Italy
Multi-model Assessment of Heat Decarbonisation Options in the UK Using Electricity and Hydrogen
May 2022
Publication
Delivering low-carbon heat will require the substitution of natural gas with low-carbon alternatives such as electricity and hydrogen. The objective of this paper is to develop a method to soft-link two advanced investment-optimising energy system models RTN (Resource-Technology Network) and WeSIM (Whole-electricity System Investment Model) in order to assess cost-efficient heat decarbonisation pathways for the UK while utilising the respective strengths of the two models. The linking procedure included passing on hourly electricity prices from WeSIM as input to RTN and returning capacities and locations of hydrogen generation and shares of electricity and hydrogen in heat supply from RTN to WeSIM. The outputs demonstrate that soft-linking can improve the quality of the solution while providing useful insights into the cost-efficient pathways for zero-carbon heating. Quantitative results point to the cost-effectiveness of using a mix of electricity and hydrogen technologies for delivering zero-carbon heat also demonstrating a high level of interaction between electricity and hydrogen infrastructure in a zero-carbon system. Hydrogen from gas reforming with carbon capture and storage can play a significant role in the medium term while remaining a cost-efficient option for supplying peak heat demand in the longer term with the bulk of heat demand being supplied by electric heat pumps.
Value of Green Hydrogen When Curtailed to Provide Grid Balancing Services
Aug 2022
Publication
This paper evaluates the potential of grid services in France Italy Norway and Spain to provide an alternative income for electrolysers producing hydrogen from wind power. Grid services are simulated with each country's data for 2017 for energy prices grid services and wind power profiles from relevant wind parks. A novel metric is presented the value of curtailed hydrogen which is independent from several highly uncertain parameters such as electrolyser cost or hydrogen market price. Results indicate that grid services can monetise the unused spare capacity of electrolyser plants improving their economy in the critical deployment phase. For most countries up-regulation yields a value of curtailed hydrogen above 6 V/kg over 3 times higher than the EU's 2030 price target (without incentives). However countries with large hydro power resources such as Norway yield far lower results below 2 V/kg. The value of curtailed hydrogen also decreases with hydrogen production corresponding to the cases of symmetric and down-regulation.
Life Cycle Assessment and Economic Analysis of an Innovative Biogas Membrane Reformer for Hydrogen Production
Feb 2019
Publication
This work investigates the environmental and economic performances of a membrane reactor for hydrogen production from raw biogas. Potential benefits of the innovative technology are compared against reference hydrogen production processes based on steam (or autothermal) reforming water gas shift reactors and a pressure swing adsorption unit. Both biogas produced by landfill and anaerobic digestion are considered to evaluate the impact of biogas composition. Starting from the thermodynamic results the environmental analysis is carried out using environmental Life cycle assessment (LCA). Results show that the adoption of the membrane reactor increases the system efficiency by more than 20 percentage points with respect to the reference cases. LCA analysis shows that the innovative BIONICO system performs better than reference systems when biogas becomes a limiting factor for hydrogen production to satisfy market demand as a higher biogas conversion efficiency can potentially substitute more hydrogen produced by fossil fuels (natural gas). However when biogas is not a limiting factor for hydrogen production the innovative system can perform either similar or worse than reference systems as in this case impacts are largely dominated by grid electric energy demand and component use rather than conversion efficiency. Focusing on the economic results hydrogen production cost shows lower value with respect to the reference cases (4 €/kgH2 vs 4.2 €/kgH2) at the same hydrogen delivery pressure of 20 bar. Between landfill and anaerobic digestion cases the latter has the lower costs as a consequence of the higher methane content.
Investigation of an Intensified Thermo-Chemical Experimental Set-Up for Hydrogen Production from Biomass: Gasification Process Integrated to a Portable Purification System—Part II
Jun 2022
Publication
Biomass gasification is a versatile thermochemical process that can be used for direct energy applications and the production of advanced liquid and gaseous energy carriers. In the present work the results are presented concerning the H2 production at a high purity grade from biomass feedstocks via steam/oxygen gasification. The data demonstrating such a process chain were collected at an innovative gasification prototype plant coupled to a portable purification system (PPS). The overall integration was designed for gas conditioning and purification to hydrogen. By using almond shells as the biomass feedstock from a product gas with an average and stable composition of 40%-v H2 21%-v CO 35%-v CO2 2.5%-v CH4 the PPS unit provided a hydrogen stream with a final concentration of 99.99%-v and a gas yield of 66.4%.
Experimental and Modelling Study of an Electrochemical Hydrogen Compressor
Mar 2019
Publication
The energy world is changing rapidly pushed also by the need for new green energy sources to reduce greenhouse gas emissions. The fast development of renewable energies has created many problems associated with grid management and stability which could be solved with storage systems. The hydrogen economy could be an answer to the need of storage systems and clean fuel for transportation. The Electrochemical Hydrogen Compressor (EHC) is an electrochemical device which could find a place in this scenario giving a solution for the hydrogen purification and compression for storage. This work analyzes through experimental and modeling studies the performance of the EHC in terms of polarization curve Hydrogen Recovery Factor (HRF) and outlet hydrogen purity. The influence of many input parameters such as the total inlet flow rate the hydrogen inlet concentration the contaminant in the feed and the cathode pressure have been investigated. Furthermore the EHC performance have been modelled in a 1D + 1D model implemented in Matlab® solving the Butler-Volmer system of equations numerically. The experimental campaign has shown that high purities can be obtained for the hydrogen separation from N2 and CH4 and purities over 98% feeding He. An increase in the cathode pressure has shown a slight improvement in the obtained purity. A comparison between PSA unit and EHC for a mixture 75% H2 – 25% CH4 at different outlet hydrogen pressure and purity was performed to analyze the energy consumption required. Results show PSA unit is convenient at large scale and high H2 concentration while for low concentration is extremely energy intense. The EHC proved to be worthwhile at small scale and higher outlet hydrogen pressure.
An Environmentally Sustainable Energy Management Strategy for Marine Hybrid Propulsion
Jan 2025
Publication
Integrating electric technologies such as battery energy storage systems and electric propulsion has become an appealing option for reducing fuel consumption and emissions in the transportation sector making these technologies increasingly popular for research and industrial application in the maritime sector. In addition hydrogen is a promising technology for reducing emissions although hydrogen production technologies significantly influence the overall impact of hydrogen-powered systems. This paper proposes an optimizationbased strategy to minimize the environmental impact of a hybrid propulsion system over a given load profile while furthermore considering the environmental impact resulting from the hydrogen production chain. The propulsion system includes diesel generators hydrogen-powered fuel cells batteries and electric motors; mathematical models and assumptions are discussed in detail. The paper applies the proposed strategy and compares different hybrid solutions considering equivalent CO2 emissions discussing a test case applied to a short-range ferry operating in a marine protected area an area particularly sensitive to the problem of atmospheric emissions. The results demonstrate that the proposed strategy can reduce greenhouse gas emissions by up to 73% compared to a conventional mechanical propulsion system.
A Perspective on the Decarbonization of the Metals Industry
Nov 2024
Publication
The decarbonization of the metals industry is a major challenge for the energy transition. Metals are indeed essential elements in the expansion of renewable energy installations worldwide but they also represent a relevant source of carbon emissions. Therefore metals producers need to carefully shift their technologies towards less carbon intensive routes. After ranking all the metals in terms of world production volume and total estimated carbon emissions the three most relevant ones have been selected: steel aluminum and chromium. Concentrating the rest of the analysis on them several production processes are available for implementing the decarbonization step but none of them is currently capable of overcoming the challenge alone and being compatible with the 1.5°C trajectory. In this perspective the main production routes are reviewed and proper combinations of proven or emerging technologies are streamlined with the aim to provide an industrially feasible approach to curb the carbon emissions from the metals industry.
Comparative Study of Global, European and Italian Standards on Hydrogen Refuelling Stations
Jan 2022
Publication
The purpose of this paper is to give a strategic overview of the existing standards governing the construction and operation of hydrogen refueling stations. A succinct and comprehensive study of hydrogen refueling station standards globally in Europe and in Italy is conducted and discussed in light of the new European Hydrogen Strategy and Roadmap. Among the numerous topics examined a particular emphasis is placed on the standards in force for on-site hydrogen production via water electrolysis hydrogen storage both liquid and gaseous and refueling protocols for lightduty and heavy-duty vehicles on an international level through the provision of ISO IEC and SAE standards; on a European level through the examination of the CEN/CENELEC database; and on an Italian national level through the analysis of the UNI database.
Techno-economic and Environmental Assessment of a Solar-powered Multi-generation System for a Sustainable Energy, Hydrogen and Fresh-water Production
Jul 2025
Publication
This study presents a comprehensive 4E (energy exergy economic and exergo-environmental) analysis of a solar-powered multi-generation system (MGS) that integrates parabolic trough collectors (PTCs) thermal energy storage (TES) an organic Rankine cycle (ORC) an absorption refrigeration cycle (ARC) a proton exchange membrane electrolyzer (PEME) and a reverse osmosis (RO) unit to simultaneously produce electricity cooling potable water and hydrogen. A complete thermodynamic model is developed in Engineering Equation Solver (EES) to evaluate the system from technical economic and environmental perspectives. Results indicate that the MGS can convert solar energy into multiple outputs with energy and exergy efficiencies of 12.2% and 4.3% respectively. The highest and lowest energy efficiencies are found in PEME (58.6%) and ORC (7.4%) while the highest and lowest exergy efficiencies are related to PEME (57.4%) and PTC (11.9%) respectively. Despite notable environmental impacts from the complex subsystems (particularly PTC and PEME) the system demonstrates strong economic performance with a net present value of approximately USD 8 million an internal rate of return of 30% and a payback period of 3.8 years. Sensitivity analysis shows that increasing solar radiation reduces the number of required PTCs and shortens payback time with less effect on energy and exergy efficiencies due to increased thermal and radiative losses.
Impact of Control Strategies on the Degradation of Hybrid Hydrogen-battery Powertrains in Railway Applications
Sep 2025
Publication
Hybrid hydrogen-battery powertrains represent a promising solution for sustainable transport. In these systems a fuel cell converts hydrogen into electricity to power the motors and charge a battery which in turn manages power fluctuations and enables regenerative braking. This study investigates degradation in hybrid powertrain components for the railway sector focusing on optimizing their operation to enhance durability. The analysis applied to a real case study on a non-electrified railway line in northern Italy evaluates different operating strategies by constraining the fuel cell current ramp. The results show that operating the fuel cell with minimal power fluctuations – while relying on the battery to handle power peaks – offers a clear advantage. Specifically reducing the maximum fuel cell current ramp from 1500 A/s (load-following operation) to 1 A/s (near-constant operation) extends fuel cell lifetime by 50.5 % though at the expense of a 25.1 % reduction in battery lifetime.
A Pan-Asian Energy Transition? The New Rationale for Decarbonization Policies in the World’s Largest Energy Exporting Countries: A Case Study of Qatar and Other GCC Countries
Jul 2024
Publication
Climate change has become a major agenda item in international relations and in national energy policy-making circles around the world. This review studies the surprising evolution of the energy policy and more particularly the energy transition currently happening in the Arabian Gulf region which features some of the world’s largest exporters of oil and gas. Qatar Saudi Arabia and other neighboring energy exporters plan to export blue and green hydrogen across Asia as well as towards Europe in the years and decades to come. Although poorly known and understood abroad this recent strategy does not threaten the current exports of oil and gas (still needed for a few decades) but prepares the evolution of their national energy industries toward the future decarbonized energy demand of their main customers in East and South Asia and beyond. The world’s largest exporter of Liquefied Natural Gas Qatar has established industrial policies and projects to upscale CCUS which can enable blue hydrogen production as well as natural carbon sinks domestically via afforestation projects.
Intermediate Temperature Solid Oxide Fuel Cell/Electrolyzer Towards Future Large-scale Production
Apr 2020
Publication
This paper reports on the experimental data analysis and numerical results carried out by algorithms in order to meet the provisions of Industry 4.0 in the field of research of Solid Oxide Fuel Cell/Electrolyzer. A performance mapping of the analyzed SOFC/SOE systems is developed in order to enhance system efficiency when it is fed by biofuels. The analyses concern the main operative parameters such as pressure temperature fuel compositions and other main system parameters such as fuel and oxidant utilization factors and the recirculation of anode exhaust stream gas.
Integration of Hydrogen Compressors and Turbines into Current and Future Hydrogen Infrastructure
Dec 2024
Publication
Fuel cell-based systems are emerging as the future focus for global adaptation and hydrogen compressors and turbines as economically critical versions are at the technological edge of product development of hydrogen-based energy systems in sustainable energy initiatives. As a novelty the paper deals with the issues behind implementing hydrogen machinery technologies to bring about a resilient hydrogen infrastructure also powered by fuel cells and it aims at strengthening the argument for evolving policies and comprehensive approaches that can cope with the technical infrastructural and market-related hurdles.<br/>More specifically the present paper analyzes several hydrogen compressor technologies with their unique advantages and disadvantages. Among them centrifugal compressors are seen to become their most efficient on the large-scale manufacture of hydrogen and allow compression ratios up to 30:1 with isentropic efficiencies between 70 and 90 %. On the other hand electrochemical hydrogen compressors exhibit operation with no vibration reduced noise and level of hydrogen purification among others and offer a plus in a module with lower energy consumption up to half value compared to mechanical compressors. Meanwhile hydrogen turbines are evolving to accommodate hydrogen mixes with the current technological activity in the turbine sector allowing for a blend of 30 % hydrogen and 70 % methane. In comparison prototypes have been already tested using 100 % hydrogen. Within this context this paper describes ongoing work related to efficiency improvements and cost reduction of hydrogen machinery.
Numerical Investigations of Hydrogen Release and Dispersion Due to Silane Decomposition in a Ventilated Container
Sep 2023
Publication
In recent years new chemical release agents based on silane are being used in the tire industry. Silane is an inorganic chemical compound consisting of a silicon backbone and hydrogen. Silanes can be thermally decomposed into high-purity silicon and hydrogen. If silane is stored and transported in Intermediate Bulk Containers (IBCs) equipped with safety valves in vented semi-confined spaces such as ISO-Containers hydrogen can be accumulated and become explosive mixture with air. A conservative CFD analysis using the GASFLOW-MPI code has been carried out to assess the hydrogen risk inside the vented containers. Two types of containers with different natural ventilation systems were investigated under various hypothetical accident scenarios. A continuous release of hydrogen due to the chemical decomposition of silane from IBCs was studied as the reference case. The effect of the safety valves on hydrogen accumulation in the container which results in small pulsed releases of hydrogen was investigated. The external effects of the sun and wind on hydrogen distribution and ventilation were also evaluated. The results can provide detailed information on hydrogen dispersion and mixing within the vented enclosures and used to evaluate the hydrogen risks such as flammability. Based on the assumptions used in this study it indicates that the geometry of ventilation openings plays a key role in the efficiency of the indoor air exchange process. In addition the use of safety valves makes it possible to reduce the concentration of hydrogen by volume in air compared to the reference case. The effect of the sun which results in a temperature difference between two container walls allows a strong mixing of hydrogen and air which helps to obtain a concentration lower than both the base case and the case of the pulsed releases. But the best results for the venting process are obtained with the wind that can drive the mixture to the downwind wall vent holes.
