Korea, Republic of
CFD Modeling on Natural and Forced Ventilation During Hydrogen Leaks in a Pressure Regulator Process of a Residential Area
Mar 2022
Publication
Hydrogen fuel cells have been installed in more than 100 facilities and numerous homes in Ulsan hydrogen town in the Republic of Korea. Despite the advantages of hydrogen accidents can still occur near residential areas. Thus appropriate risk mitigation plans should be established. In this study a computational fluid dynamics (CFD) model of natural and forced ventilation is presented as an emergency response to hydrogen leakages in pressure regulator equipment housing. The CFD model is developed and investigated using three vent configurations: UP CROSS and UP-DOWN. The simulation results indicate that the UPDOWN configuration achieves the lowest internal hydrogen concentration out of the three. In addition the relationship between the total vent size and internal hydrogen concentration is determined. A vent size of 12% of the floor area has the lowest hydrogen concentration. The use of nitrogen for forced ventilation during emergencies is proposed to ensure that the hydrogen concentration of the released gas is less than one-fourth of the lower flammability 2 / 25 limit of hydrogen. Compared to natural ventilation the time required to reach safe conditions is decreased when nitrogen forced ventilation is used.
Promising Technology Analysis and Patent Roadmap Development in the Hydrogen Supply Chain
Oct 2022
Publication
Hydrogen energy one of the energy sources of the future represents a substantial issue which affects the industries and national technologies that will develop in the future. In order to utilize hydrogen energy a hydrogen supply chain is required so that hydrogen can be processed and transported to vehicles. It is helpful for technology and policy development to analyze technologies necessary to charge the hydrogen energy generated into vehicles through the supply chain to discover technologies with high potential for future development. The purpose of this paper is to identify promising technologies required in storing transporting and charging vehicles generated by the hydrogen fuel supply chain. Afterward the promising technologies identified are expected to help researchers set a direction in researching technologies and developing related policies. Therefore we provide technology information that can be used promisingly in the future so that researchers in the related field can utilize it effectively. In this paper data analysis is performed using related patents and research papers for technical analysis. Promising technologies that will be the core of the hydrogen fuel supply chain in the future were identified using the published patents and research paper database (DB) in Korea the United States Europe China and Japan. A text mining technique was applied to preprocess data and then a generic topographic map (GTM) analysis discovered promising technologies. Then a technology roadmap was identified by analyzing the promising technology derived from patents and research papers in parallel. In this study through the analysis of patents and research papers related to the hydrogen supply chain the development status of hydrogen storage/transport/charging technology was analyzed and promising technologies with high potential for future development were found. The technology roadmap derived from the analysis can help researchers in the field of hydrogen research establish policies and research technologies.
Impact of Polymers on Magnesium-Based Hydrogen Storage Systems
Jun 2022
Publication
In the present scenario much importance has been provided to hydrogen energy systems (HES) in the energy sector because of their clean and green behavior during utilization. The developments of novel techniques and materials have focused on overcoming the practical difficulties in the HES (production storage and utilization). Comparatively considerable attention needs to be provided in the hydrogen storage systems (HSS) because of physical-based storage (compressed gas cold/cryo compressed and liquid) issues such as low gravimetric/volumetric density storage conditions/parameters and safety. In material-based HSS a high amount of hydrogen can be effectively stored in materials via physical or chemical bonds. In different hydride materials Mg-based hydrides (Mg–H) showed considerable benefits such as low density hydrogen uptake and reversibility. However the inferior sorption kinetics and severe oxidation/contamination at exposure to air limit its benefits. There are numerous kinds of efforts like the inclusion of catalysts that have been made for Mg–H to alter the thermodynamic-related issues. Still those efforts do not overcome the oxidation/contamination-related issues. The developments of Mg–H encapsulated by gas-selective polymers can effectively and positively influence hydrogen sorption kinetics and prevent the Mg–H from contaminating (air and moisture). In this review the impact of different polymers (carboxymethyl cellulose polystyrene polyimide polypyrrole polyvinylpyrrolidone polyvinylidene fluoride polymethylpentene and poly(methyl methacrylate)) with Mg–H systems has been systematically reviewed. In polymer-encapsulated Mg–H the polymers act as a barrier for the reaction between Mg–H and O2/H2O selectively allowing the H2 gas and preventing the aggregation of hydride nanoparticles. Thus the H2 uptake amount and sorption kinetics improved considerably in Mg–H.
The Role of Hydrogen in Hydrogen Embrittlement of Metals: The Case of Stainless Steel
Apr 2019
Publication
Hydrogen embrittlement (HE) of metals has remained a mystery in materials science for more than a century. To try to clarify this mystery tensile tests were conducted at room temperature (RT) on a 316 stainless steel (SS) in air and hydrogen of 70 MPa. With an aim to directly observe the effect of hydrogen on ordering of 316 SS during deformation electron diffraction patterns and images were obtained from thin foils made by a focused ion beam from the fracture surfaces of the tensile specimens. To prove lattice contraction by ordering a 40% CW 316 SS specimen was thermally aged at 400 °C to incur ordering and its lattice contraction by ordering was determined using neutron diffraction by measuring its lattice parameters before and after aging. We demonstrate that atomic ordering is promoted by hydrogen leading to formation of short-range order and a high number of planar dislocations in the 316 SS and causing its anisotropic lattice contraction. Hence hydrogen embrittlement of metals is controlled by hydrogen-enhanced ordering during RT deformation in hydrogen. Hydrogen-enhanced ordering will cause the ordered metals to be more resistant to HE than the disordered ones which is evidenced by the previous observations where furnace-cooled metals with order are more resistant to HE than water-quenched or cold worked metals with disorder. This finding strongly supports our proposal that strain-induced martensite is a disordered phase.
Multi-Period Planning of Hydrogen Supply Network for Refuelling Hydrogen Fuel Cell Vehicles in Urban Areas
May 2020
Publication
The hydrogen economy refers to an economic and industrial structure that uses hydrogen as its main energy source replacing traditional fossil-fuel-based energy systems. In particular the widespread adoption of hydrogen fuel cell vehicles (HFCVs) is one of the key factors enabling a hydrogen economy and aggressive investment in hydrogen refuelling infrastructure is essential to make large-scale adoption of HFCVs possible. In this study we address the problem of effectively designing a hydrogen supply network for refuelling HFCVs in urban areas relatively far from a large hydrogen production site such as a petrochemical complex. In these urban areas where mass supply of hydrogen is not possible hydrogen can be supplied by reforming city gas. In this case building distributed hydrogen production bases that extract large amounts of hydrogen from liquefied petroleum gas (LPG) or compressed natural gas (CNG) and then supply hydrogen to nearby hydrogen stations may be a cost-effective option for establishing a hydrogen refuelling infrastructure in the early stage of the hydrogen economy. Therefore an optimization model is proposed for effectively deciding when and where to build hydrogen production bases and hydrogen refuelling stations in an urban area. Then a case study of the southeastern area of Seoul known as a commercial and residential center is discussed. A variety of scenarios for the design parameters of the hydrogen supply network are analyzed based on the target of the adoption of HFCVs in Seoul by 2030. The proposed optimization model can be effectively used for determining the time and sites for building hydrogen production bases and hydrogen refuelling stations.
Numerical Analysis for Hydrogen Flame Acceleration during a Severe Accident in the APR1400 Containment Using a Multi-Dimensional Hydrogen Analysis System
Nov 2020
Publication
Korea Atomic Energy Research Institute (KAERI) established a multi-dimensional hydrogen analysis system to evaluate hydrogen release distribution and combustion in the containment of a Nuclear Power Plant (NPP) using MAAP GASFLOW and COM3D. In particular KAERI developed an analysis methodology for a hydrogen flame acceleration on the basis of the COM3D validation results against measured data of the hydrogen combustion tests in the ENACCEF and THAI facilities. The proposed analysis methodology accurately predicted the peak overpressure with an error range of approximately ±10% using the Kawanabe model used for a turbulent flame speed in the COM3D. KAERI performed a hydrogen flame acceleration analysis using the multi-dimensional hydrogen analysis system for a severe accident initiated by a station blackout (SBO) under the assumption of 100% metal–water reaction in the Reactor Pressure Vessel (RPV) to evaluate an overpressure buildup in the containment of the Advanced Power Reactor 1400 MWe (APR1400). The magnitude of the overpressure buildup in the APR1400 containment might be used as a criterion to judge whether the containment integrity is maintained or not when the hydrogen combustion occurs during a severe accident. The COM3D calculation results using the established analysis methodology showed that the calculated peak pressure in the containment was lower than the fracture pressure of the APR1400 containment. This calculation result might have resulted from a large air volume of the containment a reduced hydrogen concentration owing to passive auto-catalytic recombiners installed in the containment during the hydrogen release from the RPV and a lot of stem presence during the hydrogen combustion period in the containment. Therefore we found that the current design of the APR1400 containment maintained its integrity when the flame acceleration occurred during the severe accident initiated by the SBO accident.
Review of the Liquid Hydrogen Storage Tank and Insulation System for the High-Power Locomotive
Jun 2022
Publication
Hydrogen has been attracting attention as a fuel in the transportation sector to achieve carbon neutrality. Hydrogen storage in liquid form is preferred in locomotives ships drones and aircraft because these require high power but have limited space. However liquid hydrogen must be in a cryogenic state wherein thermal insulation is a core problem. Inner materials including glass bubbles multi-layer insulation (MLI) high vacuum and vapor-cooled shields are used for thermal insulation. An analytic study is preferred and proceeds liquid hydrogen tanks due to safety regulations in each country. This study reviewed the relevant literature for thermodynamic modeling. The literature was divided into static dynamic and systematic studies. In summary the authors summarized the following future research needs: The optimal design of the structure including suspension baffle and insulation system can be studied to minimize the boil-off gas (BOG). A dynamic study of the pressure mass flow and vaporizer can be completed. The change of the components arrangement from the conventional diesel–electric locomotive is necessary.
Effect of the High-Pressure Hydrogen Gas Exposure in the Silica-Filled EPDM Sealing Composites with Different Silica Content
Mar 2022
Publication
With the increasing interest in hydrogen energy the stability of hydrogen storage facilities and components is emphasized. In this study we analyzed the effect of high-pressure hydrogen gas treatment in silica-filled EPDM composites with different silica contents. In detail cure characteristics crosslink density mechanical properties and hydrogen permeation properties were investigated. Results showed that material volume remaining hydrogen content and mechanical properties were changed after 96.3 MPa hydrogen gas exposure. With an increase in the silica content the crosslink density and mechanical properties increased but hydrogen permeability was decreased. After treatment high-silica-content composites showed lower volume change than low-silica-content composites. The crack damage due to the decompression caused a decrease in mechanical properties but high silica content can inhibit the reduction in mechanical properties. In particular EPDM/silica composites with a silica content of above 60 phr exhibited excellent resistance to hydrogen gas as no change in their physical and mechanical properties was observed.
Complex Hydrides for Hydrogen Storage – New Perspectives
Apr 2014
Publication
Since the 1970s hydrogen has been considered as a possible energy carrier for the storage of renewable energy. The main focus has been on addressing the ultimate challenge: developing an environmentally friendly successor for gasoline. This very ambitious goal has not yet been fully reached as discussed in this review but a range of new lightweight hydrogen-containing materials has been discovered with fascinating properties. State-of-the-art and future perspectives for hydrogen-containing solids will be discussed with a focus on metal borohydrides which reveal significant structural flexibility and may have a range of new interesting properties combined with very high hydrogen densities.
Evaluation of Hydrogen Permeation Characteristics in Rubbery Polymers
Oct 2020
Publication
To find suitable sealing material with low permeability against hydrogen the elaborated evaluation techniques for hydrogen transport properties are necessary. We developed two techniques determining the permeability of hydrogen including software for diffusion behavior analysis. The techniques contain gas chromatography and volumetric collection of hydrogen gas. By measuring the hydrogen released from polymer samples with respect to the elapsed time after being decompressed from the high pressure total amount of adsorption and diffusivity (D) of hydrogen are evaluated with self-developed program of Fick's diffusion equation specified to a sample shape. The solubility (S) and permeability (P) of the polymers are determined through Henry's law and a relation of P=SD respectively. Developed techniques were applied to three kinds of spherical-shaped sealing rubbers NBR EPDM and FKM. The D S and P have been measured as function of pressure. The permeability obtained by both methods are discussed with Comsol simulation.
Hydrogen Embrittlement Behavior of 18Ni 300 Maraging Steel Produced by Selective Laser Melting
Jul 2019
Publication
A study was performed to investigate the hydrogen embrittlement behavior of 18-Ni 300 maraging steel produced by selective laser melting and subjected to different heat treatment strategies. Hydrogen was pre-charged into the tensile samples by an electro-chemical method at the constant current density of 1 A m−2 and 50 A m−2 for 48 h at room temperature. Charged and uncharged specimens were subjected to tensile tests and the hydrogen concentration was eventually analysed using quadrupole mass spectroscopy. After tensile tests uncharged maraging samples showed fracture surfaces with dimples. Conversely in H-charged alloys quasi-cleavage mode fractures occurred. A lower concentration of trapped hydrogen atoms and higher elongation at fracture were measured in the H-charged samples that were subjected to solution treatment prior to hydrogen charging compared to the as-built counterparts. Isothermal aging treatment performed at 460 °C for 8 h before hydrogen charging increased the concentration of trapped hydrogen giving rise to higher hydrogen embrittlement susceptibility.
Baking Effect on Desorption of Diffusible Hydrogen and Hydrogen Embrittlement on Hot-Stamped Boron Martensitic Steel
Jun 2019
Publication
Recently hot stamping technology has been increasingly used in automotive structural parts with ultrahigh strength to meet the standards of both high fuel efficiency and crashworthiness. However one issue of concern regarding these martensitic steels which are fabricated using a hot stamping procedure is that the steel is highly vulnerable to hydrogen delayed cracking caused by the diffusible hydrogen flow through the surface reaction of the coating in a furnace atmosphere. One way to make progress in understanding hydrogen delayed fractures is to elucidate an interaction for desorption with diffusible hydrogen behavior. The role of diffusible hydrogen on delayed fractures was studied for different baking times and temperatures in a range of automotive processes for hot-stamped martensitic steel with aluminum- and silicon-coated surfaces. It was clear that the release of diffusible hydrogen is effective at higher temperatures and longer times making the steel less susceptible to hydrogen delayed fractures. Using thermal desorption spectroscopy the phenomenon of the hydrogen delayed fracture was attributed to reversible hydrogen in microstructure sites with low trapping energy.
