Publications
From Waste to Hydrogen: Utilizing Waste as Feedstock or Catalysts for Hydrogen Generation
Sep 2025
Publication
With the world facing the twin pressures of a warming climate and an ever-increasing amount of waste it is becoming increasingly clear that we need to rethink the way we generate energy and use materials. Despite growing awareness our energy systems are still largely dependent on fossil fuels and characterized by a linear ‘take-make-dispose’ model. This leaves us vulnerable to supply disruptions rising greenhouse gas emissions and the depletion of critical raw materials. Hydrogen is emerging as a potential carbonfree energy vector that can overcome both challenges if it is produced sustainably from renewable sources. This study reviews hydrogen production from a circular economy perspective considering industrial agricultural and municipal solid waste as a resource rather than a burden. The focus is on the reuse of waste as a catalyst or catalyst support for hydrogen production. Firstly the role of hydrogen as a new energy carrier is explored along with possible routes of waste valorization in the process of hydrogen production. This is followed by an analysis of where and how catalysts from waste can be utilized within various hydrogen production processes namely those based on using fossil fuels as a source biomass as a source and electrocatalytic applications.
AI-Based Prediction-Driven Control Framework for Hydrogen–Natural Gas Blends in Natural Gas Networks
Sep 2025
Publication
This study presents the development and implementation of an AI-driven control system for dynamic regulation of hydrogen blending in natural gas networks. Leveraging supervised machine learning techniques a Random Forest Classifier was trained to accurately identify the origin of gas blends based on compositional fingerprints achieving rapid inference suitable for real-time applications. Concurrently a Random Forest Regression model was developed to estimate the optimal hydrogen flow rate required to meet a user-defined higher calorific value target demonstrating exceptional predictive accuracy with a mean absolute error of 0.0091 Nm3 and a coefficient of determination (R2 ) of 0.9992 on test data. The integrated system deployed via a Streamlit-based graphical interface provides continuous real-time adjustments of gas composition alongside detailed physicochemical property estimation and emission metrics. Validation through comparative analysis of predicted versus actual hydrogen flow rates confirms the robustness and generalizability of the approach under both simulated and operational conditions. The proposed framework enhances operational transparency and economic efficiency by enabling adaptive blending control and automatic source identification thereby facilitating optimized fuel quality management and compliance with industrial standards. This work contributes to advancing smart combustion technologies and supports the sustainable integration of renewable hydrogen in existing gas infrastructures.
Toward More Efficient Large-Scale Green Hydrogen Systems via Waste Heat Recovery and ORC
May 2025
Publication
This research models a 20 MW PEM hydrogen plant. PEM units operate in the 60 to 80 ◦C range based on their location and size. This study aims to recover the waste heat from PEM modules to enhance the efficiency of the plant. In order to recover the heat two systems are implemented: (a) recovering the waste heat from each PEM module; (b) recovering the heat from hot water to produce electricity utilizing an organic refrigerant cycle (ORC). The model is made by ASPEN® V14. After modeling the plant and utilizing the ORC the module is optimized using Python to maximize the electricity produced by the turbine therefore enhancing the efficiency. The system is a closed-loop cycle operating at 25 ◦C and ambient pressure. The 20 MW PEM electrolyzer plant produces 363 kg/hr of hydrogen and 2877 kg/hr of oxygen. Based on the higher heating value of hydrogen the plant produces 14302.2 kWh of hydrogen energy equivalents. The ORC is maximized by increasing the electricity output from the turbine and reducing the pump work while maintaining energy conservation and mass balance. The results show that the electricity power output reaches 555.88 kW and the pump power reaches 23.47 kW.
