Italy
Hydrogen vs. Battery in the Long-term Operation. A Comparative Between Energy Management Strategies for Hybrid Renewable Microgrids
Apr 2020
Publication
The growth of the world’s energy demand over recent decades in relation to energy intensity and demography is clear. At the same time the use of renewable energy sources is pursued to address decarbonization targets but the stochasticity of renewable energy systems produces an increasing need for management systems to supply such energy volume while guaranteeing at the same time the security and reliability of the microgrids. Locally distributed energy storage systems (ESS) may provide the capacity to temporarily decouple production and demand. In this sense the most implemented ESS in local energy districts are small–medium-scale electrochemical batteries. However hydrogen systems are viable for storing larger energy quantities thanks to its intrinsic high mass-energy density. To match generation demand and storage energy management systems (EMSs) become crucial. This paper compares two strategies for an energy management system based on hydrogen-priority vs. battery-priority for the operation of a hybrid renewable microgrid. The overall performance of the two mentioned strategies is compared in the long-term operation via a set of evaluation parameters defined by the unmet load storage efficiency operating hours and cumulative energy. The results show that the hydrogen-priority strategy allows the microgrid to be led towards island operation because it saves a higher amount of energy while the battery-priority strategy reduces the energy efficiency in the storage round trip. The main contribution of this work lies in the demonstration that conventional EMS for microgrids’ operation based on battery-priority strategy should turn into hydrogen-priority to keep the reliability and independence of the microgrid in the long-term operation.
Comparing e-Fuels and Electrification for Decarbonization of Heavy-Duty Transports
Oct 2022
Publication
The freight sector is expected to keep or even increase its fundamental role for the major modern economies and therefore actions to limit the growing pressure on the environment are urgent. The use of electricity is a major option for the decarbonization of transports; in the heavy-duty segment it can be implemented in different ways: besides full electric-battery powertrains electricity can be used to supply catenary roads or can be chemically stored in liquid or gaseous fuels (e-fuels). While the current EU legislation adopts a tailpipe Tank-To-Wheels approach which results in zero emissions for all direct uses of electricity a Well-To-Wheels (WTW) method would allow accounting for the potential benefits of using sustainable fuels such as e-fuels. In this article we have performed a WTW-based comparison and modelling of the options for using electricity to supply heavy-duty vehicles: e-fuels eLNG eDiesel and liquid Hydrogen. Results showed that the direct use of electricity can provide high Greenhouse Gas (GHG) savings and also in the case of the e-fuels when low-carbonintensity electricity is used for their production. While most studies exclusively focus on absolute GHG savings potential considerations of the need for new infrastructures and the technological maturity of some options are fundamental to compare the different technologies. In this paper an assessment of such technological and non-technological barriers has been conducted in order to compare alternative pathways for the heavy-duty sector. Among the available options the flexibility of using drop-in energy-dense liquid fuels represents a clear and substantial immediate advantage for decarbonization. Additionally the novel approach adopted in this paper allows us to quantify the potential benefits of using e-fuels as chemical storage able to accumulate electricity from the production peaks of variable renewable energies which would otherwise be wasted due to grid limitations.
Assessment of Paper Industry Decarbonization Potential via Hydrogen in a Multi-energy System Scenario: A Case Study
Jul 2023
Publication
Green hydrogen is currently regarded as a key catalyst for the decarbonization of energy-intensive industries. In this context the pulp and paper industry stands out as one of the most demanding given the simultaneous need for large amounts of heat and electricity usually satisfied via cogeneration systems. Given the urgent need for cost-effective solutions in response to the climate crisis it is crucial to analyze the feasibility of retrofitting existing power plants to operate carbon-neutral. The aim of this work is to provide a techno-economic analysis for the conversion of a conventional cogeneration system to run on locally produced hydrogen. Building on the energy consumption of the paper mill the operation of a hydrogen-fuelled gas turbine is modelled in detail. Based on these results a multi-energy system model for the production of green fuel is presented considering production via solar-powered PEM electrolyzers storage in tanks and final use in the gas turbine. An optimal configuration for the system is defined leading to the definition of a solution that ensures a cost of 6.41 /kg for the production of green hydrogen. Finally a sensitivity analysis highlights the close dependence of the economic profitability of the Power-to-X system on the natural gas price. The results indicate that although positive performance is achieved the cost of investment remains still prohibitive for systems of this size and the high initial capital expenditure needs to be supported by incentive policies that facilitate the adoption of hydrogen in industrial applications making it competitive in the short term.
An MILP Approach for the Optimal Design of Renewable Battery-hydrogen Energy Systems for Off-grid Insular Communities
Jul 2021
Publication
The optimal sizing of stand-alone renewable H2-based microgrids requires the load demand to be reliably satisfied by means of local renewable energy supported by a hybrid battery/hydrogen storage unit while minimizing the system costs. However this task is challenging because of the high number of components that have to be installed and operated. In this work an MILP optimization framework has been developed and applied to the off-grid village of Ginostra (on the Stromboli island Italy) which is a good example of several other insular sites throughout the Mediterranean area. A year-long time horizon was considered to model the seasonal storage which is necessary for off-grid areas that wish to achieve energy independence by relying on local renewable sources. The degradation costs of batteries and H2-based devices were included in the objective function of the optimization problem i.e. the annual cost of the system. Efficiency and investment cost curves were considered for the electrolyzer and fuel cell components in order to obtain a more detailed and precise techno-economic estimation. The design optimization was also performed with the inclusion of a general demand response program (DRP) to assess its impact on the sizing results. Moreover the effectiveness of the proposed MILP-based method was tested by comparing it with a more traditional approach based on a metaheuristic algorithm for the optimal sizing complemented with ruled-based strategies for the system operation. Thanks to its longer-term storage capability hydrogen is required for the optimal system configuration in order to reach energy self-sufficiency. Finally considering the possibility of load deferral the electricity generation cost can be reduced to an extent that depends on the amount of load that is allowed to participate in the DRP scheme. This cost reduction is mainly due to the decreased capacity of the battery storage system.
Optimization of Small-Scale Hydrogen Production with Membrane Reactors
Mar 2023
Publication
In the pathway towards decarbonization hydrogen can provide valid support in different sectors such as transportation iron and steel industries and domestic heating concurrently reducing air pollution. Thanks to its versatility hydrogen can be produced in different ways among which steam reforming of natural gas is still the most commonly used method. Today less than 0.7% of global hydrogen production can be considered low-carbon-emission. Among the various solutions under investigation for low-carbon hydrogen production membrane reactor technology has the potential especially at a small scale to efficiently convert biogas into green hydrogen leading to a substantial process intensification. Fluidized bed membrane reactors for autothermal reforming of biogas have reached industrial maturity. Reliable modelling support is thus necessary to develop their full potential. In this work a mathematical model of the reactor is used to provide guidelines for their design and operations in off-design conditions. The analysis shows the influence of temperature pressures catalyst and steam amounts and inlet temperature. Moreover the influence of different membrane lengths numbers and pitches is investigated. From the results guidelines are provided to properly design the geometry to obtain a set recovery factor value and hydrogen production. For a given reactor geometry and fluidization velocity operating the reactor at 12 bar and the permeate-side pressure of 0.1 bar while increasing reactor temperature from 450 to 500 °C leads to an increase of 33% in hydrogen production and about 40% in HRF. At a reactor temperature of 500 °C going from 8 to 20 bar inside the reactor doubled hydrogen production with a loss in recovery factor of about 16%. With the reactor at 12 bar a vacuum pressure of 0.5 bar reduces hydrogen production by 43% and HRF by 45%. With the given catalyst it is sufficient to have only 20% of solids filled into the reactor being catalytic particles. With the fixed operating conditions it is worth mentioning that by adding membranes and maintaining the same spacing it is possible to increase hydrogen production proportionally to the membrane area maintaining the same HRF.