A Study on the Joule-Thomson Effect of During Filling Hydrogen in High Pressure Tank
Dec 2022
Publication
With the development of the hydrogen fuel cell automobile industry higher requirements are put forward for the construction of hydrogen energy infrastructure the matching of parameters and the control strategy of hydrogen filling rate in the hydrogenation process of hydrogenation station. Fuel for hydrogen fuel cell vehicles comes from hydrogen refueling stations. At present the technological difficulty of hydrogenation is mainly reflected in the balanced treatment of reducing the temperature rise of hydrogen and shortening the filling time during the fast filling process. The Joule-Thomson (JT) effect occurs when high-pressure hydrogen gas passes through the valve assembly which may lead to an increase in hydrogen temperature. The JT effect is generally reflected by the JT coefficient. According to the high pressure hydrogen in the pressure reducing valve the corresponding JT coefficients were calculated by using the VDW equation RK equation SRK equation and PR equation and the expression of JT effect temperature rise was deduced which revealed the hydrogen temperature variation law in the process of reducing pressure. Make clear the relationship between charging parameters and temperature rise in the process of decompression; the flow and thermal characteristics of hydrogen in the process of decompression are revealed. This study provides basic support for experts to achieve throttling optimization of related pressure control system in hydrogen industry
Hydrogen Stress Cracking Behaviour in Dissimilar Welded Joints of Duplex Stainless Steel and Carbon Steel
Jun 2021
Publication
As the need for duplex stainless steel (DSS) increases it is necessary to evaluate hydrogen stress cracking (HSC) in dissimilar welded joints (WJs) of DSS and carbon steel. This study aims to investigate the effect of the weld microstructure on the HSC behaviour of dissimilar gas-tungsten arc welds of DSS and carbon steel. In situ slow-strain rate testing (SSRT) with hydrogen charging was conducted for transverse WJs which fractured in the softened heat-affected zone of the carbon steel under hydrogen-free conditions. However HSC occurred at the martensite band and the interface of the austenite and martensite bands in the type-II boundary. The band acted as an HSC initiation site because of the presence of a large amount of trapped hydrogen and a high strain concentration during the SSRT with hydrogen charging. Even though some weld microstructures such as the austenite and martensite bands in type-II boundaries were harmless under normal hydrogen-free conditions they had a negative effect in a hydrogen atmosphere resulting in the premature rupture of the weld. Eventually a premature fracture occurred during the in situ SSRT in the type-II boundary because of the hydrogen-enhanced strain-induced void (HESIV) and hydrogen-enhanced localised plasticity (HELP) mechanisms.
Enhancing the Hydrogen Storage Properties of AxBy Intermetallic Compounds by Partial Substitution: A Short Review
Dec 2020
Publication
Solid-state hydrogen storage covers a broad range of materials praised for their gravimetric volumetric and kinetic properties as well as for the safety they confer compared to gaseous or liquid hydrogen storage methods. Among them AxBy intermetallics show outstanding performances notably for stationary storage applications. Elemental substitution whether on the A or B site of these alloys allows the effective tailoring of key properties such as gravimetric density equilibrium pressure hysteresis and cyclic stability for instance. In this review we present a brief overview of partial substitution in several AxBy alloys from the long-established AB5 and AB2-types to the recently attractive and extensively studied AB and AB3 alloys including the largely documented solid-solution alloy systems. We not only present classical and pioneering investigations but also report recent developments for each AxBy category. Special care is brought to the influence of composition engineering on desorption equilibrium pressure and hydrogen storage capacity. A simple overview of the AxBy operating conditions is provided hence giving a sense of the range of possible applications whether for low- or high-pressure systems.
Risk Assessment Method Combining Independent Protection Layers (IPL) of Layer of Protection Analysis (LOPA) and RISKCURVES Software: Case Study of Hydrogen Refueling Stations in Urban Areas
Jul 2021
Publication
The commercialization of eco-friendly hydrogen vehicles has elicited attempts to expand hydrogen refueling stations in urban areas; however safety measures to reduce the risk of jet fires have not been established. The RISKCURVES software was used to evaluate the individual and societal risks of hydrogen refueling stations in urban areas and the F–N (Frequency–Number of fatalities) curve was used to compare whether the safety measures satisfied international standards. From the results of the analysis it was found that there is a risk of explosion in the expansion of hydrogen refueling stations in urban areas and safety measures should be considered. To lower the risk of hydrogen refueling stations this study applied the passive and active independent protection layers (IPLs) of LOPA (Layer of Protection Analysis) and confirmed that these measures significantly reduced societal risk as well as individual risk and met international standards. In particular such measures could effectively reduce the impact of jet fire in dispensers and tube trailers that had a high risk. Measures employing both IPL types were efficient in meeting international standard criteria; however passive IPLs were found to have a greater risk reduction effect than active IPLs. The combination of RISKCURVES and LOPA is an appropriate risk assessment method that can reduce work time and mitigate risks through protective measures compared to existing risk assessment methods. This method can be applied to risk assessment and risk mitigation not only for hydrogen facilities but also for hazardous materials with high fire or explosion risk.
Progress and Challenges on the Thermal Management of Electrochemical Energy Conversion and Storage Technologies: Fuel Cells, Electrolysers, and Supercapacitors
Oct 2021
Publication
It is now well established that electrochemical systems can optimally perform only within a narrow range of temperature. Exposure to temperatures outside this range adversely affects the performance and lifetime of these systems. As a result thermal management is an essential consideration during the design and operation of electrochemical equipment and can heavily influence the success of electrochemical energy technologies. Recently significant attempts have been placed on the maturity of cooling technologies for electrochemical devices. Nonetheless the existing reviews on the subject have been primarily focused on battery cooling. Conversely heat transfer in other electrochemical systems commonly used for energy conversion and storage has not been subjected to critical reviews. To address this issue the current study gives an overview of the progress and challenges on the thermal management of different electrochemical energy devices including fuel cells electrolysers and supercapacitors. The physicochemical mechanisms of heat generation in these electrochemical devices are discussed in-depth. Physics of the heat transfer techniques currently employed for temperature control are then exposed and some directions for future studies are provided.
Optimal Facility Combination Set of Integrated Energy System Based on Consensus Point between Independent System Operator and Independent Power Producer
Dec 2022
Publication
In recent years the frequency of power demand imbalance and negative price phenomenon has risen due to the rapid expansion of renewable energy sources (RES). Because of this a means to reduce the curtailment of RES by utilizing surplus energy is essential. This paper focuses on reducing the curtailment of wind turbines (WT) with high output intermittency and minimizing the investment cost of IES via an integrated energy system (IES). The IES operation seeks to improve the acceptability and efficiency of the RES as it supports the integration of various energies mix such as electricity heat hydrogen. This paper proposes an optimal facility combination set (FCS) of IES that satisfies the requirements of ISO and IPP using Multi-Objective Optimization Programming (MOP). The case study is based on a wind farm in South Korea set in Aewol-eup Jeju-Island. The case study results provide the best configuration of the IES energy mix with the best economic value and efficiency while satisfying ISO and IPP perspectives.
Greenhouse Gas Emissions of Conventional and Alternative Vehicles: Predictions Based on Energy Policy Analysis in South Korea
Mar 2020
Publication
This paper compares the well-to-wheel (WTW) greenhouse gas (GHG) emissions of representative vehicle types–internal combustion engine vehicle (ICEV) hybrid electric vehicle (HEV) plug-in hybrid electric vehicle (PHEV) battery electric vehicle (BEV) and fuel cell electric vehicle (FCEV)–in the future (2030) based on a WTW analysis for the present (2017) and an analysis of various energy policies that could affect future emissions. South Korea was selected as the target region because it has detailed energy policies related to alternative vehicles. The WTW analysis for the present was performed based on three sets of subordinate analyses: (1) life cycle analyses of eight base fuels; (2) life cycle analyses of electricity and hydrogen; and (3) analyses of the fuel economies of seven vehicle types. From the WTW analysis for the present the national average WTW GHG emissions of ICEV-gasoline ICEV-diesel ICEV-liquefied petroleum gas HEV PHEV BEV and FCEV were calculated as 225 233 201 159 133 109 and 55 g-CO2-eq./km respectively. For calculating the WTW GHG emissions in the future two policies regarding electricity production and three policies regarding hydrogen production were analysed. Three cases with varying the degrees of improvements in fuel economies were considered. Six future scenarios were constructed and each scenario represented the case in which each energy policy is enacted. In the reference scenario for compact car the WTW GHG emissions of ICEVs-gasoline HEV PHEV BEV-200 mile FCEV were analysed as 161 110 97 86 and 91 g-CO2-eq./km respectively. The differences between ICEV/HEV and BEV were predicted to decrease in the future mainly due to larger improvements of ICEV/HEV in fuel economies compared to that of BEV. The future life cycle GHG emissions of electricity and hydrogen were calculated according to energy policy. Both two policies regarding power generation were confirmed to increase the benefits of utilizing BEVs but current energy policy regarding hydrogen production were confirmed to decrease the benefits of utilizing FCEVs. Based on the comprehensive results of this study a framework was proposed to evaluate the impacts of an energy policy regarding electricity and hydrogen production on the benefits of using BEVs and FCEVs compared to using HEVs and ICEVs. This framework can also be utilized in other countries when they assess and establish their energy policies.
Graded Grain Structure to Improve Hydrogen-Embrittlement Resistance of TWIP Steel
Nov 2020
Publication
The high strength of twinning-induced plasticity (TWIP) steels makes them vulnerable to the hydrogen embrittlement (HE) phenomenon thereby limiting their potential applications. This study suggests inducing a graded grain structure (GGS) in a Fe-17Mn-0.8C TWIP steel through shot peening and subsequent heat treatment to solve the problem. The microstructures and fracture surfaces of GGS TWIP steel were compared with those of conventionally manufactured TWIP steel possessing a uniform grain structure (UGS). Compared with the conventional UGS TWIP steel GGS steel showed similar tensile properties with a yield strength of 310 MPa tensile strength of 1060 MPa and elongation-to-failure of 135%. It also exhibited moderately enhanced low-cycle fatigue (LCF) resistance in terms of fatigue life (8196 cycles to failure) compared with the UGS steel (7201 cycles). Furthermore GGS TWIP steel exhibited a marked improvement in HE resistance both in the monotonic (by a slow-strain-rate test) and cyclic deformation modes (by the LCF test) in a hydrogen environment. A relatively fine-grained (d = 15.6 μm) surficial area enhanced the HE resistance by inhibiting hydrogen penetration and decreasing twin density while the coarse-grained (d = 74.6 μm) interior promoted the LCF resistance by suppressing crack growth
Effect of Hydrogen and Strain-Induced Martensite on Mechanical Properties of AISI 304 Stainless Steel
Jul 2016
Publication
Plastic deformation and strain-induced martensite (SIM α′) transformation in metastable austenitic AISI 304 stainless steel were investigated through room temperature tensile tests at strain rates ranging from 2 × 10−6 to 2 × 10−2/s. The amount of SIM was measured on the fractured tensile specimens using a feritscope and magnetic force microscope. Elongation to fracture tensile strength hardness and the amount of SIM increased with decreasing the strain rate. The strain-rate dependence of RT tensile properties was observed to be related to the amount of SIM. Specifically SIM formed during tensile tests was beneficial in increasing the elongation to fracture hardness and tensile strength. Hydrogen suppressed the SIM formation leading to hydrogen softening and localized brittle fracture.
Analysis of Hydrogen Filling of 175 Liter Tank for Large-Sized Hydrogen Vehicle
May 2022
Publication
Due to the low density of hydrogen gas under ambient temperature and atmospheric pressure conditions the high-pressure gaseous hydrogen storage method is widely employed. With high-pressure characteristics of hydrogen storage rigorous safety precautions are required such as filling of compressed gas in a hydrogen tank to achieve reliable operational solutions. Especially for the large-sized tanks (above 150 L) safety operation of hydrogen storage should be considered. In the present study the compressed hydrogen gas behavior in a large hydrogen tank of 175 L is investigated for its filling. To validate the numerical approach used in this study numerical models for the adaptation of the gas and turbulence models are examined. Numerical parametric studies on hydrogen filling for the large hydrogen tank of 175 L are conducted to estimate the hydrogen gas behavior in the hydrogen tank under various conditions of state of charge of pressure and ambient temperature. From the parametric studies the relationship between the initial SOC pressure condition and the maximum temperature rise of hydrogen gas was shown. That is the maximum temperature rise increases as the ambient temperature decreases and the rise increases as the SOC decreases.
Recent Progress in Hydrogen Flammability Prediction for the Safe Energy Systems
Nov 2020
Publication
Many countries consider hydrogen as a promising energy source to resolve the energy challenges over the global climate change. However the potential of hydrogen explosions remains a technical issue to embrace hydrogen as an alternate solution since the Hindenburg disaster occurred in 1937. To ascertain safe hydrogen energy systems including production storage and transportation securing the knowledge concerning hydrogen flammability is essential. In this paper we addressed a comprehensive review of the studies related to predicting hydrogen flammability by dividing them into three types: experimental numerical and analytical. While the earlier experimental studies had focused only on measuring limit concentration recent studies clarified the extinction mechanism of a hydrogen flame. In numerical studies the continued advances in computer performance enabled even multi-dimensional stretched flame analysis following one-dimensional planar flame analysis. The different extinction mechanisms depending on the Lewis number of each fuel type could be observed by these advanced simulations. Finally historical attempts to predict the limit concentration by analytical modelling of flammability characteristics were discussed. Developing an accurate model to predict the flammability limit of various hydrogen mixtures is our remaining issue.
Recent Progress Using Solid-State Materials for Hydrogen Storage: A Short Review
Feb 2022
Publication
With the rapid growth in demand for effective and renewable energy the hydrogen era has begun. To meet commercial requirements efficient hydrogen storage techniques are required. So far four techniques have been suggested for hydrogen storage: compressed storage hydrogen liquefaction chemical absorption and physical adsorption. Currently high-pressure compressed tanks are used in the industry; however certain limitations such as high costs safety concerns undesirable amounts of occupied space and low storage capacities are still challenges. Physical hydrogen adsorption is one of the most promising techniques; it uses porous adsorbents which have material benefits such as low costs high storage densities and fast charging–discharging kinetics. During adsorption on material surfaces hydrogen molecules weakly adsorb at the surface of adsorbents via long-range dispersion forces. The largest challenge in the hydrogen era is the development of progressive materials for efficient hydrogen storage. In designing efficient adsorbents understanding interfacial interactions between hydrogen molecules and porous material surfaces is important. In this review we briefly summarize a hydrogen storage technique based on US DOE classifications and examine hydrogen storage targets for feasible commercialization. We also address recent trends in the development of hydrogen storage materials. Lastly we propose spillover mechanisms for efficient hydrogen storage using solid-state adsorbents.