Safety of Cryogenic Liquid Hydrogen Bunkering Operations - The Gaps Between Existing Knowhow and Industry Needs
Sep 2023
Publication
Hydrogen plays an important role in the global transition towards Net-Zero emission. While pipelines are a viable option to transport large quantities of compressed hydrogen over long distances it is not always practical in many applications. In such situations a viable option is to transport and deliver large quantities of hydrogen as cryogenic liquid. The liquefaction process cools hydrogen to cryogenic temperatures below its boiling point of -259.2 0C. Such extreme low temperature implies specific hazards and risks which are different from those associated with the relatively well-known compressed gaseous hydrogen. Managing these specific issues brings new challenges for the stakeholders.<br/>Furthermore the transfer of liquid hydrogen (LH2) and its technical handling is relatively well known for industrial gas or space applications. Experience with LH2 in public and populated areas such as truck and aircraft refuelling stations or port bunkering stations for example is limited or non-existent. Safety requirements in these applications which involve or are in proximity of untrained public are different from rocket/aerospace industry.<br/>The manuscript reviews knowhow already gained by the international hydrogen safety community; and on such basis elucidate the gaps which are yet to be filled to meet industry needs to design and operate inherently safe LH2 operations including the implications for regulations codes and standards (RCS). Where relevant the associated gaps in some underpinning sciences will be mentioned; and the need to contextualise the information and safety practices from NASA1/ESA2/JAXA3 to inform risk adoption will be summarised.
A Review of Electrolyzer-based Systems Providing Grid Ancillary Service: Current Status, Market, Challenges and Future Directions
Feb 2024
Publication
Concerns related to climate change have shifted global attention towards advanced sustainable and decarbonized energy systems. While renewable resources such as wind and solar energy offer environmentally friendly alternatives their inherent variability and intermittency present significant challenges to grid stability and reliability. The integration of renewable energy sources requires innovative solutions to effectively balance supply and demand in the electricity grid. This review explores the critical role of electrolyzer systems in addressing these challenges by providing ancillary services to modern electricity grids. Electrolyzers traditionally used only for hydrogen production have now emerged as versatile tools capable of responding quickly to grid load variations. They can consume electricity during excess periods or when integrated with fuel cells generate electricity during peak demand contributing to grid stability. Therefore electrolyzer systems can fulfill the dual function of producing hydrogen for the end-user and offering grid balancing services ensuring greater economic feasibility. This review paper aims to provide a comprehensive view of the electrolyzer systems’ role in the provision of ancillary services including frequency control voltage control congestion management and black start. The technical aspects market projects challenges and future prospects of using electrolyzers to provide ancillary services in modern energy systems are explored.
GT Enclosure Dispersion Analysis with Different CFD Tools
Sep 2023
Publication
A gas turbine is usually installed inside an acoustic enclosure where the fuel gas supply system is also placed. It is common practice using CFD analysis to simulate the accidental fuel gas release inside the enclosure and the consequent dispersion. These numerical studies are used to properly design the gas detection system according to specific safety criteria which are well defined when the fuel gas is a conventional natural gas. Package design is done to prevent that any sparking items and hot surfaces higher than auto-ignition temperature could be a source of ignition in case of leak. Nevertheless it is not possible to exclude that a leakage from a theoretical point of view could be ignited and for this reason a robust design requires that the enclosure structure is able to withstand the overpressure generated by a gas cloud ignition. Moving to hydrogen as fuel gas makes this design constraint much more relevant for its known characteristics of reactiveness large range of flammability maximum burning velocity etc. In such context gas leak and dispersion analysis become even more crucial because a correct prediction of these scenarios can guide the design to a safe configuration. The present work shows a comparison of the dispersion of different leakages inside a gas turbine enclosure carried out with two different CFD tools Ansys CFX and FLACS. This verification is considered essential since dispersion analysis results are used as initial conditions for gas cloud ignition simulations strictly necessary to predict the consequence in term of overpressure without doing experimental tests.
Reversible Solid Oxide Cells Applications to the Building Sector
Apr 2023
Publication
Hydrogen can manage intermittent Renewable Energy Sources (RES) especially in high-RES share systems. The energy transition calls for mature low cost low space solutions bringing the attention to unitized items such as the reversible Solid Oxide Cell (rSOC). This device made of a single unit can work as an electrolyzer and as fuel cell with high efficiency fuel flexibility and producing combined heat. The objective of this review is to identify and classify rSOC applications to the building sector as an effective solution and to show how much this technology is near to its commercialisation. Research & Development projects were analysed and discussed for a comprehensive overview. Conclusions show an increasing interest in the reversible technology although it is still at pre industrialisation stage with few real applications in the building sector of which the majority is reported commented and compared in this paper for the first time.
Energy Hub Model for the Massive Adoption of Hydrogen in Power Systems
Sep 2024
Publication
A promising energy carrier and storage solution for integrating renewable energies into the power grid currently being investigated is hydrogen produced via electrolysis. It already serves various purposes but it might also enable the development of hydrogen-based electricity storage systems made up of electrolyzers hydrogen storage systems and generators (fuel cells or engines). The adoption of hydrogen-based technologies is strictly linked to the electrification of end uses and to multicarrier energy grids. This study introduces a generic method to integrate and optimize the sizing and operation phases of hydrogen-based power systems using an energy hub optimization model which can manage and coordinate multiple energy carriers and equipment. Furthermore the uncertainty related to renewables and final demands was carefully assessed. A case study on an urban microgrid with high hydrogen demand for mobility demonstrates the method’s applicability showing how the multi-objective optimization of hydrogen-based power systems can reduce total costs primary energy demand and carbon equivalent emissions for both power grids and mobility down to −145%. Furthermore the adoption of the uncertainty assessment can give additional benefits allowing a downsizing of the equipment.
Total Cost of Ownership Analysis for Hydrogen and Battery Powertrains: A Comparative Study in Finnish Heavy-duty Transport
Sep 2024
Publication
The road transport sector is one of the major contributors to greenhouse gas emissions as it still largely relies on traditional powertrain solutions. While some progress has been made in the passenger car sector with the diffusion of battery electric vehicles heavy-duty transport remains predominantly dependent on diesel internal combustion engines. This research aims to evaluate and compare three potential solutions for the decarbonisation of heavy-duty freight transport from an economic perspective: Battery Electric Trucks (BETs) Fuel Cell Electric Trucks (FCETs) and Hydrogen-fuelled Internal Combustion Engine Trucks (H2ICETs). The study focuses on the Finnish market and road network where affordable and low-carbon electricity creates an ideal environment for the development of alternative powertrain vehicles. The analysis employs the Total Cost of Ownership (TCO) method which allows for a comprehensive assessment of all cost components associated with the vehicles throughout their entire lifecycle encompassing both initial expenses and operational costs. Among the several factors affecting the results the impact of the three powertrain technologies on the admissible payloads has been taken into account. The study specifically focuses on the costs directly incurred by the truck owner. Additionally to evaluate the cost effectiveness of the proposed powertrain technologies under different scenarios a sensitivity analysis on electricity and hydrogen prices is conducted. The outcomes of this study reveal that no single powertrain solution emerges as universally optimal as the most cost-effective choice depends strongly on the truck type and its use (i.e. daily mileage). For relatively small trucks (18 t) covering short driving distances (approximately 100 to 200 km/day) BETs prove to be the best solution due to their higher efficiency and lower vehicle costs compared to FCETs. Conversely for larger trucks (42 and 76 t) engaged in longer hauls (>300 km/day) H2ICETs exhibit larger cost benefits due to their lower vehicle costs among the three options under investigation. Finally for small trucks (18 t) travelling long distances (200 km/day or more) FCETs represent a competitive choice due to their high efficiency and costeffective energy storage system. Considering future advancements in FCETs and BETs in terms of improved performance and reduced investment cost the fuel cell-based solution is expected to emerge as the best option across various combinations of truck sizes and daily mileages.
Fuel Cell Systems for Maritime: A Review of Research Development, Commercial Products, Applications, and Perspectives
Dec 2022
Publication
The ambitious targets set by the International Maritime Organization for reducing greenhouse gas emissions from shipping require radical actions by all relevant stakeholders. In this context the interest in high efficiency and low emissions (even zero in the case of hydrogen) fuel cell technology for maritime applications has been rising during the last decade pushing the research developed by academia and industries. This paper aims to present a comparative review of the fuel cell systems suitable for the maritime field focusing on PEMFC and SOFC technologies. This choice is due to the spread of these fuel cell types concerning the other ones in the maritime field. The following issues are analyzed in detail: (i) the main characteristics of fuel cell systems; (ii) the available technology suppliers; (iii) international policies for fuel cells onboard ships; (iv) past and ongoing projects at the international level that aim to assess fuel cell applications in the maritime industry; (v) the possibility to apply fuel cell systems on different ship types. This review aims to be a reference and a guide to state both the limitations and the developing potential of fuel cell systems for different maritime applications.
Industrial Decarbonization through Blended Combustion of Natural Gas and Hydrogen
Aug 2024
Publication
The transition to cleaner energy sources particularly in hard-to-abate industrial sectors often requires the gradual integration of new technologies. Hydrogen crucial for decarbonization is explored as a fuel in blended combustions. Blending or replacing fuels impacts combustion stability and heat transfer rates due to differing densities. An extensive literature review examines blended combustion focusing on hydrogen/methane mixtures. While industrial burners claim to accommodate up to 20% hydrogen theoretical support is lacking. A novel thermodynamic analysis methodology is introduced evaluating methane/hydrogen combustion using the Wobbe index. The findings highlight practical limitations beyond 25% hydrogen volume necessitating a shift to “totally hydrogen” combustion. Blended combustion can be proposed as a medium-term strategy acknowledging hydrogen’s limited penetration. Higher percentages require burner and infrastructure redesign.
On-site Solar Powered Refueling Stations for Green Hydrogen Production and Distribution: Performances and Costs
Jan 2022
Publication
Today the hydrogen is considered an essential element in speeding up the energy transition and generate important environmental benefits. Not all hydrogen is the same though. The “green hydrogen” which is produced using renewable energy and electrolysis to split water is really and completely sustainable for stationary and mobile applications. This paper is focused on the techno-economic analysis of an on-site hydrogen refueling station (HRS) in which the green hydrogen production is assured by a PV plant that supplies electricity to an alkaline electrolyzer. The hydrogen is stored in low pressure tanks (200 bar) and then is compressed at 900 bar for refueling FCHVs by using the innovative technology of the ionic compressor. From technical point of view the components of the HRS have been sized for assuring a maximum capacity of 450 kg/day. In particular the PV plant (installed in the south of Italy) has a size of 8MWp and supplies an alkaline electrolyzer of 2.1 MW. A Li-ion battery system (size 3.5 MWh) is used to store the electricity surplus and the grid-connection of the PV plant allows to export the electricity excess that cannot be stored in the battery system. The economic analysis has been performed by estimating the levelized cost of hydrogen (LCOH) that is an important economic indicator based on the evaluation of investment operational & maintenance and replacement costs. Results highlighted that the proposed on-site configuration in which the green hydrogen production is assured is characterized by a LCOH of 10.71 €/kg.
Review of Reforming Processes for the Production of Green Hydrogen from Landfill Gas
Dec 2024
Publication
The growing challenges of climate change the depletion of fossil fuel reserves and the urgent need for carbon-neutral energy solutions have intensified the focus on renewable energy. In this perspective the generation of green hydrogen from renewable sources like biogas/landfill gas (LFG) offers an intriguing option providing the dual benefits of a sustainable hydrogen supply and enhanced waste management through energy innovation and valorization. Thus this review explores the production of green hydrogen from biogas/LFG through four conventional reforming processes specifically dry methane reforming (DMR) steam methane reforming (SMR) partial oxidation reforming (POX) and autothermal reforming (ATR) focusing on their mechanisms operating parameters and the role of catalysts in hydrogen production. This review further delves into both the environmental aspects specifically GWP (CO2 eq·kg−1 H2) emissions and the economic aspects of these processes examining their efficiency and impact. Additionally this review also explores hydrogen purification in biogas/LFG reforming and its integration into the CO2 capture utilization and storage roadmap for net-negative emissions. Lastly this review highlights future research directions focusing on improving SMR and DMR biogas/LFG reforming technologies through simulation and modeling to enhance hydrogen production efficiency thereby advancing understanding and informing future research and policy initiatives for sustainable energy solutions.
Hydrogen Application as a Fuel in Internal Combustion Engines
Mar 2023
Publication
Hydrogen is the energy vector that will lead us toward a more sustainable future. It could be the fuel of both fuel cells and internal combustion engines. Internal combustion engines are today the only motors characterized by high reliability duration and specific power and low cost per power unit. The most immediate solution for the near future could be the application of hydrogen as a fuel in modern internal combustion engines. This solution has advantages and disadvantages: specific physical chemical and operational properties of hydrogen require attention. Hydrogen is the only fuel that could potentially produce no carbon carbon monoxide and carbon dioxide emissions. It also allows high engine efficiency and low nitrogen oxide emissions. Hydrogen has wide flammability limits and a high flame propagation rate which provide a stable combustion process for lean and very lean mixtures. Near the stoichiometric air–fuel ratio hydrogen-fueled engines exhibit abnormal combustions (backfire pre-ignition detonation) the suppression of which has proven to be quite challenging. Pre-ignition due to hot spots in or around the spark plug can be avoided by adopting a cooled or unconventional ignition system (such as corona discharge): the latter also ensures the ignition of highly diluted hydrogen–air mixtures. It is worth noting that to correctly reproduce the hydrogen ignition and combustion processes in an ICE with the risks related to abnormal combustion 3D CFD simulations can be of great help. It is necessary to model the injection process correctly and then the formation of the mixture and therefore the combustion process. It is very complex to model hydrogen gas injection due to the high velocity of the gas in such jets. Experimental tests on hydrogen gas injection are many but never conclusive. It is necessary to have a deep knowledge of the gas injection phenomenon to correctly design the right injector for a specific engine. Furthermore correlations are needed in the CFD code to predict the laminar flame velocity of hydrogen–air mixtures and the autoignition time. In the literature experimental data are scarce on air–hydrogen mixtures particularly for engine-type conditions because they are complicated by flame instability at pressures similar to those of an engine. The flame velocity exhibits a non-monotonous behavior with respect to the equivalence ratio increases with a higher unburnt gas temperature and decreases at high pressures. This makes it difficult to develop the correlation required for robust and predictive CFD models. In this work the authors briefly describe the research path and the main challenges listed above.
Environmental Assessment of Hydrogen Utilization in Various Applications and Alternative Renewable Sources for Hydrogen Production: A Review
May 2023
Publication
Rapid industrialization is consuming too much energy and non-renewable energy resources are currently supplying the world’s majority of energy requirements. As a result the global energy mix is being pushed towards renewable and sustainable energy sources by the world’s future energy plan and climate change. Thus hydrogen has been suggested as a potential energy source for sustainable development. Currently the production of hydrogen from fossil fuels is dominant in the world and its utilization is increasing daily. As discussed in the paper a large amount of hydrogen is used in rocket engines oil refining ammonia production and many other processes. This paper also analyzes the environmental impacts of hydrogen utilization in various applications such as iron and steel production rocket engines ammonia production and hydrogenation. It is predicted that all of our fossil fuels will run out soon if we continue to consume them at our current pace of consumption. Hydrogen is only ecologically friendly when it is produced from renewable energy. Therefore a transition towards hydrogen production from renewable energy resources such as solar geothermal and wind is necessary. However many things need to be achieved before we can transition from a fossil-fuel-driven economy to one based on renewable energy
Energy and Economic Advantages of Using Solar Stills for Renewable Energy-Based Multi-Generation of Power and Hydrogen for Residential Buildings
Apr 2024
Publication
The multi-generation systems with simultaneous production of power by renewable energy in addition to polymer electrolyte membrane electrolyzer and fuel cell (PEMFC-PEMEC) energy storage have become more and more popular over the past few years. The fresh water provision for PEMECs in such systems is taken into account as one of the main challenges for them where conventional desalination technologies such as reverse osmosis (RO) and mechanical vapor compression (MVC) impose high electricity consumption and costs. Taking this point into consideration as a novelty solar still (ST) desalination is applied as an alternative to RO and MVC for better techno-economic justifiability. The comparison made for a residential building complex in Hawaii in the US as the case study demonstrated much higher technical and economic benefits when using ST compared with both MVC and RO. The photovoltaic (PV) installed capacity decreased by 11.6 and 7.3 kW compared with MVC and RO while the size of the electrolyzer declined by 9.44 and 6.13% and the hydrogen storage tank became 522.1 and 319.3 m3 smaller respectively. Thanks to the considerable drop in the purchase price of components the payback period (PBP) dropped by 3.109 years compared with MVC and 2.801 years compared with RO which is significant. Moreover the conducted parametric study implied the high technical and economic viability of the system with ST for a wide range of building loads including high values.
