Korea, Republic of

Advanced porous separators with thin selective skin layers to reduce the hydrogen permeation are developed for applications in alkaline water electrolysis. A thin skin layer based on crosslinked polyvinyl alcohol (cPVA) is fabricated on a porous substrate by a facile and scalable ultrasonic spray coating process. As the number of ultrasonic spraying cycles increases the resulting separator demonstrates a decrease in the large-diameter pore fraction an increase in the bubble-point pressure and a reduction in the hydrogen permeability without a significant increase in the areal resistance. As a result the optimized separator with a cPVA skin layer combines a low ionic resistance of 0.267 Ω cm2 a high bubble point pressure of 2.71 bar and a low hydrogen permeability of 1.12 × 10− 11 mol cm− 2 s − 1 bar− 1 . The electrolytic cell assembled with cPVAZ-30 achieves current densities of 861 mA cm− 2 and 1890 mA cm− 2 at 2.0 V and 2.6 V respectively in a 30 wt% KOH electrolyte solution at 80 ◦C.

South Korea developed its hydrogen strategies to achieve carbon neutrality and dominate the hydrogen economy amidst and with the impetus of the coronavirus disease 2019 (COVID-19) pandemic. The government strives toward the goal via continuous investment in green hydrogen technologies as well as strategic collaborations. To facilitate the transition into the hydrogen economy this study presents a research and development (R&D) investment and collaboration framework as a national strategy. The framework offers abundant information to elucidate the technology R&D spectrum and regional dimensions of the strategy. Furthermore the proposed framework was applied to the Korean hydrogen economy comprising 955 nationally funded projects worth USD 565.7 million. The statuses and trends of the government’s investment in nationally funded research projects are illustrated with regard to the value chains of the hydrogen economies of 16 regions as well as nine technology clusters relating to the hydrogen economy thereby determining the research organizations that played crucial roles in each cluster of the 16 regions between 2015 and 2020. The results indicate that the research organizations in Daejeon acquired the highest government R&D funding in many hydrogen-economy-related research fields and that an R&D spectrum-based research/strategic collaboration is required to accomplish specialized complexes in the regions.

Decarbonizing the planet is one of the major goals that countries around the world have set for 2050 to mitigate the effects of climate change. To achieve these goals green hydrogen that can be produced from the electrolysis of water is an important key solution to tackle global decarbonization. Consequently in recent years there is an increase in interest towards green hydrogen production through the electrolysis process for large-scale implementation of renewable energy based power plants and other industrial and transportation applications. The main objective of this study was to provide a comprehensive review of various green hydrogen production technologies especially on water electrolysis. In this review various water electrolysis technologies and their techno-commercial prospects including hydrogen production cost along with recent developments in electrode materials and their challenges were summarized. Further some of the most successful results also were described. Moreover this review aims to identify the gaps in water electrolysis research and development towards the techno-commercial perspective. In addition some of the commercial electrolyzer performances and their limitations also were described along with possible solutions for cost-effective hydrogen production Finally we outlined our ideas and possible solutions for driving cost-effective green hydrogen production for commercial applications. This information will provide future research directions and a road map for the development/implementation of commercially viable green hydrogen projects.

Global transitions from carbon- to hydrogen-based economies are an essential component of curbing greenhouse gas emissions and climate change. This study provides an investigative review of the technological development trends within the overall hydrogen value chain in terms of production storage transportation and application with the aim of identifying patterns in the announcement and execution of hydrogen-based policies both domestically within Korea as well as internationally. The current status of technological trends was analyzed across the three areas of natural hydrogen carbon dioxide capture utilization and storage technology linked to blue hydrogen and green hydrogen production linked to renewable energy (e.g. water electrolysis). In Korea the establishment of underground hydrogen storage facilities is potentially highly advantageous for the storage of domestically produced and imported hydrogen providing the foundations for large-scale application as economic feasibility is the most important national factor for the provision of fuel cells. To realize a hydrogen economy pacing policy and technological development is essential in addition to establishing a roadmap for efficient policy support. In terms of technological development it is important to prioritize that which can connect the value chain all of which will ultimately play a major role in the transformation of human energy consumption.

Focusing on technological innovation and convergence is crucial for utilizing hydrogen energy an emerging infrastructure area. This research paper analyzes the extent of technological capabilities in a region that could accelerate the occurrence of technological convergence in the fields related to hydrogen energy through the use of triadic patents their citation information and their regional information. The results of the Bayesian spatial model indicate that the active exchange of diverse original technologies could facilitate technological convergence in the region. On the other hand it is difficult to achieve regional convergence with regard to radical technology. The findings could shed light on the establishment of an R&D strategy for hydrogen technologies. This study could contribute to the dissemination and utilization of hydrogen technologies for sustainable industrial development.