Minimum Fire Size for Hydrogen Storage Tank Fire Test Protocol for Hydrogen-powered Electric City Bus Determine Via Risk-based Approach
Sep 2021
Publication
As part of the United Nations Global Technical Regulation No. 13 (UN GTR #13 [1]) vehicle fire safety is validated using a localized and engulfing fire test methodology and currently updates are being considered in the on-going Phase 2 development stage. The GTR#13 fire test is designed to verify the performance of a hydrogen storage system of preventing rupture when exposed to service-terminating condition of fire situation. The test is conducted in two stages – localized flame exposure at a location most challenging for thermally-activated pressure relief device(s) (TPRDs) to respond for 10 min. followed by engulfing fire exposure until the system vents and the pressure falls to less than 1 MPa or until “time out” (30min. for light-duty vehicle containers and 60 min. for heavy-duty vehicle containers). The rationale behind this two-stage fire test is to ensure that even when fire sizes are small and TPRDs are not responding the containers have fire resistance to withstand or fire sensitivity to respond to a localized fire to avoid system rupture. In this study appropriate fire sizes for localized and engulfing fire tests in GTR#13 are evaluated by considering actual fire conditions in a hydrogen-powered electric city bus. Quantitative risk analysis is conducted to develop various fire accident scenarios including regular bus fire battery fire and hydrogen leak fire. Frequency and severity analyses are performed to determine the minimum fire size required in GTR#13 fire test to ensure hydrogen storage tank safety in hydrogen-powered electric city buses.
Recent Application of Nanomaterials to Overcome Technological Challenges of Microbial Electrolysis Cells
Apr 2022
Publication
Microbial electrolysis cells (MECs) have attracted significant interest as sustainable green hydrogen production devices because they utilize the environmentally friendly biocatalytic oxidation of organic wastes and electrochemical proton reduction with the support of relatively lower external power compared to that used by water electrolysis. However the commercialization of MEC technology has stagnated owing to several critical technological challenges. Recently many attempts have been made to utilize nanomaterials in MECs owing to the unique physicochemical properties of nanomaterials originating from their extremely small size (at least <100 nm in one dimension). The extraordinary properties of nanomaterials have provided great clues to overcome the technological hurdles in MECs. Nanomaterials are believed to play a crucial role in the commercialization of MECs. Thus understanding the technological challenges of MECs the characteristics of nanomaterials and the employment of nanomaterials in MECs could be helpful in realizing commercial MEC technologies. Herein the critical challenges that need to be addressed for MECs are highlighted and then previous studies that used nanomaterials to overcome the technological difficulties of MECs are reviewed.
Investigation on the Changes of Pressure and Temperature in High Pressure Filling of Hydrogen Storage Tank
May 2022
Publication
Hydrogen as fuel has been considered as a feasible energy carry and which offers a clean and efficient alternative for transportation. During the high pressure filling the temperature in the hydrogen storage tank (HST) may rise rapidly due to the hydrogen compression. The high temperature may lead to safety problem. Thus for fast and safely refueling the hydrogen several key factors need to be considered. In the present study by the thermodynamics theories a mathematical model is established to simulate and analyze the high pressure filling process of the storage tank for the hydrogen station. In the analysis the physical parameters of normal hydrogen are introduced to make the simulation close to the actual process. By the numerical simulation for 50 MPa compressed hydrogen tank the temperature and pressure trends during filling are obtained. The simulation results for non-adiabatic filling were compared with the theoretically calculated ones for adiabatic conditions and the simulation results for non-adiabatic filling were compared with the simulation ones for adiabatic conditions. Then the influence of working pressure initial temperature mass flow rate initial pressure and inlet temperature on the temperature rise were analyzed. This study provides a theoretical research basis for high pressure hydrogen energy storage and hydrogenation technology.
UV Assisted on Titanium Doped Electrode for Hydrogen Evolution from Artificial Wastewater
Jul 2018
Publication
Formaldehyde (H2CO) is the harmful chemical that used in variety of industries. However there are many difficulties to treat discharged H2CO in the wastewater. Hydrogen energy is arising as a one of the renewable energy that can replace fossil fuel. Many researches have been conducted on hydrogen production from electrolysis using expensive metal electrodes and catalysts such as platinum (Pt) and palladium (Pd). However they are expensive and have obstacles to directly use from the production. We used copper (Cu) as an electrode substrate because it has a good current density. To avoid corrosion issue of Cu substrate we used commercially available carbon (C) coated Cu substrate and synthesized titanium (Ti) on C/Cu substrate. We found that Ti was well synthesized and stayed on substrate after hydrogen evolution reaction (HER) in artificial wastewater. Moreover we quantified hydrogen production from the wastewater and compared it to pure water. Hydrogen production was enhanced in wastewater and H2CO was decomposed after reaction. We expected to use Ti-C/Cu electrode for hydrogen production of wastewater by electrolysis.
South Korea’s Big Move to Hydrogen Society
Nov 2020
Publication
Extensive energy consumption has become a major concern due to increase of greenhouse gas emissions and global warming. Hence hydrogen has attracted attention as a green fuel with zero carbon emission for green transportation through production of electric vehicles with hydrogen fuel cells. South Korea has launched a hydrogen society policy with the objective of expanding production of hydrogen from renewable energy sources. The hydrogen economy will play a critical role in reducing atmospheric pollution and global arming. However new development of infrastructure for hydrogen refuelling and increasing awareness of the hydrogen economy is required together with reduced prices of hydrogen-driven vehicles that are promising options for a sustainable green hydrogen economy.
An Analysis on the Compressed Hydrogen Storage System for the Fast-Filling Process of Hydrogen Gas at the Pressure of 82 MPa
May 2021
Publication
During the fast-filling of a high-pressure hydrogen tank the temperature of hydrogen would rise significantly and may lead to failure of the tank. In addition the temperature rise also reduces hydrogen density in the tank which causes mass decrement into the tank. Therefore it is of practical significance to study the temperature rise and the amount of charging of hydrogen for hydrogen safety. In this paper the change of hydrogen temperature in the tank according to the pressure rise during the process of charging the high-pressure tank in the process of a 82-MPa hydrogen filling system the final temperature the amount of filling of hydrogen gas and the change of pressure of hydrogen through the pressure reducing valve and the performance of heat exchanger for cooling high-temperature hydrogen were analyzed by theoretical and numerical methods. When high-pressure filling began in the initial vacuum state the condition was called the “First cycle”. When the high-pressure charging process began in the remaining condition the process was called the “Second cycle”. As a result of the theoretical analysis the final temperatures of hydrogen gas were calculated to be 436.09 K for the first cycle of the high-pressure tank and 403.55 for the second cycle analysis. The internal temperature of the buffer tank increased by 345.69 K and 32.54 K in the first cycle and second cycles after high-pressure filling. In addition the final masses were calculated to be 11.58 kg and 12.26 kg for the first cycle and second cycle of the high-pressure tank respectively. The works of the paper can provide suggestions for the temperature rise of 82 MPa compressed hydrogen storage system and offer necessary theory and numerical methods for guiding safe operation and construction of a hydrogen filling system.
Life Cycle Assessment of Alternative Ship Fuels for Coastal Ferry Operating in Republic of Korea
Aug 2020
Publication
In this study the environmental impacts of various alternative ship fuels for a coastal ferry were assessed by the life cycle assessment (LCA) analysis. The comparative study was performed with marine gas oil (MGO) natural gas and hydrogen with various energy sources for a 12000 gross tonne (GT) coastal ferry operating in the Republic of Korea (ROK). Considering the energy imports of ROK i.e. MGO from Saudi Arabia and natural gas from Qatar these countries were chosen to provide the MGO and the natural gas for the LCA. The hydrogen is considered to be produced by steam methane reforming (SMR) from natural gas with hard coal nuclear energy renewable energy and electricity in the ROK model. The lifecycles of the fuels were analyzed in classifications of Well-toTank Tank-to-Wake and Well-to-Wake phases. The environmental impacts were provided in terms of global warming potential (GWP) acidification potential (AP) photochemical potential (POCP) eutrophication potential (EP) and particulate matter (PM). The results showed that MGO and natural gas cannot be used for ships to meet the International Maritime Organization’s (IMO) 2050 GHG regulation. Moreover it was pointed out that the energy sources in SMR are important contributing factors to emission levels. The paper concludes with suggestions for a hydrogen application plan for ships from small nearshore ships in order to truly achieve a ship with zero emissions based on the results of this study.
Potential Global Warming Impact of 1 kW Polymer Electrolyte Membrane Fuel Cell System for Residential Buildings on Operation Phase
Mar 2023
Publication
This study established global warming potential(GWP) emission factors through a life cycle assessment on the operation phases of two different 1 kW polymer electrolyte membrane fuel cell (PEMFC) systems for residential buildings (NG-PEMFC fed with hydrogen from natural gas reforming; WE-PEMFC fed with hydrogen from photovoltaics-powered water electrolyzer). Their effectiveness was also compared with conventional power grid systems in Korea specifically in the area of greenhouse gas emissions. The operation phases of the NG-PEMFC and the WE-PEMFC were divided into burner reformer and stack and into water electrolysis and stack respectively. The functional unit of each fuel cell system was defined as 1 kWh of electricity production. In the case of NG-PEMFC the GWP was 3.72E-01 kg-CO2eq/kWh the embodied carbon emissions due to using city gas during the life cycle process was about 20.87 % the carbon emission ratio according to the reformer's combustion burner was 6.07 % and the direct carbon emission ratio of the air emissions from the reformer was 73.06 % indicating that the carbon emission from the reformer contributed over 80 % of the total GWP. As for the WE-PEMFC the GWP was 1.76E-01 kg-CO2eq/kWh and the embodied carbon emissions from photovoltaic power generation during the life cycle process contributed over 99 % of the total GWP.
Annealing Effects on SnO2 Thin Film for H2 Gas Sensing
Sep 2022
Publication
Hydrogen (H2 ) is attracting attention as a renewable energy source in various fields. However H2 has a potential danger that it can easily cause a backfire or explosion owing to minor external factors. Therefore H2 gas monitoring is significant particularly near the lower explosive limit. Herein tin dioxide (SnO2 ) thin films were annealed at different times. The as-obtained thin films were used as sensing materials for H2 gas. Here the performance of the SnO2 thin film sensor was studied to understand the effect of annealing and operating temperature conditions of gas sensors to further improve their performance. The gas sensing properties exhibited by the 3-h annealed SnO2 thin film showed the highest response compared to the unannealed SnO2 thin film by approximately 1.5 times. The as-deposited SnO2 thin film showed a high response and fast response time to 5% H2 gas at 300 ◦C of 257.34% and 3 s respectively.
Estimation of Liquid Hydrogen Fuels in Aviation
Sep 2022
Publication
As the demand for alternative fuels to solve environmental problems increases worldwide due to the greenhouse gas problem this study predicted the demand for liquid hydrogen fuel in aviation to achieve ‘zero‐emission flight’. The liquid hydrogen fuel models of an aircraft and all aviation sectors were produced based on the prediction of aviation fleet growth through the classification of currently operated aircraft. Using these models the required amount of liquid hydrogen fuel and the total cost of liquid hydrogen were also calculated when various environmental regulations were satisfied. As a result it was found to be necessary to convert approximately 66% to 100% of all aircraft from existing aircraft to liquid hydrogen aircraft in 2050 according to regulations. The annual liquid hydrogen cost was 4.7–5.2 times higher in the beginning due to the high production cost but after 2030 it will be maintained at almost the same price and it was found that the cost was rather low compared to jet fuel.
Hydrogen Embrittlement of a Boiler Water Wall Tube in a District Heating System
Jul 2022
Publication
A district heating system is an eco-friendly power generation facility with high energy efficiency. The boiler water wall tube used in the district heating system is exposed to extremely harsh conditions and unexpected fractures often occur during operation. In this study a corrosion failure analysis of the boiler water wall tube was performed to elucidate the failure mechanisms. The study revealed that overheating by flames was the cause of the failure of the boiler water wall tube. With an increase in temperature in a localized region the microstructure not only changed from ferrite/pearlite to martensite/bainite which made it more susceptible to brittleness but it also developed tensile residual stresses in the water-facing side by generating cavities or microcracks along the grain boundaries inside the tube. High-temperature hydrogen embrittlement combined with stress corrosion cracking initiated many microcracks inside the tube and created an intergranular fracture.
Safe Ventilation Methods against Leaks in Hydrogen Fuel Cell Rooms in Homes
Jul 2022
Publication
Hydrogen which has a high energy density and does not emit pollutants is considered an alternative energy source to replace fossil fuels. Herein we report an experimental study on hydrogen leaks and ventilation methods for preventing damage caused by leaks from hydrogen fuel cell rooms in homes among various uses of hydrogen. This experiment was conducted in a temporary space with a volume of 11.484 m3 . The supplied pressure leak-hole size and leakage amount were adjusted as the experimental conditions. The resulting hydrogen concentrations which changed according to the operation of the ventilation openings ventilation fan and supplied shutoff valve were measured. The experimental results showed that the reductions in the hydrogen concentration due to the shutoff valve were the most significant. The maximum hydrogen concentration could be reduced by 80% or more if it is 100 times that of the leakage volume or higher. The shutoff valve ventilation fan and ventilation openings were required to reduce the concentrations of the fuel cell room hydrogen in a spatially uniform manner. Although the hydrogen concentration in a small hydrogen fuel cell room for home use can rapidly increase a rapid reduction in the concentration of hydrogen with an appropriate ventilation system has been experimentally proven.
Machine Learning-based Energy Optimization for On-site SMR Hydrogen Production
Jun 2021
Publication
The production and application of hydrogen an environmentally friendly energy source have been attracting increasing interest of late. Although steam methane reforming (SMR) method is used to produce hydrogen it is difficult to build a high-fidelity model because the existing equation-oriented theoretical model cannot be used to clearly understand the heat-transfer phenomenon of a complicated reforming reactor. Herein we developed an artificial neural network (ANN)-based data-driven model using 485710 actual operation datasets for optimizing the SMR process. Data preprocessing including outlier removal and noise filtering was performed to improve the data quality. A model with high accuracy (average R2 = 0.9987) was developed which can predict six variables through hyperparameter tuning of a neural network model as follows: syngas flow rate; CO CO2 CH4 and H2 compositions; and steam temperature. During optimization the search spaces for nine operating variables namely the natural gas flow rate for the feed and fuel hydrogen flow rate for desulfurization water flow rate and temperature air flow rate SMR inlet temperature and pressure and low-temperature shift (LTS) inlet temperature were defined and applied to the developed model for predicting the thermal efficiencies for 387420489 cases. Subsequently five constraints were established to consider the feasibility of the process and the decision variables with the highest process thermal efficiency were determined. The process operating conditions showed a thermal efficiency of 85.6%.
On-Board Cold Thermal Energy Storage System for Hydrogen Fueling Process
Feb 2019
Publication
The hydrogen storage pressure in fuel cell vehicles has been increased from 35 MPa to 70 MPa in order to accommodate longer driving range. On the downside such pressure increase results in significant temperature rise inside the hydrogen tank during fast filling at a fueling station which may pose safety issues. Installation of a chiller often mitigates this concern because it cools the hydrogen gas before its deposition into the tank. To address both the energy efficiency improvement and safety concerns this paper proposed an on-board cold thermal energy storage (CTES) system cooled by expanded hydrogen. During the driving cycle the proposed system uses an expander instead of a pressure regulator to generate additional power and cold hydrogen gas. Moreover CTES is equipped with phase change materials (PCM) to recover the cold energy of the expanded hydrogen gas which is later used in the next filling to cool the high-pressure hydrogen gas from the fueling station.