Energy Consumption and Saved Emissions of a Hydrogen Power System for Ultralight Aviation: A Case Study
Jul 2024
Publication
The growing concern about climate change and the contemporary increase in mobility requirements call for faster cheaper safer and cleaner means of transportation. The retrofitting of fossil-fueled piston engine ultralight aerial vehicles to hydrogen power systems is an option recently proposed in this direction. The goal of this investigation is a comparative analysis of the environmental impact of conventional and hydrogen-based propulsive systems. As a case study a hybrid electric configuration consisting of a fuel cell with a nominal power of about 30 kW a 6 kWh LFP battery and a pressurized hydrogen vessel is proposed to replace a piston prop configuration for an ultralight aerial vehicle. Both power systems are modeled with a backward approach that allows the efficiency of the main components to be evaluated based on the load and altitude at every moment of the flight with a time step of 1 s. A typical 90 min flight mission is considered for the comparative analysis which is performed in terms of direct and indirect emissions of carbon dioxide water and pollutant substances. For the hydrogen-based configuration two possible strategies are adopted for the use of the battery: charge sustaining and charge depleting. Moreover the effect of the altitude on the parasitic power of the fuel cell compressor and consequently on the net efficiency of the fuel cell system is taken into account. The results showed that even if the use of hydrogen confines the direct environmental impact to the emission of water (in a similar quantity to the fossil fuel case) the indirect emissions associated with the production transportation and delivery of hydrogen and electricity compromise the desired achievement of pollutant-free propulsion in terms of equivalent emissions of CO2 and VOCs if hydrogen is obtained from natural gas reforming. However in the case of green hydrogen from electrolysis with wind energy the total (direct and indirect) emissions of CO2 can be reduced up to 1/5 of the fossil fuel case. The proposed configuration has the additional advantage of eliminating the problem of lead which is used as an additive in the AVGAS 100LL.
Flashback Propensity due to Hydrogen Blending in Natural Gas: Sensitivity to Operating and Geometrical Parameters
Jan 2024
Publication
Hydrogen has emerged as a promising option for promoting decarbonization in various sectors by serving as a replacement for natural gas while retaining the combustion-based conversion system. However its higher reactivity compared to natural gas introduces a significant risk of flashback. This study investigates the impact of operating and geometry parameters on flashback phenomena in multi-slit burners fed with hydrogenmethane-air mixtures. For this purpose transient numerical simulations which take into account conjugate heat transfer between the fluid and the solid walls are coupled with stochastic sensitivity analysis based on Generalized Polynomial Chaos. This allows deriving comprehensive maps of flashback velocities and burner temperatures within the parameter space of hydrogen content equivalence ratio and slit width using a limited number of numerical simulations. Moreover we assess the influence of different parameters and their interactions on flashback propensity. The ranges we investigate encompass highly H2 -enriched lean mixtures ranging from 80% to 100% H2 by volume with equivalence ratios ranging from 0.5 to 1.0. We also consider slit widths that are typically encountered in burners for end-user devices ranging from 0.5 mm to 1.2 mm. The study highlights the dominant role of preferential diffusion in affecting flashback physics and propensity as parameters vary including significant enrichment close to the burner plate due to the Soret effect. These findings hold promise for driving the design and optimization of perforated burners enabling their safe and efficient operation in practical end-user applications.
Hydrogen Consumption and Durability Assessment of Fuel Cell Vehicles in Realistic Driving
Jan 2024
Publication
This study proposes a predictive equivalent consumption minimization strategy (P-ECMS) that utilizes velocity prediction and considers various dynamic constraints to mitigate fuel cell degradation assessed using a dedicated sub-model. The objective is to reduce fuel consumption in real-world conditions without prior knowledge of the driving mission. The P-ECMS incorporates a velocity prediction layer into the Energy Management System. Comparative evaluations with a conventional adaptive-ECMS (A-ECMS) a standard ECMS with a well-tuned constant equivalence factor and a rule-based strategy (RBS) are conducted across two driving cycles and three fuel cell dynamic restrictions (|∕| ≤ 0.1 0.01 and 0.001 A∕cm2 ). The proposed strategy achieves H2 consumption reductions ranging from 1.4% to 3.0% compared to A-ECMS and fuel consumption reductions of up to 6.1% when compared to RBS. Increasing dynamic limitations lead to increased H2 consumption and durability by up to 200% for all tested strategies.
European Hydrogen Train the Trainer Framework for Responders: Outcomes of the Hyresponder Project
Sep 2023
Publication
Síle Brennan,
Didier Bouix,
Christian Brauner,
Dominic Davis,
Natalie DeBacker,
Alexander Dyck,
André Vagner Gaathaug,
César García Hernández,
Laurence Grand-Clement,
Etienne Havret,
Deborah Houssin-Agbomson,
Petr Kupka,
Laurent Lecomte,
Eric Maranne,
Vladimir V. Molkov,
Pippa Steele,
Adolfo Pinilla,
Paola Russo and
Gerhard Schoepf
HyResponder is a European Hydrogen Train the Trainer programme for responders. This paper describes the key outputs of the project and the steps taken to develop and implement a long-term sustainable train the trainer programme in hydrogen safety for responders across Europe and beyond. This FCH2 JU (now Clean Hydrogen Joint Undertaking) funded project has built on the successful outcomes of the previous HyResponse project. HyResponder has developed further and updated educational operational and virtual reality training for trainers of responders to reflect the state-of-the-art in hydrogen safety including liquid hydrogen and expand the programme across Europe and specifically within the 10 countries represented directly within the project consortium: Austria Belgium the Czech Republic France Germany Italy Norway Spain Switzerland and the United Kingdom. For the first time four levels of educational materials from fire fighter through to specialist have been developed. The digital training resources are available on the e-Platform (https://hyresponder.eu/e-platform/). The revised European Emergency Response Guide is now available to all stakeholders. The resources are intended to be used to support national training programs. They are available in 8 languages: Czech Dutch English French German Italian Norwegian and Spanish. Through the HyResponder activities trainers from across Europe have undertaken joint actions which are in turn being used to inform the delivery of regional and national training both within and beyond the project. The established pan-European network of trainers is shaping the future in the important for inherently safer deployment of hydrogen systems and infrastructure across Europe and enhancing the reach and impact of the programme.
Conversion of a Small-Size Passenger Car to Hydrogen Fueling: 0D/1D Simulation of EGR and Related Flow Limitations
Jan 2024
Publication
Hydrogen is seen as a prime choice for complete replacement of gasoline so as to achieve zero-emissions energy and mobility. Combining the use of this alternative fuel with a circular economy approach for giving new life to the existing fleet of passenger cars ensures further benefits in terms of cost competitiveness. Transforming spark ignition (SI) engines to H2 power requires relatively minor changes and limited added components. Within this framework the conversion of a small-size passenger car to hydrogen fueling was evaluated based on 0D/1D simulation. One of the methods to improve efficiency is to apply exhaust gas recirculation (EGR) which also lowers NOx emissions. Therefore the previous version of the quasi-dimensional model was modified to include EGR and its effects on combustion. A dedicated laminar flame speed model was implemented for the specific properties of hydrogen and a purpose-built sub-routine was implemented to correctly model the effects of residual gas at the start of combustion. Simulations were performed in several operating points representative of urban and highway driving. One of the main conclusions was that highpressure recirculation was severely limited by the minimum flow requirements of the compressor. Low-pressure EGR ensured wider applicability and significant improvement of efficiency especially during partial-load operation specific to urban use. Another benefit of recirculation was that pressure rise rates were predicted to be more contained and closer to the values expected for gasoline fueling. This was possible due to the high tolerance of H2 to the presence of residual gas.
Enhancing Waste-to-Energy and Hydrogen Production through Urban–Industrial Symbiosis: A Multi-Objective Optimisation Model Incorporating a Bayesian Best-Worst Method
Feb 2024
Publication
A surging demand for sustainable energy and the urgency to lower greenhouse gas emissions is driving industrial systems towards more eco-friendly and cost-effective models. Biogas from agricultural and municipal organic waste is gaining momentum as a renewable energy source. Concurrently the European Hydrogen Strategy focuses on green hydrogen for decarbonising the industrial and transportation sectors. This paper presents a multi-objective network design model for urban–industrial symbiosis incorporating anaerobic digestion cogeneration photovoltaic and hydrogen production technologies. Additionally a Bayesian best-worst method is used to evaluate the weights of the sustainability aspects by decision-makers integrating these into the mathematical model. The model optimises industrial plant locations considering economic environmental and social parameters including the net present value energy consumption and carbon footprint. The model’s functionalities are demonstrated through a real-world case study based in Emilia Romagna Italy. It is subject to sensitivity analysis to evaluate how changes in the inputs affect the outcomes and highlights feasible trade-offs through the exploration of the ϵ-constraint. The findings demonstrate that the model substantially boosts energy and hydrogen production. It is not only economically viable but also reduces the carbon footprint associated with fossil fuels and landfilling. Additionally it contributes to job creation. This research has significant implications with potential future studies intended to focus on system resilience plant location optimisation and sustainability assessment.
Assessing Opportunities and Weaknesses of Green Hydrogen Transport via LOHC through a Detailed Techno-economic Analysis
Aug 2023
Publication
In the transition towards a more sustainable energy system hydrogen is seen as the key low-emission energy source. However the limited H2 volumetric density hinders its transportation. To overcome this issue liquid organic hydrogen carriers (LOHCs) molecules that can be hydrogenated and upon arrival dehydrogenated for H2 release have been proposed as hydrogen transport media. Considering toluene and dibenzyltoluene as representative carriers this work offers a systematic methodology for the analysis and the comparison of LOHCs in view of identifying cost-drivers of the overall value-chain. A detailed Aspen Plus process simulation is provided for hydrogenation and dehydrogenation sections. Simulation results are used as input data for the economic assessment. The process economics reveals that dehydrogenation is the most impactful cost-item together with the carrier initial loading the latter related to the LOHC transport distance. The choice of the most suitable molecule as H2 carrier ultimately is a trade-off between its hydrogenation enthalpy and cost.
The Potential Role of Ammonia for Hydrogen Storage and Transport: A Critical Review of Challenges and Opportunities
Aug 2023
Publication
Hydrogen is being included in several decarbonization strategies as a potential contributor in some hard-to-abate applications. Among other challenges hydrogen storage represents a critical aspect to be addressed either for stationary storage or for transporting hydrogen over long distances. Ammonia is being proposed as a potential solution for hydrogen storage as it allows storing hydrogen as a liquid chemical component at mild conditions. Nevertheless the use of ammonia instead of pure hydrogen faces some challenges including the health and environmental issues of handling ammonia and the competition with other markets such as the fertilizer market. In addition the technical and economic efficiency of single steps such as ammonia production by means of the Haber–Bosch process ammonia distribution and storage and possibly the ammonia cracking process to hydrogen affects the overall supply chain. The main purpose of this review paper is to shed light on the main aspects related to the use of ammonia as a hydrogen energy carrier discussing technical economic and environmental perspectives with the aim of supporting the international debate on the potential role of ammonia in supporting the development of hydrogen pathways. The analysis also compares ammonia with alternative solutions for the long-distance transport of hydrogen including liquefied hydrogen and other liquid organic carriers such as methanol.
Modelling Methodologies to Design and Control Renewables and Hydrogen-Based Telecom Towers Power Supply Systems
Aug 2023
Publication
Proton exchange membrane fuel cell (PEMFCS) and electrolyser (PEMELS) systems together with a hydrogen storage tank (HST) are suitable to be integrated with renewable microgrids to cover intermittency and fully exploit the excess of electrical energy. Such an integration perfectly fits telecom tower power supply needs both in off-grid and grid-connected sites. In this framework a model-based tool enabling both optimal sizing and proper year-through energy management of both the above applications is proposed. Respectively the islanded optimisation is performed considering two economic indices i.e. simple payback (SPB) and levelised cost of energy (LCOE) together with two strategies of hydrogen tank management charge sustaining and depleting and also accounting for the impact of grid extension distance. On the other hand the grid connection is addressed through the dynamic programming method while downsizing PEMELS and HST sizes to improve techno-economic effectiveness thanks to grid contribution towards renewables curtailment issues mitigation. For both the above introduced HST management strategies a reduction of more than 70% of the nominal PEMELS power and 90% of the HST size which will in turn lead to SPB and LCOE being reduced by 80% and 60% in comparison to the islanded case respectively is achieved. Furthermore the charge depleting strategy relying on possible hydrogen purchase interestingly provides an SPB and LCOE of 9% and 7% lower than the charge sustaining one.
Carbon Footprint Enhancement of an Agricultural Telehandler through the Application of a Fuel Cell Powertrain
Mar 2024
Publication
The growing awareness about climate change and environmental pollution is pushing the industrial and academic world to investigate more sustainable solutions to reduce the impact of anthropic activities. As a consequence a process of electrification is involving all kind of vehicles with a view to gradually substitute traditional powertrains that emit several pollutants in the exhaust due to the combustion process. In this context fuel cell powertrains are a more promising strategy with respect to battery electric alternatives where productivity and endurance are crucial. It is important to replace internal combustion engines in those vehicles such as the those in the sector of NonRoad Mobile Machinery. In the present paper a preliminary analysis of a fuel cell powertrain for a telehandler is proposed. The analysis focused on performance fuel economy durability applicability and environmental impact of the vehicle. Numerical models were built in MATLAB/Simulink and a simple power follower strategy was developed with the aim of reducing components degradation and to guarantee a charge sustaining operation. Simulations were carried out regarding both peak power conditions and a typical real work scenario. The simulations’ results showed that the fuel cell powertrain was able to achieve almost the same performances without excessive stress on its components. Indeed a degradation analysis was conducted showing that the fuel cell system can achieve satisfactory durability. Moreover a Well-to-Wheel approach was adopted to evaluate the benefits in terms of greenhouse gases of adopting the fuel cell system. The results of the analysis demonstrated that even if considering grey hydrogen to feed the fuel cell system the proposed powertrain can reduce the equivalent CO2 emissions of 69%. This reduction can be further enhanced using hydrogen from cleaner production processes. The proposed preliminary analysis demonstrated that fuel cell powertrains can be a feasible solution to substitute traditional systems on off-road vehicles even if a higher investment cost might be required.
How Can Green Hydrogen from North Africa Support EU Decarbonization? Scenario Analyses on Competitive Pathways for Trade
Jul 2024
Publication
The carbon-neutrality target set by the European Union for 2050 drives the increasing relevance of green hydrogen as key player in the energy transition. This work uses the JRC-EU-TIMES energy system model to assess opportunities and challenges for green hydrogen trade from North Africa to Europe analysing to what extent it can support its decarbonization. An important novelty is addressing uncertainty regarding hydrogen economy development. Alternative scenarios are built considering volumes available for import production costs and transport options affecting hydrogen cost-effectiveness. Both pipelines and ships are modelled assuming favourable market conditions and pessimistic ones. From 2040 on all available North African hydrogen is imported regardless of its costs. In Europe this imported hydrogen is mainly converted into synfuels and heat. The study aims to support policymakers to implement effective strategies focusing on the crucial role of green hydrogen in the decarbonization process if new competitive cooperations are developed.