The rapid adoption of hydrogen as an eco-friendly energy source has necessitated the development of intelligent power management systems capable of efficiently utilizing hydrogen resources. However guaranteeing the security and integrity of hydrogen-related data has become a significant challenge. This paper proposes a pioneering approach to ensure secure hydrogen data analysis by integrating blockchain technology enhancing trust transparency and privacy in handling hydrogen-related information. Combining blockchain with intelligent power management systems makes the efficient utilization of hydrogen resources feasible. Using smart contracts and distributed ledger technology facilitates secure data analysis (SDA) real-time monitoring prediction and optimization of hydrogen-based power systems. The effectiveness and performance of the proposed approach are demonstrated through comprehensive case studies and simulations. Notably our prediction models including ABiLSTM ALSTM and ARNN consistently delivered high accuracy with MAE values of approximately 0.154 0.151 and 0.151 respectively enhancing the security and efficiency of hydrogen consumption forecasts. The blockchain-based solution offers enhanced security integrity and privacy for hydrogen data analysis thus advancing clean and sustainable energy systems. Additionally the research identifies existing challenges and outlines future directions for further enhancing the proposed system. This study adds to the growing body of research on blockchain applications in the energy sector specifically on secure hydrogen data analysis and intelligent power management systems.

Safety issues arising from a hydrogen explosion accident in Korea are discussed herein. In order to increase the safety of hydrogen refueling stations (HRSs) the Korea Gas Safety Corporation (KGS) decided to install a damage-mitigation wall also referred to as a barrier around the storage tanks at the HRSs after evaluating the consequences of hypothetical hydrogen explosion accidents based on the characteristics of each HRS. To propose a new regulation related to the barrier installation at the HRSs which can ensure a proper separation distance between the HRS and its surrounding protected facilities in a complex city KGS planned to test various barrier models under hypothetical hydrogen explosion accidents to develop a standard model of the barrier. A numerical simulation to investigate the effect of the recommended barrier during hypothetical hydrogen explosion accidents in the HRS will be performed before installing the barrier at the HRSs. A computational fluid dynamic (CFD) code based on the open-source software OpenFOAM will be developed for the numerical simulation of various accident scenarios. As the first step in the development of the CFD code we conducted a hydrogen vapor cloud explosion test with a barrier in an open space which was conducted by the Stanford Research Institute (SRI) using the modified XiFoam solver in OpenFOAMv1912. A vapor cloud explosion (VCE) accident may occur due to the leakage of gaseous hydrogen or liquefied hydrogen owing to a failure of piping connected to the storage tank in an HRS. The analysis results using the modified XiFoam predicted the peak overpressure variation from the near field to the far field of the explosion site through the barrier with an error range of approximately ±30% if a proper analysis methodology including the proper mesh distribution in the grid model is chosen. In addition we applied the proposed analysis methodology using the modified XiFoam to barrier shapes that varied from that used in the test to investigate its applicability to predict peak overpressure variations with various barrier shapes. Through the application analysis we concluded that the proposed analysis methodology is sufficient for evaluating the safety effect of the barrier which will be recommended through experimental research during VCE accidents at the HRSs.

Land available for energy production is limited in cities owing to high population density. To reach the net zero goal cities contributing 70% of overall greenhouse gas emissions need to dramatically reduce emissions and increase self-sufficiency in energy production. Environmental infrastructures such as sewage treatment and incineration plants can be used as energy production facilities in cities. This study attempted to examine the effect of using environmental infrastructure such as energy production facilities to contribute toward the carbon neutrality goal through urban energy systems. In particular since the facilities are suitable for hydrogen supply in cities the analysis was conducted focusing on the possibility of hydrogen production. First the current status of energy supply and demand and additional energy production potential in sewage treatment and incineration plants in Seoul were analyzed. Then the role of these environmental infrastructures toward energy self-sufficiency in the urban system was examined. This study confirmed that the facilities can contribute to the city’s energy self-sufficiency and the achievement of its net-zero goal.