Techno-economic Assessment of Hydrogen Production: Comparative Analysis of Electrolyser Technologies in a Hybrid PV/Wind System
Jun 2025
Publication
Green hydrogen is critical for achieving net-zero emissions with water electrolysis offering a CO2-free solution. This study provides a comprehensive comparative financial and economic assessment of a hybrid PV/wind hydrogen production system using three types of electrolysers including Alkaline Electrolyser (AEL) Proton Exchange Membrane Electrolyser (PEMEL) and Solid Oxide Electrolyser (SOEL). Key performance metrics such as net present value (NPV) Internal Rate of Return (IRR) revenues Earnings Before Interest Tax Depreciation and Amortization (EBITDA) Earning Before Taxes (EBT) Debt Service Coverage Ratio (DSCR) and levelized cost of Hydrogen (LCOH) are evaluated to identify the most cost-effective option. The findings reveal that AEL is the most economical solution achieving a higher NPV (503374 k€) and IRR (16.94 % for project IRR) though PEMEL and SOEL remain competitive. Other metrics such as DSCR show that the hydrogen project generates 30 % more cash flow than is required to cover its debt service. Additionally the results of the LCOH analysis demonstrate that a hybrid plant consisting of 10 % PV and 90 % wind is more cost-effective in the studied region than both solar-based or wind-based hydrogen production plants. AEL and PEMEL are approximately 7–6 €/kg less expensive than SOEL but this gap is expected to be narrowed by 2030. The hybrid renewable energy project reduces CO2 emissions by 6786.6 Mt over its lifetime. These findings guide policymakers and investors toward scalable cost-effective green hydrogen deployment emphasizing the synergy of hybrid renewables and mature electrolysis technologies.
Potential Financing Mechanisms for Green Hydrogen Development in Sub-Saharan Africa
Aug 2025
Publication
Green hydrogen is gaining global attention as a zero-carbon energy carrier with the potential to drive sustainable energy transitions particularly in regions facing rising fossil fuel costs and resource depletion. In sub-Saharan Africa financing mechanisms and structured off-take agreements are critical to attracting investment across the green hydrogen value chain from advisory and pilot stages to full-scale deployment. While substantial funding is required to support a green economic transition success will depend on the effective mobilization of capital through smart public policies and innovative financial instruments. This review evaluates financing mechanisms relevant to sub-Saharan Africa including green bonds public–private partnerships foreign direct investment venture capital grants and loans multilateral and bilateral funding and government subsidies. Despite their potential current capital flows remain insufficient and must be significantly scaled up to meet green energy transition targets. This study employs a mixed-methods approach drawing on primary data from utility firms under the H2Atlas-Africa project and secondary data from international organizations and the peer-reviewed literature. The analysis identifies that transitioning toward Net-Zero emissions economies through hydrogen development in sub-Saharan Africa presents both significant opportunities and measurable risks. Specifically the results indicate an estimated investment risk factor of 35% reflecting potential challenges such as financing infrastructure and policy readiness. Nevertheless the findings underscore that green hydrogen is a viable alternative to fossil fuels in subSaharan Africa particularly if supported by targeted financing strategies and robust policy frameworks. This study offers practical insights for policymakers financial institutions and development partners seeking to structure bankable projects and accelerate green hydrogen adoption across the region.
Feasibility Analysis of the New Generation of Fuels in the Maritime Sector
May 2025
Publication
The main motivation for this paper was the lack of studies and comparative analyses on the new generation of alternative fuels in the marine sector such as methane methanol ammonia and hydrogen. Firstly a review of international legislation and the status of these new fuels was carried out highlighting the current situation and the different existing alternatives for reducing greenhouse gas (GHG) emissions. In addition the status and evolution of the current order book for ships since the beginning of this decade were used for this analysis. Secondly each fuel and its impact on the geometry and operation of the engine were evaluated in a theoretical engine called MW-1. Lastly an economic analysis of the current situation of each fuel and its availability in the sector was carried out in order to select using the indicated methodology the most viable fuel at present to replace traditional fuels with a view to the decarbonization set for 2050.