Sustainable Fuel Production Using In-situ Hydrogen Supply via Aqueous Phase Reforming: A Techno-economic and Life-cycle Greenhouse Gas Emissions Assessment
Jul 2023
Publication
Sustainable aviation fuel (SAF) production is one of the strategies to guarantee an environmental-friendly development of the aviation sector. This work evaluates the technical economic and environmental feasibility of obtaining SAFs by hydrogenation of vegetable oils thanks to in-situ hydrogen production via aqueous phase reforming (APR) of glycerol by-product. The novel implementation of APR would avoid the environmental burden of conventional fossil-derived hydrogen production as well as intermittency and storage issues related to the use of RES-based (renewable energy sources) electrolysers. The conceptual design of a conventional and advanced (APR-aided) biorefinery was performed considering a standard plant capacity equal to 180 ktonne/y of palm oil. For the advanced scenario the feed underwent hydrolysis into glycerol and fatty acids; hence the former was subjected to APR to provide hydrogen which was further used in the hydrotreatment reactor where the fatty acids were deoxygenated. The techno-economic results showed that APR implementation led to a slight increase of the fixed capital investment by 6.6% compared to the conventional one while direct manufacturing costs decreased by 22%. In order to get a 10% internal rate of return the minimum fuel selling price was found equal to 1.84 $/kg which is 17% lower than the one derived from conventional configurations (2.20 $/kg). The life-cycle GHG emission assessment showed that the carbon footprint of the advanced scenario was equal to ca. 12 g CO2/MJSAF i.e. 54% lower than the conventional one (considering an energy-based allocation). The sensitivity analysis pointed out that the cost of the feedstock SAF yield and the chosen plant size are keys parameters for the marketability of this biorefinery while the energy price has a negligible impact; moreover the source of hydrogen has significant consequences on the environmental footprint of the plant. Finally possible uncertainties for both scenarios were undertaken via Monte Carlo simulations.
Underground Hydrogen Storage Safety: Experimental Study of Hydrogen Diffusion through Caprocks
Jan 2024
Publication
Underground Hydrogen Storage (UHS) provides a large-scale and safe solution to balance the fluctuations in energy production from renewable sources and energy consumption but requires a proper and detailed characterization of the candidate reservoirs. The scope of this study was to estimate the hydrogen diffusion coefficient for real caprock samples from two natural gas storage reservoirs that are candidates for underground hydrogen storage. A significant number of adsorption/desorption tests were carried out using a Dynamic Gravimetric Vapor/Gas Sorption System. A total of 15 samples were tested at the reservoir temperature of 45 °C and using both hydrogen and methane. For each sample two tests were performed with the same gas. Each test included four partial pressure steps of sorption alternated with desorption. After applying overshooting and buoyancy corrections the data were then interpreted using the early time approximation of the solution to the diffusion equation. Each interpretable partial pressure step provided a value of the diffusion coefficient. In total more than 90 estimations of the diffusion coefficient out of 120 partial pressure steps were available allowing a thorough comparison between the diffusion of hydrogen and methane: hydrogen in the range of 1 × 10−10 m2 /s to 6 × 10−8 m2 /s and methane in the range of 9 × 10−10 m2 /s to 2 × 10−8 m2 /s. The diffusion coefficients measured on wet samples are 2 times lower compared to those measured on dry samples. Hysteresis in hydrogen adsorption/desorption was also observed.
Design and Modeling of a Co-flow Reactor for Turquoise Hydrogen Production
May 2024
Publication
This work focuses on the design of a reactor for producing clean hydrogen from methane pyrolysis in the form of the so-called “turquoise hydrogen”. In addition to its simple geometry the fundamental concept and the main novelty of the proposed method rely on using part of the methane to produce the required heat needed for the thermal decomposition of methane (TDM). The reactor configuration for hydrogen production is shown to produce significant advantages in terms of greenhouse gas (GHG) emissions. A reactive flow CFD model incorporating also soot formation mechanism has been first developed and validated with experimental results available in the literature and then used to design and characterize the performances of proposed reactor configuration. 3D CFD simulations have been carried out to predict the behavior of the reactor configuration; a sensitivity analysis is used for clearing the aspect related to key environmental parameters e.g. the global warming impact (GWI). The real potential of the proposed design resides in the low emissions and high efficiency with which hydrogen is produced at the various operating conditions (very flexible reactor) albeit subject to the presence of carbon by-product. This suggests that this type of methane conversion system could be a good substitute for the most common hydrogen production technologies.
Merging the Green-H2 Production with Carbon Recycling for Stepping Towards the Carbon Cyclic Economy
Jan 2024
Publication
Hydrogen Economy and Cyclic Economy are advocated together with the use of perennial (solar wind hydro geo-power SWHG) and renewable (biomass) energy sources for defossilizing anthropic activities and mitigating climate change. Each option has intrinsic limits that prevent a stand-alone success in reaching the target. Humans have recycled goods (metals water paper and now plastics) to a different extent since very long time. Recycling carbon (which is already performed at the industrial level in the form of CO2 utilization and with recycling paper and plastics) is a key point for the future. The conversion of CO2 into chemicals and materials is carried out since the late 1800s (Solvay process) and is today performed at scale of 230 Mt/y. It is time to implement on a scale of several Gt/y the conversion of CO2 into energy products possibly mimicking Nature which does not use hydrogen. In the short term a few conditions must be met to make operative on a large scale the production of fuels from recycled-C namely the availability of low-cost: i. abundant pure concentrated streams of CO2 ii. non-fossil primary energy sources and iii. non-fossil-hydrogen. The large-scale production of hydrogen by Methane Steam Reforming with CO2 capture (Blue-H2) seems to be a realistic and sustainable solution. Green-H2 could in principle be produced on a large scale through the electrolysis of water powered by perennial primary sources but hurdles such as the availability of materials for the construction of long-living robust electrochemical cells (membranes electrodes) must be abated for a substantial scale-up with respect to existing capacity. The actual political situation makes difficult to rely on external supplies. Supposed that cheap hydrogen will be available its direct use in energy production can be confronted with the indirect use that implies the hydrogenation of CO2 into fuels (E-fuels) an almost ready technology. The two strategies have both pros and cons and can be integrated. E-Fuels can also represent an option for storing the energy of intermittent sources. In the medium-long term the direct co-processing of CO2 and water via co-electrolysis may avoid the production/transport/ use of hydrogen. In the long term coprocessing of CO2 and H2O to fuels via photochemical or photoelectrochemical processes can become a strategic technology.
The Role of Direct Air Capture in EU’s Decarbonisation and Associated Carbon Intensity for Synthetic Fuels Production
May 2023
Publication
Direct air capture (DAC) is considered one of the mitigation strategies in most of the future scenarios trying to limit global temperature to 1.5 ◦C. Given the high expectations placed on DAC for future decarbonisation this study presents an extensive review of DAC technologies exploring a number of techno-economic aspects including an updated collection of the current and planned DAC projects around the world. A dedicated analysis focused on the production of synthetic methane methanol and diesel from DAC and electrolytic hydrogen in the European Union (EU) is also performed where the carbon footprint is analysed for different scenarios and energy sources. The results show that the maximum grid carbon intensity to obtain negative emissions with DAC is estimated at 468 gCO2e/kWh which is compliant with most of the EU countries’ current grid mix. Using only photovoltaics (PV) and wind negative emissions of at least −0.81 tCO2e/tCO2 captured can be achieved. The maximum grid intensities allowing a reduction of the synthetic fuels carbon footprint compared with their fossil-fuels counterparts range between 96 and 151 gCO2e/kWh. However to comply with the Renewable Energy Directive II (REDII) sustainability criteria to produce renewable fuels of non-biological origin the maximum stays between 30.2 to 38.8 gCO2e/kWh. Only when using PV and wind is the EU average able to comply with the REDII threshold for all scenarios and fuels with fuel emissions ranging from 19.3 to 25.8 gCO2e/MJ. These results highlight the importance of using renewable energies for the production of synthetic fuels compliant with the EU regulations that can help reduce emissions from difficult-to-decarbonise sectors.
Energy Storage in Urban Areas: The Role of Energy Storage Facilities, a Review
Feb 2024
Publication
Positive Energy Districts can be defined as connected urban areas or energy-efficient and flexible buildings which emit zero greenhouse gases and manage surpluses of renewable energy production. Energy storage is crucial for providing flexibility and supporting renewable energy integration into the energy system. It can balance centralized and distributed energy generation while contributing to energy security. Energy storage can respond to supplement demand provide flexible generation and complement grid development. Photovoltaics and wind turbines together with solar thermal systems and biomass are widely used to generate electricity and heating respectively coupled with energy system storage facilities for electricity (i.e. batteries) or heat storage using latent or sensible heat. Energy storage technologies are crucial in modern grids and able to avoid peak charges by ensuring the reliability and efficiency of energy supply while supporting a growing transition to nondepletable power sources. This work aims to broaden the scientific and practical understanding of energy storage in urban areas in order to explore the flexibility potential in adopting feasible solutions at district scale where exploiting the space and resource-saving systems. The main objective is to present and critically discuss the available options for energy storage that can be used in urban areas to collect and distribute stored energy. The concerns regarding the installation and use of Energy Storage Systems are analyzed by referring to regulations and technical and environmental requirements as part of broader distribution systems or as separate parts. Electricity heat energy and hydrogen are the most favorable types of storage. However most of them need new regulations technological improvement and dissemination of knowledge to all people with the aim of better understanding the benefits provided.
Optimal RES Integration for Matching the Italian Hydrogen Strategy Requirements
Oct 2023
Publication
In light of the Italian Hydrogen Roadmap goals the 2030 national RES installation targets need to be redefined. This work aims to propose a more appropriate RES installation deployment on national scale by matching the electrolysers capacity and the green hydrogen production goals. The adopted approach envisages the power-to-gas value chain priority for the green hydrogen production as a means of balancing system. Thus the 2030 Italian energy system has been modelled and several RES installation scenarios have been simulated via EnergyPLAN software. The simulation outputs have been integrated with a breakdown model for the overgeneration RES share detection in compliance with the PV dispatching priority of the Italian system. Therefore the best installation solutions have been detected via multi-objective optimization model based on the green hydrogen production additional installation cost critical energy excess along with the Levelized Cost of Hydrogen (LCOH). Higher wind technology installations provide more competitive energy and hydrogen costs. The most suitable scenarios show that the optimal LCOH and hydrogen production values respectively equal to 3.6 €/kg and 223 ktonH2 arise from additional PV/wind installations of 35 GW on top of the national targets.
Numerical Analysis of the Hydrogen-air Mixture Formation Process in a Direct-injection Engine for Off-road Applications
Jun 2024
Publication
Among the different hydrogen premixed combustion concepts direct injection (DI) is one of the most promising for internal combustion engine (ICE) applications. However to fully exploit the benefits of this solution the optimization of the mixture preparation process is a crucial factor. In the present work a study of the hydrogenair mixture formation process in a DI H2-ICE for off-road applications was performed through 3D-CFD simulations. First a sensitivity analysis on the injection timing was carried out to select the optimal injection operating window capable of maximizing mixture homogeneity without a significant volumetric efficiency reduction. Then different spray injector guiding caps were tested to assess their effect on in-cylinder dynamics and mixture characteristics consequently. Finally the impact of swirl intensity on hydrogen distribution has been assessed. The optimization of the combustion chamber geometry has allowed the achievement of significant improvements in terms of mixture homogeneity.
Numerical Modeling for Analysis and Improvement of Hydrogen Refueling Process for Heavy-duty Vehicles
Dec 2024
Publication
This paper presents the development validation and application of a numerical model to simulate the process of refueling hydrogen-powerd heavy-duty vehicles with a cascade hydrohen refueling station design. The model is implemented and validated using experimental data from SAE J2601. The link between the average pressure ramp (APRR) and flow rate which is responsible for the dynamic evolution of the refueling process was analyzed. Various simulations were conducted with a vehicle tank of 230 L and nominal pressure of 35 MPa typical of tanks adopted in heavy-duty vehicles varying the ambient temperature between 0 and 40 °C the cooling temperature of the hydrogen by the system cooling between −40 and 0 °C and the APRR between 2 and 14 MPa/min. The study found that if the ambient temperature does not exceed 30 °C rapid refueling can be carried out with not very low pre-cooling temperatures e.g. -20 °C or − 10 °C guaranteeing greater savings in station management. Cooling system thermal power has been investigated through the analyses in several scenarios with values as high as 38.2 kW under the most challenging conditions. For those conditions it was shown that energy savings could reach as much as 90 %. Furthermore the refueling process was analyzed taking into account SAE J2061/2 limitations and an update was proposed. An alternative strategy was proposed such that the settings allow a higher flow rate to be associated with a given standard pressure ramp. This approach was designed to ensure that the maximum allowable pressure downstream of the pressure control valve as specified by the refueling protocol is reached exactly at the end of the refueling process. It has been observed that the adoption of this strategy has significant advantages. In the case of refueling with higher APPR refueling is about 20 s faster with a single tank with limited increases in temperature and pressure within it.
Harnessing Enhanced Solar Efficiency for Green Hydrogen Production: A Comparative Analysis of PV and PV-T Systems
Dec 2024
Publication
Green hydrogen a critical element in the shift towards sustainable energy is traditionally produced by electrolysis powered by solar photovoltaic (PV) systems. This research explores the potential of underexploited photovoltaic thermal (PV-T) systems for efficient green hydrogen generation. This paper compares this advanced technology performance and economic viability against conventional PV setups. This paper uses TRNSYS simulation software to analyze two distinct solar-based hydrogen production configurations – PV and PV-T – across diverse climatic conditions in Doha Tunis and Stuttgart. The paper’s findings indicate that PV-T significantly outperforms PV in hydrogen generation across diverse climates (Doha Tunis Stuttgart). For instance in Doha PV-T systems increase hydrogen output by 78% in Tunis by 59% and in Stuttgart by 25%. An economic assessment reveals PV panels as the most cost-effective option with hydrogen production costs ranging from $4.92/kg to $9.66/kg across the studied locations. For PV-T collectors the hydrogen cost range from $6.66/kg to $16.80/kg across the studied locations. Nevertheless this research highlights the potential of PV-T technology to enhance the efficiency and economic viability of green hydrogen production. These findings offer valuable insights for policymakers investors and researchers pursuing more efficient solutions for sustainable energy.
Hydrogen Production from Renewable Energy Resources: A Case Study
May 2024
Publication
In the face of increasing demand for hydrogen a feasibility study is conducted on its production by using Renewable Energy Resources (RERs) especially from wind and solar sources with the latter preferring photovoltaic technology. The analysis performed is based on climate data for the Province of Brindisi Apulia Italy. The various types of electrolyzers will be analyzed ultimately choosing the one that best suits the case study under consideration. The technical aspect of the land consumption for RER exploitation until 2050 is analyzed for the Italian case of study and for the Apulia Region. For both the 200 MW and 100 MW RER Power Plants an economic analysis is carried out on the opportunities for using hydrogen. In the last part of the economic analysis the trade-off between the high specific investment cost and the Capacity Factor of Wind technologies is also investigated. The results show the affordability of building high-scale Wind Farms harnessing the existing scale economies. The lowest Hydrogen selling price is achieved by the 200 MW Wind Farms equal to 222 €/MWh against 232 €/MWh of the 200 MW Photovoltaic (PV) Farm. Finally the feasibility analysis considers also the greenhouse gas emission reduction by including in the economic analysis the carbon dioxide (CO2) Average Auction Clearing Price leading for the 200 MW Wind Farms to a hydrogen selling price equal to 191.2 €/MWh against 201 €/MWh of the 200 MW Photovoltaic Farm.
Design of Hydrogen Production Systems Powered by Solar and Wind Energy: An Insight into the Optimal Size Ratios
Jun 2024
Publication
Green hydrogen is expected to play a crucial role in the future energy landscape particularly in the pursuit of deep decarbonisation strategies within hard-to-abate sectors such as the chemical and steel industries and heavy-duty transport. However competitive production costs are vital to unlock the full potential of green hydrogen. In the case of green hydrogen produced via water electrolysis powered by fluctuating renewable energy sources the design of the plant plays a pivotal role in achieving market-competitive production costs. The present work investigates the optimal design of power-to-hydrogen systems powered by renewable sources (solar and wind energy). A detailed model of a power-to-hydrogen system is developed: an energy simulation framework coupled with an economic assessment provides the hydrogen production cost as a function of the component sizes. By spanning a wide range of size ratios namely the ratio between the size of the renewable generator and the size of the electrolyser the cost-optimal design point (minimum hydrogen production cost) is identified. This investigation is carried out for three plant configurations: solar-only wind-only and hybrid. The objective is to extend beyond the analysis of a specific case study and provide broadly applicable considerations for the optimal design of green hydrogen production systems. In particular the rationale behind the cost-optimal size ratio is unveiled and discussed through energy (utilisation factors) and economic (hydrogen production cost) indicators. A sensitivity analysis on investment costs for the power-to-hydrogen technologies is also conducted to explore various technological learning paths from today to 2050. The optimal size ratio is found to be a trade-off between the utilisation factors of the electrolyser and the renewable generator which exhibit opposite trends. Moreover the costs of the power-to-hydrogen technologies are a key factor in determining the optimal size ratio: depending on these costs the optimal solution tends to improve one of the two utilization factors at the expense of the other. Finally the optimal size ratio is foreseen to decrease in the upcoming years primarily due to the reduction in the investment cost of the electrolyser.