South Korea ranking ninth among the largest energy consumers and seventh in carbon dioxide emissions from 2016 to 2021 faces challenges in energy security and climate change mitigation. The primary challenge lies in transitioning from fossil fuel dependency to a more sustainable and diversified energy portfolio while meeting the growing energy demand for continued economic growth. This necessitates fostering innovation and investment in the green energy sector. This study examines the potential impact of green energy expansion (through integrating renewable energy and hydrogen production) and gas import reduction on South Korea’s economic growth using a system dynamics approach. The findings indicate that increasing investment in green energy can result in significant growth rates ranging from 7% to 35% between 2025 and 2040. Under the expansion renewable energy scenario (A) suggests steady but sustainable economic growth in the long term while the gas import reduction scenario (B) displays a potential for rapid economic growth in the short term with possible instability in the long term. The total production in Scenario B is USD 2.7 trillion in 2025 and will increase to USD 4.8 trillion by 2040. Scenario C which combines the effects of both Scenarios A and B results in consistently high economic growth rates over time and a substantial increase in total production by 2035–2040 from 20% to 46%. These findings are critical for policymakers in South Korea as they strive for sustainable economic growth and transition to renewable energy.

Solar water splitting (SWS) has been researched for about five decades but despite successes there has not been a big breakthrough advancement. While the three fundamental steps light absorption charge carrier separation and diffusion and charge utilization at redox sites are given a great deal of attention either separately or simultaneously practical considerations that can help to increase efficiency are rarely discussed or put into practice. Nevertheless it is possible to increase the generation of solar hydrogen by making a few little but important adjustments. In this review we talk about various methods for photocatalytic water splitting that have been documented in the literature and importance of the thin film approach to move closer to the large-scale photocatalytic hydrogen production. For instance when comparing the film form of the identical catalyst to the particulate form it was found that the solar hydrogen production increased by up to two orders of magnitude. The major topic of this review with thin-film forms is discussion on several methods of increased hydrogen generation under direct solar and one-sun circumstances. The advantages and disadvantages of thin film and particle technologies are extensively discussed. In the current assessment potential approaches and scalable success factors are also covered. As demonstrated by a film-based approach the local charge utilization at a zero applied potential is an appealing characteristic for SWS. Furthermore we compare the PEC-WS and SWS for solar hydrogen generation and discuss how far we are from producing solar hydrogen on an industrial scale. We believe that the currently employed variety of attempts may be condensed to fewer strategies such as film-based evaluation which will create a path to address the SWS issue and achieve sustainable solar hydrogen generation.

Hydrogen energy storage (HES) systems have recently received attention due to their potential to support real-time power balancing in a power grid. This paper proposes a data-driven model predictive control (MPC) strategy for HES systems in coordination with distributed generators (DGs) in an islanded microgrid (MG). In the proposed strategy a data-driven model of the HES system is developed to reflect interactive operations of an electrolyzer hydrogen tank and fuel cell and hence the optimal power sharing with DGs is achieved to support real-time grid frequency regulation (FR). The MG-level controller cooperates with a device-level controller of the HES system that overrides the FR support based on the level of hydrogen. Small-signal analysis is used to evaluate the contribution of FR support. Simulation case studies are also carried out to verify the accuracy of the data-driven model and the proposed strategy is effective for improving the real-time MG frequency regulation compared with the conventional PI-based strategy.

316L stainless steel is a promising material candidate for a hydrogen containment system. However when in contact with hydrogen the material could be degraded by hydrogen embrittlement (HE). Moreover the mechanism and the effect of HE on 316L stainless steel have not been clearly studied. This study investigated the effect of hydrogen exposure on the impact toughness of 316L stainless steel to understand the relation between hydrogen charging time and fracture toughness at ambient and cryogenic temperatures. In this study 316L stainless steel specimens were exposed to hydrogen in different durations. Charpy V-notch (CVN) impact tests were conducted at ambient and low temperatures to study the effect of HE on the impact properties and fracture toughness of 316L stainless steel under the tested temperatures. Hydrogen analysis and scanning electron microscopy (SEM) were conducted to find the effect of charging time on the hydrogen concentration and surface morphology respectively. The result indicated that exposure to hydrogen decreased the absorbed energy and ductility of 316L stainless steel at all tested temperatures but not much difference was found among the pre-charging times. Another academic insight is that low temperatures diminished the absorbed energy by lowering the ductility of 316L stainless steel

Steam methane reforming (SMR) process is regarded as a viable option to satisfy the growing demand for hydrogen mainly because of its capability for the mass production of hydrogen and the maturity of the technology. In this study an economically optimal process configuration of SMR is proposed by investigating six scenarios with different design and operating conditions including CO₂ emission permits and CO₂ capture and sale. Of the six scenarios the process configuration involving CO₂ capture and sale is the most economical with an H₂ production cost of $1.80/kg-H₂. A wide range of economic analyses is performed to identify the tradeoffs and cost drivers of the SMR process in the economically optimal scenario. Depending on the CO₂ selling price and the CO₂ capture cost the economic feasibility of the SMR-based H₂ production process can be further improved.