Energy Storage: From Fundamental Principles to Industrial Applications
Jun 2025
Publication
The increasing global energy demand and the transition toward sustainable energy systems have highlighted the importance of energy storage technologies by ensuring efficiency reliability and decarbonization. This study reviews chemical and thermal energy storage technologies focusing on how they integrate with renewable energy sources industrial applications and emerging challenges. Chemical Energy Storage systems including hydrogen storage and power-to-fuel strategies enable long-term energy retention and efficient use while thermal energy storage technologies facilitate waste heat recovery and grid stability. Key contributions to this work are the exploration of emerging technologies challenges in large-scale implementation and the role of artificial intelligence in optimizing Energy Storage Systems through predictive analytics real-time monitoring and advanced control strategies. This study also addresses regulatory and economic barriers that hinder widespread adoption emphasizing the need for policy incentives and interdisciplinary collaboration. The findings suggest that energy storage will be a fundamental pillar of the sustainable energy transition. Future research should focus on improving material stability enhancing operational efficiency and integrating intelligent management systems to maximize the benefits of these technologies for a resilient and low-carbon energy infrastructure.
Urban Hydrogen Adoption in Linz, Austria: Simulation and Statistical Detection of Anomalies in Sustainable Mobility
Aug 2025
Publication
The transition to Hydrogen Fuel Cell Vehicles (HFCVs) is recognized for its potential to eliminate tailpipe emissions and promote cleaner urban mobility. This study examines the impact of varying HFCV adoption rates as well as the number and location of hydrogen refueling stations on emissions driving behavior and traffic dynamics in urban environments. A hybrid methodology combining statistical analyses and machine learning techniques was used to simulate all scenarios in the city of Linz Austria. The simulation results indicate that the configuration of hydrogen refueling infrastructure along with smoother driving patterns can contribute to reduced congestion and significantly lower CO2 emissions in high-traffic urban areas. Increasing the proportion of HFCVs was also found to be beneficial due to their use of electric motors powered by hydrogen fuel cells which offer features such as instant torque regenerative braking and responsive acceleration. Although these features are not unique to HFCVs they contributed to a slight shift in driving behavior toward smoother and more energy-efficient patterns. This change occurred due to improved acceleration and deceleration capabilities which reduced the need for harsh maneuvers and supported steadier driving. However the overall effect is highly dependent on traffic conditions and real-world driving behavior. Furthermore marginal and contextdependent improvements in traffic flow were observed in certain areas. These were attributed to HFCVs’ responsive acceleration which might assist in smoother merging and reduce stop-and-go conditions. These findings provide valuable insights for transportation planners and policymakers aiming to promote sustainable urban development.
Experimental Investigation of a 10 kW Photovoltaic Power System and Lithium Battery Energy Storage System for Off-grid Electro-hydrogen Coupling
Feb 2025
Publication
The burgeoning adoption of photovoltaic and wind energy has limitations of volatility and intermittency which hinder their application. Electro-hydrogen coupling energy storage systems emerge as a promising solution to address this issue. This technology combines renewable energy power generation with hydrogen production through water electrolysis and hydrogen fuel cell power generation effectively enabling the consumption and peak load management of renewable energy sources. This paper presents a power system with a 10 kW photovoltaic system and lithium battery energy storage system designed for hydrogen-electric coupled energy storage validated through the physical experiments. The results demonstrate the system's effectiveness in mitigating the impact of randomness and volatility in photovoltaic power generation. Moreover the energy management system can adjust bus power based on load demand. Testing the system in the absence of photovoltaic power generation reveals its capability to supply energy to the load for three hours with a minimum operating load power of 3 kW even under weather conditions unsuitable for photovoltaic power generation. These findings showed the potential of electro-hydrogen coupling energy storage systems in addressing the challenges associated with renewable energy integration paving the way for a reliable and sustainable energy supply.