Design and Analysis of Cryogenic Cooling System for Electric Propulsion System Using Liquid Hydrogen
Jan 2023
Publication
As the demand for eco-friendly energy increases hydrogen energy and liquid hydrogen storage technologies are being developed as an alternative. Hydrogen has a lower liquefaction point and higher thermal conductivity than nitrogen or neon used in general cryogenic systems. Therefore the application of hydrogen to cryogenic systems can increase efficiency and stability. This paper describes the design and analysis of a cryogenic cooling system for an electric propulsion system using liquid hydrogen as a refrigerant and energy source. The proposed aviation propulsion system (APS) consists of a hydrogen fuel cell a battery a power distribution system and a motor. For a lab-scale 5 kW superconducting motor using a 2G high-temperature superconducting (HTS) wire the HTS motor and cooling system were analyzed for electromagnetic and thermal characteristics using a finite element method-based analysis program. The liquid hydrogen-based cooling system consists of a pre-cooling system a hydrogen liquefaction system and an HTS coil cooling system. Based on the thermal load analysis results of the HTS coil the target temperature for hydrogen gas pre-cooling the number of buffer layers and the cryo-cooler capacity were selected to minimize the thermal load of the hydrogen liquefaction system. As a result the hydrogen was stably liquefied and the temperature of the HTS coil corresponding to the thermal load of the designed lab-scale HTS motor was maintained at 30 K.
Recent Developments in State-of-the-art Hydrogen Energy Technologies – Review of Hydrogen Storage Materials
Jan 2023
Publication
Hydrogen energy has been assessed as a clean and renewable energy source for future energy demand. For harnessing hydrogen energy to its fullest potential storage is a key parameter. It is well known that important hydrogen storage characteristics are operating pressure-temperature of hydrogen hydrogen storage capacity hydrogen absorption-desorption kinetics and heat transfer in the hydride bed. Each application needs specific properties. Every class of hydrogen storage materials has a different set of hydrogenation characteristics. Hence it is required to understand the properties of all hydrogen storage materials. The present review is focused on the state-of– the–art hydrogen storage materials including metal hydrides magnesium-based materials complex hydride systems carbonaceous materials metal organic frameworks perovskites and materials and processes based on artificial intelligence. In each category of materials‘ discovery hydrogen storage mechanism and reaction crystal structure and recent progress have been discussed in detail. Together with the fundamental synthesis process latest techniques of material tailoring like nanostructuring nanoconfinement catalyzing alloying and functionalization have also been discussed. Hydrogen energy research has a promising potential to replace fossil fuels from energy uses especially from automobile sector. In this context efforts initiated worldwide for clean hydrogen production and its use via fuel cell in vehicles is much awaiting steps towards sustainable energy demand.
Behavior of Barrier Wall under Hydrogen Storage Tank Explosion with Simulation and TNT Equivalent Weight Method
Mar 2023
Publication
Hydrogen gas storage place has been increasing daily because of its consumption. Hydrogen gas is a dream fuel of the future with many social economic and environmental benefits to its credit. However many hydrogen storage tanks exploded accidentally and significantly lost the economy infrastructure and living beings. In this study a protection wall under a worst-case scenario explosion of a hydrogen gas tank was analyzed with commercial software LS-DYNA. TNT equivalent method was used to calculate the weight of TNT for Hydrogen. Reinforced concrete and composite protection wall under TNT explosion was analyzed with a different distance of TNT. The initial dimension of the reinforced concrete protection wall was taken from the Korea gas safety code book (KGS FP217) and studied the various condition. H-beam was used to make the composite protection wall. Arbitrary-Lagrangian-Eulerian (ALE) simulation from LS-DYNA and ConWep pressure had a good agreement. Used of the composite structure had a minimum displacement than a normal reinforced concrete protection wall. During the worst-case scenario explosion of a hydrogen gas 300 kg storage tank the minimum distance between the hydrogen gas tank storage and protection wall should be 3.6 m.
Photocatalytic Hydrogen Evolution from Biomass Conversion
Feb 2021
Publication
Biomass has incredible potential as an alternative to fossil fuels for energy production that is sustainable for the future of humanity. Hydrogen evolution from photocatalytic biomass conversion not only produces valuable carbon-free energy in the form of molecular hydrogen but also provides an avenue of production for industrially relevant biomass products. This photocatalytic conversion can be realized with efficient sustainable reaction materials (biomass) and inexhaustible sunlight as the only energy inputs. Reported herein is a general strategy and mechanism for photocatalytic hydrogen evolution from biomass and biomass-derived substrates (including ethanol glycerol formic acid glucose and polysaccharides). Recent advancements in the synthesis and fundamental physical/mechanistic studies of novel photocatalysts for hydrogen evolution from biomass conversion are summarized. Also summarized are recent advancements in hydrogen evolution efciency regarding biomass and biomass-derived substrates. Special emphasis is given to methods that utilize unprocessed biomass as a substrate or synthetic photocatalyst material as the development of such will incur greater benefts towards a sustainable route for the evolution of hydrogen and production of chemical feedstocks.
Multi-functional Hybrid Energy System for Zero-energy Residential Buildings: Integrating Hydrogen Production and Renewable Energy Solutions
Jan 2025
Publication
The increasing global residential energy demand causes carbon emissions and ecological impacts necessitating cleaner efficient solutions. This study presents an innovative hybrid energy system integrating wind power and gas turbines for a four-story 16-unit residential building. The system generates electricity heating cooling and hydrogen using a Proton Exchange Membrane electrolyzer and a compression chiller. Integrating the electrolyzer enables hydrogen production and demonstrates hydrogen’s potential as a versatile clean energy carrier for systems contributing to advancements in hydrogen utilization. Simulations with Engineering Equation Solver software coupled with neural network-based multi-objective optimization fine-tuned parameters such as gas turbine efficiency wind turbine count and gas turbine inlet temperature to enhance exergy efficiency and reduce operational costs. The optimized system achieves an energy efficiency of 33.69% and an exergy efficiency of 36.95% and operates at $446.04 per hour demonstrating economic viability. It produces 51061 MWh annually exceeding the building’s energy demands and allowing surplus energy use elsewhere. BEopt simulations confirm the system meets residential needs by providing 2.52 GWh of electricity 3.36 GWh of heating and 5.11 GWh of cooling annually. This system also generates 10 kg of hydrogen per hour and achieves a CO₂ reduction of 10416 tons/year. The wind farm (25 turbines) provides most of the energy at 396.7 dollars per hour while the gas turbine operates at 80% efficiency. By addressing the challenges of intermittent renewable energy in residential Zero-Energy Buildings this research offers a scalable and environmentally friendly solution contributing to sustainable urban living and advancing hydrogen energy applications.
Hydrogen Risk Assessment Studies: A Review Toward Environmental Sustainability
Jan 2025
Publication
The transition to hydrogen as a clean energy source is critical for addressing climate change and supporting environmental sustainability. This review provides an accessible summary of general research trends in hydrogen risk assessment methodologies enabling diverse stakeholders including researchers policymakers and industry professionals to gain insights into this field. By examining representative studies across theoretical experimental and simulation-based approaches the review highlights prominent trends and applications within academia and industry. The key focus is on evaluating risks in stationary and transportation applications paying particular attention to hydrogen storage systems transportation infrastructures and energy systems. By offering a concise yet informative summary of hydrogen risk assessment trends this paper aims to serve as a foundational resource for fostering safer and more sustainable hydrogen systems.
Diffusible Hydrogen Behavior and Delayed Fracture of Cold Rolled Martensitic Steel in Consideration of Automotive Manufacturing Process and Vehicle Service Environment
Oct 2020
Publication
This study aims to elucidate the behavior of diffusible hydrogen and delayed fracture in martensitic steel with 1500 MPa strength during automotive painting process and under vehicle service conditions. A sequential process of automotive pretreatment line and vehicle service environment is simulated to evaluate the hydrogen pick up in each process. In case of the automotive painting line the absorption of hydrogen is within the common range in the process of phosphating treatment and electrodeposition. The baking process plays an effective role for desorbing the diffusible hydrogen absorbed during the automotive pre-treatment such as zinc-phosphating and electrodeposition process. In case of the corrosion environment under the automotive driving conditions hydrogen induced delayed fracture is accelerated as the exposure time increases. Further it is clarified that severe plastic deformation are the significant factors for hydrogen induced delayed fracture under with low pH value and present of chloride ion in a chemical solution parameter. In summary hydrogen is transported constantly during electrodeposition sequential line process of automobile manufacturing below the hydrogen content of 0.5 ppm which is not critical value for leading to hydrogen delayed fracture based on results of slow strain rate tensile tests. However exposure to extreme conditions under service environment of vehicle such as acidic solution and chloride chemistry solution that result in high level of hydrogen absorption severe plastic deformation in the sheared edge and constantly applied internal or external stresses can cause the hydrogen induced delayed fracture in the fully martensitic steels.
Strategic Public Relations Policy for Accelerating Hydrogen Acceptance: Insights from an Expert Survey in South Korea
Aug 2024
Publication
Hydrogen has great growth potential due to its green carbon-neutral nature but public acceptance is low due to negative perceptions of the dangers associated with hydrogen energy. Safety concerns particularly related to its flammability and explosiveness are an obstacle to hydrogen energy policy. In South Korea recent hydrogen-related explosions have exacerbated these concerns undermining public confidence. This study developed public relations (PR) strategies to manage risk perception and promote hydrogen energy acceptance by analyzing the opinions of government officials and experts using SWOT factors the TOWS matrix and the analytic hierarchy process. The findings highlight the importance of addressing weaknesses and threats in PR efforts. Key weaknesses include Korea’s technological lag and the low localization of core hydrogen technologies both of which hinder competitiveness and negatively impact public perception of hydrogen energy. Notable threats include deteriorating energy dependency and expanding global carbon regulations. This information can be used to influence attitudes and foster public acceptance of hydrogen energy policies. Emphasizing weaknesses and threats may result in more effective PR strategies even if they do not directly address the primary concerns of scientific experts. The persuasive insights identified in this study can support future policy communication and PR strategies.
Environmental Assessment of Hydrogen Utilization in Various Applications and Alternative Renewable Sources for Hydrogen Production: A Review
May 2023
Publication
Rapid industrialization is consuming too much energy and non-renewable energy resources are currently supplying the world’s majority of energy requirements. As a result the global energy mix is being pushed towards renewable and sustainable energy sources by the world’s future energy plan and climate change. Thus hydrogen has been suggested as a potential energy source for sustainable development. Currently the production of hydrogen from fossil fuels is dominant in the world and its utilization is increasing daily. As discussed in the paper a large amount of hydrogen is used in rocket engines oil refining ammonia production and many other processes. This paper also analyzes the environmental impacts of hydrogen utilization in various applications such as iron and steel production rocket engines ammonia production and hydrogenation. It is predicted that all of our fossil fuels will run out soon if we continue to consume them at our current pace of consumption. Hydrogen is only ecologically friendly when it is produced from renewable energy. Therefore a transition towards hydrogen production from renewable energy resources such as solar geothermal and wind is necessary. However many things need to be achieved before we can transition from a fossil-fuel-driven economy to one based on renewable energy
Risk Assessment of Explosion Accidents in Hydrogen Fuel-Cell Rooms Using Experimental Investigations and Computational Fluid Dynamics Simulations
Oct 2023
Publication
For the safe utilization and management of hydrogen energy within a fuel-cell room in a hydrogen-fueled house an explosion test was conducted to evaluate the potential hazards associated with hydrogen accident scenarios. The overpressure and heat radiation were measured for an explosion accident at distances of 1 2 3 5 and 10 m for hydrogen–air mixing ratios of 10% 25% 40% and 60%. When the hydrogen–air mixture ratio was 40% the greatest overpressure was 24.35 kPa at a distance of 1 m from the fuel-cell room. Additionally the thermal radiation was more than 1.5 kW/m2 which could cause burns at a distance of 5 m from the hydrogen fuel-cell room. Moreover a thermal radiation in excess of 1.5 kW/m2 was computed at a distance of 3 m from the hydrogen fuel-cell room when the hydrogen–air mixing ratio was 25% and 60%. Consequently an explosion in the hydrogen fuel-cell room did not considerably affect fatality levels but could affect the injury levels and temporary threshold shifts. Furthermore the degree of physical damage did not reach major structural damage levels causing only minor structural damage.
Recent Developments in Materials for Physical Hydrogen Storage: A Review
Jan 2024
Publication
The depletion of reliable energy sources and the environmental and climatic repercussions of polluting energy sources have become global challenges. Hence many countries have adopted various renewable energy sources including hydrogen. Hydrogen is a future energy carrier in the global energy system and has the potential to produce zero carbon emissions. For the non-fossil energy sources hydrogen and electricity are considered the dominant energy carriers for providing end-user services because they can satisfy most of the consumer requirements. Hence the development of both hydrogen production and storage is necessary to meet the standards of a “hydrogen economy”. The physical and chemical absorption of hydrogen in solid storage materials is a promising hydrogen storage method because of the high storage and transportation performance. In this paper physical hydrogen storage materials such as hollow spheres carbon-based materials zeolites and metal– organic frameworks are reviewed. We summarize and discuss the properties hydrogen storage densities at different temperatures and pressures and the fabrication and modification methods of these materials. The challenges associated with these physical hydrogen storage materials are also discussed.
Risk Assessment of a Hydrogen Refueling Station in an Urban Area
May 2023
Publication
After the Paris Agreement was signed in 2015 many countries worldwide focused on the hydrogen economy aiming for eco-friendly and renewable energy by moving away from the existing carbon economy which has been the primary source of global warming. Hydrogen is the most common element on Earth. As a light substance hydrogen can diffuse quickly; however it also has a small risk of explosion. Representative explosion accidents have included the Muskingum River Power Plant Vapor Cloud Explosion accident in 2007 and the Silver Eagle Refinery Vapor Cloud Explosion accident in 2009. In addition there was an explosion in a hydrogen tank in Gangneung Korea in May 2019 and a hydrogen refueling station (HRS) in Norway exploded in 2018. Despite this risk Korea is promoting the establishment of HRSs in major urban centers including downtown areas and public buildings by using the Regulatory Sandbox to install HRSs. This paper employed the Hydrogen Risk Assessment Model (HyRAM) of Sandia National Laboratories (SNL) a quantitative risk assessment (QRA) program specialized in hydrogen energy for HRSs installed in major urban hubs. A feasibility evaluation of the site conditions of an HRS was conducted using the French land use planning method based on the results obtained through evaluation using the HyRAM and the overpressure results of PHAST 8.0. After a risk assessment we confirmed that an HRS would be considered safe even if it was installed in the city center within a radius of influence of jet fires and overpressure.