Proton-exchange membrane fuel cells (PEMFCs) are low-temperature fuel cells that have excellent starting performance due to their low operating temperature can respond quickly to frequent load fluctuations and can be manufactured in small packages. Unlike existing studies that mainly used hydrogen as fuel for PEMFCs in this study methane is used as fuel for PEMFCs to investigate its performance and economy. Methane is a major component of natural gas which is more economically competitive than hydrogen. In this study methane gas is reformed by the steam reforming method and is applied to the following five gas post-treatment systems: (a) Case 1—water– gas shift only (WGS) (b) Case 2—partial oxidation reforming only (PROX) (c) Case 3—methanation only (d) Case 4—WGS + methanation (e) Case 5—WGS + PROX. In the evaluation the carbon monoxide concentration in the gas did not exceed 10 ppm and the methane component which has a very large greenhouse effect was not regenerated in the post-treated exhaust gas. As a result Case 5 (WGS and PROX) is the only case that satisfied both criteria. Therefore we propose Case 5 as an optimized post-treatment system for methane reforming gas in ship PEMFCs.

With the development of the hydrogen fuel automobile industry higher requirements are put forward for the construction of hydrogen energy infrastructure the matching of parameters and the control strategy of hydrogen filling rate in the hydrogen charging process of hydrogen refueling stations. At present the technological difficulty of hydrogen fueling is mainly reflected in the balanced treatment of reducing the temperature rise of hydrogen and shortening the filling time during the fast filling process. Vehicle hydrogen storage cylinder (VHSC) is one of the important components of hydrogen fuel cell vehicles. This study proposed a theoretical model for calculating the temperature rise in the VHSC during the high pressure refueling process and revealed the hydrogen temperature rise during refueling. A hydrogen temperature rise prediction model was constructed to elucidate the relationship between filling parameters and temperature rise. The filling process of VHSC was analyzed from the theoretical method. The theoretical analysis results were consistent with the simulation and experimental analysis results which provided a theoretical basis for the current hydrogen temperature control algorithm of the gas source in the hydrogen refueling station and then reduced the energy consumption required for hydrogen cooling in the hydrogen refueling station.

This study introduces a machine learning approach to predict the effect of alloying elements and test conditions on the hydrogen environment embrittlement (HEE) index of austenitic steels for the first time. The correlation between input features and the HEE index was analyzed with Pearson's correlation coefficient (PCC) and Maximum Information Coefficient (MIC) algorithms. The correlation analysis results identified Ni and Mo as dominant features influencing the HEE index of austenitic steels. Based on the analysis results the performance of the four representative machine learning models as a function of the number of top-ranked features was evaluated: random forest (RF) linear regression (LR) Bayesian ridge (BR) and support vector machine (SVM). Regardless of the type and the number of top-ranking features the RF model had the highest accuracy among various models. The machine learning-based approach is expected to be useful in designing new steels having mechanical properties required for hydrogen applications.

This study reports on an innovative press-loaded blister hybrid system equipped with gas-chromatography (PBS-GC) that is designed to evaluate the mechanical fatigue of two representative types of commercial Nafion membranes under relevant PEMFC operating conditions (e.g. simultaneously controlling temperature and humidity). The influences of various applied pressures (50 kPa 100 kPa etc.) and blistering gas types (hydrogen oxygen etc.) on the mechanical resistance loss are systematically investigated. The results evidently indicate that hydrogen gas is a more effective blistering gas for inducing dynamic mechanical losses of PEM. The changes in proton conductivity are also measured before and after hydrogen gas pressure-loaded blistering. After performing the mechanical aging test a decrease in proton conductivity was confirmed which was also interpreted using small angle X-ray scattering (SAXS) analysis. Finally an accelerated dynamic mechanical aging test is performed using the homemade PBS-GC system where the hydrogen permeability rate increases significantly when the membrane is pressure-loaded blistering for 10 min suggesting notable mechanical fatigue of the PEM. In summary this PBS-GC system developed in-house clearly demonstrates its capability of screening and characterizing various membrane candidates in a relatively short period of time (<1.5 h at 50 kPa versus 200 h).

