Zircaloy-2 fuel claddings to out-of-pile BWR conditions in a custom-built autoclave. These claddings are oxidized in pressurized hot water (280 °C 9 MPa) for 25 60 and 150 days wherein Pt nanoparticles (~10 nm) were simultaneously injected. Cross-sectional focused ion beam cuts made at the oxide-metal interface reveal that the oxide growth is not significantly influenced by the local Pt loadings (≤ 1 µg·cm-2). Surprisingly an inverse correlation was observed between oxide thicknesses and metal's hydrogen contents. Interestingly Pt catalysts have led to diminished hydrogen absorption in specimens with liner exposed to the hot water. Overall Pt catalysts exhibited no detrimental effects on the corrosion rate and hydrogen absorption in Zircaloy-2.
Numerical Simulation of Hydrogen Deflagration Using CFD
Sep 2021
Publication
Hydrogen is seen as an important future energy carrier as part of the move away from traditional hydrocarbon sources. Delayed ignition of a hydrogen-air mixture formed from an accidental release of hydrogen in either a confined or congested environment can lead to the generation of overpressure impacting both people and assets. An understanding of the possible overpressures generated is critical in designing facilities and effective mitigation systems against hydrogen explosion hazards. This paper describes the numerical modelling of hydrogen deflagrations using a new application PDRFOAM-R that is part of the wider OpenFOAM open-source CFD package of routines for the solution of systems of partial differential equations. The PDRFOAM-R code solves momentum and continuity equations the combustion model is based on flame area transport and the turbulent burning velocity correlation is based on Markstein and Karlovitz numbers. PDRFOAM-R is derived from publicly available PDRFOAM tool and it resolves small and large obstacles unlike PDRFOAM which is based on the Porosity Distributed Resistance approach. The PDRFOAM-R code is validated against various unconfined-uncongested and semi-confined congested explosion experiments. The flame dynamics and pressure history predicted from the simulation show a reasonable comparison with the experiments.
Modelling and Simulation of a Hydrogen-Based Hybrid Energy Storage System with a Switching Algorithm
Oct 2022
Publication
Currently transitioning from fossil fuels to renewable sources of energy is needed considering the impact of climate change on the globe. From this point of view there is a need for development in several stages such as storage transmission and conversion of power. In this paper we demonstrate a simulation of a hybrid energy storage system consisting of a battery and fuel cell in parallel operation. The novelty in the proposed system is the inclusion of an electrolyser along with a switching algorithm. The electrolyser consumes electricity to intrinsically produce hydrogen and store it in a tank. This implies that the system consumes electricity as input energy as opposed to hydrogen being the input fuel. The hydrogen produced by the electrolyser and stored in the tank is later utilised by the fuel cell to produce electricity to power the load when needed. Energy is therefore stored in the form of hydrogen. A battery of lower capacity is coupled with the fuel cell to handle transient loads. A parallel control algorithm is developed to switch on/off the charging and discharging cycle of the fuel cell and battery depending upon the connected load. Electrically equivalent circuits of a polymer electrolyte membrane electrolyser polymer electrolyte membrane fuel cell necessary hydrogen oxygen water tanks and switching controller for the parallel operation were modelled with their respective mathematical equations in MATLAB® Simulink®. In this paper we mainly focus on the modelling and simulation of the proposed system. The results showcase the simulated system’s mentioned advantages and compare its ability to handle loads to a battery-only system.
Optimization and Sustainability of Gasohol/hydrogen Blends for Operative Spark Ignition Engine Utilization and Green Environment
Aug 2022
Publication
One of the many technical benefits of green diesel (GD) is its ability to be oxygenated lubricated and adopted in diesel engines without requiring hardware modifications. The inability of GD to reduce exhaust tail emissions and its poor performance in endurance tests have spurred researchers to look for new clean fuels. Improving gasohol/hydrogen blend (GHB) spark ignition is critical to its long-term viability and accurate demand forecasting. This study employed the Response Surface Methodology (RSM) to identify the appropriate GHB and engine speed (ES) for efficient performance and lower emissions in a GHB engine. The RSM model output variables included brake specific fuel consumption (BSFC) brake thermal efficiency (BTE) hydrocarbon (HC) carbon dioxide (CO2) and carbon monoxide (CO) while the input variables included ES and GHB. The Analysis of Variance-assisted RSM revealed that the most affected responses are BSFC and BTE. Based on the desirability criteria the best values for the GHB and the ES were determined to be 20% and 1500 rpm respectively while the validation between experimental and numerical results was calculated to be 4.82. As a result the RSM is a useful tool for predicting the optimal GHB and ES for optimizing spark-ignition engine characteristics and ensuring benign environment.