Prediction of Freezing Time During Hydrogen Fueling Using Machine Learning
Nov 2024
Publication
This study presents a method for predicting nozzle surface temperature and the timing of frost formation during hydrogen refueling using machine learning. A continuous refueling system was implemented based on a simulation model that was developed and validated in previous research. Data were collected under various boundary conditions and eight regression models were trained and evaluated for their predictive performance. Hyperparameter optimization was performed using random search to enhance model performance. The final models were validated by applying boundary conditions not used during model development and comparing the predicted values with simulation results. The comparison revealed that the maximum error rate occurred after the second refueling with a value of approximately 4.79%. Currently nitrogen and heating air are used for defrosting and frost reduction which can be costly. The developed machine learning models are expected to enable prediction of both frost formation and defrosting timings potentially allowing for more cost-effective management of defrosting and frost reduction strategies.
A Simulation Study on Evaluating the Influence of Impurities on Hydrogen Production in Geological Carbon Dioxide Storage
Sep 2023
Publication
In this study we examined the effect of CO2 injection into deep saline aquifers considering impurities present in blue hydrogen production. A fluid model was designed for reservoir conditions with impurity concentrations of 3.5 and 20%. The results showed that methane caused density decreases of 95.16 and 76.16% at 3.5 and 20% respectively whereas H2S caused decreases of 99.56 and 98.77% respectively. Viscosity decreased from 0.045 to 0.037 cp with increasing methane content up to 20%; however H2S did not affect the viscosity. Notably CO2 with H2S impacted these properties less than methane. Our simulation model was based on the Gorae-V properties and simulated injections for 10 years followed by 100 years of monitoring. Compared with the pure CO2 injection methane reached its maximum pressure after eight years and eleven months at 3.5% and eight years at 20% whereas H2S reached maximum pressure after nine years and two months and nine years and six months respectively. These timings affected the amount of CO2 injected. With methane as an impurity injection efficiency decreased up to 73.16% whereas with H2S it decreased up to 81.99% with increasing impurity concentration. The efficiency of CO2 storage in the dissolution and residual traps was analyzed to examine the impact of impurities. The residual trap efficiency consistently decreased with methane but increased with H2S. At 20% concentration the methane trap exhibited higher efficiency at the end of injection; however H2S had a higher efficiency at the monitoring endpoint. In carbon capture and storage projects methane impurities require removal whereas H2S may not necessitate desulfurization due to its minimal impact on CO2 storage efficiency. Thus the application of carbon capture and storage (CCS) to CO2 emissions containing H2S as an impurity may enable economically viable operations by reducing additional costs.
Predictive Maintenance and Reinspection Strategies for Hydrogen Refueling Station Pressure Vessels: A Case Study in South Korea
Jul 2024
Publication
Hydrogen refueling stations rely on pressure vessels capable of withstanding pressures up to 90 MPa while mitigating concerns related to hydrogen embrittlement. However a gap exists in understanding the long-term fatigue behavior of these vessels under real operational conditions. This study focuses on evaluating the safety of SA372 pressure vessels using operational data from a hydrogen refueling station in Pyeongtaek South Korea. A predictive reinspection methodology is proposed based on this evaluation. Parameters including hydrogen-induced stress intensity factor (KIH) initial crack size (a0 c0) and pressure vessel specifications are considered to assess critical crack depth (ac) critical usage cycles (Nc) and allowable usage cycles (Nallowed). Leveraging operational data collected between August and November 2023 fatigue analysis and Rainflow counting inform reinspection schedules. Results indicate a need for mid-bank vessel reinspection within the second year high-bank vessel reinspection every 20 years and low-bank vessel reinspection every 143 years in accordance with safety regulations. Additionally a revised refueling logic is proposed to optimize vehicle charging methods and pressure ranges enhancing operational safety. This study serves as a preliminary investigation highlighting the need for broader data collection and analysis to generalize findings across multiple stations.
The Effect of Ventilation on the Hazards of Hydrogen Release in Enclosed Areas of Hydrogen-fueled Ship
Aug 2023
Publication
This paper presents a systematic investigation that encompasses the safety assessment of a fuel preparation room (FPR) intended for a hydrogen-fueled ship. The primary objective is to determine the appropriate ventilation strategy to mitigate the risks associated with potential hydrogen leakage. The study focuses on a case involving an FPR measuring 10.2 m × 5.3 m × 2.65 m which is part of a 750 DWT hydrogen-powered fishing vessel. To identify the potential events leading to hydrogen dispersion an event tree analysis is conducted. Additionally existing regulations and guidelines related to the safety assessments of hydrogen leakage in enclosed areas are summarized and analyzed. Computational fluid dynamics FLACS-CFD are utilized for the consequence analysis in order to evaluate the impact of ventilation on hydrogen dispersion and concentration within the FPR. The research findings indicate significant effects of ventilation on the hazards and safety assessments of FPRs and high-pressure fuel gas supply systems. The study highlights that hydrogen vapor tends to accumulate at the ceiling and in the corners and spaces created by the equipment. The position and size of ventilation openings greatly influence the dispersion of hydrogen leakage. Proper ventilation design including top inlet ventilation and outlet ventilation on the opposite side helps to maintain a safe FPR by facilitating the efficient dispersion of hydrogen vapor. Moreover locating inlet ventilation on the same side as the outlet ventilation is found to hinder dispersion while the cross-ventilation achieved by placing inlets and outlets on opposite sides enhances airflow and dispersion. Consequently it is recommended to prioritize the structural design of FPRs and implement enhanced safety measures. Additionally updating the relevant regulations to address these concerns is strongly advised.
Economic Prospects of Taxis Powered by Hydrogen Fuel Cells in Palestine
Feb 2024
Publication
Recently major problems related to fuel consumption and greenhouse gas (GHG) emissions have arisen in the transportation sector. Therefore developing transportation modes powered by alternative fuels has become one of the main targets for car manufacturers and governments around the world. This study aimed to investigate the economic prospects of using hydrogen fuel cell technology in taxi fleets in Westbank. For this purpose a model that could predict the number of taxis was developed and the expected economic implications of using hydrogen fuel cell technology in taxi fleets were determined based on the expected future fuel consumption and future fuel cost. After analysis of the results it was concluded that a slight annual increase in the number of taxis in Palestine is expected in the future due to the government restrictions on issuing new taxi permits in order to get this sector organized. Furthermore using hydrogen fuel cells in taxi fleets is expected to become more and more feasible over time due to the expected future increase in oil price and the expected significant reduction in hydrogen cost as a result of the new technologies that are expected to be used in the production and handling of hydrogen.
Which Is Preferred between Electric or Hydrogen Cars for Carbon Neutrality in the Commercial Vehicle Transportation Sector of South Korea? Implications from a Public Opinion Survey
Feb 2024
Publication
South Korea has drawn up plans to reduce greenhouse gases by 29.7 million tons by supplying 4.5 million electric and hydrogen cars by 2030 to implement the “2050 carbon neutrality” goal. This article gathers data on public preferences for electric cars (ECs) over hydrogen cars (HCs) in the commercial vehicle transportation sector through a survey of 1000 people. Moreover the strength of the preference was evaluated on a five-point scale. Of all respondents 60.0 percent preferred ECs and 21.0 percent HCs the former being 2.86 times greater than the latter. On the other hand the strength of the preference for HCs was 1.42 times greater than that for ECs. Factors influencing the preference for ECs over HCs were also explored through adopting the ordered probit model which is useful in examining ordinal preference rather than cardinal preference. The analyzed factors which are related to respondents’ characteristics experiences and perceptions can be usefully employed for developing strategies of promoting carbon neutrality in the commercial vehicle transportation sector and preparing policies to improve public acceptance thereof.
Implementation of Formic Acid as a Liquid Organic Hydrogen Carrier (LOHC): Techno-Economic Analysis and Life Cycle Assessment of Formic Acid Produced via CO2 Utilization
Sep 2022
Publication
To meet the global climate goals agreed upon regarding the Paris Agreement governments and institutions around the world are investigating various technologies to reduce carbon emissions and achieve a net-negative energy system. To this end integrated solutions that incorporate carbon utilization processes as well as promote the transition of the fossil fuel-based energy system to carbon-free systems such as the hydrogen economy are required. One of the possible pathways is to utilize CO2 as the base chemical for producing a liquid organic hydrogen carrier (LOHC) using CO2 as a mediating chemical for delivering H2 to the site of usage since gaseous and liquid H2 retain transportation and storage problems. Formic acid is a probable candidate considering its high volumetric H2 capacity and low toxicity. While previous studies have shown that formic acid is less competitive as an LOHC candidate compared to other chemicals such as methanol or toluene the results were based on out-of-date process schemes. Recently advances have been made in the formic acid production and dehydrogenation processes and an analysis regarding the recent process configurations could deem formic acid as a feasible option for LOHC. In this study the potential for using formic acid as an LOHC is evaluated with respect to the state-of-the-art formic acid production schemes including the use of heterogeneous catalysts during thermocatalytic and electrochemical formic acid production from CO2 . Assuming a hydrogen distribution system using formic acid as the LOHC each of the production transportation dehydrogenation and CO2 recycle sections are separately modeled and evaluated by means of techno-economic analysis (TEA) and life cycle assessment (LCA). Realistic scenarios for hydrogen distribution are established considering the different transportation and CO2 recovery options; then the separate scenarios are compared to the results of a liquefied hydrogen distribution scenario. TEA results showed that while the LOHC system incorporating the thermocatalytic CO2 hydrogenation to formic acid is more expensive than liquefied H2 distribution the electrochemical CO2 reduction to formic acid system reduces the H2 distribution cost by 12%. Breakdown of the cost compositions revealed that reduction of steam usage for thermocatalytic processes in the future can make the LOHC system based on thermocatalytic CO2 hydrogenation to formic acid to be competitive with liquefied H2 distribution if the production cost could be reduced by 23% and 32% according to the dehydrogenation mode selected. Using formic acid as a LOHC was shown to be less competitive compared to liquefied H2 delivery in terms of LCA but producing formic acid via electrochemical CO2 reduction was shown to retain the lowest global warming potential among the considered options.
The Hydrogen Economy can Reduce Costs of Climate Change Mitigation by up to 22%
May 2024
Publication
In response to the urgent need to mitigate climate change via net-zero targets many nations are renewing their interest in clean hydrogen as a net-zero energy carrier. Although clean hydrogen can be directly used in various sectors for deep decarbonization the relatively low energy density and high production costs have raised doubts as to whether clean hydrogen development is worthwhile. Here we improve on the GCAM model by including a more comprehensive and detailed representation of clean hydrogen production distribution and demand in all sectors of the global economy and simulate 25 scenarios to explore the costeffectiveness of integrating clean hydrogen into the global energy system. We show that due to costly technical obstacles clean hydrogen can only provide 3%–9% of the 2050 global final energy use. Nevertheless clean hydrogen deployment can reduce overall energy decarbonization costs by 15%–22% mainly via powering ‘‘hard-to-electrify’’ sectors that would otherwise face high decarbonization expenditures. Our work provides practical references for cost-effective clean hydrogen planning.
Premier, Progress and Prospects in Renewable Hydrogen Generation: A Review
May 2023
Publication
Renewable hydrogen production has an opportunity to reduce carbon emissions in the transportation and industrial sectors. This method generates hydrogen utilizing renewable energy sources such as the sun wind and hydropower lowering the number of greenhouse gases released into the environment. In recent years considerable progress has been made in the production of sustainable hydrogen particularly in the disciplines of electrolysis biomass gasification and photoelectrochemical water splitting. This review article figures out the capacity efficiency and cost-effectiveness of hydrogen production from renewable sources effectively comparing the conventionally used technologies with the latest techniques which are getting better day by day with the implementation of the technological advancements. Governments investors and industry players are increasingly interested in manufacturing renewable hydrogen and the global need for clean energy is expanding. It is projected that facilities for manufacturing renewable hydrogen as well as infrastructure to support this development would expand hastening the transition to an environment-friendly and low-carbon economy
Systems-Based Safety Analysis for Hydrogen-Driven Autonomous Ships
Jun 2024
Publication
In the maritime domain hydrogen fuel cell propulsion and autonomous vessels are two important issues that are yet to be implemented together because of a few challenges. It is obvious that there are several individual safety studies on Maritime Autonomous Surface Ships and hydrogen storage as well as fuel cells based on various risk assessment tools but the combined safety studies that include hydrogen fuel cells on autonomous vessels with recent risk analysis methods are extremely limited. This research chooses the “System-Theoretic Process Analysis” (STPA) method which is a recent method for potential risk identification and mitigation. Both hydrogen and autonomous vessels are analyzed and assessed together with the STPA method. Results are not speculative but rather flexible compared to conventional systems. The study finds a total of 44 unsafe control actions (UCAs) evolved from human and central control unit controllers through STPA. Further the loss scenarios (LS) are identified that lead to those UCAs so that loss scenarios can be assessed and UCAs can be mitigated for safe operation. The objective of this study is to ensure adequate safety for hydrogen fuel cell propulsion on autonomous vessels.
Techno-Economic Analysis of Hydrogen–Natural Gas Blended Fuels for 400 MW Combined Cycle Power Plants (CCPPs)
Sep 2023
Publication
Various research and development activities are being conducted to use hydrogen an environmentally friendly fuel to achieve carbon neutrality. Using natural gas–hydrogen blends has advantages such as the usage of traditional combined cycle power plant (CCPP) technology and existing natural gas piping infrastructure. Therefore we conducted CCPP process modeling and economic analysis based on natural gas–hydrogen blends. For process analysis we developed a process model for a 400 MW natural gas CCPP using ASPEN HYSYS and confirmed an error within the 1% range through operation data validation. For economic analysis we comparatively reviewed the levelized cost of electricity (LCOE) of CCPPs using hydrogen blended up to 0.5 mole fraction. For LCOE sensitivity analysis we used fuel cost capital expenditures capacity factor and power generation as variables. LCOE is 109.15 KRW/kWh when the hydrogen fuel price is 2000 KRW/kg and the hydrogen mole fraction is increased to 0.5 a 5% increase from the 103.9 KRW/kWh of CCPPs that use only natural gas. Economic feasibility at the level of 100% natural gas CCPPs is possible by reducing capital expenditures (CAPEX) by at least 20% but net output should be increased by at least 5% (20.47 MW) when considering only performance improvement.
Environmental Life-Cycle Assessment of Eco-Friendly Alternative Ship Fuels (MGO, LNG, and Hydrogen) for 170 GT Nearshore Ferry
May 2022
Publication
With increasing concerns about environmental pollution the shipping industry has been considering various fuels as alternative power sources. This paper presents a study of the holistic environmental impacts of eco-friendly alternative ship fuels of marine gas oil (MGO) liquefied natural gas (LNG) and hydrogen across each of their life cycles from their production to the operation of the ship. The environmental impacts of the fuels were estimated by life-cycle assessment (LCA) analysis in the categories of well-to-tank tank-to-wake and well-to-wake phases. The LCA analysis was targeted for a 170 gross tonnage (GT) nearshore ferry operating in the ROK which was conceptually designed in the study to be equipped with the hydrogen fuel cell propulsion system. The environmental impact performance was presented with comparisons for the terms of global warming potential (GWP) acidification potential (AP) photochemical ozone creation potential (POCP) eutrophication potential (EP) and particulate matter (PM). The results showed that the hydrogen showed the highest GWP level during its life cycle due to the large amount of emissions in the hydrogen generation process through the steam methane reforming (SMR) method. The paper concludes with suggestions of an alternative fuel for the nearshore ferry and its production method based on the results of the study.