International ships carrying liquefied fuel are strongly recommended to install vent masts to control the pressure of cargo tanks in the event of an emergency. However the gas emitted from a vent mast may be hazardous for the crew of the ship. In the present study the volume and length of the flammable zone (FZ) created by the emitted gas above the ship was examined. Various scenarios comprising four parameters namely relative wind speed arrangement of vent masts combination of emissions among four vent masts and direction of emission from the vent-mast outlet were considered. The results showed that the convection acts on the volume and length of an FZ. The volume of an FZ increases when there is a reduction in convection reaching the FZ and when strong convection brings hydrogen from a nearby FZ. The length of the FZ is also related to convection. An FZ is elongated if the center of a vortex is located inside the FZ because this vortex traps hydrogen inside the FZ. The length of an FZ decreases if the center of the vortex is located outside the FZ as such a vortex brings more fresh air into the FZ.

The rising technology of green hydrogen supply systems is expected to be on the horizon. Hydrogen is a clean and renewable energy source with the highest energy content by weight among the fuels and contains about six times more energy than ammonia. Meanwhile ammonia is the most popular substance as a green hydrogen carrier because it does not carry carbon and the total hydrogen content of ammonia is higher than other fuels and is thus suitable to convert to hydrogen. There are several pathways for hydrogen production. The considered aspects herein include hydrogen production technologies pathways based on the raw material and energy sources and different scales. Hydrogen can be produced from ammonia through several technologies such as electro-chemical photocatalytic and thermochemical processes that can be used at production plants and fueling stations taking into consideration the conversion efficiency reactors catalysts and their related economics. The commercial process is conducted by using expensive Ru catalysts in the ammonia converting process but is considered to be replaced by other materials such as Ni Co La and other perovskite catalysts which have high commercial potential with equivalent activity for extracting hydrogen from ammonia. For successful engraftment of ammonia to hydrogen technology into industry integration with green technologies and economic methods as well as safety aspects should be carried out.

Since ammonia and liquid hydrogen are the optional future shipping cargo and fuels the applicability was crucial using the current technologies and expectations. Existing studies for the economic feasibility of the energies had limitations: empirical evaluation with assumptions and insufficiency related to causality. A distorted estimation can result in failure of decision-making or policy in terms of future energy. The present study aimed to evaluate the transportation costs of future energy including ammonia and liquid hydrogen in comparison to LNG for overcoming the limitations. An integrated mathematical model was applied to the investigation for economic feasibility. The transportation costs of the chosen energies were evaluated for the given transportation plan considering key factors: ship speed BOR and transportation plan. The transportation costs at the design speed for LNG and liquid hydrogen were approximately 55 % and 80 % of that for ammonia without considering the social cost due to CO2 emission. Although ammonia was the most expensive energy for transportation ammonia could be an effective alternative due to insensitivity to the transportation plan. If the social cost was taken into account liquid hydrogen already gained competitiveness in comparison to LNG. The advantage of liquid hydrogen was maximized for higher speed where more BOG was injected into main engines.

The use of autonomous vehicles for marine and submarine work has risen considerably in the last decade. Developing new monitoring systems navigation and communications technologies allows a wide range of operational possibilities. Autonomous Underwater Vehicles (AUVs) are being used in offshore missions and applications with some innovative purposes by using sustainable and green energy sources. This paper considers an AUV that uses a hydrogen fuel cell achieving zero emissions. This paper analyses the life cycle cost of the UAV and compares it with a UAV powered by conventional energy. The EN 60300-3-3 guidelines have been employed to develop the cost models. The output results show estimations for the net present value under different scenarios and financial strategies. The study has been completed with the discount rate sensibility analysis in terms of financial viability.