Hydrogen Towards Sustainable Transition: A Review of Production, Economic, Environmental Impact and Scaling Factors
Sep 2023
Publication
Currently meeting the global energy demand is largely dependent on fossil fuels such as natural gas coal and oil. Fossil fuels represent a danger to the Earth’s environment and its biological systems. The utilisation of these fuels results in a rise in atmospheric CO2 levels which in turn triggers global warming and adverse changes in the climate. Furthermore these represent finite energy resources that will eventually deplete. There is a pressing need to identify and harness renewable energy sources as a replacement for fossil fuels in the near future. This shift is expected to have a minimal environmental impact and would contribute to ensuring energy security. Hydrogen is considered a highly desirable fuel option with the potential to substitute depleting hydrocarbon resources. This concise review explores diverse methods of renewable hydrogen production with a primary focus on solar wind geothermal and mainly water-splitting techniques such as electrolysis thermolysis photolysis and biomass-related processes. It addresses their limitations and key challenges hampering the global hydrogen economy’s growth including clean value chain creation storage transportation production costs standards and investment risks. The study concludes with research recommendations to enhance production efficiencies and policy suggestions for governments to mitigate investment risks while scaling up the hydrogen economy.
Recent Progress in Conducting Polymers for Hydrogen Storage and Fuel Cell Applications
Oct 2020
Publication
Hydrogen is a clean fuel and an abundant renewable energy resource. In recent years huge scientific attention has been invested to invent suitable materials for its safe storage. Conducting polymers has been extensively investigated as a potential hydrogen storage and fuel cell membrane due to the low cost ease of synthesis and processability to achieve the desired morphological and microstructural architecture ease of doping and composite formation chemical stability and functional properties. The review presents the recent progress in the direction of material selection modification to achieve appropriate morphology and adsorbent properties chemical and thermal stabilities. Polyaniline is the most explored material for hydrogen storage. Polypyrrole and polythiophene has also been explored to some extent. Activated carbons derived from conducting polymers have shown the highest specific surface area and significant storage. This review also covers recent advances in the field of proton conducting solid polymer electrolyte membranes in fuel cells application. This review focuses on the basic structure synthesis and working mechanisms of the polymer materials and critically discusses their relative merits.
Thermocatalytic Hydrogen Production Through Decomposition of Methane-A Review
Oct 2021
Publication
Consumption of fossil fuels especially in transport and energy-dependent sectors has led to large greenhouse gas production. Hydrogen is an exciting energy source that can serve our energy purposes and decrease toxic waste production. Decomposition of methane yields hydrogen devoid of COx components thereby aiding as an eco-friendly approach towards large-scale hydrogen production. This review article is focused on hydrogen production through thermocatalytic methane decomposition (TMD) for hydrogen production. The thermodynamics of this approach has been highlighted. Various methods of hydrogen production from fossil fuels and renewable resources were discussed. Methods including steam methane reforming partial oxidation of methane auto thermal reforming direct biomass gasification thermal water splitting methane pyrolysis aqueous reforming and coal gasification have been reported in this article. A detailed overview of the different types of catalysts available the reasons behind their deactivation and their possible regeneration methods were discussed. Finally we presented the challenges and future perspectives for hydrogen production via TMD. This review concluded that among all catalysts nickel ruthenium and platinum-based catalysts show the highest activity and catalytic efficiency and gave carbon-free hydrogen products during the TMD process. However their rapid deactivation at high temperatures still needs the attention of the scientific community.