Innovative Combustion Analysis of a Micro-gas Turbine Burner Supplied with Hydrogen-natural Gas Mixtures
Sep 2017
Publication
The author discusses in this paper the potential of a micro gas turbine (MGT) combustor when operated under unconventional fuel supplied. The combustor of C30 gas turbine is a reverse flow annular combustor. The CFD analysis of the reacting flow is performed with the 3D ANSYS-FLUENT solver. Specific computational experiments refer to the use of hydrogen – natural gas mixtures in order to define the optimal conditions for pilot and main injections in terms of combustion stability and NOx production. The author's methodology relies on an advanced CFD approach that compares different schemes like eddy dissipation concept together with the flamelet- PDF based approach coupled with an accurate study of the turbulent chemistry interaction. Extended kinetic mechanisms are also included in the combustion model. Some test cases are examined to make a comparison of combustion stability and efficiency and pollutant production with high hydrogen / natural gas ratios.
Hydrogen-Fuel Cell Hybrid Powertrain: Conceptual Layouts and Current Applications
Nov 2022
Publication
Transportation is one of the largest sources of CO2 emissions accounting for more than 20% of worldwide emissions. However it is one of the areas where decarbonization presents the greatest hurdles owing to its capillarity and the benefits that are associated with the use of fossil fuels in terms of energy density storage and transportation. In order to accomplish comprehensive decarbonization in the transport sector it will be required to encourage a genuine transition to low-carbon fuels and the widespread deployment of the necessary infrastructures to allow for a large-scale innovation. Renewable hydrogen shows potential for sustainable transportation applications whether in fuel cell electric vehicles (FCEVs) such as automobiles trucks and trains or as a raw material for ship and airplane synthetic fuels. The present paper aims to present how hydrogen-fuel cell hybrid powertrains for road vehicles work in terms of conceptual layouts and operating strategies. A comprehensive overview of real and current applications is presented concerning existing prototypes and commercially available vehicles with a focus on the main key performance indicators such as efficiency mileage and energy consumption.
Operating Hydrogen-Based Energy Storage Systems in Wind Farms for Smooth Power Injection: A Penalty Fees Aware Model Predictive Control
Aug 2022
Publication
Smooth power injection is one of the possible services that modern wind farms could provide in the not-so-far future for which energy storage is required. Indeed this is one among the three possible operations identified by the International Energy Agency (IEA)-Hydrogen Implementing Agreement (HIA) within the Task 24 final report that may promote their integration into the main grid in particular when paired to hydrogen-based energy storages. In general energy storage can mitigate the inherent unpredictability of wind generation providing that they are deployed with appropriate control algorithms. On the contrary in the case of no storage wind farm operations would be strongly affected as well as their economic performances since the penalty fees wind farm owners/operators incur in case of mismatches between the contracted power and that actually delivered. This paper proposes a Model Predictive Control (MPC) algorithm that operates a Hydrogen-based Energy Storage System (HESS) consisting of one electrolyzer one fuel cell and one tank paired to a wind farm committed to smooth power injection into the grid. The MPC relies on Mixed-Logic Dynamic (MLD) models of the electrolyzer and the fuel cell in order to leverage their advanced features and handles appropriate cost functions in order to account for the operating costs the potential value of hydrogen as a fuel and the penalty fee mechanism that may negatively affect the expected profits generated by the injection of smooth power. Numerical simulations are conducted by considering wind generation profiles from a real wind farm in the center-south of Italy and spot prices according to the corresponding market zone. The results show the impact of each cost term on the performances of the controller and how they can be effectively combined in order to achieve some reasonable trade-off. In particular it is highlighted that a static choice of the corresponding weights can lead to not very effective handling of the effects given by the combination of the system conditions with the various exogenous’ while a dynamic choice may suit the purpose instead. Moreover the simulations show that the developed models and the set-up mathematical program can be fruitfully leveraged for inferring indications on the devices’ sizing.
Hydrogen Addition to Natural Gas in Cogeneration Engines: Optimization of Performances Through Numerical Modeling
Aug 2021
Publication
A numerical study of the energy conversion process occurring in a lean-charge cogenerative engine designed to be powered by natural gas is here conducted to analyze its performances when fueled with mixtures of natural gas and several percentages of hydrogen. The suitability of these blends to ensure engine operations is proven through a zero–one-dimensional engine schematization where an original combustion model is employed to account for the different laminar propagation speeds deriving from the hydrogen addition. Guidelines for engine recalibration are traced thanks to the achieved numerical results. Increasing hydrogen fractions in the blend speeds up the combustion propagation achieving the highest brake power when a 20% of hydrogen fraction is considered. Further increase of this last would reduce the volumetric efficiency by virtue of the lower mixture density. The formation of the NOx pollutants also grows exponentially with the hydrogen fraction. Oppositely the efficiency related to the exploitation of the exhaust gases’ enthalpy reduces with the hydrogen fraction as shorter combustion durations lead to lower temperatures at the exhaust. If the operative conditions are shifted towards leaner air-to-fuel ratios the in-cylinder flame propagation speed decreases because of the lower amount of fuel trapped in the mixture reducing the conversion efficiencies and the emitted nitrogen oxides at the exhaust. The link between brake power and spark timing is also highlighted: a maximum is reached at an ignition timing of 21° before top dead center for hydrogen fractions between 10 and 20%. However the exhaust gases’ temperature also diminishes for retarded spark timings. Lastly an optimization algorithm is implemented to individuate the optimal condition in which the engine is characterized by the highest power production with the minimum fuel consumption and related environmental impact. As a main result hydrogen addition up to 15% in volume to natural gas in real cogeneration systems is proven as a viable route only if engine operations are shifted towards leaner air-to-fuel ratios to avoid rapid pressure rise and excessive production of pollutant emissions.
The EU Green Deal (2022 ed.)
Jan 2023
Publication
In this report we focus on the fundamentals of energy and climate policy as reformulated in the EU Green Deal. The 2022 edition includes updates following the publication of the Fit for 55 Package and the EU Hydrogen and Decarbonised Gas Markets Package. The reader is guided through the landscape of EU climate and energy policy. Starting with the big picture of the foundations of energy and climate policy we then move to discussing in more detail European climate policy security of supply and energy networks. We continue with energy wholesale and retail markets and finish with a closer look at energy innovation. Each chapter is divided into several sections aiming to give the reader a broad overview of the areas of climate and energy policy that are impacted by the EU Green Deal. The references at the end of each section serve as suggestions for further reading on each topic.
Hydrogen Carriers: Scientific Limits and Challenges for the Supply Chain, and Key Factors for Techno-Economic Analysis
Aug 2023
Publication
Hydrogen carriers are one of the keys to the success of using hydrogen as an energy vector. Indeed sustainable hydrogen production exploits the excess of renewable energy sources after which temporary storage is required. The conventional approaches to hydrogen storage and transport are compressed hydrogen (CH2 ) and liquefied hydrogen (LH2 ) which require severe operating conditions related to pressure (300–700 bar) and temperature (T < −252 ◦C) respectively. To overcome these issues which have hindered market penetration several alternatives have been proposed in the last few decades. In this review the most promising hydrogen carriers (ammonia methanol liquid organic hydrogen carriers and metal hydrides) have been considered and the main stages of their supply chain (production storage transportation H2 release and their recyclability) have been described and critically analyzed focusing on the latest results available in the literature the highlighting of which is our current concern. The last section reviews recent techno-economic analyses to drive the selection of hydrogen carrier systems and the main constraints that must be considered. The analyzed results show how the selection of H2 carriers is a multiparametric function and it depends on technological factors as well as international policies and regulations.
Renewable Methanol Production from Green Hydrogen and Captured CO2: A Techno-economic Assessment
Nov 2022
Publication
This paper aims to present a pre-feasibility study of a power-to-fuel plant configuration designed for the production of 500 kg/h of renewable methanol (e-methanol) from green hydrogen and captured carbon dioxide. Hydrogen is obtained by water electrolysis employing the overproduction of renewable electricity. Carbon dioxide is assumed to be separated from the flue gas of a conventional power station by means of an amine-based CO2 absorption system. A comprehensive process model has been developed with the support of Aspen Plus tool to simulate all the plant sections and the overall system. After the process optimization a detailed economic analysis – based on capital and operating costs derived from commercial-scale experience and assuming a 20- year lifetime – has been performed to calculate a levelized cost of methanol (LCoM) of 960 €/t (about 175 €/MWh). The analysis confirms that today the technology is still not competitive from the economic point of view being LCoM more than double than the current methanol price in the international market (450 €/t). However it indicates that the process is expected to become competitive in a mid-term future as a consequence of the new European policies. The study also reveals that LCoM is mainly affected by the electricity price and the electrolyser capital cost as well as the capacity factor of the plant.