Pre-Test of a Stand for Testing Fire Resistance of Compressed Hydrogen Storage Systems
Mar 2025
Publication
The publication presents methods and pre-test results of a stand for testing CHSS in terms of resistance to open fire. The basis for the conducted research is the applicable provisions contained in the UN/ECE Regulation R134. The study includes an overview of contemporary solutions for hydrogen storage systems in high-pressure tanks in means of transport. Development in this area is a response to the challenge of reducing global carbon dioxide emissions and limiting the emissions of toxic compounds. The variety of storage systems used is driven by constraints including energy demand and available space. New tank designs and conducted tests allow for an improvement in systems in terms of their functionality and safety. Today the advancement of modern technologies for producing high-pressure tanks allows for the use of working pressures up to 70 MPa. The main goal of the presented research is to present the requirements and research methodology verifying the tank structure and the security systems used in open-fire conditions. These tests are the final stage of the approval process for individual pressure vessels or complete hydrogen storage systems. Their essence is to eliminate the occurrence of an explosion in the event of a fire.
New Heavy-Duty Sampling System for Hydrogen Refuelling Stations—Comparison of Impact of Light-Duty Versus Heavy-Duty Sampling Techniques on Hydrogen Fuel Quality
May 2025
Publication
The hydrogen fuel quality is critical to the efficiency and longevity of fuel cell electric vehicles (FCEVs) with ISO 14687:2019 grade D establishing stringent impurity limits. This study compared two different sampling techniques for assessing the hydrogen fuel quality focusing on the National Physical Laboratory hydrogen direct sampling apparatus (NPL DirSAM) from a 35 MPa heavy-duty (HD) dispenser and qualitizer sampling from a 70 MPa light-duty (LD) nozzle both of which were deployed on the same day at a local hydrogen refuelling station (HRS). The collected samples were analysed as per the ISO 14687:2019 contaminants using the NPL H2-quality laboratory. The NPL DirSAM was able to sample an HD HRS demonstrating the ability to realise such sampling on an HD nozzle. The comparison of the LD (H2 Qualitizer sampling) and HD (NPL DirSAM) devices showed good agreement but significant variation especially for sulphur compounds non-methane hydrocarbons and carbon dioxide. These variations may be related to the HRS difference between the LD and HD devices (e.g. flow path refuelling conditions and precooling for light duty versus no precooling for heavy duty). Further study of HD and LD H2 fuel at HRSs is needed for a better understanding.
Practical Implementation of Hydrogen in Buildings: An Integration Model Based on Flowcharts and a Variable Matrix for Decision-Making
May 2025
Publication
Buildings are major energy consumers accounting for a significant portion of global energy consumption. Integrating hydrogen systems electrolyzers accumulation and fuel cells is proposed as a clean and efficient energy alternative to mitigate this impact and move toward a more sustainable future. This paper presents a systematic procedure for incorporating these technologies into buildings considering building engineers and stakeholders. First an in-depth analysis of buildings’ main energy consumption parameters is conducted identifying areas of energy need with the most significant optimization potential. Next a detailed review of the various opportunities for hydrogen applications in buildings is conducted evaluating their advantages and limitations. Performing a scientific review to find and understand the requirements of building engineers and the stakeholders has given notions of integration that emphasize the needs. As a result of the review process and identifying the needs to integrate hydrogen into buildings a flowchart is proposed to facilitate decision-making regarding integrating hydrogen systems into buildings. This flowchart is accompanied by a matrix of variables that considers the defined requirements allowing for combining the most suitable solution for each case. The results of this research contribute to advancing the adoption of hydrogen technologies in buildings thus promoting the transition to a more sustainable and resilient energy model.