Modelling Large-scale Hydrogen Uptake in the Mexican Refinery and Power Sectors
Sep 2023
Publication
Due to the emissions reduction commitments that Mexico compromised in the Paris Agreement several clean fuel and renewable energy technologies need to penetrate the market to accomplish the environmental goals. Therefore there is a need to develop achievable and realistic policies for such technologies to ease the decision-making on national energy strategies. Several countries are starting to develop large-scale green hydrogen production projects to reduce the carbon footprint of the multiple sectors within the country. The conversion sectors namely power and refinery are fundamental sectors to decarbonise due to their energy supply role. Nowadays the highest energy consumables of the country are hydrocarbons (more than 90%) causing a particular challenge for deep decarbonisation. The purpose of this study is to use a multi-regional energy system model of Mexico to analyse a decarbonisation scenario in line with the latest National Energy System Development Program. Results show that if the country wants to succeed in reducing 22% of its GHG emissions and 51% of its short-lived climate pollutants emissions green hydrogen could play a role in power generation in regions with higher energy demand growth rates. These results show regarding the power sector that H2 could represent 13.8 GW or 5.1% of the total installed capacity by 2050 while for the refinery sector H2 could reach a capacity of 157 PJ/y which is around 31.8% of the total share and it is mainly driven by the increasing demands of the transport industry and power sectors. Nevertheless as oil would still represent the largest energy commodity CCS technologies would have to be deployed for new and retrofitted refinery facilities.
Gas Turbine Combustion Technologies for Hydrogen Blends
Sep 2023
Publication
The article reviews gas turbine combustion technologies focusing on their current ability to operate with hydrogen enriched natural gas up to 100% H2. The aim is to provide a picture of the most promising fuel-flexible and clean combustion technologies the object of current research and development. The use of hydrogen in the gas turbine power generation sector is initially motivated highlighting both its decarbonisation and electric grid stability objectives; moreover the state-of-the-art of hydrogen-blend gas turbines and their 2024 and 2030 targets are reported in terms of some key performance indicators. Then the changes in combustion characteristics due to the hydrogen enrichment of natural gas blends are briefly described from their enhanced reactivity to their pollutant emissions. Finally gas turbine combustion strategies both already commercially available (mostly based on aerodynamic flame stabilisation self-ignition and staging) or still under development (like the micro-mixing and the exhaust gas recirculation concepts) are described.
Performance Analysis of a Diabatic Compressed Air Energy Storage System Fueled with Green Hydrogen
Oct 2023
Publication
The integration of an increasing share of Renewable Energy Sources (RES) requires the availability of suitable energy storage systems to improve the grid flexibility and Compressed Air Energy Storage (CAES) systems could be a promising option. In this study a CO2 -free Diabatic CAES system is proposed and analyzed. The plant configuration is derived from a down-scaled version of the McIntosh Diabatic CAES plant where the natural gas is replaced with green hydrogen produced on site by a Proton Exchange Membrane electrolyzer powered by a photovoltaic power plant. In this study the components of the hydrogen production system are sized to maximize the self-consumption share of PV energy generation and the effect of the design parameters on the H2 -CAES plant performance are analyzed on a yearly basis. Moreover a comparison between the use of natural gas and hydrogen in terms of energy consumption and CO2 emissions is discussed. The results show that the proposed hydrogen fueled CAES can effectively match the generation profile and the yearly production of the natural gas fueled plant by using all the PV energy production while producing zero CO2 emissions.
Hydrogen Combustion: Features and Barriers to Its Exploitation in the Energy Transition
Oct 2023
Publication
The aim of this article is to review hydrogen combustion applications within the energy transition framework. Hydrogen blends are also included from the well-known hydrogen enriched natural gas (HENG) to the hydrogen and ammonia blends whose chemical kinetics is still not clearly defined. Hydrogen and hydrogen blends combustion characteristics will be firstly summarized in terms of standard properties like the laminar flame speed and the adiabatic flame temperature but also evidencing the critical role of hydrogen preferential diffusion in burning rate enhancement and the drastic reduction in radiative emission with respect to natural gas flames. Then combustion applications in both thermo-electric power generation (based on internal combustion engines i.e. gas turbines and piston engines) and hard-to-abate industry (requiring high-temperature kilns and furnaces) sectors will be considered highlighting the main issues due to hydrogen addition related to safety pollutant emissions and potentially negative effects on industrial products (e.g. glass cement and ceramic).
LCA of a Proton Exchange Membrane Fuel Cell Electric Vehicle Considering Different Power System Architectures
Sep 2023
Publication
Fuel cell electric vehicles are a promising solution for reducing the environmental impacts of the automotive sector; however there are still some key points to address in finding the most efficient and less impactful implementation of this technology. In this work three electrical architectures of fuel cell electric vehicles were modeled and compared in terms of the environmental impacts of their manufacturing and use phases. The three architectures differ in terms of the number and position of the DC/DC converters connecting the battery and the fuel cell to the electric motor. The life cycle assessment methodology was employed to compute and compare the impacts of the three vehicles. A model of the production of the main components of vehicles and fuel cell stacks as well as of the production of hydrogen fuel was constructed and the impacts were calculated using the program SimaPro. Eleven impact categories were considered when adopting the ReCiPe 2016 midpoint method and the EF (adapted) method was exploited for a final comparison. The results highlighted the importance of the converters and their influence on fuel consumption which was identified as the main factor in the comparison of the environmental impacts of the vehicle.
Energy Performance Assessment of a Solar-driven Thermochemical Cycle Device for Green Hydrogen Production
Sep 2023
Publication
This paper presents a novel dynamic simulation model for assessing the energy performance of solar-driven systems employed in green hydrogen production. The system consists of a parabolic dish collector that focuses solar radiation on two cerium-based thermochemical reactors. The model is based on a transient finitedifference method to simulate the thermal behaviour of the system and it integrates a theoretical analysis of materials and operating principles. Different empirical data were considered for experimentally validating it: a good agreement between experimental and simulated results was obtained for the temperatures calculated inside the thermochemical reactor (R2 = 0.99 MAPE = 6.3%) and the hourly flow rates of hydrogen oxygen and carbon monoxide (R2 = 0.96 MAPE = 10%) inside the thermochemical reactor. The model was implemented in a MatLab tool for the system dynamic analysis under different boundary conditions. Subsequently to explore the capability of this approach the developed tool was used for analysing the examined device operating in twelve different weather zones. The obtained results comprise heat maps of specific crucial instants and hourly dynamic trends showing redox reaction cycles occurring into the thermochemical reactors. The yearly hydrogen production ranges from 1.19 m3 /y to 1.64 m3 /y according to the hourly incident solar radiations outdoor air temperatures and wind speeds. New graphic tools for rapid feasibility studies are presented. The developed tools and the obtained results can be useful to the basic design of this technology and for the multi-objective optimization of its layout and main design/operating parameters.
A Holistic Framework for the Optimal Design and Operation of Electricity, Heating, Cooling and Hydrogen Technologies in Buildings
Jun 2024
Publication
In this work the Design and Operation of Integrated Technologies (DO-IT) framework is developed a comprehensive tool to support short- and long-term technology investment and operation decisions for integrated energy generation conversion and storage technologies in buildings. The novelty of this framework lies in two key aspects: firstly it integrates essential open-source modelling tools covering energy end uses in buildings technology performance and cost and energy system design optimisation into a unified and easily-reproducible framework. Secondly it introduces a novel optimisation tool with a concise and generic mathematical formulation capable of modelling multi-energy vector systems capturing interdependencies between different energy vectors and technologies. The model formulation which captures both short- and long-term energy storage facilitates the identification of smart design and operation strategies with low computational cost. Different building energy demand and price scenarios are investigated and the economic and energy benefits of using a holistic multi-energy-vector approach are quantified. Technology combinations under consideration include: (i) a photovoltaic-electric heat pump-battery system (ii) a photovoltaic-electric heat pump-battery-hot water cylinder system (iii) a photovoltaic-electrolyser‑hydrogen storage-fuel cell system and (iv) a system with all above technology options. Using a university building as a case study it is shown that the smart integration of electricity heating cooling and hydrogen generation and storage technologies results in a total system cost which is >25% lower than the scenario of only importing grid electricity and using a fuel oil boiler. The battery mitigates intra-day fluctuations in electricity demand and the hot-water cylinder allows for efficiently managing heat demand with a small heat pump. In order to avoid PV curtailment excess PV-generated electricity can also be stored in the form of green hydrogen providing a long-term energy storage solution spanning days weeks or even seasons. Results are useful for end-users investment decision makers and energy policy makers when selecting building-integrated low-carbon technologies and relevant policies.
Dynamic Simulation and Thermoeconomic Analysis of a Power to Gas System
Sep 2023
Publication
Power to gas technology is an innovative solution to promote the use of renewable energy technologies also including e-fuels. This work presents a techno-economic analysis of a novel concept of a renewable power to gas plant. A 2.4 MW solid oxide electrolyzer fed by a 3.1 MW photovoltaic field is coupled with a biomethane production unit to produce synthetic methane by means of a 2.4 MW methanation unit. The hydrogen produced by the electrolyzer is used for the methanation reaction aiming at producing natural gas at net zero carbon emissions. The CO2 is obtained as a byproduct of the membrane separation in a biogas upgrading unit. The methanation unit and the electrolyzer models are developed in MatLab and integrated in TRNSYS to perform a dynamic simulation of all the components and the system as a whole. Dynamic simulation results show a 42% increase in the production of natural gas from renewable energy sources. The thermoeconomic analysis shows a remarkable primary energy saving index of 176% and a total amount of 896 tons of CO2 equivalent emissions saved. As expected the critical point is the economic feasibility since the simple payback is 9 years in case local incentives and subsidies are considered. The parametric analysis on the photovoltaic capacity shows that the simple payback dramatically depends on such design parameter varying from 6 years in the best case scenario to 92 years in the worst case scenario.
Liquefied Hydrogen Value Chain: A Detailed Techno-economic Evaluation for its Application in the Industrial and Mobility Sectors
Oct 2023
Publication
Green hydrogen can be efficiently produced in regions rich in renewable sources far from the European largeproduction sites and delivered to the continent for utilization in the industrial and mobility sectors. In this work the transportation of hydrogen from North Africa to North Italy in its liquefied form is considered. A technoeconomic assessment is performed on its value chain which includes liquefaction storage maritime transport distribution regasification and compression. The calculated transport cost for the industrial application (delivery to a hydrogen valley) ranges from 6.14 to 9.16 €/kg while for the mobility application (delivery to refueling stations) the range is 10.96–17.71 €/kg. In the latter case the most cost-effective configuration involves the distribution of liquefied hydrogen and regasification at the refueling stations. The liquefaction process is the cost driver of the value chain in all the investigated cases suggesting the importance of its optimization to minimize the overall transport cost.
Preliminary Design of a Fuel Cell/Battery Hybrid Powertrain for a Heavy-duty Yard Truck for Port Logistics
Jun 2021
Publication
The maritime transport and the port-logistic industry are key drivers of economic growth although they represent major contributors to climate change. In particular maritime port facilities are typically located near cities or residential areas thus having a significant direct environmental impact in terms of air and water quality as well as noise. The majority of the pollutant emissions in ports comes from cargo ships and from all the related ports activities carried out by road vehicles. Therefore a progressive reduction of the use of fossil fuels as a primary energy source for these vehicles and the promotion of cleaner powertrain alternatives is in order. The present study deals with the design of a new propulsion system for a heavy-duty vehicle for port applications. Specifically this work aims at laying the foundations for the development of a benchmark industrial cargo–handling hydrogen-fueled vehicle to be used in real port operations. To this purpose an on-field measurement campaign has been conducted to analyze the duty cycle of a commercial Diesel-engine yard truck currently used for terminal ports operations. The vehicle dynamics has been numerically modeled and validated against the acquired data and the energy and power requirements for a plug-in fuel cell/battery hybrid powertrain replacing the Diesel powertrain on the same vehicle have been evaluated. Finally a preliminary design of the new powertrain and a rule-based energy management strategy have been proposed and the electric energy and hydrogen consumptions required to achieve the target driving range for roll-on and roll-off operations have been estimated. The results are promising showing that the hybrid electric vehicle is capable of achieving excellent energy performances by means of an efficient use of the fuel cell. An overall amount of roughly 12 kg of hydrogen is estimated to be required to accomplish the most demanding port operation and meet the target of 6 h of continuous operation. Also the vehicle powertrain ensures an adequate all-electric range which is between approximately 1 and 2 h depending on the specific port operation. Potentially the hydrogen-fueled yard truck is expected to lead to several benefits such as local zero emissions powertrain noise elimination reduction of the vehicle maintenance costs improving of the energy management and increasing of operational efficiency.
An Insight into Underground Hydrogen Storage in Italy
Apr 2023
Publication
Hydrogen is a key energy carrier that could play a crucial role in the transition to a low-carbon economy. Hydrogen-related technologies are considered flexible solutions to support the large-scale implementation of intermittent energy supply from renewable sources by using renewable energy to generate green hydrogen during periods of low demand. Therefore a short-term increase in demand for hydrogen as an energy carrier and an increase in hydrogen production are expected to drive demand for large-scale storage facilities to ensure continuous availability. Owing to the large potential available storage space underground hydrogen storage offers a viable solution for the long-term storage of large amounts of energy. This study presents the results of a survey of potential underground hydrogen storage sites in Italy carried out within the H2020 EU Hystories “Hydrogen Storage In European Subsurface” project. The objective of this work was to clarify the feasibility of the implementation of large-scale storage of green hydrogen in depleted hydrocarbon fields and saline aquifers. By analysing publicly available data mainly well stratigraphy and logs we were able to identify onshore and offshore storage sites in Italy. The hydrogen storage capacity in depleted gas fields currently used for natural gas storage was estimated to be around 69.2 TWh.
An On-Board Pure H2 Supply System Based on A Membrane Reactor for A Fuel Cell Vehicle: A Theoretical Study
Jul 2020
Publication
In this novel conceptual fuel cell vehicle (FCV) an on-board CH4 steam reforming (MSR) membrane reformer (MR) is considered to generate pure H2 for supplying a Fuel Cell (FC) system as an alternative to the conventional automobile engines. Two on-board tanks are forecast to store CH4 and water useful for feeding both a combustion chamber (designed to provide the heat required by the system) and a multi tubes Pd-Ag MR useful to generate pure H2 via methane steam reforming (MSR) reaction. The pure H2 stream is hence supplied to the FC. The flue gas stream coming out from the combustion chamber is used to preheat the MR feed stream by two heat exchangers and one evaporator. Then this theoretical work demonstrates by a 1-D model the feasibility of the MR based system in order to generate 5 kg/day of pure H2 required by the FC system for cruising a vehicle for around 500 km. The calculated CH4 and water consumptions were 50 and 70 kg respectively per 1 kg of pure H2. The on-board MR based FCV presents lower CO2 emission rates than a conventional gasoline-powered vehicle also resulting in a more environmentally friendly solution.