The Use of Hydrogen for Traction in Freight Transport: Estimating the Reduction in Fuel Consumption and Emissions in a Regional Context
Jan 2023
Publication
The Italian National Recovery and Resilience Plan (NRRP) includes among other measures investments in hydrogen vehicle refuelling stations intending to promote the use of fuel cell electric vehicles (FCEVs) for long-haul freight transport. This paper evaluates the impact that this action could have on CO2 emissions and fuel consumption focusing on a case study of the Campania region. The proposed approach which can also be transferred to other geographical contexts requires the implementation of a freight road transport simulation model; this model is based on the construction of a supply model the estimation of road freight demand and an assignment procedure for computing traffic flows. This study covers the period from 2025 to 2040 according to the forecasts of the NRRP and some assumptions on the action effects; moreover it is assumed that hydrogen is entirely produced from renewable sources (green hydrogen). The key findings from three different scenarios show that savings between 423832 and 778538 tonnes of CO2 and between 144 and 264 million litres of diesel could be obtained.
Green Hydrogen Production from Raw Biogas: A Techno-Economic Investigation of Conventional Processes Using Pressure Swing Adsorption Unit
Feb 2018
Publication
This paper discusses the techno-economic assessment of hydrogen production from biogas with conventional systems. The work is part of the European project BIONICO whose purpose is to develop and test a membrane reactor (MR) for hydrogen production from biogas. Within the BIONICO project steam reforming (SR) and autothermal reforming (ATR) have been identified as well-known technologies for hydrogen production from biogas. Two biogases were examined: one produced by landfill and the other one by anaerobic digester. The purification unit required in the conventional plants has been studied and modeled in detail using Aspen Adsorption. A pressure swing adsorption system (PSA) with two and four beds and a vacuum PSA (VPSA) made of four beds are compared. VPSA operates at sub-atmospheric pressure thus increasing the recovery: results of the simulations show that the performances strongly depend on the design choices and on the gas feeding the purification unit. The best purity and recovery values were obtained with the VPSA system which achieves a recovery between 50% and 60% at a vacuum pressure of 0.1 bar and a hydrogen purity of 99.999%. The SR and ATR plants were designed in Aspen Plus integrating the studied VPSA model and analyzing the behavior of the systems at the variation of the pressure and the type of input biogas. The SR system achieves a maximum efficiency calculated on the LHV of 52% at 12 bar while the ATR of 28% at 18 bar. The economic analysis determined a hydrogen production cost of around 5 €/kg of hydrogen for the SR case.
Feasibility Assessment of Alternative Clean Power Systems onboard Passenger Short-Distance Ferry
Sep 2023
Publication
In order to promote low-carbon fuels such as hydrogen to decarbonize the maritime sector it is crucial to promote clean fuels and zero-emission propulsion systems in demonstrative projects and to showcase innovative technologies such as fuel cells in vessels operating in local public transport that could increase general audience acceptability thanks to their showcase potential. In this study a short sea journey ferry used in the port of Genova as a public transport vehicle is analyzed to evaluate a ”zero emission propulsion” retrofitting process. In the paper different types of solutions (batteries proton exchange membrane fuel cell (PEMFC) solid oxide fuel cell (SOFC)) and fuels (hydrogen ammonia natural gas and methanol) are investigated to identify the most feasible technology to be implemented onboard according to different aspects: ferry daily journey and scheduling available volumes and spaces propulsion power needs energy storage/fuel tank capacity needed economics etc. The paper presents a multi-aspect analysis that resulted in the identification of the hydrogen-powered PEMFC as the best clean power system to guarantee for this specific case study a suitable retrofitting of the vessel that could guarantee a zero-emission journey
On the Use of a Hydrogen-Fueled Engine in a Hybrid Electric Vehicle
Dec 2022
Publication
Hybrid electric vehicles are currently one of the most effective ways to increase the efficiency and reduce the pollutant emissions of internal combustion engines. Green hydrogen produced with renewable energies is an excellent alternative to fossil fuels in order to drastically reduce engine pollutant emissions. In this work the author proposes the implementation of a hydrogen-fueled engine in a hybrid vehicle; the investigated hybrid powertrain is the power-split type in which the engine two electric motor/generators and the drive shaft are coupled together by a planetary gear set; this arrangement allows the engine to operate independently from the wheels and thus to exploit the best efficiency operating points. A set of numeric simulations were performed in order to compare the gasoline-fueled engine with the hydrogen-fueled one in terms of the thermal efficiency and total energy consumed during a driving cycle. The simulation results show a mean engine efficiency increase of around 17% when fueled with hydrogen with respect to gasoline and an energy consumption reduction of around 15% in a driving cycle.
Impact of Hydrogen Injection on Thermophysical Properties and Measurement Reliability in Natural Gas Networks
Oct 2021
Publication
In the context of the European decarbonization strategy hydrogen is a key energy carrier in the medium to long term. The main advantages deriving from a greater penetration of hydrogen into the energy mix consist in its intrinsic characteristics of flexibility and integrability with alternative technologies for the production and consumption of energy. In particular hydrogen allows to: i) decarbonise end uses since it is a zero-emission energy carrier and can be produced with processes characterized by the absence of greenhouse gases emissions (e.g. water electrolysis); ii) help to balancing electricity grid supporting the integration of non-programmable renewable energy sources; iii) exploit the natural gas transmission and distribution networks as storage systems in overproduction periods. However the hydrogen injection into the natural gas infrastructures directly influences thermophysical properties of the gas mixture itself such as density calorific value Wobbe index speed of sound etc [1]. The change of the thermophysical properties of gaseous mixture in turn directly affects the end use service in terms of efficiency and safety as well as the metrological performance and reliability of the volume and gas quality measurement systems. In this paper the authors present the results of a study about the impact of hydrogen injection on the properties of the natural gas mixture. In detail the changes of the thermodynamic properties of the gaseous mixtures with different hydrogen content have been analysed. Moreover the theoretical effects of the aforementioned variations on the accuracy of the compressibility factor measurement have been also assessed.
Preliminary Design of a Fuel Cell/Battery Hybrid Powertrain for a Heavy-duty Yard Truck for Port Logistics
Jun 2021
Publication
The maritime transport and the port-logistic industry are key drivers of economic growth although they represent major contributors to climate change. In particular maritime port facilities are typically located near cities or residential areas thus having a significant direct environmental impact in terms of air and water quality as well as noise. The majority of the pollutant emissions in ports comes from cargo ships and from all the related ports activities carried out by road vehicles. Therefore a progressive reduction of the use of fossil fuels as a primary energy source for these vehicles and the promotion of cleaner powertrain alternatives is in order. The present study deals with the design of a new propulsion system for a heavy-duty vehicle for port applications. Specifically this work aims at laying the foundations for the development of a benchmark industrial cargo–handling hydrogen-fueled vehicle to be used in real port operations. To this purpose an on-field measurement campaign has been conducted to analyze the duty cycle of a commercial Diesel-engine yard truck currently used for terminal ports operations. The vehicle dynamics has been numerically modeled and validated against the acquired data and the energy and power requirements for a plug-in fuel cell/battery hybrid powertrain replacing the Diesel powertrain on the same vehicle have been evaluated. Finally a preliminary design of the new powertrain and a rule-based energy management strategy have been proposed and the electric energy and hydrogen consumptions required to achieve the target driving range for roll-on and roll-off operations have been estimated. The results are promising showing that the hybrid electric vehicle is capable of achieving excellent energy performances by means of an efficient use of the fuel cell. An overall amount of roughly 12 kg of hydrogen is estimated to be required to accomplish the most demanding port operation and meet the target of 6 h of continuous operation. Also the vehicle powertrain ensures an adequate all-electric range which is between approximately 1 and 2 h depending on the specific port operation. Potentially the hydrogen-fueled yard truck is expected to lead to several benefits such as local zero emissions powertrain noise elimination reduction of the vehicle maintenance costs improving of the energy management and increasing of operational efficiency.