Dual Pathways for Refinery Off-gas Processing: Comparative Analysis of Steam Reforming and Co-electrolysis
Aug 2025
Publication
In an effort to bridge the gap between academic research and industrial application this study investigates the integration potential of steam methane reforming and Co-electrolysis for the efficient conversion of refinery offgases into high-purity syngas. Experimental work was conducted under conditions representative of industrial environments using platinum- and nickel-based catalysts in steam reforming to assess methane conversion and H2 /CO ratio at varying temperatures and gas hourly space velocities (GHSV). Co-electrolysis was evaluated in solid oxide electrolysis cells (SOECs) across a range of gas compositions (H2O/CO2 /H2 /CO) including pure CO2 electrolysis as a strategy for pre-electrolysis hydrogen removal. Electrochemical performance was analyzed using impedance spectroscopy distribution of relaxation times (DRT) and current–voltage characterization. Results confirm the superior stability and performance of the Pt catalyst under high-throughput conditions while Ni-based systems were more sensitive to operational fluctuations. In the SOEC increased H2O content accelerated reaction kinetics whereas CO2 concentration governed polarization resistance. To enable optimal SOEC operation the addition of steam downstream of the reformer is proposed as a means of adjusting the reformate composition. The findings demonstrate that tuning reforming and electrolysis conditions in tandem offers a promising route for sustainable syngas production using renewable electricity. This work establishes a foundation for further development of integrated thermo-electrochemical systems tailored to industrial gas streams.
Machine Learning for Internal Combustion Engine Optimization with Hydrogen-Blended Fuels: A Literature Review
Mar 2025
Publication
This study explores the potential of hydrogen-enriched internal combustion engines (H2ICEs) as a sustainable alternative to fossil fuels. Hydrogen offers advantages such as high combustion efficiency and zero carbon emissions yet challenges related to NOx formation storage and specialized modifications persist. Machine learning (ML) techniques including artificial neural networks (ANNs) and XGBoost demonstrate strong predictive capabilities in optimizing engine performance and emissions. However concerns regarding overfitting and data representativeness must be addressed. Integrating AI-driven strategies into electronic control units (ECUs) can facilitate real-time optimization. Future research should focus on infrastructure improvements hybrid energy solutions and policy support. The synergy between hydrogen fuel and ML optimization has the potential to revolutionize internal combustion engine technology for a cleaner and more efficient future.
Green Hydrogen in the European Union - A Large-scale Assessment of the Supply Potential and Economic Viability
Aug 2025
Publication
Demand for hydrogen is expected to increase in the coming years to defossilize hard-to-abate sectors. In the European Union the question remains in which quantities and at what cost hydrogen can be produced to satisfy the growing demand. This paper applies different approaches to model costs and potentials of off-grid hydrogen production within the European Union. The modeled approaches distinguish the effects of different spatial and technological resolutions on hydrogen production potentials costs and prices. According to the results the hydrogen potential within the European Union is above 6800 TWh. This figure far surpasses the expected demand range of 1423 to 1707 TWh in 2050. The cost of satisfying the demand exceeds 100 billion euro at marginal costs of hydrogen below 85 euro per megawatt-hour. Additionally the results show that an integrated European Union market would reduce the overall system costs notably compared to a setup in which each country covers its own hydrogen demand domestically. Just a few countries would be able to supply the entire European Union’s hydrogen demand in the case of an integrated market. This finding leads to the conclusion that an international hydrogen infrastructure seems advantageous.
Analysis of Hydrogen Network Tariffs in Relation to an Initially Reduced and Delayed Expansion of the German Hydrogen Network
Jun 2025
Publication
This study examines the economic and regulatory implications of the development of Germany’s hydrogen core network. Using a mathematical-economic model of the amortization account and a reproduction of the network topology based on the German transmission system operators’ draft proposals the analysis evaluates the impact of delaying the network expansion with completion postponed from 2032 to 2037. The proposed phased approach prioritizes geographically clustered regions and ensures sufficient demand alignment during each expansion stage. The results demonstrate that strategic adjustments to the network size and timing significantly enhance cost-efficiency. In the initially reduced and delayed scenario uncapped network tariffs remain below €15/ kWh/h/a suggesting that under specific conditions the amortization account may become redundant while maintaining supply security and supporting the market ramp-up of hydrogen. These findings highlight the potential for demand-driven phased hydrogen infrastructure development to reduce financial burdens and foster a sustainable transition to a hydrogen-based energy system.