Energy Sustainability Analysis (ESA) of Energy-Producing Processes: A Case Study on Distributed H2 Production
Sep 2019
Publication
In the sustainability context the performance of energy-producing technologies using different energy sources needs to be scored and compared. The selective criterion of a higher level of useful energy to feed an ever-increasing demand of energy to satisfy a wide range of endo- and exosomatic human needs seems adequate. In fact surplus energy is able to cover energy services only after compensating for the energy expenses incurred to build and to run the technology itself. This paper proposes an energy sustainability analysis (ESA) methodology based on the internal and external energy use of a given technology considering the entire energy trajectory from energy sources to useful energy. ESA analysis is conducted at two levels: (i) short-term by the use of the energy sustainability index (ESI) which is the first step to establish whether the energy produced is able to cover the direct energy expenses needed to run the technology and (ii) long-term by which all the indirect energy-quotas are considered i.e. all the additional energy requirements of the technology including the energy amortization quota necessary for the replacement of the technology at the end of its operative life. The long-term level of analysis is conducted by the evaluation of two indicators: the energy return per unit of energy invested (EROI) over the operative life and the energy payback-time (EPT) as the minimum lapse at which all energy expenditures for the production of materials and their construction can be repaid to society. The ESA methodology has been applied to the case study of H2 production at small-scale (10–15 kWH2) comparing three different technologies: (i) steam-methane reforming (SMR) (ii) solar-powered water electrolysis (SPWE) and (iii) two-stage anaerobic digestion (TSAD) in order to score the technologies from an energy sustainability perspective.
A New Generation of Hydrogen-Fueled Hybrid Propulsion Systems for the Urban Mobility of the Future
Dec 2023
Publication
The H2-ICE project aims at developing through numerical simulation a new generation of hybrid powertrains featuring a hydrogen-fueled Internal Combustion Engine (ICE) suitable for 12 m urban buses in order to provide a reliable and cost-effective solution for the abatement of both CO2 and criteria pollutant emissions. The full exploitation of the potential of such a traction system requires a substantial enhancement of the state of the art since several issues have to be addressed. In particular the choice of a more suitable fuel injection system and the control of the combustion process are extremely challenging. Firstly a high-fidelity 3D-CFD model will be exploited to analyze the in-cylinder H2 fuel injection through supersonic flows. Then after the optimization of the injection and combustion process a 1D model of the whole engine system will be built and calibrated allowing the identification of a “sweet spot” in the ultra-lean combustion region characterized by extremely low NOx emissions and at the same time high combustion efficiencies. Moreover to further enhance the engine efficiency well above 40% different Waste Heat Recovery (WHR) systems will be carefully scrutinized including both Organic Rankine Cycle (ORC)-based recovery units as well as electric turbo-compounding. A Selective Catalytic Reduction (SCR) aftertreatment system will be developed to further reduce NOx emissions to near-zero levels. Finally a dedicated torque-based control strategy for the ICE coupled with the Energy Management Systems (EMSs) of the hybrid powertrain both optimized by exploiting Vehicle-To-Everything (V2X) connection allows targeting H2 consumption of 0.1 kg/km. Technologies developed in the H2-ICE project will enhance the know-how necessary to design and build engines and aftertreatment systems for the efficient exploitation of H2 as a fuel as well as for their integration into hybrid powertrains.
Eco-Sustainable Energy Production in Healthcare: Trends and Challenges in Renewable Energy Systems
Oct 2023
Publication
The shift from fossil fuels to renewable energy systems represents a pivotal step toward the realization of a sustainable society. This study aims to analyze representative scientific literature on eco-sustainable energy production in the healthcare sector particularly in hospitals. Given hospitals’ substantial electricity consumption the adoption of renewable energy offers a reliable low-CO2 emission solution. The COVID-19 pandemic has underscored the urgency for energyefficient and environmentally-responsible approaches. This brief review analyzes the development of experimental simulation and optimization projects for sustainable energy production in healthcare facilities. The analysis reveals trends and challenges in renewable energy systems offering valuable insights into the potential of eco-sustainable solutions in the healthcare sector. The findings indicate that hydrogen storage systems are consistently coupled with photovoltaic panels or solar collectors but only 14% of the analyzed studies explore this potential within hospital settings. Hybrid renewable energy systems (HRES) could be used to meet the energy demands of healthcare centers and hospitals. However the integration of HRES in hospitals and medical buildings is understudied.
The Role of Hydrogen in a Decarbonised Future Transport Sector: A Case Study of Mexico
Sep 2023
Publication
In recent years several approaches and pathways have been discussed to decarbonise the transport sector; however any effort to reduce emissions might be complex due to specific socio-economic and technical characteristics of different regions. In Mexico the transport sector is the highest energy consumer representing 38.9% of the national final energy demand with gasoline and diesel representing 90% of the sector´s total fuel consumption. Energy systems models are powerful tools to obtain insights into decarbonisation pathways to understand costs emissions and rate of deployment that could serve for energy policy development. This paper focuses on the modelling of the current Mexican transport system using the MUSE-MX multi-regional model with the aim to project a decarbonisation pathway through two different scenarios. The first approach being business as usual (BAU) which aims to analyse current policies implementation and the second being a goal of net zero carbon emissions by 2050. Under the considered net zero scenario results show potential deployment of hydrogen-based transport technologies especially for subsectors such as lorries (100% H2 by 2050) and freight train (25% H2 by 2050) while cars and buses tend to full electrification by 2050.
Life Cycle Assessments Use in Hydrogen-related Policies: The Case for a Harmonized Methodology Addressing Multifunctionality
May 2024
Publication
Legislation regulating the sustainability requirements for hydrogen technologies relies more and more on life cycle assessments (LCAs). Due to different scopes and development processes different pieces of EU legislation refer to different LCA methodologies with differences in the way multifunctional processes (i.e. co-productions recycling and energy recovery) are treated. These inconsistencies arise because incentive mechanisms are not standardized across sectors even though the end product hydrogen remains the same. The goal of this paper is to compare the life-cycle greenhouse gas (GHG) emissions of hydrogen from four production pathways depending on the multifunctional approach prescribed by the different EU policies (e.g. using substitution or allocation). The study reveals a large variation in the LCA results. For instance the life-cycle GHG emissions of hydrogen co-produced with methanol is found to vary from 1 kg CO2-equivalent/kg H2 (when mass allocation is considered) to 11 kg CO2-equivalent/kg H2 (when economic allocation is used). These inconsistencies could affect the market (e.g. hydrogen from a certain pathway could be considered sustainable or unsustainable depending on the approach) and the environment (e.g. pathways that do not lead to a global emission reduction could be promoted). To mitigate these potential negative effects we urge for harmonized and strict guidelines to assess the life-cycle GHG emissions of hydrogen technologies in an EU policy context. Harmonization should cover international policies too to avoid the same risks when hydrogen will be traded based on its GHG emissions. The appropriate methodological approach for each production pathway should be chosen by policymakers in collaboration with the LCA community and stakeholders from the industry based on the potential market and environmental consequences of such choice.
Experimental Comparison of Hydrogen Refueling with Directly Pressurized vs. Cascade Method
Aug 2023
Publication
This paper presents a comparative analysis of two hydrogen station configurations during the refueling process: the conventional “directly pressurized refueling process” and the innovative “cascade refueling process.” The objective of the cascade process is to refuel vehicles without the need for booster compressors. The experiments were conducted at the Hydrogen Research and Fueling Facility located at California State University Los Angeles. In the cascade refueling process the facility buffer tanks were utilized as high-pressure storage enabling the refueling operation. Three different scenarios were tested: one involving the cascade refueling process and two involving compressor-driven refueling processes. On average each refueling event delivered 1.6 kg of hydrogen. Although the cascade refueling process using the high-pressure buffer tanks did not achieve the pressure target it resulted in a notable improvement in the nozzle outlet temperature trend reducing it by approximately 8 ◦C. Moreover the overall hydrogen chiller load for the two directly pressurized refuelings was 66 Wh/kg and 62 Wh/kg respectively whereas the cascading process only required 55 Wh/kg. This represents a 20% and 12% reduction in energy consumption compared to the scenarios involving booster compressors during fueling. The observed refueling range of 150–350 bar showed that the cascade process consistently required 12–20% less energy for hydrogen chilling. Additionally the nozzle outlet temperature demonstrated an approximate 8 ◦C improvement within this pressure range. These findings indicate that further improvements can be expected in the high-pressure region specifically above 350 bar. This research suggests the potential for significant improvements in the high-pressure range emphasizing the viability of the cascade refueling process as a promising alternative to the direct compression approach.
Proton Exchange Membrane Electrolyzer Modeling for Power Electronics Control: A Short Review
May 2020
Publication
The main purpose of this article is to provide a short review of proton exchange membrane electrolyzer (PEMEL) modeling used for power electronics control. So far three types of PEMEL modeling have been adopted in the literature: resistive load static load (including an equivalent resistance series-connected with a DC voltage generator representing the reversible voltage) and dynamic load (taking into consideration the dynamics both at the anode and the cathode). The modeling of the load is crucial for control purposes since it may have an impact on the performance of the system. This article aims at providing essential information and comparing the different load modeling.
Monitored Data and Social Perceptions Analysis of Battery Electric and Hydrogen Fuelled Buses in Urban and Suburban Areas
Jul 2023
Publication
Electrification of the transportation sector is one of the main drivers in the decarbonization of energy and mobility systems and it is a way to ensure security of energy supply. Public bus fleets can assist in achieving fast reduction of CO2 emissions. This article provides an analysis of a unique real-world dataset to support decision makers in the decarbonization of public fleets and interlink it with the social acceptance of drivers. Data was collected from 21 fuel cell and electric buses. The tank-to-wheel efficiency results of fuel cell electric buses (FCEB) are much lower than that of battery electric buses (BEB) and there is a higher variation in consumption for BEBs compared to FCEBs. Both technologies permit a strong reduction in CO2 emissions compared to conventional buses. There is a high level of acceptance of drivers which are likely to support the transition towards zero-emission buses introduced by the management.
A Short Review on Ni Based Catalysts and Related Engineering Issues for Methane Steam Reforming
Mar 2020
Publication
Hydrogen is an important raw material in chemical industries and the steam reforming of light hydrocarbons (such as methane) is the most used process for its production. In this process the use of a catalyst is mandatory and if compared to precious metal-based catalysts Ni-based catalysts assure an acceptable high activity and a lower cost. The aim of a distributed hydrogen production for example through an on-site type hydrogen station is only reachable if a novel reforming system is developed with some unique properties that are not present in the large-scale reforming system. These properties include among the others (i) daily startup and shutdown (DSS) operation ability (ii) rapid response to load fluctuation (iii) compactness of device and (iv) excellent thermal exchange. In this sense the catalyst has an important role. There is vast amount of information in the literature regarding the performance of catalysts in methane steam reforming. In this short review an overview on the most recent advances in Ni based catalysts for methane steam reforming is given also regarding the use of innovative structured catalysts.
Hydrogen Role in the Valorization of Integrated Steelworks Process Off-gases through Methane and Methanol Syntheses
Jun 2021
Publication
The valorization of integrated steelworks process off-gases as feedstock for synthesizing methane and methanol is in line with European Green Deal challenges. However this target can be generally achieved only through process off-gases enrichment with hydrogen and use of cutting-edge syntheses reactors coupled to advanced control systems. These aspects are addressed in the RFCS project i3 upgrade and the central role of hydrogen was evident from the first stages of the project. First stationary scenario analyses showed that the required hydrogen amount is significant and existing renewable hydrogen production technologies are not ready to satisfy the demand in an economic perspective. The poor availability of low-cost green hydrogen as one of the main barriers for producing methane and methanol from process off-gases is further highlighted in the application of an ad-hoc developed dispatch controller for managing hydrogen intensified syntheses in integrated steelworks. The dispatch controller considers both economic and environmental impacts in the cost function and although significant environmental benefits are obtainable by exploiting process off-gases in the syntheses the current hydrogen costs highly affect the dispatch controller decisions. This underlines the need for big scale green hydrogen production processes and dedicated green markets for hydrogen-intensive industries which would ensure easy access to this fundamental gas paving the way for a C-lean and more sustainable steel production.
Integration of Renewable Hydrogen Production in Steelworks Off-Gases for the Synthesis of Methanol and Methane
May 2021
Publication
The steel industry is among the highest carbon-emitting industrial sectors. Since the steel production process is already exhaustively optimized alternative routes are sought in order to increase carbon efficiency and reduce these emissions. During steel production three main carbon-containing off-gases are generated: blast furnace gas coke oven gas and basic oxygen furnace gas. In the present work the addition of renewable hydrogen by electrolysis to those steelworks off-gases is studied for the production of methane and methanol. Different case scenarios are investigated using AspenPlusTM flowsheet simulations which differ on the end-product the feedstock flowrates and on the production of power. Each case study is evaluated in terms of hydrogen and electrolysis requirements carbon conversion hydrogen consumption and product yields. The findings of this study showed that the electrolysis requirements surpass the energy content of the steelwork’s feedstock. However for the methanol synthesis cases substantial improvements can be achieved if recycling a significant amount of the residual hydrogen.
Renewable Hydrogen Production Processes for the Off-Gas Valorization in Integrated Steelworks through Hydrogen Intensified Methane and Methanol Syntheses
Nov 2020
Publication
Within integrated steelmaking industries significant research efforts are devoted to the efficient use of resources and the reduction of CO2 emissions. Integrated steelworks consume a considerable quantity of raw materials and produce a high amount of by-products such as off-gases currently used for the internal production of heat steam or electricity. These off-gases can be further valorized as feedstock for methane and methanol syntheses but their hydrogen content is often inadequate to reach high conversions in synthesis processes. The addition of hydrogen is fundamental and a suitable hydrogen production process must be selected to obtain advantages in process economy and sustainability. This paper presents a comparative analysis of different hydrogen production processes from renewable energy namely polymer electrolyte membrane electrolysis solid oxide electrolyze cell electrolysis and biomass gasification. Aspen Plus® V11-based models were developed and simulations were conducted for sensitivity analyses to acquire useful information related to the process behavior. Advantages and disadvantages for each considered process were highlighted. In addition the integration of the analyzed hydrogen production methods with methane and methanol syntheses is analyzed through further Aspen Plus®-based simulations. The pros and cons of the different hydrogen production options coupled with methane and methanol syntheses included in steelmaking industries are analyzed
Electricity Supply Configurations for Green Hydrogen Hubs: A European Case Study on Decarbonizing Urban Transport
Aug 2024
Publication
In this study a techno-economic analysis tool for conducting detailed feasibility studies on the deployment of green hydrogen hubs for fuel cell bus fleets is developed. The study evaluates and compares five green hydrogen hub configurations’ operational and economic performance under a typical metropolitan bus fleet refuelling schedule. Each configuration differs based on its electricity sourcing characteristics such as the mix of energy sources capacity sizing financial structure and grid interaction. A detailed comparative analysis of distinct green hydrogen hub configurations for decarbonising a fleet of fuel-cell buses is conducted. Among the key findings is that a hybrid renewable electricity source and hydrogen storage are essential for cost-optimal operation across all configurations. Furthermore bi-directional grid-interactive configurations are the most costefficient and can benefit the electricity grid by flattening the duck curve. Lastly the paper highlights the potential for cost reduction when the fleet refuelling schedule is co-optimized with the green hydrogen hub electricity supply configuration.
The Role of Hydrogen as Enabler of Industrial Port Area Decarbonoization
Nov 2023
Publication
To meet environmental goals while maintaining economic competitiveness worldwide ports have increased the amount of renewable energy production and have focused in optimizing performances and energy efficiency. However carbon-neutral operation of industrial port areas (IPA) is challenging and requires the decarbonization of industrial processes and heavy transport systems. This study proposes a comprehensive review of decarbon ization strategies for IPA with a particular focus on the role that green hydrogen could play when used as renewable energy carrier. Much information on existing and future technologies was also derived from the analysis of 74 projects (existing and planned) in 36 IPAs 80 % of which are in Europe concerning hydrogenbased decarbonization strategies. The overall review shows that engine operation of ships at berth are respon sible of more than 70 % of emissions in ports. Therefore onshore power supply (OPS) seems to be one of the main strategies to reduce port pollution. Nevertheless OPS powered by hydrogen is not today easily achievable. By overcoming the current cost-related and regulation barriers hydrogen can also be used for the import/export of green energy and the decarbonization of hard-to-abate sectors. The technical and economic data regarding hydrogen-based technologies and strategies highlighted in this paper are useful for further research in the field of definition and development of decarbonization strategies in the IPA.