On the Technology of Solid Oxide Fuel Cell (SOFC) Energy Systems for Stationary Power Generation: A Review
Nov 2022
Publication
This paper presents a comprehensive overview on the current status of solid oxide fuel cell (SOFC) energy systems technology with a deep insight into the techno-energy performance. In recent years SOFCs have received growing attention in the scientific landscape of high efficiency energy technologies. They are fuel flexible highly efficient and environmentally sustainable. The high working temperature makes it possible to work in cogeneration and drive downstream bottomed cycles such as Brayton and Hirn/Rankine ones thus configuring the hybrid system of a SOFC/turbine with very high electric efficiency. Fuel flexibility makes SOFCs independent from pure hydrogen feeding since hydrocarbons can be fed directly to the SOFC and then converted to a hydrogen rich stream by the internal thermochemical processes. SOFC is also able to convert carbon monoxide electrochemically thus contributing to energy production together with hydrogen. SOFCs are much considered for being supplied with biofuels especially biogas and syngas so that biomass gasifiers/SOFC integrated systems contribute to the “waste to energy” chain with a significant reduction in pollution. The paper also deals with the analysis of techno-energy performance by means of ad hoc developed numerical modeling in relation to the main operating parameters. Ample prominence is given to the aspect of fueling emphasizing fuel processing with a deep discussion on the impurities and undesired phenomena that SOFCs suffer. Constituent materials geometry and design methods for the balance of plant were studied. A wide analysis was dedicated to the hybrid system of the SOFC/turbine and to the integrated system of the biomass gasifier/SOFC. Finally an overview of SOFC system manufacturing companies on SOFC research and development worldwide and on the European roadmap was made to reflect the interest in this technology which is an important signal of how communities are sensitive toward clean low carbon and efficient technologies and therefore to provide a decisive and firm impulse to the now outlined energy transition.
Macroeconomic Factors Influencing Public Policy Strategies for Blue and Green Hydrogen
Nov 2021
Publication
The aim of this paper is to analyze the factors affecting hydrogen and Carbon Capture and Storage Technologies (“CCS”) policies taking into consideration Fossil Fuel Consumption Oil Reserves the Debt/GDP Ratio the Trilemma Index and other variables with respect to OECD countries. STATA 17 was used for the analysis. The results confirm the hypothesis that countries with high fossil fuel consumption and oil reserves are investing in blue hydrogen and CCS towards a “zero-carbon-emission” perspective. Moreover countries with a good Debt/GDP ratio act most favorably to green policies by raising their Public Debt because Foreign Direct Investments are negatively correlated with those kinds of policies. Future research should exploit Green Finance policy decision criteria on green and blue hydrogen.
Techno-Economic Model for Scaling up of Hydrogen Refueling Stations
Oct 2022
Publication
In a recent publication the Hydrogen Council states that scaling up to greater production volumes leads to significant cost savings as a consequence of the industrialization of equipment manufacturing increased utilization standardization and improvements in system efficiency and flexibility. In this study a component-oriented techno-economic model is applied to five different European hydrogen refueling stations within the 3Emotion project which is planned to ensure capacities sufficient for increasing a fleet to 100 fuel cell buses. The investigation of the various cases shows that the levelized cost of hydrogen (LCOH) for large-scale applications will be in the range of about 4 €/kg to 7 €/kg within the boundaries analyzed. On-site production facilities were found to be the lower-cost design benefiting from the high volumes at stake and the economy of scale with respect to decentralized production due to the significant costs associated with retail hydrogen and transport. This study also illustrates the effects on the LCOH of varying the hydrogen delivery and production prices using a sensitivity analysis. The results show that by utilizing high-capacity trailers the costs associated with delivery could be reduced by 30%. Furthermore green hydrogen production could be a competitive solution if coupled with low electricity prices resulting in an LCOH between 4.21 €/kg and 6.80 €/kg.
AC-DC Converters for Electrolyzer Applications: State of the Art and Future Challenges
May 2020
Publication
The main objective of the article is to provide a thorough review of currently used AC-DC converters for alkaline and proton exchange membrane (PEM) electrolyzers in power grid or wind energy conversion systems. Based on the current literature this article aims at emphasizing the advantages and drawbacks of AC-DC converters mainly based on thyristor rectifier bridges and chopper-rectifiers. The analysis is mainly focused on the current issues for these converters in terms of specific energy consumption current ripple reliability efficiency and power quality. From this analysis it is shown that thyristors-based rectifiers are particularly fit for high-power applications but require the use of active and passive filters to enhance the power quality. By comparison the association combination of the chopper-rectifier can avoid the use of bulky active and passive filters since it can improve power quality. However the use of a basic chopper (i.e. buck converter) presents several disadvantages from the reliability energy efficiency voltage ratio and current ripple point of view. For this reason new emerging DC-DC converters must be employed to meet these important issues according to the availability of new power switching devices. Finally based on the authors’ experience in power conversion for PEM electrolyzers a discussion is provided regarding the future challenges that must face power electronics for green hydrogen production based on renewable energy sources.
Investigation of an Intensified Thermo-Chemical Experimental Set-Up for Hydrogen Production from Biomass: Gasification Process Performance—Part I
Jun 2021
Publication
Biomass gasification for energy purposes has several advantages such as the mitigation of global warming and national energy independency. In the present work the data from an innovative and intensified steam/oxygen biomass gasification process integrating a gas filtration step directly inside the reactor are presented. The produced gas at the outlet of the 1 MWth gasification pilot plant was analysed in terms of its main gaseous products (hydrogen carbon monoxide carbon dioxide and methane) and contaminants. Experimental test sets were carried out at 0.25–0.28 Equivalence Ratio (ER) 0.4–0.5 Steam/Biomass (S/B) and 780–850 °C gasification temperature. Almond shells were selected as biomass feedstock and supplied to the reactor at approximately 120 and 150 kgdry/h. Based on the collected data the in-vessel filtration system showed a dust removal efficiency higher than 99%-wt. A gas yield of 1.2 Nm3dry/kgdaf and a producer gas with a dry composition of 27–33%v H2 23–29%v CO 31–36%v CO2 9–11%v CH4 and light hydrocarbons lower than 1%v were also observed. Correspondingly a Low Heating Value (LHV) of 10.3–10.9 MJ/Nm3dry and a cold gas efficiency (CGE) up to 75% were estimated. Overall the collected data allowed for the assessment of the preliminary performances of the intensified gasification process and provided the data to validate a simulative model developed through Aspen Plus software.
Risk Assessment of the Large-Scale Hydrogen Storage in Salt Caverns
May 2021
Publication
Salt caverns are accepted as an ideal solution for high-pressure hydrogen storage. As well as considering the numerous benefits of the realization of underground hydrogen storage (UHS) such as high energy densities low leakage rates and big storage volumes risk analysis of UHS is a required step for assessing the suitability of this technology. In this work a preliminary quantitative risk assessment (QRA) was performed by starting from the worst-case scenario: rupture at the ground of the riser pipe from the salt cavern to the ground. The influence of hydrogen contamination by bacterial metabolism was studied considering the composition of the gas contained in the salt caverns as time variable. A bow-tie analysis was used to highlight all the possible causes (basic events) as well as the outcomes (jet fire unconfined vapor cloud explosion (UVCE) toxic chemical release) and then consequence and risk analyses were performed. The results showed that a UVCE is the most frequent outcome but its effect zone decreases with time due to the hydrogen contamination and the higher contents of methane and hydrogen sulfide.