Assessment of Greenhouse Gas Emissions from Hydrogen Production Processes: Turquoise Hydrogen vs. Steam Methane Reforming
Nov 2022
Publication
Hydrogen has received substantial attention because of its diverse application in the energy sector. Steam methane reforming (SMR) dominates the current hydrogen production and is the least expensive endothermic reaction to produce grey hydrogen. This technology provides the advantages of low cost and high energy efficiency; however it emits an enormous amount of CO2. Carbon capture storage (CCS) technology helps reduce these emissions by 47% to 53% producing blue hydrogen. Methane pyrolysis is an alternative to SMR that produces (ideally) CO2-free turquoise hydrogen. In practice methane pyrolysis reduces CO2 emissions by 71% compared to grey hydrogen and 46% compared to blue hydrogen. While carbon dioxide emissions decrease with CCS fugitive methane emissions (FMEs) for blue and turquoise hydrogen are higher than those for grey hydrogen because of the increased use of natural gas to power carbon capture. We undertake FMEs of 3.6% of natural gas consumption for individual processes. In this study we also explore the utilization of biogas as a feedstock and additional Boudouard reactions for efficient utilization of solid carbon from methane pyrolysis and carbon dioxide from biogas. The present study focuses on possible ways to reduce overall emissions from turquoise hydrogen to provide solutions for a sustainable low-CO2 energy source.
Proposal of Zero-Emission Tug in South Korea Using Fuel Cell/Energy Storage System: Economic and Environmental Long-Term Impacts
Mar 2023
Publication
This study presents the results of economic and environmental analysis for two types of zero-emission ships (ZESs) that are receiving more attention to meet strengthened environmental regulations. One of the two types of ZES is the ZES using only the energy storage system (All-ESS) and the other is the ZES with fuel cell and ESS hybrid system (FC–ESS). The target ship is a tug operating in South Korea and the main parameters are based on the specific circumstances of South Korea. The optimal capacity of the ESS for each proposed system is determined using an optimization tool. The total cost for a ship’s lifetime is calculated using economic analysis. The greenhouse gas (GHG) emission for the fuel’s lifecycle (well-to-wake) is calculated using environmental analysis. The results reveal that the proposed ZESs are 1.7–3.4 times more expensive than the conventional marine gas oil (MGO)-fueled ship; however it could be reduced by 1.3–2.4 times if the carbon price is considered. The proposed ZESs have 58.7–74.3% lower lifecycle GHG emissions than the one from the conventional ship. The results also highlight that the electricity- or hydrogen-based ZESs should reduce GHG emissions from the upstream phase (well-to-tank) to realize genuine ZESs.
Quantitative Risk Assessment of Hydrogen Refueling Station in Cheonan City of South Korea
Oct 2023
Publication
The average temperature of the Earth has risen due to the accumulation of greenhouse gases emitted from the usage of fossil fuels. The consequential climate changes have caused various problems fueling the growing demand for environmentally friendly energy sources that can replace fossil fuels. Batteries and hydrogen have thus been utilized as substitute energy sources for automobiles to reduce fossil fuel consumption. Consequently the number of hydrogen refueling stations is increasing due to an increase in the number of hydrogen-powered vehicles. However several incidents have been reported in the United States of America and Japan where hydrogen refueling stations have been operating for a long time. A risk assessment of hydrogen refueling stations operating in urban areas was performed in this study by calculating the risk effect range using a process hazard analysis tool (PHAST) v8.7 from DNV-GL and a hydrogen risk assessment model (HyRAM) from Sandia National Laboratories (SNL). The societal risk was assessed through a probit model based on the calculation results. The assessment results showed that the risk caused by jet fire and overpressure in an incident is lower than the ‘as low as reasonably practicable’ (ALARP) level.
Deep Reinforcement Learning-Based Energy Management for Liquid Hydrogen-Fueled Hybrid Electric Ship Propulsion System
Oct 2023
Publication
This study proposed a deep reinforcement learning-based energy management strategy (DRL-EMS) that can be applied to a hybrid electric ship propulsion system (HSPS) integrating liquid hydrogen (LH2 ) fuel gas supply system (FGSS) proton-exchange membrane fuel cell (PEMFC) and lithium-ion battery systems. This study analyzed the optimized performance of the DRL-EMS and the operational strategy of the LH2 -HSPS. To train the proposed DRL-EMS a reward function was defined based on fuel consumption and degradation of power sources during operation. Fuel consumption for ship propulsion was estimated with the power for balance of plant (BOP) of the LH2 FGSS and PEMFC system. DRL-EMS demonstrated superior global and real-time optimality compared to benchmark algorithms namely dynamic programming (DP) and sequential quadratic programming (SQP)-based EMS. For various operation cases not used in training DRL-EMS resulted in 0.7% to 9.2% higher operating expenditure compared to DP-EMS. Additionally DRL-EMS was trained to operate 60% of the total operation time in the maximum efficiency range of the PEMFC system. Different hydrogen fuel costs did not affect the optimized operational strategy although the operating expenditure (OPEX) was dependent on the hydrogen fuel cost. Different capacities of the battery system did not considerably change the OPEX.
Supply and Demand Drivers of Global Hydrogen Deployment in the Transition Toward a Decarbonized Energy System
Nov 2023
Publication
The role of hydrogen in energy system decarbonization is being actively examined by the research and policy communities. We evaluate the potential “hydrogen economy” in global climate change mitigation scenarios using the Global Change Analysis Model (GCAM). We consider major hydrogen production methods in conjunction with delivery options to understand how hydrogen infrastructure affects its deployment. We also consider a rich set of hydrogen end-use technologies and vary their costs to understand how demand technologies affect deployment. We find that the availability of hydrogen transmission and distribution infrastructure primarily affects the hydrogen production mix particularly the share produced centrally versus on-site whereas assumptions about end-use technology primarily affect the scale of hydrogen deployment. In effect hydrogen can be a source of distributed energy enabled by on-site renewable electrolysis and to a lesser extent by on-site production at industrial facilities using natural gas with carbon capture and storage (CCS). While the share of hydrogen in final energy is small relative to the share of other major energy carriers in our scenarios hydrogen enables decarbonization in difficult-to-electrify end uses such as industrial high-temperature heat. Hydrogen deployment and in turn its contribution to greenhouse gas mitigation increases as the climate objective is tightened.
Preliminary Study for the Commercialization of a Electrochemical Hydrogen Compressor
Mar 2023
Publication
A global energy shift to a carbon‐neutral society requires clean energy. Hydrogen can accelerate the process of expanding clean and renewable energy sources. However conventional hydrogen compression and storage technology still suffers from inefficiencies high costs and safety concerns. An electrochemical hydrogen compressor (EHC) is a device similar in structure to a water electrolyzer. Its most significant advantage is that it can accomplish hydrogen separation and compression at the same time. With no mechanical motion and low energy consumption the EHC is the key to future hydrogen compression and purification technology breakthroughs. In this study the compression performance efficiency and other related parameters of EHC are investigated through experiments and simulation calculations. The experimental results show that under the same experimental conditions increasing the supply voltage and the pressure in the anode chamber can improve the reaction rate of EHC and balance the pressure difference between the cathode and anode. The presence of residual air in the anode can impede the interaction between hydrogen and the catalyst as well as the proton exchange membrane (PEM) resulting in a decrease in performance. In addition it was found that a single EHC has a better compression ratio and reaction rate than a double EHC. The experimental results were compatible with the theoretical calculations within less than a 7% deviation. Finally the conditions required to reach commercialization were evaluated using the theoretical model.
Solid Air Hydrogen Liquefaction, the Missing Link of the Hydrogen Economy
Mar 2023
Publication
The most challenging aspect of developing a green hydrogen economy is long-distance oceanic transportation. Hydrogen liquefaction is a transportation alternative. However the cost and energy consumption for liquefaction is currently prohibitively high creating a major barrier to hydrogen supply chains. This paper proposes using solid nitrogen or oxygen as a medium for recycling cold energy across the hydrogen liquefaction supply chain. When a liquid hydrogen (LH2) carrier reaches its destination the regasification process of the hydrogen produces solid nitrogen or oxygen. The solid nitrogen or oxygen is then transported in the LH2 carrier back to the hydrogen liquefaction facility and used to reduce the energy consumption cooling gaseous hydrogen. As a result the energy required to liquefy hydrogen can be reduced by 25.4% using N2 and 27.3% using O2. Solid air hydrogen liquefaction (SAHL) can be the missing link for implementing a global hydrogen economy.
Overview of Hydrogen Production Technologies for Fuel Cell Utilization
Jun 2023
Publication
With rapidly depleting fossil fuels and growing environmental alarms due to their usage hydrogen as an energy vector provides a clean and sustainable solution. However the challenge lies in replacing mature fossil fuel technology with efficient and economical hydrogen production. This paper provides a technoeconomic and environmental overview of H2 production technologies. Reforming of fossil fuels is still considered as the backbone of large-scale H2 production. Whereas renewable hydrogen has technically advanced and improved its cost remains an area of concern. Finding alternative catalytic materials would reduce such costs for renewable hydrogen production. Taking a mid-term timeframe a viable scenario is replacing fossil fuels with solar hydrogen production integrated with water splitting methods or from biomass gasification. Gasification of biomass is the preferred option as it is carbon neutral and costeffective producing hydrogen at 1.77 – 2.77 $/kg of H2. Among other uses of hydrogen in industrial applications the most viable approach is to use it in hydrogen fuel cells for generating electricity. Commercialization of fuel cell technology is hindered by a lack of hydrogen infrastructure. Fuel cells and hydrogen production units should be integrated to achieve desired results. Case studies of different fuel cells and hydrogen production technologies are presented at the end of this paper depicting a viable and environmentally acceptable approach compared with fossil fuels.
Recent Breakthroughs and Future Horizons in Next-generation HT-PEMs for Hydrogen Fuel Cell
Aug 2025
Publication
Aminul Islam,
Mamun Shahriar,
Tarekul Islam,
Md. Tarekul Islam,
Afsana Papia,
Suman Chandra Mohanta,
M. Azizur R. Khan,
Md Aliur Rahman,
Khadiza Tul Kubra,
Md. Munjur Hasan,
Ariyan Islam Rehan,
Mohammed Sohrab Hossain,
Adiba Islam Rasee,
M.A. Shenashen,
Eti Awual,
Md. Chanmiya Sheikh,
Tetsuya Uchida,
R.M. Waliullah,
Md. Shad Salman,
Md. Nazmul Hasan and
Md. Rabiul Awual
High-temperature proton exchange membranes (HT-PEMs) for fuel cells are considered transformative technologies for efficient energy conversion particularly in hydrogen-based transportation owing to their ability to deliver high power density and operational efficiency in harsh environments. However several critical challenges limit their broader adoption notably the limited durability and high costs associated with core components such as membranes and electrocatalysts under elevated temperature conditions. This review systematically addresses these challenges by examining the role of engineered nanomaterials in overcoming performance and stability limitations. The potential of nanomaterials to improve catalytic activity proton conductivity and thermal stability is discussed in detail emphasizing their impact on the optimization of catalyst layer composition including catalysts binders phosphoric acid electrolytes and additives. Recent advancements in nanostructured assemblies and 3D morphologies are explored to enhance fuel cell efficiency through synergistic interactions of these components. Additionally ongoing issues such as catalyst degradation long-term stability and resistance to high-temperature operation are critically analyzed. This manuscript offers a comprehensive overview of current HT-PEMs research and proposes future material design strategies that could bridge the gap between laboratory prototypes and large-scale industrial applications.
Copula-based Operation Strategy for Green Hydrogen Production Systems Considering Coordination with Energy Storage Systems
Feb 2025
Publication
A recent consensus to achieve carbon neutrality is promoting interest in the use of hydrogen and management of its production system. Among the several types of hydrogen green hydrogen is of most interest which is produced using power generated from renewable energy sources (RES). However several challenges are encountered in the stable operation of green hydrogen production systems (GHPS) owing to the inherent intermittent and variables characteristics of RES. Although the implementation of energy storage systems (ESS) can aid in compensating for this variability large-scale ESS installations can be economically infeasible. Thus this study seeks an operation strategy suitable for GHPS considering the expected variability of RES and the operational conditions of a relatively small-sized ESS. In particular as state-of-charge management is crucial for operating an ESS with limited capacity this study presents a method to conduct coordinated control between the ESS and electrolyzer. Furthermore considering the characteristics of the GHPS the expected short-term variability analyzed using the copula-based approach is utilized. The proposed method is validated based on various RES generation scenarios. By applying the developed method operational continuity to GHPS is expected to increase with efficiency.
Current Challenges to Achieving Mass-Market Hydrogen Mobility from the Perspective of Early Adopters in South Korea
Mar 2025
Publication
Hydrogen mobility is expected to be a crucial element in decarbonizing fossil fuel-based transportation. In South Korea hydrogen mobility has successfully formed an early market led by fuel cell passenger cars under strong support policies. Nevertheless the fuel cell vehicle (FCV) market is still in its infancy and current challenges must be overcome to achieve mass-market adoption. This study aims to identify the current challenges in the diffusion of FCVs in Korea. We identified the key challenges facing FCVs from a consumer perspective with data from the latest FCV customer survey. The data were applied to estimate ordered logit models of fuel cell car satisfaction and purchase intention. Significant challenges in Korea were identified from the perspective of vehicles infrastructure and renewable energy. Vehicle-related challenges include concerns about vehicle durability such as recalls and repairs and maintenance and repair costs. Infrastructure-related challenges include the fueling accessibility and fueling failures due to hydrogen refueling station facility failures or hydrogen supply problems. Challenges related to renewable energy include the low proportion of hydrogen from renewable sources. To achieve the large-scale diffusion of FCVs it is important to maintain support policies and attract new FCV demand such as long-distance heavy-duty vehicles.
Nanomaterials and Hydrogen Production: A Comprehensive Review of Clean Energy Strategies, Costs, and Environmental Implications
Aug 2025
Publication
An increasing demand for energy coupled with rising pollution levels is driving the search for environmentally clean alternative energy resources to replace fossil fuels. Hydrogen has emerged as a promising clean energy carrier and raw material for various applications. However its environmental benefits depend on sustainable production methods. The rapid development of nanomaterials (NMs) has opened new avenues for the conversion and utilization of renewable energy (RE). NMs are becoming increasingly important in addressing challenges related to hydrogen (H₂) generation. This review provides an overview of current advancements in H₂ production from biomass via thermochemical (TC) and biological (BL) processes including associated costs and explores the applications of nanomaterials in these methods. Research indicates that biological hydrogen (BL-H₂) production remains costly. The challenges associated with the TC conversion process are examined along with potential strategies for improvement. Finally the technical and economic obstacles that must be overcome before hydrogen can be widely adopted as a fuel are discussed.