Premier, Progress and Prospects in Renewable Hydrogen Generation: A Review
May 2023
Publication
Renewable hydrogen production has an opportunity to reduce carbon emissions in the transportation and industrial sectors. This method generates hydrogen utilizing renewable energy sources such as the sun wind and hydropower lowering the number of greenhouse gases released into the environment. In recent years considerable progress has been made in the production of sustainable hydrogen particularly in the disciplines of electrolysis biomass gasification and photoelectrochemical water splitting. This review article figures out the capacity efficiency and cost-effectiveness of hydrogen production from renewable sources effectively comparing the conventionally used technologies with the latest techniques which are getting better day by day with the implementation of the technological advancements. Governments investors and industry players are increasingly interested in manufacturing renewable hydrogen and the global need for clean energy is expanding. It is projected that facilities for manufacturing renewable hydrogen as well as infrastructure to support this development would expand hastening the transition to an environment-friendly and low-carbon economy
A Review on Biohydrogen Sources, Production Routes, and Its Application as a Fuel Cell
Aug 2023
Publication
More than 80% of the energy from fossil fuels is utilized in homes and industries. Increased use of fossil fuels not only depletes them but also contributes to global warming. By 2050 the usage of fossil fuels will be approximately lower than 80% than it is today. There is no yearly variation in the amount of CO2 in the atmosphere due to soil and land plants. Therefore an alternative source of energy is required to overcome these problems. Biohydrogen is considered to be a renewable source of energy which is useful for electricity generation rather than relying on harmful fossil fuels. Hydrogen can be produced from a variety of sources and technologies and has numerous applications including electricity generation being a clean energy carrier and as an alternative fuel. In this review a detailed elaboration about different kinds of sources involved in biohydrogen production various biohydrogen production routes and their applications in electricity generation is provided.
Performance Assessment of a Solar Powered Hydrogen Production System and its ANFIS Model
Oct 2020
Publication
Apart from many limitations the usage of hydrogen in different day-to-day applications have been increasing drastically in recent years. However numerous techniques available to produce hydrogen electrolysis of water is one of the simplest and cost-effective hydrogen production techniques. In this method water is split into hydrogen and oxygen by using external electric current. In this research a novel hydrogen production system incorporated with Photovoltaic – Thermal (PVT) solar collector is developed. The influence of different parameters like solar collector tilt angle thermal collector design and type of heat transfer fluid on the performance of PVT system and hydrogen production system are also discussed. Finally thermal efficiency electrical efficiency and hydrogen production rate have been predicted by using the Adaptive Neuro-Fuzzy Inference System (ANFIS) technique. Based on this study results it can be inferred that the solar collector tilt angle plays a significant role to improve the performance of the electrical and thermal performance of PVT solar system and Hydrogen yield rate. On the other side the spiral-shaped thermal collector with water exhibited better end result than the other hydrogen production systems. The predicted results ANFIS techniques represent an excellent agreement with the experimental results. In consequence it is suggested that the developed ANFIS model can be adopted for further studies to predict the performance of the hydrogen production system.
Hydrogen Production Using Advanced Reactors by Steam Methane Reforming: A Review
Apr 2023
Publication
The present review focuses on the current progress on harnessing the potential of hydrogen production by Methane Steam Reforming (MSR). First based on the prominent literature in last few years the overall research efforts of hydrogen production using different feed stocks like ethanol ammonia glycerol methanol and methane is presented. The presented data is based on reactor type reactor operating conditions catalyst used and yield of hydrogen to provide a general overview. Then the most widely used process [steam methane reforming (SMR)/ methane steam reforming (MSR)] are discussed. Major advanced reactors the membrane reactors Sorption Enhanced methane steam reforming reactors and micro-reactors are evaluated. The evaluation has been done based on parameters like residence time surface area scale-up coke formation conversion space velocity and yield of hydrogen. The kinetic models available in recently published literature for each of these reactors have been presented with the rate constants and other parameters. The mechanism of coke formation and the rate expressions for the same have also been presented. While membrane reactors and sorption enhanced reactors have lot of advantages in terms of process intensification scale-up to industrial scale is still a challenge due to factors like membrane stability and fouling (in membrane reactors) decrease in yield with increasing WHSV (in case of Sorption Enhanced Reactors). Micro-reactors pose a higher potential in terms of higher yield and very low residence time in seconds though the volumes might be substantially lower than present industrial scale conventional reactors.
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