Hydrogen Fuel for Future Mobility: Challenges and Future Aspects
Jul 2022
Publication
Nowadays the combustion of fossil fuels for transportation has a major negative impact on the environment. All nations are concerned with environmental safety and the regulation of pollution motivating researchers across the world to find an alternate transportation fuel. The transition of the transportation sector towards sustainability for environmental safety can be achieved by the manifestation and commercialization of clean hydrogen fuel. Hydrogen fuel for sustainable mobility has its own effectiveness in terms of its generation and refueling processes. As the fuel requirement of vehicles cannot be anticipated because it depends on its utilization choosing hydrogen refueling and onboard generation can be a point of major concern. This review article describes the present status of hydrogen fuel utilization with a particular focus on the transportation industry. The advantages of onboard hydrogen generation and refueling hydrogen for internal combustion are discussed. In terms of performance affordability and lifetime onboard hydrogen-generating subsystems must compete with what automobile manufacturers and consumers have seen in modern vehicles to date. In internal combustion engines hydrogen has various benefits in terms of combustive properties but it needs a careful engine design to avoid anomalous combustion which is a major difficulty with hydrogen engines. Automobile makers and buyers will not invest in fuel cell technology until the technologies that make up the various components of a fuel cell automobile have advanced to acceptable levels of cost performance reliability durability and safety. Above all a substantial advancement in the fuel cell stack is required.
How to Give a renewed Chance to Natural Gas as Feed for the Production of Hydrogen: Electric MSR Coupled with CO2 Mineralization
Sep 2021
Publication
Recent years have seen a growing interest in water electrolysis as a way to store renewable electric energy into chemical energy through hydrogen production. However today the share of renewable energy is still limited and there is the need to have a continuous use of H2 for industrial chemicals applications. Firstly the paper discusses the use of electrolysis - connected to a conventional grid - for a continuous H2 production in terms of associated CO2 emissions and compares such emissions with conventional methane steam reforming (MSR). Therefore it explores the possibility to use electrical methane steam reforming (eMSR) as a way to reduce the CO2 emissions. As a way to have zero emissions carbon mineralization of CO2 is coupled - instead of in-situ carbon capture and storage technology (CCS) - to eMSR; associated relevant cost of production is evaluated for different scenarios. It appears that to minimize such production cost carbonate minerals must be reused in the making of other industrial products since the amount of carbonates generated by the process is quite significant.
Heat Pumps for Space Heating and Domestic Hot Water Production in Residential Buildings, an Environmental Comparison in a Present and Future Scenario
Nov 2022
Publication
The hydrogen vector stands as a potentially important tool to achieve the decarbonization of the energy sector. It represents an option to store the periodic excesses of energy generation from renewable electrical sources to be used as it is as a substitute for fossil fuels in some applications or reconverted into electricity when needed. In this context hydrogen can significantly decarbonize the building sector as an alternative fuel for gas-driven devices. Along with hydrogen the European strategic vision indicates the electrification of heat among the main energy transition pathways. The potential environmental benefits achievable from renewable hydrogen in thermally-driven appliances and the electrification of residential heat through electric heat pumps were evaluated and compared in this work. The novelty of the research consists of a consequential comparative life cycle assessment (16 impact categories) evaluation for three buildings (old old retrofitted and new) supplied by three different appliances (condensing boiler gas absorption heat pump and electric heat pump) never investigated before. The energy transition was evaluated for 2020 and 2030 scenarios considering the impact of gaseous fuels (natural gas and European green hydrogen) and electricity based on the pathway of the European electricity grid (27 European member states plus the United Kingdom). The results allowed to compare the environmental profile in deterministic and stochastic approaches and confirm if the increase of renewables reduces the impact in the operational phase of the appliances. The results demonstrate that despite the increased renewable share the use phase remains the most significant for both temporal scenarios contributing to 91% of the environmental profile. Despite the higher footprint in 2020 compared to the electric heat pump (198–200 vs. 170–196 gCO2eq/kWhth) the gas absorption heat pump offered a lower environmental profile than the others in all the scenarios analyzed.
The Impact of Fuel Cell Electric Freight Vehicles on Fuel Consumption and CO2 Emissions: The Case of Italy
Oct 2022
Publication
The Italian Recovery and Resilience Plan promotes among its many actions the use of hydrogen by the deployment of refuelling stations for heavy-duty vehicles predicting a 5–7% penetration rate of fuel cell electric vehicles (FCEVs) for long-distance freight transport. In this work the impact of this action on the reduction of greenhouse gas emissions and consumption was estimated assuming the plan’s objectives are met. To achieve this aim a national simulation model of the road freight transport system was implemented consisting of a graph of the national road network and an inter-provincial origin-destination matrix; the graph was based on data available from OpenStreetMap while the interprovincial matrix was estimated from the interregional matrix with the use of two linear regression models one for emitted goods and one for attracted goods. The simulation of the system made it possible to estimate the impact of this action on CO2 emissions and fuel consumption under three different scenarios. From 2025 to 2040 a reduction in CO2 emissions ranging from around 9 to around 16.5 million tonnes was estimated and a reduction in consumption ranging from around 3 billion to around 5.6 billion litres of diesel. These results show how this action can be seen as one of the bricks contributing to the fight against global warming.
Hydrogen Embrittlement in a 2101 Lean Duplex Stainless Steel
Sep 2019
Publication
Duplex Stainless Steels (DSSs) are an attractive class of materials characterized by a strong corrosion resistance in many aggressive environments. Thanks to the high mechanical performances DSSs are widely used for many applications in petrochemical industry chemical and nuclear plants marine environment desalination etc.<br/>Among the DSSs critical aspects concerning the embrittlement process it is possible to remember the steel sensitization and the hydrogen embrittlement.<br/>The sensitization of the DSSs is due to the peculiar chemical composition of these grades which at high temperature are susceptible to carbide nitrides and second phases precipitation processes mainly at grains boundary and in the ferritic grains. The hydrogen embrittlement process is strongly influenced by the duplex (austenitic-ferritic) microstructure and by the loading conditions.<br/>In this work a rolled lean ferritic-austenitic DSS (2101) has been investigated in order to analyze the hydrogen embrittlement mechanisms by means of slow strain rate tensile tests considering the steel after different heat treatments. The damaging micromechanisms have been investigated by means of the scanning electron microscope observations on the fracture surfaces.
Heat Recovery from a PtSNG Plant Coupled with Wind Energy
Nov 2021
Publication
Power to substitute natural gas (PtSNG) is a promising technology to store intermittent renewable electricity as synthetic fuel. Power surplus on the electric grid is converted to hydrogen via water electrolysis and then to SNG via CO2 methanation. The SNG produced can be directly injected into the natural gas infrastructure for long-term and large-scale energy storage. Because of the fluctuating behaviour of the input energy source the overall annual plant efficiency and SNG production are affected by the plant operation time and the standby strategy chosen. The re-use of internal (waste) heat for satisfying the energy requirements during critical moments can be crucial to achieving high annual efficiencies. In this study the heat recovery from a PtSNG plant coupled with wind energy based on proton exchange membrane electrolysis adiabatic fixed bed methanation and membrane technology for SNG upgrading is investigated. The proposed thermal recovery strategy involves the waste heat available from the methanation unit during the operation hours being accumulated by means of a two-tanks diathermic oil circuit. The stored heat is used to compensate for the heat losses of methanation reactors during the hot-standby state. Two options to maintain the reactors at operating temperature have been assessed. The first requires that the diathermic oil transfers heat to a hydrogen stream which is used to flush the reactors in order to guarantee the hot-standby conditions. The second option entails that the stored heat being recovered for electricity production through an Organic Rankine Cycle. The electricity produced is used to compensate the reactors heat losses by using electrical trace heating during the hot-standby hours as well as to supply energy to ancillary equipment. The aim of the paper is to evaluate the technical feasibility of the proposed heat recovery strategies and how they impact on the annual plant performances. The results showed that the annual efficiencies on an LHV basis were found to be 44.0% and 44.3% for the thermal storage and electrical storage configurations respectively.