The Impact of Acetic Acid Reaction on Microstructural and Mineralogical Changes in Shale Caprock: A Preliminary Study for Underground Hydrogen Storage Integrity
Aug 2025
Publication
Hydrogen storage in depleted gas reservoirs triggers geochemical and microbiological reactions at the caprockreservoir interface yielding significant implications on storage integrity. Acetogenesis is a microbial reaction observed during underground hydrogen storage (UHS) that produces acetate and converts it into acetic acid under protonation potentially impacting the UHS process integrity. For the first time this research explores the impact of the acetic acid + brine + caprock reaction on shale caprock mineralogy microstructure and physicochemical properties where this preliminary study has been conducted under ambient conditions to obtain an initial assessment of the impact. A comprehensive mineralogical and micro-structural characterization including scanning electron microscopy (SEM) energy dispersive X-ray spectroscopy (EDS) X-ray fluorescence (XRF) Xray diffraction (XRD) micro-computed tomography (micro-CT) and inductively coupled plasma mass spectrometry (ICP-MS) have been conducted to assess the mineralogical and microstructural changes in shale specimens saturated with brine solutions with a range of acetic acid percentages (5 % 10 % and 20 %) to find the maximum possible impact. According to the conducted mineralogical analysis (EDS XRF and XRD) there is a significant primary mineral dissolution during the acetic acid interaction where calcite and dolomite are the predominant minerals dissolved evidencing the significant impact of the acetic acid reaction on carbonate-rich caprock systems during UHS. However secondary mineral precipitation happened at high acidic concentrations (20 %). Interestingly other common minerals in reservoir rocks (e.g. mica pyrite) did not demonstrate rapid interactions with acetic acid compared to carbonates. The impact of these mineralogical changes on the caprock microstructure was then investigated through SEM and micro-CT and the results demonstrate substantial enhancements in porosity and microcracks in the rock matrix due to the calcite and dolomite dissolutions despite some microcracks being closed by secondary precipitations. This preliminary study evidences the significant impact of acidification on caprock integrity which may occur during the acetogenesis reaction in UHS environments. These effects should be carefully considered in field UHS projects to eliminate the risks.
Hydrogen Energy Storage via Carbon-Based Materials: From Traditional Sorbents to Emerging Architecture Engineering and AI-Driven Optimization
Jul 2025
Publication
Hydrogen is widely recognized as a key enabler of the clean energy transition but the lack of safe efficient and scalable storage technologies continues to hinder its broad deployment. Conventional hydrogen storage approaches such as compressed hydrogen storage cryo-compressed hydrogen storage and liquid hydrogen storage face limitations including high energy consumption elevated cost weight and safety concerns. In contrast solid-state hydrogen storage using carbon-based adsorbents has gained growing attention due to their chemical tunability low cost and potential for modular integration into energy systems. This review provides a comprehensive evaluation of hydrogen storage using carbon-based materials covering fundamental adsorption mechanisms classical materials emerging architectures and recent advances in computationally AI-guided material design. We first discuss the physicochemical principles driving hydrogen physisorption chemisorption Kubas interaction and spillover effects on carbon surfaces. Classical adsorbents such as activated carbon carbon nanotubes graphene carbon dots and biochar are evaluated in terms of pore structure dopant effects and uptake capacity. The review then highlights recent progress in advanced carbon architectures such as MXenes three-dimensional architectures and 3D-printed carbon platforms with emphasis on their gravimetric and volumetric performance under practical conditions. Importantly this review introduces a forward-looking perspective on the application of artificial intelligence and machine learning tools for data-driven sorbent design. These methods enable high-throughput screening of materials prediction of performance metrics and identification of structure– property relationships. By combining experimental insights with computational advances carbon-based hydrogen storage platforms are expected to play a pivotal role in the next generation of energy storage systems. The paper concludes with a discussion on remaining challenges utilization scenarios and the need for interdisciplinary efforts to realize practical applications.