Hydrogen Refueling Station Cost Model Applied to Five Real Case Studies for Fuel Cell buses
Oct 2021
Publication
Hydrogen Refueling Stations (HRS) are a key infrastructure to the successful deployment of hydrogen mobility. Their cost-effectiveness will represent an increasingly crucial issue considering the foreseen growth of vehicle fleets from few captive fleets to large-scale penetration of hydrogen vehicles. In this context a detailed component-oriented cost model is important to assess HRS costs for different design concepts layout schemes and possible customizations respect to aggregate tools which are mostly available in literature. In this work an improved version of a previously developed component-oriented scale-sensitive HRS cost model is applied to 5 different European HRS developed within the 3Emotion project with different refueling capacities (kgH2/day) hydrogen supply schemes (in-situ production or delivery) storage volumes and pressures and operational strategies. The model output allows to assess the upfront investment cost (CAPEX) the annual operational cost (OPEX) and the Levelized Cost of Hydrogen (LCOH) at the dispenser and identify the most crucial cost components. The results for the five analyzed HRS sites show an LCOH at the nozzle of around 8-9 €/kg for delivery based HRSs which are mainly dominated by the H2 retail price and transport service price and around 11-12 €/kg for on-site producing HRS for which the electrolyzer CAPEX and electricity price plays a key role in the cost structure. The compression storage and dispensing sections account for between 1-3 €/kg according to the specific design & performance requirements of the HRS. The total LCOH values are comparable with literature standard market prices for similar scale HRSs and with the 3Emotion project targets.
Is Green Hydrogen an Environmentally and Socially Sound Solution for Decarbonizing Energy Systems Within a Circular Economy Transition?
May 2025
Publication
Green hydrogen (GH2) is expected to play an important role in future energy systems in their fight against climate change. This study after briefly recalling how GH2 is produced and the main steps throughout its life cycle analyses its current development environmental and social impacts and a series of case studies from selected literature showing its main applications as fuel in transportation and electricity sectors as a heat producer in high energy intensive industries and residential and commercial buildings and as an industrial feedstock for the production of other chemical products. The results show that the use of GH2 in the three main areas of application has the potential of contributing to the decarbonization goals although its generation of non-negligible impacts in other environmental categories requires attention. However the integration of circular economy (CE) principles is important for the mitigation of these impacts. In social terms the complexity of the value chain of GH2 generates social impacts well beyond countries where GH2 is produced and used. This aspect makes the GH2 value chain complex and difficult to trace somewhat undermining its renewability claims as well as its expected localness that the CE model is centred around.
Performance and Emissions Evaluation of a Turbofan Burner with Hydrogen Fuel
Mar 2025
Publication
This paper examines the changes in the performance level and pollutant emissions of a combustion chamber for turbofan engines. Two different fuels are compared: a conventional liquid fuel of the JET-A (kerosene) class and a hydrogen-based gaseous fuel. A turbofan engine delivering a 70 kN thrust at cruise conditions and 375 kN thrust at takeoff is considered. The comparison is carried out by investigating the combustion pattern with different boundary conditions the latter assigned along a typical flight mission. The calculations rely on a combined approach with a preliminary lumped parameter estimation of the engine performance and thermodynamic properties under different flight conditions (i.e. take-off climbing and cruise) and a CFD-based combustion simulation employing as boundary conditions the outputs obtained from the 0-D computations. The results are discussed in terms of performance thermal properties distributions throughout the combustor and of pollutant concentration at the combustor outflow. The results demonstrate that replacing the JET-A fuel with hydrogen does not affect the overall engine performance significantly and stable and efficient combustion takes place inside the burner although a different temperature regime is observable causing a relevant increase in thermal NO emissions.
Optimizing Proton Exchange Membrane Electrolyzer Performance Through Dynamic Pressure and Temperature Control: A Mixed-integer Linear Programming Approach
Aug 2025
Publication
Hydrogen is a key energy carrier for decarbonizing multiple sectors particularly when produced via water electrolysis powered by renewable energy. Proton exchange membrane (PEM) electrolyzers are well suited for this application due to their ability to rapidly adjust to fluctuating power inputs. Despite being conventionally operated at high temperatures and pressures to reduce heating and compression needs recent studies suggest that under partial loads lower operating conditions may enhance efficiency. This study introduces a novel optimization framework for dynamically adjusting pressure and temperature in PEM electrolyzers. The model integrates an efficiency map within a Mixed-Integer Linear Programming (MILP) formulation and applies McCormick tightening to address nonlinearities. A one-week case study demonstrates operational cost reductions of up to 12.5 % through optimal control favoring lower temperatures and pressures at low current densities and higher temperatures near rated load while maintaining moderate pressures. The results show improved efficiency and reduced hydrogen crossover enhancing safety and enabling scalable application over extended time horizons. These insights are valuable for long-term planning and evaluation of hydrogen production and storage systems.
Decarbonisation Pathways for the Pulp and Paper Industry: A Comprehensive Review
Jul 2025
Publication
The world is experiencing the effects of climate change at an increasing rate including rising average global temperature caused primarily by greenhouse gas (GHG) emissions. Energy-intensive industries (EIIs) are major contributors to greenhouse gas emissions. The pulp and paper industry (PPI) is among the top five most energyintensive industries and it accounts for approximately 6 % of global industrial energy use and 2 % of direct industrial CO2 emissions. Therefore it is important to decarbonize this industrial sector to achieve the climate policy goal of achieving net-zero emissions as per the Paris Agreement. This paper presents a comprehensive review of the decarbonization options also known as decarbonization pathways for the pulp and paper industrial sector. These pathways are selected from available literature and they mainly include energy efficiency measures (EEMs) paper recycling switching to carbon-neutral fuels such as biomass and hydrogen electrification of heat supply and carbon capture & storage (CCS) among other emerging technologies. After identifying each decarbonization pathway is discussed in detail with its drivers and barriers to implementation. The Analytical Hierarchy Process AHP a multi-criteria decision-making MCDM technique is carried out to rank the decarbonization pathways on five distinct criteria: cost emission reduction potential technological readiness level (TRL) implementation time and scalability. The ranking is carried out in four distinct criteria weight regimes to present clear choices on different criterion weights. This review paper aims to add to the existing literature to provide clear indications in choosing the pathways toward the decarbonization effort in the pulp & paper industry under various strategic priorities.
Dual Pathways for Refinery Off-gas Processing: Comparative Analysis of Steam Reforming and Co-electrolysis
Aug 2025
Publication
In an effort to bridge the gap between academic research and industrial application this study investigates the integration potential of steam methane reforming and Co-electrolysis for the efficient conversion of refinery offgases into high-purity syngas. Experimental work was conducted under conditions representative of industrial environments using platinum- and nickel-based catalysts in steam reforming to assess methane conversion and H2 /CO ratio at varying temperatures and gas hourly space velocities (GHSV). Co-electrolysis was evaluated in solid oxide electrolysis cells (SOECs) across a range of gas compositions (H2O/CO2 /H2 /CO) including pure CO2 electrolysis as a strategy for pre-electrolysis hydrogen removal. Electrochemical performance was analyzed using impedance spectroscopy distribution of relaxation times (DRT) and current–voltage characterization. Results confirm the superior stability and performance of the Pt catalyst under high-throughput conditions while Ni-based systems were more sensitive to operational fluctuations. In the SOEC increased H2O content accelerated reaction kinetics whereas CO2 concentration governed polarization resistance. To enable optimal SOEC operation the addition of steam downstream of the reformer is proposed as a means of adjusting the reformate composition. The findings demonstrate that tuning reforming and electrolysis conditions in tandem offers a promising route for sustainable syngas production using renewable electricity. This work establishes a foundation for further development of integrated thermo-electrochemical systems tailored to industrial gas streams.
Green Hydrogen Production from Biogas or Landfill Gas by Steam Reforming or Dry Reforming: Specific Production and Energy Requirements
May 2025
Publication
Biogas is a crucial renewable energy source for green hydrogen (H2) production reducing greenhouse gas emissions and serving as a carbon-free energy carrier with higher specific energy than traditional fuels. Currently methane reforming dominates H2 production to meet growing global demand with biogas/landfill gas (LFG) reform offering a promising alternative. This study provides a comprehensive simulation-based evaluation of Steam Methane Reforming (SMR) and Dry Methane Reforming (DMR) of biogas/LFG using Aspen Plus. Simulations were conducted under varying operating conditions including steam-to-carbon (S/C) for SMR and steam-to-carbon monoxide (S/CO) ratios for DMR reforming temperatures pressures and LFG compositions to optimize H2 yield and process efficiency. The comparative study showed that SMR attains higher specific H2 yields (0.14–0.19 kgH2/Nm3 ) with specific energy consumption between 0.048 and 0.075 MWh/kg of H2 especially at increased S/C ratios. DMR produces less H2 than SMR (0.104–0.136 kg H2/Nm3 ) and requires higher energy inputs (0.072–0.079 MWh/kg H2) making it less efficient. Both processes require an additional 1.4–2.1 Nm3 of biogas/LFG per Nm3 of feed for energy. These findings provide key insights for improving biogas-based H2 production for sustainable energy with future work focusing on techno–economic and environmental assessments to evaluate its feasibility scalability and industrial application.
Life Cycle Assessments in Hydrogen-based Energy Storage Systems
Aug 2025
Publication
Hydrogen is increasingly recognized as an element in the effort to decarbonize the energy sector. Within the development of large-scale supply chain the storage phase emerges as a significant challenge. This study reviews Life Cycle Assessment (LCA) literature focused exclusively on hydrogen as an energy vector aiming to identify areas for improvement highlight effective solutions and point out research gaps. The goal is to provide a comprehensive overview of hydrogen storage technologies from an environmental perspective. A systematic search was conducted in the SCOPUS database using a specific set of keywords resulting in the identification of 30 relevant studies. These works explore hydrogen storage across different scales and applications which were classified into five categories based on the type of storage application most of them related to stationary use. The majority of the selected studies focus on storing hydrogen in compressed gas tanks. Notably 33 % of the analyzed articles assess only greenhouse gas (GHG) emissions and 10 % evaluate only two environmental impact categories including GHGs. This reflects a limited understanding of broader environmental impacts with a predominant focus on CO₂eq emissions. When comparing different case studies storage methods associated with the lowest emissions include metal hydrides and underground hydrogen storage. Another important observation is the trend of decreasing CO₂eq emissions as the storage system scale increases. Future studies should adopt more comprehensive approaches by analyzing a wider range of hydrogen storage technologies and considering multiple environmental impact categories in LCA. Moreover it is crucial to integrate environmental economic and social dimensions of sustainability as multidimensional assessments are essential to support well-informed balanced decisions that align with the sustainable development of hydrogen storage systems.
Towards Sustainable Energy Independence: A Case Study of Green Hydrogen as Seasonal Storage Integration in a Small Island
Mar 2025
Publication
Tilos a Greek island in the Mediterranean Sea hosts a pioneering hybrid energy system combining an 800-kW wind turbine and a 160-kWp photovoltaic (PV) field. The predominance of wind power makes the energy production of the island almost constant during the year while the consumption peaks in summer in correspondence with the tourist season. If the island wants to achieve complete selfsufficiency seasonal storage becomes compulsory. This study makes use of measured production data over 1 year to understand the best combination of renewable energy generation and storage to match energy production with consumption. A stochastic optimization based on a differential evolution algorithm is carried out to showcase the configuration that minimizes the levelized cost of required energy (LCORE) in different scenarios. System performance is simulated by progressively increasing the size of the storage devices including a combination of Lithium-ion batteries and power-to-gas-topower (P2G2P) technologies and the PV field. An in-depth market review of current and forecasted prices for RES and ESS components supports the economic analysis including three time horizons (current and projections to 2030 and 2050) to account for the expected drop in component prices. Currently the hybrid storage system combining BESS and P2G2P is more cost-effective (264 €/MWh) than a BESS-only system (320 €/MWh). In the mid-term (2030) the expected price drop in batteries will shift the optimal solution towards this technology but the LCORE reached by the hybrid storage (174 €/MWh) will still be more economical than BESS-only (200 €/MWh). In the long term (2050) the expected price drop in hydrogen technologies will push again the economic convenience of P2G2P and further reduce the LCORE (132.4 €/MWh).
Interplay Between Renewable Energy Factor and Levelised Costs in PV-driven Buildings using Hydrogen Fuel Cell System as an Energy Storage Solution
Apr 2025
Publication
This study introduces an effective analysis framework for exploring the complex interrelation between the renewable energy factor (REF) and the economic dimensions of a PV-driven microgrid featuring a dual-level storage system that incorporates both hydrogen and electrical energy storage. By establishing a coupled model that integrates dynamic simulations with a statistical multi-objective optimization algorithm the research aims to achieve optimal component sizing—a critical step in assessing the hybrid system across various REF levels—while effectively reducing the levelized cost of electricity (LCOE). Using the analysis outcomes of a case study a comprehensive techno-economic assessment facilitates a nuanced evaluation of the interplay between the REF system economics across various equipment cost quartiles and grid tariffs addressing the feasibility of the proposed solution for a sustainable energy transition. The results highlight how grid tariffs and REF jointly influence LCOE values across cost quartiles impacting hybrid system design and decision-making. An exponential correlation is observed between life cycle cost (LCC) and REF with the increase in annual operating costs being marginal compared to the initial cost rise. For the net-zero energy case the LCOE ranges from 0.0380 to 0.1873 $/kWh while at REF = 0.6 it spans from 0.0461 to 0.1334 $/kWh reflecting a 71 % larger difference (range). A sensitivity analysis indicates that each 5 % increase in REF leads to an average 20.7 % rise in payback period (PBP) for a given grid tariff.
An Economic and Environmental Assessment of Different Bus Powertrain Technologies in Public Transportation
Dec 2024
Publication
Hydrogen and electric buses are considered effective options for decarbonizing the public transportation sector positioning them as a leader in this transition. This study models the environmental and economic performances of a set of bus powertrain technologies considering a real case-study of suburban public transport in Italy and including fuel cell electric vehicles (FCEV) battery electric vehicles (BEV) biomethane-powered vehicles (CBM) natural gas (CNG) and diesel buses. The environmental performances of FCEV and BEV are significantly influenced by the energy source used for hydrogen production or battery charging. Specifically using the electricity mix for FCEV leads to the highest greenhouse gas emissions and fossil fuel demand. In contrast BEV show better environmental performance than conventional powertrains especially when powered by photovoltaics. When powered by photovoltaics BEV reveal similar results to FCEV in terms of environmental impacts except for resource depletion where both perform poorly. Transitioning from diesel to BEV or FCEV can enhance local air quality regardless of the energy source. The economic analysis indicates that FCEV are the most expensive option followed by BEV both of which are currently costlier than diesel and CNG systems. CBM from waste streams emerges as a cost-effective and environmentally friendly solution. This study suggests prioritizing biomethane derived from biowaste manure and residual biomass (excluding energy crops) as a part of the fuels for public transport decarbonization in the EU to advance EU decarbonization goals despite limitations due to resource availability. Furthermore BEV powered by renewables should be prioritized whenever their range is adequate.