Recent Developments of Membranes and Electrocatalysts for the Hydrogen Production by Anion Exchange Membrane Water Electrolysers: A Review
Nov 2022
Publication
Hydrogen production using anion exchange membrane water electrolysis (AEMWE) offers hope to the energy crisis faced by humanity. AEM electrolysis can be coupled with intermittent and renewable energy sources as well as with the use of low-cost electrocatalysts and other low-cost stack components. In AEM water electrolysis one of the biggest advantages is the use of low-cost transition metal catalysts instead of traditional noble metal electrocatalysts. AEMWE is still in its infancy despite irregular research on catalysts and membranes. In order to generate commercially viable hydrogen AEM water electrolysis technology must be further developed including energy efficiency membrane stability stack feasibility robustness ion conductivity and cost reduction. An overview of studies that have been conducted on electrocatalysts membranes and ionomers used in the AEMWEs is here reported with the aim that AEMWE research may be made more practical by this review report by bridging technological gaps and providing practical research recommendations leading to the production of scalable hydrogen.
Dynamic Modeling of a PEM Fuel Cell Power Plant for Flexibility Optimization and Grid Support
Jun 2022
Publication
The transition toward high shares of non-programmable renewable energy sources in the power grid requires an increase in the grid flexibility to guarantee grid reliability and stability. This work developed within the EU project Grasshopper identifies hydrogen Fuel Cell (FC) power plants based on low temperature PEM cells as a source of flexibility for the power grid. A dynamic numerical model of the flexible FC system is developed and tested against experimental data from a 100-kW pilot plant built within the Grasshopper project. The model is then applied to assess the flexible performance of a 1 MW system in order to optimize the scale-up of the pilot plant to the MW-size. Simulations of load-following operation show the flexibility of the plant which can ramp up and down with a ramp rate depending only on an externally imposed limit. Warm-up simulations allow proposing solutions to limit the warm-up time. Of main importance are the minimization of the water inventory in the system and the construction of a compact system which minimizes the distance between the components.
Experimental Investigation on CO2 Methanation Process for Solar Energy Storage Compared to CO2-Based Methanol Synthesis
Jun 2017
Publication
The utilization of the captured CO2 as a carbon source for the production of energy storage media offers a technological solution for overcoming crucial issues in current energy systems. Solar energy production generally does not match with energy demand because of its intermittent and non-programmable nature entailing the adoption of storage technologies. Hydrogen constitutes a chemical storage for renewable electricity if it is produced by water electrolysis and is also the key reactant for CO2 methanation (Sabatier reaction). The utilization of CO2 as a feedstock for producing methane contributes to alleviate global climate changes and sequestration related problems. The produced methane is a carbon neutral gas that fits into existing infrastructure and allows issues related to the aforementioned intermittency and non-programmability of solar energy to be overcome. In this paper an experimental apparatus composed of an electrolyzer and a tubular fixed bed reactor is built and used to produce methane via Sabatier reaction. The objective of the experimental campaign is the evaluation of the process performance and a comparison with other CO2 valorization paths such as methanol production. The investigated pressure range was 2–20 bar obtaining a methane volume fraction in outlet gaseous mixture of 64.75% at 8 bar and 97.24% at 20 bar with conversion efficiencies of respectively 84.64% and 99.06%. The methanol and methane processes were compared on the basis of an energy parameter defined as the spent energy/stored energy. It is higher for the methanol process (0.45) with respect to the methane production process (0.41–0.43) which has a higher energy storage capability.
A Review of the MSCA ITN ECOSTORE—Novel Complex Metal Hydrides for Efficient and Compact Storage of Renewable Energy as Hydrogen and Electricity
Mar 2020
Publication
Hydrogen as an energy carrier is very versatile in energy storage applications. Developments in novel sustainable technologies towards a CO2-free society are needed and the exploration of all-solid-state batteries (ASSBs) as well as solid-state hydrogen storage applications based on metal hydrides can provide solutions for such technologies. However there are still many technical challenges for both hydrogen storage material and ASSBs related to designing low-cost materials with low-environmental impact. The current materials considered for all-solid-state batteries should have high conductivities for Na+ Mg2+ and Ca2+ while Al3+-based compounds are often marginalised due to the lack of suitable electrode and electrolyte materials. In hydrogen storage materials the sluggish kinetic behaviour of solid-state hydride materials is one of the key constraints that limit their practical uses. Therefore it is necessary to overcome the kinetic issues of hydride materials before discussing and considering them on the system level. This review summarizes the achievements of the Marie Skłodowska-Curie Actions (MSCA) innovative training network (ITN) ECOSTORE the aim of which was the investigation of different aspects of (complex) metal hydride materials. Advances in battery and hydrogen storage materials for the efficient and compact storage of renewable energy production are discussed.
Dynamic Emulation of a PEM Electrolyzer by Time Constant Based Exponential Model
Feb 2019
Publication
The main objective of this paper is to develop a dynamic emulator of a proton exchange membrane (PEM) electrolyzer (EL) through an equivalent electrical model. Experimental investigations have highlighted the capacitive effect of EL when subjecting to dynamic current profiles which so far has not been reported in the literature. Thanks to a thorough experimental study the electrical domain of a PEM EL composed of 3 cells has been modeled under dynamic operating conditions. The dynamic emulator is based on an equivalent electrical scheme that takes into consideration the dynamic behavior of the EL in cases of sudden variation in the supply current. The model parameters were identified for a suitable current interval to consider them as constant and then tested with experimental data. The obtained results through the developed dynamic emulator have demonstrated its ability to accurately replicate the dynamic behavior of a PEM EL.
Modeling and Simulation of an Isolated Hybrid Micro-grid with Hydrogen Production and Storage
Jan 2014
Publication
This work relates the study of system performance in operational conditions for an isolated micro-grid powered by a photovoltaic system and a wind turbine. The electricity produced and not used by the user will be accumulated in two different storage systems: a battery bank and a hydrogen storage system composed of two PEM electrolyzers four pressurized tanks and a PEM fuel cell. One of the main problems to be solved in the development of isolated micro-grids is the management of the various devices and energy flows to optimize their functioning in particular in relation to the load profile and power produced by renewable energy systems depending on weather conditions. For this reason through the development and implementation of a specific simulation program three different energy management systems were studied to evaluate the best strategy for effectively satisfying user requirements and optimizing overall system efficiency.
Multi-model Assessment of Heat Decarbonisation Options in the UK Using Electricity and Hydrogen
May 2022
Publication
Delivering low-carbon heat will require the substitution of natural gas with low-carbon alternatives such as electricity and hydrogen. The objective of this paper is to develop a method to soft-link two advanced investment-optimising energy system models RTN (Resource-Technology Network) and WeSIM (Whole-electricity System Investment Model) in order to assess cost-efficient heat decarbonisation pathways for the UK while utilising the respective strengths of the two models. The linking procedure included passing on hourly electricity prices from WeSIM as input to RTN and returning capacities and locations of hydrogen generation and shares of electricity and hydrogen in heat supply from RTN to WeSIM. The outputs demonstrate that soft-linking can improve the quality of the solution while providing useful insights into the cost-efficient pathways for zero-carbon heating. Quantitative results point to the cost-effectiveness of using a mix of electricity and hydrogen technologies for delivering zero-carbon heat also demonstrating a high level of interaction between electricity and hydrogen infrastructure in a zero-carbon system. Hydrogen from gas reforming with carbon capture and storage can play a significant role in the medium term while remaining a cost-efficient option for supplying peak heat demand in the longer term with the bulk of heat demand being supplied by electric heat pumps.
Pressure Management in Smart Gas Networks for Increasing Hydrogen Blending
Jan 2022
Publication
The injection of hydrogen into existing gas grids is acknowledged as a promising option for decarbonizing gas systems and enhancing the integration among energy sectors. Nevertheless it affects the hydraulics and the quality management of networks. When the network is fed by multiple infeed sites and hydrogen is fed from a single injection point non-homogeneous hydrogen distribution throughout the grid happens to lead to a reduction of the possible amount of hydrogen to be safely injected within the grid. To mitigate these impacts novel operational schemes should therefore be implemented. In the present work the modulation of the outlet pressures of gas infeed sites is proposed as an effective strategy to accommodate larger hydrogen volumes into gas grids extending the area of the network reached by hydrogen while keeping compliance with quality and hydraulic restrictions. A distribution network operated at two cascading pressure tiers interfaced by pressure regulators constitutes the case study which is simulated by a fluid-dynamic and multi-component model for gas networks. Results suggest that higher shares of hydrogen and other green gases can be introduced into existing distribution systems by implementing novel asset management schemes with negligible impact on grid operations.