Comparative Risk Assessment of Gaseous and Liquid Hydrogen Fuel Gas Supply Systems for Hydrogen-fueled Vessels
Aug 2025
Publication
This study compares qualitative risk analyses of compressed hydrogen gas (GH2) and liquid hydrogen (LH2) fuel gas supply systems (FGSSs) for eco-friendly marine vessels. Using hazard identification (HAZID) and hazard and operability (HAZOP) methodologies the study systematically identifies and compares the unique risks and safety strategies for GH2 and LH2 FGSS. For GH2-FGSS HAZID identifies 22 hazards with one unacceptable risk related to potential explosions from high-pressure hydrogen accumulation due to ventilation failure. HAZOP identifies 27 hazards all categorized as acceptable or ALARP. Recommended safety measures include pressure protection devices real-time alarms and enhanced piping durability. For LH2-FGSS HAZID identifies 38 hazards without any unacceptable risks though cryogenic icing and overpressure remain significant concerns. HAZOP reveals 43 hazards with one unacceptable risk involving thermal contraction and piping damage from repeated operations posing fire hazards. Suggested mitigations include improved cooling and purge gas procedures along with rigorous insulation management. Primary differences in safety management focus on high explosion risk of GH2-FGSS from high-pressure storage and the piping damage risk of LH2-FGSS from icing and thermal contraction. To enhance risk management for each system future research implements an operational simulation-based quantitative risk assessment. This study provides foundational safety strategies and guidelines for future vessels supporting the adoption of eco-friendly fuels in the maritime industry.
Photoelectrochemical Water Splitting under Concentrated Sunlight: Best Practices and Protocols
Mar 2025
Publication
Photoelectrochemical (PEC) water splitting is a promising technology for green hydrogen production by harnessing solar energy. Traditionally this sustainable approach is studied under light intensity of 100 mW/cm2 mimicking the natural solar irradiation at the Earth’s surface. Sunlight can be easily concentrated using simple optical systems like Fresnel lens to enhance charge carrier generation and hydrogen production in PEC water splitting. Despite the great potentials this strategy has not been extensively studied and faces challenges related to the stability of photoelectrodes. To prompt the investigations and applications this work outlines the best practices and protocols for conducting PEC solar water splitting under concentrated sunlight illumination incorporating our recent advancements and providing some experimental guidelines. The key factors such as light source calibration photoelectrode preparation PEC cell configuration and long-term stability test are discussed to ensure reproducible and high performance. Additionally the challenges of the expected photothermal effect and the heat energy utilization strategy are discussed.
Photocatalytic Generation of Hydrogen from a Non-carbon Source, Ammonia in Aqueous Solutions
Aug 2025
Publication
This review investigates hydrogen production via photocatalysis using ammonia a carbon-free source potentially present in wastewater. Photocatalysis offers low energy requirements and high conversion efficiency compared to electrocatalysis thermocatalysis and plasma catalysis. However challenges such as complex material synthesis low stability spectral inefficiency high costs and integration barriers hinder industrial scalability. The review addresses thermodynamic requirements reaction mechanisms and the role of pH in optimizing photocatalysis. By leveraging ammonia’s potential and advancing photocatalyst development this study provides a framework for scalable sustainable hydrogen production and simultaneous ammonia decomposition paving the way for innovative energy solutions and wastewater management.
Hydrogen Purity: Influence of Production Methods, Purification Techniques, and Analytical Approaches
Feb 2025
Publication
Hydrogen purity plays a crucial role in the expanding hydrogen economy particularly in applications such as fuel cells and industrial processes. This review investigates the relationship between hydrogen production methods and resulting purity levels emphasizing the differences between reforming electrolysis and biomass-based techniques. Furthermore it explores state-of-the-art purification technologies including pressure swing adsorption (PSA) membrane separation and cryogenic distillation highlighting their effectiveness and limitations in achieving ultra-pure hydrogen. Analytical methods such as gas chromatography mass spectrometry and cavity ring-down spectroscopy are also discussed in terms of their accuracy and application scope for hydrogen quality assessment. By integrating findings from global and domestic studies this paper aims to provide a comprehensive understanding of the challenges and advancements in hydrogen purity offering insights into optimizing hydrogen for a sustainable energy future.
An Investigation into the Ability of a Solar Photovoltaic– Hydrogen System to Meet the Electrical Energy Demand of Houses in Different Cities in Türkiye
Mar 2025
Publication
In this study the annual electricity consumption of nine real houses from different cities in Türkiye was recorded on a monthly basis. The feasibility of meeting the electrical energy needs of houses with hydrogen and supplying the energy required for hydrogen production using solar panels is examined. The annual electricity consumption of the houses was normalized based on house size. The solar panel area for hydrogen production needed for these houses was defined. Additionally it was calculated that the average volumetric amount of hydrogen produced per hour during peak sun hours in the investigated cities was 1 m3/h. This approach reduced the solar panel area for hydrogen production by a factor of 1.7.
Online Monitoring of Hydrogen Quality at the Hydrogen Production Plant
Apr 2025
Publication
This study investigates the performance of an online hydrogen quality analyzer (HQA) integrated with gas chromatography with a pulsed discharge helium ionization detector (GC-PDHID) and a dew point transmitter (DPT) for real-time monitoring at a hydrogen production plant (HPP). The HQA measures impurities such as O2 N2 H2O CO CO2 and CH4. Over two months of monitoring O2 and H2O concentrations consistently exceeded ISO 14687 thresholds even without calibration or maintenance events suggesting potential leaks or inefficiencies in the hydrogen production process. The study highlights the importance of real-time monitoring in ensuring hydrogen fuel quality and improving the efficiency of hydrogen production and distribution. While the HQA does not detect all impurities specified in ISO 14687 focusing on key indicators mitigates the limitations of offline methods. The findings emphasize the need to update ISO standards to include guidance for online monitoring technologies to meet evolving purity requirements.
Effect of Hydrogen Addition on Combustion and Thermal Characteristics of Impinging Non-premixed Jet Flames for Various Heating Value Gases
Jun 2023
Publication
This study experimentally investigates the effect of hydrogen addition on combustion and thermal characteristics of impinging non-premixed jet flames for low-heating values gases (LHVGs). We evaluate the flame morphology and stability using a concentric non-premixed combustor with an impingement plate. OH radicals are visualized using the OH* chemiluminescence and OH-planar laser-induced fluorescence (OH-PLIF) system. Emission characteristics are investigated by calculating CO and NOx emission indices. The results show that the flame stability region narrows as the heating value decreases but expands as hydrogen has been added. The low-OH radical intensity of LHVGs increases with the hydrogen addition. EICO and EINOx decrease with the reduction of heating values. EICO rapidly declines near the lifted flame limit due to the premixing of fuel and air downstream of the flame region. The effect of the hydrogen addition on EINOx is insignificant and shows very low emissions. The heat transfer rate into cooling water indicates a linear tendency with thermal power regardless of the fuel type. These findings show that LHVGs can be employed in existing-impinging flame systems so long as they remain within flame sta bility regions. Furthermore hydrogen addition positively affects the expansion of flame stability enhancing the utility of LHVGs.
Structural Assessment of Independent Type-C Liquid Hydrogen Fuel Tank
Apr 2025
Publication
As environmental pollution has become a global concern regulations on carbon emissions from maritime activities are being implemented and interest in using renewable energy as fuel for ships is growing. Hydrogen which does not release carbon dioxide and has a high energy density can potentially replace fossil fuels as a renewable energy source. Notably storage of hydrogen in a liquid state is considered the most efficient. In this study a 0.7 m3 liquid hydrogen fuel tank suitable for small vessels was designed and a structural analysis was conducted to assess its structural integrity. The extremely low liquefaction temperature of hydrogen at −253 ◦C and the need for spatial efficiency in liquid hydrogen fuel tanks make vacuum insulation essential to minimize the heat transfer due to convection. A composite insulation system of sprayed-on foam insulation (SOFI) and multilayer insulation (MLI) was applied in the vacuum annular space between the inner and outer shells and a tube-shaped supporter made of a G-11 cryogenic (CR) material with low thermal conductivity and high strength was employed. The material selected for the inner and outer layers of the tank was STS 316L which exhibits sufficient ductility and strength at cryogenic temperatures and has low sensitivity to hydrogen embrittlement. The insulation performance was quantitatively assessed by calculating the boil-off rate (BOR) of the designed fuel tank. Structural integrity evaluations were conducted for nine load cases using heat transfer and structural analyses in accordance with the IGF code.
Techno-Economic Optimal Operation of an On-Site Hydrogen Refueling Station
Oct 2025
Publication
An on-site hydrogen refueling station (HRS) directly supplies hydrogen to vehicles using an on-site hydrogen production method such as electrolysis. For the efficient operation of an on-site HRS it is essential to optimize the entire process from hydrogen production to supply. However most existing approaches focus on the efficiency of hydrogen production. This study proposes an optimal operation model for a renewable-energy-integrated on-site HRS which considers the degradation of electrolyzers and operation of compressors. The proposed model maximizes profit by considering the hydrogen revenue electricity costs and energy storage system degradation. It estimates hydrogen production using a voltage equation models compressor power using a shaft power equation and considers electrolyzer degradation using an empirical voltage model. The effectiveness of the proposed model is evaluated through simulation. Comparison with a conventional control strategy shows an increase of over 56% in the operating revenue.
Technical–Economic Analysis for Ammonia Ocean Transportation Using an Ammonia-Fueled Carrier
Jan 2024
Publication
This study performed a technical–economic analysis for ship-based ammonia transportation to investigate the feasibility of international ammonia transportation. Ammonia is considered to be a vital hydrogen carrier so the international trade in ammonia by ship will considerably increase in the future. This study proposed three scenarios for transporting ammonia from the USA Saudi Arabia and Australia to South Korea and employed an 84000 m3 class ammonia carrier. Not only traditional very low sulfur fuel oil (VLSFO)/marine diesel oil (MDO) but also LNG and ammonia fuels were considered as propulsion and power generation fuels in the carrier. A life-cycle cost (LCC) model consisting of capital expenditure (CAPEX) and operational expenditure (OPEX) was employed for the cost estimation. The results showed that the transportation costs depend on the distance. The unit transportation cost from the USA to South Korea was approximately three times higher than that of Australia to South Korea. Ammonia fuel yielded the highest costs among the fuels investigated (VLSFO/MGO LNG and ammonia). When using ammonia fuel the unit transportation cost was approximately twice that when using VLSFO/MDO. The fuel costs occupied the largest portion of the LCC. The unit transportation costs from Australia to South Korea were 23.6 USD/ton-NH3 for the LVSFO/MDO fuel case 31.6 USD/ton-NH3 for the LNG fuel case and 42.9 USD/ton-NH3 for the ammonia fuel case. This study also conducted a sensitivity analysis to investigate the influence of assumptions including assumed parameters.
Economic Study of Hybrid Power System Using Boil-off Hydrogen for Liquid Hydrogen Carriers
Mar 2024
Publication
This study presents a hybrid power system comprising a fuel cell (FC) and a lithium-ion battery (LIB) for liquid hydrogen (LH2) carriers which is expected to increase globally due to the production cost gap of green hydrogen between renewable-rich and renewable-poor countries. The LH2 carrier has a key challenge in handling the inevitably considerable boil-off hydrogen (BOH). As a target ship of a 50000 m3 LH2 carrier with a boil-off rate (BOR) of 0.4% per day this study employs an optimization tool to determine the economic power dispatch between the FC and LIB aimed at minimizing the lifetime cost of the ship. The BOH is used as fuel for FC during the voyage. Moreover when the ship is under cargo loading and unloading operations at the port the considerable surplus BOH is utilized to generate electricity and then sold to the shore grid (StG). The results indicate that 45.2% of the BOH can be utilized as fuel for the FC and the StG system can effectively reduce the total lifetime cost by 32.0%. Further the paper presents the outcomes of a sensitivity analysis conducted on critical parameters. This study provides new insights into the BOH issue of LH2 carriers and helps to increase the international green hydrogen market.
Integrated Membrane Distillation-solid Electrolyte-based Alkaline Water Electrolysis for Enhancing Green Hydrogen Production
Jan 2025
Publication
This paper investigates the circularity of green hydrogen and resource recovery from brine using an integrated approach based on alkaline water electrolysis (AWE). Traditional AWE employs highly alkaline electrolytes which can lead to electrode corrosion undesirable side reactions and gas cross-over issues. Conversely indirect brine electrolysis requires pre-treatment steps which negatively impact both techno-economics and environmental sustainability. In response this study proposes an innovative brine electrolysis process utilizing solid electrolytes (SELs). The process includes an on-site brine treatment facility leveraging a self-driven phase transition technique and incorporates a hydrophobic membrane as part of a membrane distillation (MD) system to facilitate the gas pathway. Polyvinyl alcohol (PVA) and tetraethylammonium hydroxide (TEAOH)-based electrolytes combined with potassium hydroxide (KOH) at various concentrations function as a self-wetted electrolyte (SWE). This design partially disperses water vapor while effectively preventing the intrusion of contaminated ions into the SWE and electrode-catalyst interfaces. PVA-TEAOH-KOH-30 wt% SWE demonstrated the highest ion conductivity (112.4 mScm−1) and excellent performance with a current density of 375 mAcm−2. Long-term electrolysis confirmed with a nine-fold brine in volume concentration factor (VCF) demonstrated stable performance without MD membrane wetting. The Cl−/ClO− and Br− concentrations in the SWE were reduced by five orders of magnitude compared to the original brine. This electrolyzer supports the circular use of resources with hydrogen as an energy carrier and concentrated brine and oxygen as valuable by-products aligning with the sustainable development goals (SDGs) and net-zero emissions by 2050.
Biohydrogen Production: Strategies to Improve Process Efficiency through Microbial Routes
Apr 2015
Publication
The current fossil fuel-based generation of energy has led to large-scale industrial development. However the reliance on fossil fuels leads to the significant depletion of natural resources of buried combustible geologic deposits and to negative effects on the global climate with emissions of greenhouse gases. Accordingly enormous efforts are directed to transition from fossil fuels to nonpolluting and renewable energy sources. One potential alternative is biohydrogen (H2) a clean energy carrier with high-energy yields; upon the combustion of H2 H2O is the only major by-product. In recent decades the attractive and renewable characteristics of H2 led us to develop a variety of biological routes for the production of H2. Based on the mode of H2 generation the biological routes for H2 production are categorized into four groups: photobiological fermentation anaerobic fermentation enzymatic and microbial electrolysis and a combination of these processes. Thus this review primarily focuses on the evaluation of the biological routes for the production of H2. In particular we assess the efficiency and feasibility of these bioprocesses with respect to the factors that affect operations and we delineate the limitations. Additionally alternative options such as bioaugmentation multiple process integration and microbial electrolysis to improve process efficiency are discussed to address industrial-level applications.