Green Hydrogen Production via Floating Photovoltaic Systems on Irrigation Reservoirs: An Italian Case Study
Apr 2025
Publication
This study investigates the potential for establishing a self-sufficient renewable hydrogen production facility utilising a floating photovoltaic (FPV) system on an artificial irrigation reservoir located in a small municipality in southern Italy. The analysis examines the impact of different system configurations and operating conditions on the technical economic and environmental performance with a particular focus on hydrogen production and water conservation resulting from reduced evaporation. Different sizes of the FPV plant are considered with and without a tracking system. The electrolyser performance is evaluated under both fixed and variable load conditions also considering the integration of battery storage to ensure consistent operation. The findings indicate that the adoption of the largest FPV plant can result in the conservation of approximately 1.87 million m3 of water annually while simultaneously producing up to 4199 tons of hydrogen per year in variable load mode—more than twice the output compared to fixed load conditions. Although battery integration increases hydrogen production it also leads to higher investment and maintenance costs. Therefore the variable load operation emerges as the most economically viable option reducing the levelized cost of hydrogen (LCOH) to €13.18/kg a 26 % reduction compared to fixed load operation. Moreover the implementation of a vertical axis tracking system leads to only marginal LCOH reductions (maximum 2.2 %) and does not justify the additional complexity. In all tested scenarios the system proves to be self-sustaining. Given the case study’s location in southern Italy—where a pilot project for fuel cell–battery hybrid trains is underway—the hydrogen produced is assumed to be used for railway applications as a possible offtaker. The analysis shows that the potential of the system in terms of hydrogen production is much higher (tens of times) than the estimated demand of the present hydrogen railway configuration thus suggesting that a significant expansion of the number of trains and routes served could be considered. Although this work is based on a specific case study its key findings are potentially replicable in other contexts—particularly in Mediterranean or semi-arid regions where water scarcity may otherwise act as a limiting factor for the deployment of hydrogen production systems.
Blue Hydrogen can be Low-Carbon, A Techno-Economic-Environmental Analysis
Oct 2025
Publication
Hydrogen produced through natural gas reforming with carbon capture and storage (blue H2) is expected to supply up to 30 % of global low-carbon hydrogen by 2030. However wide variability in reported findings creates uncertainty about its future role. To address this the present techno-economic-environmental study from a lifecycle perspective evaluates whether blue hydrogen can meet carbon footprint thresholds (3 and 3.4 kg CO2 eq./ kg H2) required to qualify as low-carbon hydrogen. Several configurations of either chemical absorption or lowtemperature CO2 separation techniques integrated with auto-thermal reforming are modeled. Results show that low-temperature separation can achieve comparable or even superior energetic performance to conventional capture methods with cold gas and overall efficiencies reaching up to 80 % and 78 % respectively. The economic analysis estimates the levelized cost of blue hydrogen at 3.5–4 €/kg under 2024 EU average nonhousehold consumer natural gas and electricity prices and 2.4–2.8 €/kg under Italy’s 2024 wholesale prices. From an environmental standpoint life-cycle assessment indicates an average carbon footprint of 2.5 kg CO2 eq./ kg H2 assuming photovoltaic electricity for auxiliary power and excluding more carbon-intensive natural gas supply chains. The findings highlight that partial electrification of the CO2 separation unit use of renewable electricity and maximizing capture rates are key factors essential for producing compliant blue H2. Furthermore adopting ultra-low-emission natural gas supply chains could reduce blue H2′s carbon footprint to the level of green H2 suggesting that the introduction of certificate-of-origin schemes for natural gas can guarantee blue H2 with minimal emissions.
Lessons Learned from HIAD 2.0: Inspection and Maintenance to Avoid Hydrogen-induced Material Failures
Feb 2023
Publication
Hydrogen has the potential to make countries energetically self-sufficient and independent in the long term. Nevertheless its extreme combustion properties and its capability of permeating and embrittling most metallic materials produce significant safety concerns. The Hydrogen Incidents and Accidents Database 2.0 (HIAD 2.0) is a public repository that collects data on hydrogen-related undesired events mainly occurred in chemical and process industry. This study conducts an analysis of the HIAD 2.0 database mining information systematically through a computer science approach known as Business Analytics. Moreover several hydrogen-induced ma terial failures are investigated to understand their root causes. As a result a deficiency in planning effective inspection and maintenance activities is highlighted as the common cause of the most severe accidents. The lessons learned from HIAD 2.0 could help to promote a safety culture to improve the abnormal and normal events management and to stimulate a widespread rollout of hydrogen technologies.
Modelling Thermodiffusive Instabilities in Hydrogen Flames and their Impact on the Combustion Process in a Direct-injection Hydrogen Engine
Sep 2025
Publication
Hydrogen-fueled Internal Combustion Engines (H2-ICEs) are typically operated with lean mixtures to minimize NOx emissions and reduce the risk of abnormal combustion events. Due to hydrogen’s low Lewis number premixed hydrogen-air flames in lean conditions exhibit strong thermodiffusive instabilities which make the numerical simulation of the combustion process particularly challenging. Indeed the intensity of these instabilities is significantly influenced by thermodynamic parameters – such as mixture temperature pressure and dilution rate – resulting in substantial variations in combustion behaviour across different operating conditions. Therefore they have to be properly considered not only to ensure model robustness but also to improve model accuracy over a wider range of operations. In this study the combustion process in a Direct Injection H2-ICE was analyzed using 3D-CFD simulations relying on a flamelet-based combustion model. Two sets of lookup flame speed maps were defined: laminar flame speed (SL) maps derived from standard 1D-CFD simulations in homogeneous reactor and freely propagating flame speed (SM) maps which account for the effects of thermodiffusive instabilities. The model that uses SL maps required the recalibration of some combustion model parameters when changing the dilution rate to ensure consistency with experimental data. Instead the model relying on SM maps featured a noticeable accuracy across different air-to-fuel ratios without the need for recalibration any combustion model parameter highlighting the key role of thermodiffusive flame instabilities on the combustion process. Based on these findings the impact of such instabilities was evaluated throughout the entire combustion process from both global and local perspectives. The relevance of thermodiffusive instabilities was observed to increase with the air-to-fuel ratio thereby enhancing combustion speed in leaner mixtures. Additionally the implementation of thermodiffusive instabilities was found to affect also preferred direction of flame propagation as stronger instabilities were identified in the leanest and low-temperature portions of the flame front. Novelty and significance This study addresses a critical knowledge gap regarding the role of thermodiffusive flame instabilities in accurately replicating the combustion process of a direct-injection internal combustion engine within a RANS simulation framework. Indeed while these instabilities have been shown to significantly enhance the mixture consumption rate in quiescent environments at low to moderate pressures and temperatures particularly in lean mixtures their impact on the burn rate under engine-like conditions has not yet been systematically investigated to the best of the authors’ knowledge. This work provides a comprehensive analysis of the significance of these instabilities in the combustion process of a direct-injection hydrogen internal combustion engine. The analysis is conducted from both a global perspective assessing their overall influence on the combustion process and a local perspective examining how they alter flame front characteristics when incorporated into the model.
New Perspectives on Catalytic Hydrogen Production by the Reforming, Partial Oxidation and Decomposition of Methane and Biogas
Sep 2023
Publication
The article provides a short review on catalyst-based processes for the production of hydrogen starting from methane both of fossil origin and from sustainable processes. The three main paths of steam- and dry-reforming partial oxidation and thermo-catalytic decomposition are briefly introduced and compared above all with reference to the latest publications available and to new catalysts which obey the criteria of lower environmental impact and minimize the content of critical raw materials. The novel strategies based on chemical looping with CO2 utilization membrane separation electrical-assisted (plasma and microwave) processes multistage reactors and catalyst patterning are also illustrated as the most promising perspective for CH4 reforming especially on small and medium scale. Although these strategies should only be considered at a limited level of technological readiness research on these topics including catalyst development and process optimization represents the crucial challenge for the scientific community
Streamlining and Improving Some Aspects of the Governance of the Energy Sector
Sep 2025
Publication
The governance of the EU energy sector has gradually evolved over time to reflect and support the closer integration of the Internal Electricity Market. As the EU energy sector faces new challenges both at the local and cross-border levels its governance might once again need to be reviewed to ensure that it remains fit for the future. This Policy Brief highlights three opportunities for streamlining the governance of the electricity (and gas) sector(s) at the cross-border level related to: (i) the ‘all TSOs’ or ‘all relevant TSOs’ processes; (ii) the regulatory oversight of EU-wide entities; and (iii) the operation of the electricity market coupling. Other areas for improvement in the current governance framework may also emerge and one suggestion relates to the dual role of the ENTSOs both as (i) entities responsible for a number of essential tasks for the energy sector and (ii) associations with TSOs as their members.
In-situ Surface Engineering of Ternary Eco-friendly QDs for Enhanced Photoelectrochemical Hydrogen Production
Oct 2025
Publication
Ternary I-III-VI quantum dots (QDs) have recently received wide attention in solar energy conversion technologies because of their non-toxicity tunable band gap and composition-dependant optical properties. However their complex non-stoichiometry induces high density of surface traps/defects which significantly affects solar energy conversion efficiencies and long-term stability. This work presents an in-situ growth passivation approach to encapsulate ternary Cu:ZnInSe with ZnSeS alloyed shell (CZISe/ZSeS QDs) as light harvesters for solar-driven photoelectrochemical (PEC) hydrogen (H2) production. The engineered CZISe/ZSeS QDs coupled with TiO2- MWCNTs hybrid photoanode exhibit a high photocurrent density of 13.15 mA/cm2 at 0.8 V vs RHE under 1 sun illumination which is 20.5 % higher than bare CZISe QDs/TiO2 photoanode based device. In addition we observed a 48 % enhancement in the long-term stability with ~88 % current retained after 6000 s. These results indicate that the effective shell passivation has mitigated the surface traps/defects leading to suppressed charge recombination and improved charge transfer efficiency as confirmed by optoelectronic carrier dynamics measurements and theoretical simulations. The findings hold great promise on improving the performance of ternary/multinary eco-friendly colloidal QDs by surface engineering for effective utilization in solar energy conversion technologies.
Hydrogen via Co-Electrolysis of Water and CO2: Challenge or Solution for Industrial Decarbonization?
Aug 2025
Publication
The paper investigates the potential of co-electrolysis as a viable pathway for hydrogen production and industrial decarbonization expanding on previous studies on water electrolysis. The analysis adopts a general and critical perspective aiming to assess the realistic scope of this technology with regard to current energy and environmental needs. Although co-electrolysis theoretically offers improved efficiency by simultaneously converting H2O and CO2 into syngas the practical advantages are difficult to consolidate. The study highlights that the energetic margins of the process remain relatively narrow and that several key aspects including system irreversibility and the limited availability of CO2 in many contexts significantly constrain its applicability. Despite the growing interest and promising technological developments co-electrolysis still faces substantial challenges before it can be implemented on a larger scale. The findings suggest that its success will depend on targeted integration strategies advanced thermal management and favorable boundary conditions rather than on the intrinsic efficiency of the process alone. However there are specific sectors where assessing the implementation potential of co-electrolysis could be of interest a perspective this paper aims to explore.
The Impact of Temporal Hydrogen Regulation on Hydrogen Exporters and their Domestic Energy Transition
Aug 2025
Publication
As global demand for green hydrogen rises potential hydrogen exporters move into the spotlight. While exports can bring countries revenue large-scale on-grid hydrogen electrolysis for export can profoundly impact domestic energy prices and energy-related emissions. Our investigation explores the interplay of hydrogen exports domestic energy transition and temporal hydrogen regulation employing a sector-coupled energy model in Morocco. We find substantial co-benefits of domestic carbon dioxide mitigation and hydrogen exports whereby exports can reduce market-based costs for domestic electricity consumers while mitigation reduces costs for hydrogen exporters. However increasing hydrogen exports in a fossil-dominated system can substantially raise market-based costs for domestic electricity consumers but surprisingly temporal matching of hydrogen production can lower these costs by up to 31% with minimal impact on exporters. Here we show that this policy instrument can steer the welfare (re-)distribution between hydrogen exporting firms hydrogen importers and domestic electricity consumers and hereby increases acceptance among actors.
On the Relationship Between Pressure Collapse Rate and Nusselt Number During Sloshing in Cryogenic Liquid Hydrogen Tanks
Oct 2025
Publication
Pressure collapse in sloshing cryogenic liquid hydrogen tanks is a challenge for existing models which often diverge from experimental data. This paper presents a novel lumped-parameter model that overcomes these limitations. Based on a control volume analysis our approach simplifies the complex non-equilibrium physics into a single dimensionless ordinary differential equation governing the liquid’s temperature. We demonstrate this evolution is controlled by one key parameter: the interfacial Nusselt number (). A method for estimating directly from pressure data is also provided. Validated against literature data the model predicts final tank temperatures with deviation of 0.88K (<5% relative error) from measurements thereby explaining the associated pressure collapse. Furthermore our analysis reveals that the Nusselt number varies significantly during a single sloshing event—with calculated values ranging from a peak of 5.81 × 105 down to 7.58 × 103—reflecting the transient nature of the phenomenon.
Photocatalytic Generation of Hydrogen from a Non-carbon Source, Ammonia in Aqueous Solutions
Aug 2025
Publication
This review investigates hydrogen production via photocatalysis using ammonia a carbon-free source potentially present in wastewater. Photocatalysis offers low energy requirements and high conversion efficiency compared to electrocatalysis thermocatalysis and plasma catalysis. However challenges such as complex material synthesis low stability spectral inefficiency high costs and integration barriers hinder industrial scalability. The review addresses thermodynamic requirements reaction mechanisms and the role of pH in optimizing photocatalysis. By leveraging ammonia’s potential and advancing photocatalyst development this study provides a framework for scalable sustainable hydrogen production and simultaneous ammonia decomposition paving the way for innovative energy solutions and wastewater management.
Hydrogen Blending in Gas Pipelines: Fluid-dynamic Insights, Risks, and Recommendations
Mar 2025
Publication
Massive theoretical and applied research is underway worldwide to assess the viability of transporting natural gas-hydrogen blends in pipelines. For the first time this work derives simplified but closed-form equations that describe how changes in gas properties due to hydrogen blending at different volumes map to specific changes in pressure drop compressor power and linepack. These first-of-their-kind equations which are extensively validated against transient gas flow models enabled three unprecedented and unique findings. The first finding which quantifies how a change in demand maps to a change in delay and swing on the supply side reveals that pressure swings increase monotonically with an increase in hydrogen blending volume translating into an increase in pipeline fatigue and risk of failure. The second finding crucially shows that pressure drop does not monotonically increase with an increase in hydrogen blending volume; in fact it is highest at around 85 % hydrogen volume not at 100 %. The third finding shows that the decrease in linepack as a result of an increase in hydrogen volume is not only related to the gross calorific value of the gas mixture but also to the pressure-tocompressibility factor ratio suggesting that smaller parallel pipelines can offset this linepack reduction compared to a single larger pipeline.
Life Cycle Assessment of Different Powertrain Alternatives for a Clean Urban Bus Across Diverse Weather Conditions
Aug 2025
Publication
At present the decarbonization of the public transport sector plays a key role in international and regional policies. Among the various energy vectors being considered for future clean bus fleets green hydrogen and electricity are gaining significant attention thanks to their minimal carbon footprint. However a comprehensive Life Cycle Assessment (LCA) is essential to compare the most viable solutions for public mobility accounting for variations in weather conditions geographic locations and time horizons. Therefore the present work compares the life cycle environmental impact of different powertrain configurations for urban buses. In particular a series hybrid architecture featuring two possible hydrogenfueled Auxiliary Power Units (APUs) is considered: an H2-Internal Combustion Engine (ICE) and a Fuel Cell (FC). Furthermore a Battery Electric Vehicle (BEV) is considered for the same application. The global warming potential of these powertrains is assessed in comparison to both conventional and hybrid diesel over a typical urban mission profile and in a wide range of external ambient conditions. Given that cabin and battery conditioning significantly influence energy consumption their impact varies considerably between powertrain options. A sensitivity analysis of the BEV battery size is conducted considering the effect of battery preconditioning strategies as well. Furthermore to evaluate the potential of hydrogen and electricity in achieving cleaner public mobility throughout Europe this study examines the effect of different grid carbon intensities on overall emissions based also on a seasonal variability and future projections. Finally the present study demonstrates the strong dependence of the carbon footprint of various technologies on both current and future scenarios identifying a range of boundary conditions suitable for each analysed powertrain option.
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