Review on the Status of the Research on Power‐to‐Gas Experimental Activities
Aug 2022
Publication
In recent years power‐to‐gas technologies have been gaining ground and are increasingly proving their reliability. The possibility of implementing long‐term energy storage and that of being able to capture and utilize carbon dioxide are currently too important to be ignored. However sys‐ tems of this type are not yet experiencing extensive realization in practice. In this study an overview of the experimental research projects and the research and development activities that are currently part of the power‐to‐gas research line is presented. By means of a bibliographical and sitographical analysis it was possible to identify the characteristics of these projects and their distinctive points. In addition the main research targets distinguishing these projects are presented. This provides an insight into the research direction in this regard where a certain technological maturity has been achieved and where there is still work to be done. The projects found and analyzed amount to 87 mostly at laboratory scale. From these what is most noticeable is that research is currently focusing heavily on improving system efficiency and integration between components.
Achieving Net Zero Emissions in Italy by 2050: Challenges and Opportunities
Dec 2021
Publication
This paper contributes to the climate policy discussion by focusing on the challenges and opportunities of reaching net zero emissions by 2050 in Italy. To support Italian energy planning we developed energy roadmaps towards national climate neutrality consistent with the Paris Agreement objectives and the IPCC goal of limiting the increase in global surface temperature to 1.5 ◦C. Starting from the Italian framework these scenarios identify the correlations among the main pillars for the change of the energy paradigm towards net emissions by 2050. The energy scenarios were developed using TIMES-RSE a partial equilibrium and technology-rich optimization model of the entire Italian energy system. Subsequently an in-depth analysis was developed with the sMTISIM a long-term simulator of power system and electricity markets. The results show that to achieve climate neutrality by 2050 the Italian energy system will have to experience profound transformations on multiple and strongly related dimensions. A predominantly renewable-based energy mix (at least 80–90% by 2050) is essential to decarbonize most of the final energy consumption. However the strong increase of non-programmable renewable sources requires particular attention to new flexibility resources needed for the power system such as Power-to-X. The green fuels produced from renewables via Power-to-X will be a vital energy source for those sectors where electrification faces technical and economic barriers. The paper’s findings also confirm that the European “energy efficiency first” principle represents the very first step on the road to climate neutrality.
CFD Study of Dual Fuel Combustion in a Research Diesel Engine Fueled by Hydrogen
Jul 2022
Publication
Superior fuel economy higher torque and durability have led to the diesel engine being widely used in a variety of fields of application such as road transport agricultural vehicles earth moving machines and marine propulsion as well as fixed installations for electrical power generation. However diesel engines are plagued by high emissions of nitrogen oxides (NOx) particulate matter (PM) and carbon dioxide when conventional fuel is used. One possible solution is to use low-carbon gaseous fuel alongside diesel fuel by operating in a dual-fuel (DF) configuration as this system provides a low implementation cost alternative for the improvement of combustion efficiency in the conventional diesel engine. An initial step in this direction involved the replacement of diesel fuel with natural gas. However the consequent high levels of unburned hydrocarbons produced due to non-optimized engines led to a shift to carbon-free fuels such as hydrogen. Hydrogen can be injected into the intake manifold where it premixes with air then the addition of a small amount of diesel fuel auto-igniting easily provides multiple ignition sources for the gas. To evaluate the efficiency and pollutant emissions in dual-fuel diesel-hydrogen combustion a numerical CFD analysis was conducted and validated with the aid of experimental measurements on a research engine acquired at the test bench. The process of ignition of diesel fuel and flame propagation through a premixed air-hydrogen charge was represented the Autoignition-Induced Flame Propagation model included ANSYS-Forte software. Because of the inefficient operating conditions associated with the combustion the methodology was significantly improved by evaluating the laminar flame speed as a function of pressure temperature and equivalence ratio using Chemkin-Pro software. A numerical comparison was carried out among full hydrogen full methane and different hydrogen-methane mixtures with the same energy input in each case. The use of full hydrogen was characterized by enhanced combustion higher thermal efficiency and lower carbon emissions. However the higher temperatures that occurred for hydrogen combustion led to higher NOx emissions.
Overview of First Outcomes of PNR Project HYTUNNEL-CS
Sep 2021
Publication
Dmitry Makarov,
Donatella Cirrone,
Volodymyr V. Shentsov,
Sergii Kashkarov,
Vladimir V. Molkov,
Z. Xu,
Mike Kuznetsov,
Alexandros G. Venetsanos,
Stella G. Giannissi,
Ilias C. Tolias,
Knut Vaagsaether,
André Vagner Gaathaug,
Mark R. Pursell,
W. M. Rattigan,
Frank Markert,
Luisa Giuliani,
L.S. Sørensen,
A. Bernad,
Mercedes Sanz Millán,
U. Kummer,
C. Brauner,
Paola Russo,
J. van den Berg,
F. de Jong,
Tom Van Esbroeck,
M. Van De Veire,
D. Bouix,
Gilles Bernard-Michel,
Sergey Kudriakov,
Etienne Studer,
Domenico Ferrero,
Joachim Grüne and
G. Stern
The paper presents the first outcomes of the experimental numerical and theoretical studies performed in the funded by Fuel Cell and Hydrogen Joint Undertaking (FCH2 JU) project HyTunnel-CS. The project aims to conduct pre-normative research (PNR) to close relevant knowledge gaps and technological bottlenecks in the provision of safety of hydrogen vehicles in underground transportation systems. Pre normative research performed in the project will ultimately result in three main outputs: harmonised recommendations on response to hydrogen accidents recommendations for inherently safer use of hydrogen vehicles in underground traffic systems and recommendations for RCS. The overall concept behind this project is to use inter-disciplinary and inter-sectoral prenormative research by bringing together theoretical modelling and experimental studies to maximise the impact. The originality of the overall project concept is the consideration of hydrogen vehicle and underground traffic structure as a single system with integrated safety approach. The project strives to develop and offer safety strategies reducing or completely excluding hydrogen-specific risks to drivers passengers public and first responders in case of hydrogen vehicle accidents within the currently available infrastructure.
Energy Saving in Public Transport Using Renewable Energy
Jan 2017
Publication
Hydrogen produced by renewable sources represents an interesting way to reduce the energetic dependence on fossil fuels in the transportation sector. This paper shows a feasibility study for the production storage and distribution of hydrogen in the western Sicilian context using three different renewable sources: wind biomass and sea wave. The objective of this study is the evaluation of the hydrogen demand needed to replace all diesel supplied buses with electrical buses equipped with fuel cells. An economic analysis is presented with the evaluation of the avoidable greenhouse gas emissions. Four different scenarios correlate the hydrogen demand for urban transport to the renewable energy resources present in the territories and to the modern technologies available for the production of hydrogen. The study focuses on the possibility of tapping into the potential of renewable energies (wind biomass and sea wave) for the production of hydrogen by electrolysis. The use of hydrogen would reduce significantly the emissions of particulate and greenhouse gases in the urban districts under analysis.
Experimental Study of Hydrogen Embrittlement in Maraging Steels
Feb 2018
Publication
This research activity aims at investigating the hydrogen embrittlement of Maraging steels in connection to real sudden failures of some of the suspension blades of the Virgo Project experimental apparatus. Some of them failed after 15 years of service in working conditions. Typically in the Virgo detector blades are loaded up to 50-60% of the material yield strength. For a deeper understanding of the failure the relationship between hydrogen concentration and mechanical properties of the material have been investigated with specimens prepared in order to simulate blade working conditions. A mechanical characterization of the material has been carried out by standard tensile testing in order to establish the effect of hydrogen content on the material strength. Further experimental activity was executed in order to characterize the fracture surface and to measure the hydrogen content. Finally some of the failed blades have been analyzed in DICI-UNIPI laboratory. The experimental results show that the blades failure can be related with the hydrogen embrittlement phenomenon.