This study proposed two concepts for ammonia fuel storage for an ammonia-fueled ammonia carrier and evaluated these concepts in terms of economics. The first concept was to use ammonia in the cargo tank as fuel and the second concept was to install an additional independent fuel tank in the vessel. When more fuel tanks were installed there was no cargo loss. However there were extra costs for fuel tanks. The target ship was an 84000 m3 ammonia carrier (very large gas carrier VLGC). It traveled from Kuwait to South Korea. The capacity of fuel tanks was 4170 m3 which is the required amount for the round trip. This study conducted an economic evaluation to compare the two proposed concepts. Profits were estimated based on sales and life cycle cost (LCC). Results showed that sales were USD 1223 million for the first concept and USD 1287 million for the second concept. Profits for the first and second concepts were USD 684.3 million and USD 739.5 million respectively. The second concept showed a USD 53.1 million higher profit than the first concept. This means that the second concept which installed additional independent fuel tanks was better than the first concept in terms of economics. Sensitivity analysis was performed to investigate the influence of given parameters on the results. When the ammonia fuel price was changed by ±25% there was a 15% change in the profits and if the ammonia (transport) fee was changed by ±25% there was a 45% change in the profits. The ammonia fuel price and ammonia (cargo) transport fee had a substantial influence on the business of ammonia carriers.

Currently transitioning from fossil fuels to renewable sources of energy is needed considering the impact of climate change on the globe. From this point of view there is a need for development in several stages such as storage transmission and conversion of power. In this paper we demonstrate a simulation of a hybrid energy storage system consisting of a battery and fuel cell in parallel operation. The novelty in the proposed system is the inclusion of an electrolyser along with a switching algorithm. The electrolyser consumes electricity to intrinsically produce hydrogen and store it in a tank. This implies that the system consumes electricity as input energy as opposed to hydrogen being the input fuel. The hydrogen produced by the electrolyser and stored in the tank is later utilised by the fuel cell to produce electricity to power the load when needed. Energy is therefore stored in the form of hydrogen. A battery of lower capacity is coupled with the fuel cell to handle transient loads. A parallel control algorithm is developed to switch on/off the charging and discharging cycle of the fuel cell and battery depending upon the connected load. Electrically equivalent circuits of a polymer electrolyte membrane electrolyser polymer electrolyte membrane fuel cell necessary hydrogen oxygen water tanks and switching controller for the parallel operation were modelled with their respective mathematical equations in MATLAB® Simulink®. In this paper we mainly focus on the modelling and simulation of the proposed system. The results showcase the simulated system’s mentioned advantages and compare its ability to handle loads to a battery-only system.

This study presents an induction heating-based reactor for ammonia decomposition and to achieve a 150 Nm3 /h carbon-free green hydrogen production process. The developed metallic monolith reactor acts by increasing the reactor temperature through an electromagnetic induction method using renewable-based electricity. As a result hydrogen is produced without the generation of air pollutants such as CO2 which are formed via the conventional production pathway. Furthermore techno-economic analysis was conducted based on exergy and economic analysis to evaluate the feasibility of the developed process. Experimentally the proposed reactor showed an ammonia conversion of 90.0 % at 600 ℃ and 7 barg. Exergy analysis indicated that the total unused exergy accounted for 45.79 % of the total exergy input giving an exergy efficiency of 54.21 % for the overall process. Furthermore the CAPEX and OPEX values are calculated as 1599567 USD and 644719 USD/y respectively; therefore the levelized cost of hydrogen (LCOH) was calculated to be 6.98 USD/kgH2. This study also demonstrated that the LCOH varies with the ammonia feed price and the process capacity and so it would be expected to decrease from 6.98 to 5.33 USD/kgH2 as the hydrogen production capacity is increased from 150 to 500 Nm3 / h. Overall our results confirm the feasibility of carbon-free green hydrogen production on on-site hydrogen refueling stations and they will be expected to advance the development of an environmental hydrogen economy.

Steam methane reforming (SMR) process is facing serious greenhouse effect problems because of the significant CO2 emissions. To reduce pollution caused by gaseous emissions desalination wastewater can be used because it contains highly concentrated useful mineral ions such as Ca2+ Mg2+ and Na+ which react with carbonate ions. This study proposes a novel SMR process for carbon-neutral hydrogen production integrated with desalination wastewater-based CO2 utilization. A process model for the design of a novel SMR process is proposed; it comprises the following steps: (1) SMR process for hydrogen production; and (2) desalination wastewater recovery for CO2 utilization. In the process model the CO2 from the SMR process was captured using the Na+ ion and the captured ionic CO2 was carbonated using the Ca2+ and Mg2+ ions in desalination wastewater. The levelized cost of hydrogen (LCOH) was assessed to demonstrate the economic feasibility of the proposed process. Therefore 94.5 % of the CO2 from the SMR process was captured and the conversion of MgCO3 and CaCO3 was determined to be 60 % and 99 % respectively. In addition the CO2 emission via the proposed process was determined to be 0.016 kgCO2/kgH2 and the LCOH was calculated to be 2.6 USD/kgH2.