Experimental Study on the Effect of the Ignition Location on Vented Deflagration of Hydrogen-air Mixtures in Enclosure
Sep 2023
Publication
No countermeasures exist for accidents that might occur in hydrogen-based facilities (leaks fires explosions etc.). In South Korea discussions are underway regarding measures to ensure safety from such accidents such as the construction of underground hydrogen storage tank facilities. However explosion vents with a minimum ventilation area are required in such facilities to minimize damage to buildings and other structures due to accidental explosions. These explosion vents allow the generated overpressure and flames to be safely dispersed outside; however a safe separation distance must be secured to minimize damage to humans. This study aimed to determine the safe separation distance to minimize human damage after analyzing the dispersed overpressure and flame behavior following a vent explosion. Explosion experiments were conducted to investigate the influence of the ignition source location on internal and external overpressure and external flame behavior using a cuboid concrete structure with a volume of 20.33 m3 filled with a hydrogen-air mixture (29.0 vol.%). The impact on overpressure and flame was increased with the increasing distance of the ignition source from the vent. Importantly depending on the ignition location the incident pressure was up to 24.4 times higher while the reflected pressure was 8.7 times higher. Additionally a maximum external overpressure of 30.01 kPa was measured at a distance of 2.4 m from the vent predicting damage to humans at the “Injury” level (1 % fatality probability). Whereas no significant damage would occur at a distance of 7.4 m or more from the vent.
Industrial Waste Gases as a Resource for Sustainable Hydrogen Production: Resource Availability, Production Potential, Challenges, and Prospects
May 2024
Publication
Industrial sectors pivotal for the economic prosperity of nations rely heavily on affordable reliable and environmentally friendly energy sources. Industries like iron and steel oil refineries and coal-fired power plants while instrumental to national economies are also the most significant contributors to waste gases that contain substantial volumes of carbon monoxide (CO). CO can be converted to a highly efficient and carbon free fuel hydrogen (H2) through a well-known water gas shift reaction. However the untapped potential of H2 from waste industrial streams is yet to be explored. This is the first article that investigates the potential of H2 production from industrial waste gases. The available resource (i.e. CO) and its H2 production potential are estimated. The article also provides insights into the principal challenges and potential avenues for long-term adoption. The results showed that 249.14 MTPY of CO are available to produce 17.44 MTPY of H2 annually. This suggests a significant potential for H2 production from waste gases to revolutionize industrial waste management and contribute significantly towards Sustainable Development Goals 7 9 and 13ensuring access to affordable reliable sustainable and modern energy for all and taking decisive climate action respectively.
Review on Bubble Dynamics in Proton Exchange Membrane Water Electrolysis: Towards Optimal Green Hydrogen Yield
Dec 2023
Publication
Water electrolysis using a proton exchange membrane (PEM) holds substantial promise to produce green hydrogen with zero carbon discharge. Although various techniques are available to produce hydrogen gas the water electrolysis process tends to be more cost-effective with greater advantages for energy storage devices. However one of the challenges associated with PEM water electrolysis is the accumulation of gas bubbles which can impair cell performance and result in lower hydrogen output. Achieving an in-depth knowledge of bubble dynamics during electrolysis is essential for optimal cell performance. This review paper discusses bubble behaviors measuring techniques and other aspects of bubble dynamics in PEM water electrolysis. It also examines bubble behavior under different operating conditions as well as the system geometry. The current review paper will further improve the understanding of bubble dynamics in PEM water electrolysis facilitating more competent inexpensive and feasible green hydrogen production.
Influence of Air Changes Per Hour on Hydrogen Leaks in Mechanically Ventilated Enclosures
Mar 2024
Publication
The integration of hydrogen energy systems into nearly zero-emission buildings (nZEB) is emerging as a viable strategy to curtail greenhouse gas emissions associated with energy use in these buildings. However the indoor or outdoor placement of certain hydrogen system components or equipment necessitates stringent safety measures particularly in confined environments. This study aims to investigate the dynamics of hydrogen dispersion within an enclosure featuring forced ventilation analyzing the interplay between leakage flow rates and ventilation efficiency both experimentally and numerically. To simulate hydrogen's behavior helium gas which shares similar physical characteristics with hydrogen was utilized in experiments conducted at leakage flows of 4 8 and 10 L/min alongside a ventilation rate of 30 air changes per hour (ACH). The experiments revealed that irrespective of the leakage rate the oxygen concentration returned to its initial level approximately 11 min post-leakage at a ventilation rate of 30 ACH. This study also encompasses a numerical analysis to validate the experimental findings and assess the congruence between helium and hydrogen behaviors. Additionally the impact of varying ACH rates (30 45 60 75) on the concentrations of oxygen and hydrogen was quantified through numerical analysis for different hydrogen leakage rates (4 8 10 20 L/min). The insights derived from this research offer valuable guidance for building facility engineers on designing ventilation systems that ensure hydrogen and oxygen concentrations remain within safe limits in hydrogen-utilizing indoor environments.
Techno‑Economic Comparative Analysis of Two Hybrid Renewable Energy Systems for Powering a Simulated House, including a Hydrogen Vehicle Load at Jeju Island
Nov 2023
Publication
This work undertakes a techno‑economic comparative analysis of the design of photo‑ voltaic panel/wind turbine/electrolyzer‑H2 tank–fuel cell/electrolyzer‑H2 tank (configuration 1) and photovoltaic panel/wind turbine/battery/electrolyzer‑H2 tank (configuration 2) to supply electricity to a simulated house and a hydrogen‑powered vehicle on Jeju Island. The aim is to find a system that will make optimum use of the excess energy produced by renewable energies to power the hydrogen vehicle while guaranteeing the reliability and cost‑effectiveness of the entire system. In addition to evaluating the Loss of Power Supply Probability (LPSP) and the Levelized Cost of Energy (LCOE) the search for achieving that objective leads to the evaluation of two new performance indicators: Loss of Hydrogen Supply Probability (LHSP) and Levelized Cost of Hydrogen (LCOH). After anal‑ ysis for 0 < LPSP < 1 and 0 < LHSP < 1 used as the constraints in a multi‑objective genetic algorithm configuration 1 turns out to be the most efficient loads feeder with an LCOE of 0.3322 USD/kWh an LPSP of 0% concerning the simulated house load an LCOH of 11.5671 USD/kg for a 5 kg hydrogen storage and an LHSP of 0.0043% regarding the hydrogen vehicle load.
Acidification-based Direct Electrolysis of Treated Wastewater for Hydrogen Production and Water Reuse
Oct 2023
Publication
This report describes the direct electrolysis of treated wastewater (as a catholyte) to produce hydrogen and potentially reuse the water. To suppress the negative shift of the cathodic potential due to an increase in pH by the hydrogen evolution reaction (HER) the treated wastewater is acidified using the synergetic effect of protons generated from the bipolar membrane and inor ganic precipitation occurred at the surface of the cathode during the HER. Natural seawater as an accessible source for Mg2+ ions was added to the treated wastewater because the concentration of Mg2+ ions contained in the original wastewater was too low for acidification to occur. The mixture of treated wastewater with seawater was acidified to pH 3 allowing the initial cathode potential to be maintained for more than 100 h. The amount of inorganic precipitates formed on the cathode surface is greater than that in the control case (adding 0.5 M NaCl instead of seawater) but does not adversely affect the cathodic potential and Faradaic efficiency for H2 production. Additionally it was confirmed that less organic matter was adsorbed to the inorganic deposits under acidic conditions. These indicate that acidification plays an important role in improving the performance and stability of low-grade water electrolysis. Considering that the treated wastewater is discharged near the ocean acidification-based electrolysis of the effluent with seawater can be a water reuse technology for green hydrogen production enhancing water resilience and contributing to the circular economy of water resources.
Safety Equipment Planning Through Experimental Analysis of Hydrogen Leakage and Ventilation in Enclosed Spaces
Aug 2025
Publication
In South Korea securing ground space for installing hydrogen refueling stations in urban areas is challenging due to limited ground space and high-density development. Safety concerns for hydrogen systems in enclosed urban environments also require careful consideration. To address this issue this study explored a method of undergrounding hydrogen infrastructure as a solution for urban hydrogen charging stations. This study examined the characteristics of hydrogen diffusion and concentration reduction under leakage conditions within a confined hydrogen infrastructure focusing on key safety systems including emergency shut-off valves (ESVs) and ventilation fans. We discovered that the ESV reduced hydrogen concentration by over 80%. Installing two or more ventilation fans arranged horizontally improves airflow and enhances ventilation efficiency. Moreover increasing the number of fans reduces stagnant zones within the space effectively lowering the average hydrogen concentration.
Numerical Study on the Characteristics of Hydrogen Leakage, Diffusion and Ventilation in Ships
Jan 2025
Publication
Hydrogen is a promising environmentally friendly fuel with the potential for zero-carbon emissions particularly in maritime applications. However owing to its wide flammability range (4–75%) significant safety concerns persist. In confined spaces hydrogen leaks can lead to explosions posing a risk to both lives and assets. This study conducts a numerical analysis to investigate hydrogen flow within hydrogen storage rooms aboard ships with the goal of developing efficient ventilation strategies. Through simulations performed using ANSYS-CFX this research evaluates hydrogen diffusion stratification and ventilation performance. A vertex angle of 120◦ at the ceiling demonstrated superior ventilation efficiency compared to that at 177◦ while air inlets positioned on side-wall floors or mid-sections proved more effective than those located near the ceiling. The most efficient ventilation occurred at a velocity of 1.82 m/s achieving 20 air exchanges per hour. These findings provide valuable insights for the design of safer hydrogen vessel operations.
Development of Hydrogen Fuel Cell–Battery Hybrid Multicopter System Thermal Management and Power Management System Based on AMESim
Jan 2025
Publication
Urban Air Mobility (UAM) is gaining attention as a solution to urban population growth and air pollution. Hydrogen fuel cells are applied to overcome the limitations of battery-based UAM utilizing a PEMFC (Polymer Electrolyte Membrane Fuel Cell) with batteries in a hybrid system to enhance responsiveness. Power management improves efficiency through effective power distribution under varying loads while thermal management maintains optimal stack temperatures to prevent degradation. This study developed a hydrogen fuel cell–battery hybrid multicopter system using AMESim consisting of a 138 kW fuel cell stack 60 kW battery DC–DC converters and thrust motors. A rule-based power management system was implemented to define power distribution strategies based on SOC and load demand. The system’s operating range was designed to allocate power according to battery SOC and load variations. For an initial SOC of 45% the power management system distributed power for flight and the results showed that the state machine control system reduced hydrogen consumption by 5.85% and parasitic energy by 1.63% compared to the rule-based system.
Design and Optimization Strategy of a Net-Zero City Based on a Small Modular Reactor and Renewable Energy
Aug 2025
Publication
This study proposes the SMR Smart Net-Zero City (SSNC) framework—a scalable model for achieving carbon neutrality by integrating Small Modular Reactors (SMRs) renewable energy sources and sector coupling within a microgrid architecture. As deploying renewables alone would require economically and technically impractical energy storage systems SMRs provide a reliable and flexible baseload power source. Sector coupling systems—such as hydrogen production and heat generation—enhance grid stability by absorbing surplus energy and supporting the decarbonization of non-electric sectors. The core contribution of this study lies in its real-time data emulation framework which overcomes a critical limitation in the current energy landscape: the absence of operational data for future technologies such as SMRs and their coupled hydrogen production systems. As these technologies are still in the pre-commercial stage direct physical integration and validation are not yet feasible. To address this the researchers leveraged real-time data from an existing commercial microgrid specifically focusing on the import of grid electricity during energy shortfalls and export during solar surpluses. These patterns were repurposed to simulate the real-time operational behavior of future SMRs (ProxySMR) and sector coupling loads. This physically grounded simulation approach enables highfidelity approximation of unavailable technologies and introduces a novel methodology to characterize their dynamic response within operational contexts. A key element of the SSNC control logic is a day–night strategy: maximum SMR output and minimal hydrogen production at night and minimal SMR output with maximum hydrogen production during the day—balancing supply and demand while maintaining high SMR utilization for economic efficiency. The SSNC testbed was validated through a seven-day continuous operation in Busan demonstrating stable performance and approximately 75% SMR utilization thereby supporting the feasibility of this proxy-based method. Importantly to the best of our knowledge this study represents the first publicly reported attempt to emulate the real-time dynamics of a net-zero city concept based on not-yet-commercial SMRs and sector coupling systems using live operational data. This simulation-based framework offers a forward-looking data-driven pathway to inform the development and control of next-generation carbon-neutral energy systems.
Operable Range Extension of Ammonia Direct Injection Spark Ignition Engine by Hydrogen Addition
Feb 2024
Publication
Ammonia is gaining attention as a non-carbon environmental-friendly fuel due to its superior storage capability compared to hydrogen. However its high minimum ignition energy and slow laminar flame speed make it unsuitable for application in combustion-based energy conversion devices. In particular when applied to internal combustion engines issues such as combustion instability and limitations in operational range exist. Therefore the intention is to address these issues by adding hydrogen which has a wider flammable range and a faster laminar flame speed to ammonia. In this study the extension of the operable range of ammonia-fueled spark ignition engine by hydrogen addition was mainly discussed. Ammonia was injected directly in the cylinder and hydrogen was supplied into the intake port. The result showed that operable range of ammonia fueled combustion with hydrogen addition could be extended from 0.2 to 1.4 MPa with relatively stable combustion i.e. CoV of gIMEP
A Computational Study of Hydrogen Dispersion and Explosion after Large-Scale Leakage of Liquid Hydrogen
Nov 2023
Publication
This study employs the FLACS code to analyze hydrogen leakage vapor dispersion and subsequent explosions. Utilizing pseudo-source models a liquid pool model and a hybrid model combining both we investigate dispersion processes for varying leak mass flow rates (0.225 kg/s and 0.73 kg/s) in a large open space. We also evaluate explosion hazards based on overpressure and impulse effects on humans. The computational results compared with experimental data demonstrated reasonable hydrogen vapor cloud concentration predictions especially aligned with the wind direction. For higher mass flow rate of 0.73 kg/s the pseudo-source model exhibited the most reasonable predictive performance for locations near the leak source despite the hybrid model yielded similar results to the pseudo-source model while the liquid pool model was more suitable for lower mass flow rate of 0.225 kg/s. Regarding explosion analyses using overpressure-impulse diagram higher mass flow rates leaded to potentially fatal overpressure and impulse effects on humans. However lower mass flow rates may cause severe eardrum damage at the maximum overpressure point.
Methods for Enhancing Electrolysis for Hydrogen Production: The Benefits of Applying Magnetic Fields
Sep 2024
Publication
The electrolysis of water is one of the most promising ways of producing green hydrogen. This produces hydrogen using electricity and does not generate additional carbon dioxide like the more conventional reforming of fossil fuels. However making electrolysis competitive with conventional methods for hydrogen production is a challenge because of the cost of electricity and because of inefficiencies and costs in electrolysis systems. Initially this review looks at the basic design of water electrolysis and asks where energy is lost. Then a selection of the latest results in the area of magnetic field-enhanced water electrolysis are examined and discussed in particular focusing on the empirical results of magnetic field-assisted electrolysis with the aim of comparing findings and identifying limitations of current studies such that recommendations can be made for advanced design of hydrogen producing electrolysis systems.
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