Techno-Economic Evaluation of Deploying CCS in SMR Based Merchant H2 Production with NG as Feedstock and Fuel
Aug 2017
Publication
Hydrogen is a crucial raw materials to other industries. Globally nearly 90% of the hydrogen or HyCO gas produced is consumed by the ammonia methanol and oil refining industries. In the future hydrogen could play an important role in the decarbonisation of transport fuel (i.e. use of fuel cell vehicles) and space heating (i.e. industrial commercial building and residential heating). This paper summarizes the results of the feasibility study carried out by Amec Foster Wheeler for the IEA Greenhouse Gas R&D Programme (IEA GHG) with the purpose of evaluating the performance and costs of a modern steam methane reforming without and with CCS producing 100000 Nm3 /h H2 and operating as a merchant plant. This study focuses on the economic evaluation of five different alternatives to capture CO2 from SMR. This paper provides an up-to-date assessment of the performance and cost of producing hydrogen without and with CCS based on technologies that could be erected today. This study demonstrates that CO2 could be captured from an SMR plant with an overall capture rate ranging between 53 to 90%. The integration of CO2 capture plant could increase the NG consumption by -0.03 to 1.41 GJ per Nm3 /h of H2. The amount of electricity exported to the grid by the SMR plant is reduced. The levelised cost of H2 production could increase by 2.1 to 5.1 € cent per Nm3 H2 (depending on capture rate and technology selected). This translates to a CO2 avoidance cost of 47 to 70 €/t.
Recent Combustion Strategies in Gas Turbines for Propulsion and Power Generation toward a Zero-Emissions Future: Fuels, Burners, and Combustion Techniques
Oct 2021
Publication
The effects of climate change and global warming are arising a new awareness on the impact of our daily life. Power generation for transportation and mobility as well as in industry is the main responsible for the greenhouse gas emissions. Indeed currently 80% of the energy is still produced by combustion of fossil fuels; thus great efforts need to be spent to make combustion greener and safer than in the past. For this reason a review of the most recent gas turbines combustion strategy with a focus on fuels combustion techniques and burners is presented here. A new generation of fuels for gas turbines are currently under investigation by the academic community with a specific concern about production and storage. Among them biofuels represent a trustworthy and valuable solution in the next decades during the transition to zero carbon fuels (e.g. hydrogen and ammonia). Promising combustion techniques explored in the past and then abandoned due to their technological complexity are now receiving renewed attention (e.g. MILD PVC) thanks to their effectiveness in improving the efficiency and reducing emissions of standard gas turbine cycles. Finally many advances are illustrated in terms of new burners developed for both aviation and power generation. This overview points out promising solutions for the next generation combustion and opens the way to a fast transition toward zero emissions power generation.
Hydrogen Production via Steam Reforming: A Critical Analysis of MR and RMM Technologies
Jan 2020
Publication
Hydrogen as the energy carrier of the future’ has been a topic discussed for decades and is today the subject of a new revival especially driven by the investments in renewable electricity and the technological efforts done by high-developed industrial powers such as Northern Europe and Japan. Although hydrogen production from renewable resources is still limited to small scale local solutions and R&D projects; steam reforming (SR) of natural gas at industrial scale is the cheapest and most used technology and generates around 8 kg CO2 per kg H2. This paper is focused on the process optimization and decarbonization of H2 production from fossil fuels to promote more efficient approaches based on membrane separation. In this work two emerging configurations have been compared from the numerical point of view: the membrane reactor (MR) and the reformer and membrane module (RMM) proposed and tested by this research group. The rate of hydrogen production by SR has been calculated according to other literature works a one-dimensional model has been developed for mass heat and momentum balances. For the membrane modules the rate of hydrogen permeation has been estimated according to mass transfer correlation previously reported by this research group and based on previous experimental tests carried on in the first RMM Pilot Plant. The methane conversion carbon dioxide yield temperature and pressure profile are compared for each configuration: SR MR and RMM. By decoupling the reaction and separation section such as in the RMM the overall methane conversion can be increased of about 30% improving the efficiency of the system.
Life Cycle Assessment and Water Footprint of Hydrogen Production Methods: From Conventional to Emerging Technologies
Oct 2020
Publication
A common sustainability issue arising in production systems is the efficient use of resources for providing goods or services. With the increased interest in a hydrogen (H2) economy the life-cycle environmental performance of H2 production has special significance for assisting in identifying opportunities to improve environmental performance and to guide challenging decisions and select between technology paths. Life cycle impact assessment methods are rapidly evolving to analyze multiple environmental impacts of the production of products or processes. This study marks the first step in developing process-based streamlined life cycle analysis (LCA) of several H2 production pathways combining life cycle impacts at the midpoint (17 problem-oriented) and endpoint (3 damage-oriented) levels using the state-of-the-art impact assessment method ReCiPe 2016. Steam reforming of natural gas coal gasification water electrolysis via proton exchange membrane fuel cell (PEM) solid oxide electrolyzer cell (SOEC) biomass gasification and reforming and dark fermentation of lignocellulosic biomass were analyzed. An innovative aspect is developed in this study is an analysis of water consumption associated with H2 production pathways by life-cycle stage to provide a better understanding of the life cycle water-related impacts on human health and natural environment. For water-related scope Water scarcity footprint (WSF) quantified using Available Water Remaining (AWARE) method was applied as a stand-alone indicator. The paper discusses the strengths and weaknesses of each production pathway identify the drivers of environmental impact quantify midpoint environmental impact and its influence on the endpoint environmental performance. The findings of this study could serve as a useful theoretical reference and practical basis to decision-makers of potential environmental impacts of H2 production systems.
Hydrogen as an Energy Vector to Optimize the Energy Exploitation of a Self-consumption Solar Photovoltaic Facility in a Dwelling House
Nov 2019
Publication
Solar photovoltaic (PV) plants coupled with storage for domestic self-consumption purposes seem to be a promising technology in the next years as PV costs have decreased significantly and national regulations in many countries promote their installation in order to relax the energy requirements of power distribution grids. However electrochemical storage systems are still unaffordable for many domestic users and thus the advantages of self-consumption PV systems are reduced. Thus in this work the adoption of hydrogen systems as energy vectors between a PV plant and the energy user is proposed. As a preliminary study in this work the design of a PV and hydrogen-production self-consumption plant for a single dwelling is described. Then a technical and economic feasibility study conducted by modeling the facility within the Homer Energy Pro energy systems analysis tool is reported. The proposed system will be able to provide back not only electrical energy but also thermal energy through a fuel cell or refined water covering the fundamental needs of the householders (electricity heat or cooling and water). Results show that although the proposed system effectively increases the energy local use of the PV production and reduces significantly the energy injections or demands into/from the power grid avoiding power grid congestions and increasing the nano-grid resilience operation and maintenance costs may reduce its economic attractiveness for a single dwelling.
An Innovative and Comprehensive Approach for the Consequence Analysis of Liquid Hydrogen Vessel Explosions
Oct 2020
Publication
Hydrogen is one of the most suitable solutions to replace hydrocarbons in the future. Hydrogen consumption is expected to grow in the next years. Hydrogen liquefaction is one of the processes that allows for increase of hydrogen density and it is suggested when a large amount of substance must be stored or transported. Despite being a clean fuel its chemical and physical properties often arise concerns about the safety of the hydrogen technologies. A potentially critical scenario for the liquid hydrogen (LH2) tanks is the catastrophic rupture causing a consequent boiling liquid expanding vapour explosion (BLEVE) with consequent overpressure fragments projection and eventually a fireball. In this work all the BLEVE consequence typologies are evaluated through theoretical and analytical models. These models are validated with the experimental results provided by the BMW care manufacturer safety tests conducted during the 1990’s. After the validation the most suitable methods are selected to perform a blind prediction study of the forthcoming LH2 BLEVE experiments of the Safe Hydrogen fuel handling and Use for Efficient Implementation (SH2IFT) project. The models drawbacks together with the uncertainties and the knowledge gap in LH2 physical explosions are highlighted. Finally future works on the modelling activity of the LH2 BLEVE are suggested.
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