Optimizing Regional Energy Networks: A Hierarchical Multi-energy System Approach for Enhanced Efficiency and Privacy
Sep 2025
Publication
This research presents a hierarchically synchronized Multi-Energy System (MES) designed for regional communities incorporating a network of small-scale Integrated Energy Microgrids (IEMs) to augment efficiency and collective advantages. The MES framework innovatively integrates energy complementarity pairing algorithms with efficient iterative optimization processes significantly curtailing operational expenditures for constituent microgrids and bolstering both community-wide benefits and individual microgrid autonomy. The MES encompasses electricity hydrogen and heat resources while leveraging controllable assets such as battery storage systems fuel cell combined heat and power units and electric vehicles. A comparative study of six IEMs demonstrates an operational cost reduction of up to 26.72% and a computation time decrease of approximately 97.13% compared to traditional methods like ADMM and IDAM. Moreover the system preserves data privacy by limiting data exchange to aggregated energy information thus minimizing direct communication between IEMs and the MES. This synergy of multi-energy complementarity iterative optimization and privacy-aware coordination underscores the potential of the proposed approach for scalable community-centered energy systems.
Pathways to 100% Renewable Energy in Island Systems: A Systematic Review of Challenges, Solutions Strategies, and Success Cases
May 2025
Publication
The transition to 100% renewable energy systems is critical for achieving global sustainability and reducing dependence on fossil fuels. Island power systems due to their geographical isolation limited interconnectivity and reliance on imported fuels face unique challenges in this transition. These systems’ vulnerability to supply–demand imbalances voltage instability and frequency deviations necessitates tailored strategies for achieving grid stability. This study conducts a systematic review of the technical and operational challenges associated with transitioning island energy systems to fully renewable generation following the Preferred Reporting Items for Systematic Reviews and MetaAnalyses (PRISMA) methodology. Out of 991 identified studies 81 high-quality articles were selected focusing on key aspects such as grid stability energy storage technologies and advanced control strategies. The review highlights the importance of energy storage solutions like battery energy storage systems hydrogen storage pumped hydro storage and flywheels in enhancing grid resilience and supporting frequency and voltage regulation. Advanced control strategies including grid-forming and grid-following inverters as well as digital twins and predictive analytics emerged as effective in maintaining grid efficiency. Real-world case studies from islands such as El Hierro Hawai’i and Nusa Penida illustrate successful strategies and best practices emphasizing the role of supportive policies and community engagement. While the findings demonstrate that fully renewable island systems are technically and economically feasible challenges remain including regulatory financial and policy barriers.
A Review of Life Cycle Assessment for Fuel Cell Technologies: Advancing Clean Energy and Climate Solutions
Jun 2025
Publication
Fuel cell (FC) technologies are often regarded as a sustainable alternative to conventional combustion-based energy systems due to their low environmental impact and high efficiency. Thorough environmental assessments using Life Cycle Assessment (LCA) methodologies are needed to understand and mitigate their impacts. However there has been a lack of comprehensive reviews on LCA studies across all major types of FCs. This study reviews and synthesizes results from 44 peer-reviewed LCA studies from 2015 to 2024 covering six major FC types: alkaline (AFC) direct methanol (DMFC) molten carbonate (MCFC) proton- exchange membrane (PEMFC) solid oxide (SOFC) and phosphoric acid (PAFC). The review provides an updated overview of LCA practices and results over the past decade while identifying methodological inconsistencies and gaps. PEMFCs are the most frequently assessed FC typology covering 49 % of the studies followed by SOFCs at 38 % with no studies on DMFCs. Only 11 % of comparative studies carry out inter-comparison between FC types. Discrepancies in system boundary definitions across studies are identified highlighting the need for standardization to enhance comparability between studies. Global Warming Potential (GWP) evaluated in 100 % of the studies is the most assessed impact category. Fuel supply in the use phase a major contributor to greenhouse gas (GHG) emissions is under-assessed as it is usually aggregated with Operation and Maintenance (O&M) phase instead of discussed separately. GWP of energy production by all FC typologies spans from 0.026 to 1.76 kg CO₂-equivalent per kWh. Insufficient quantitative data for a meta-analysis and limited inter-comparability across FC types are noted as critical gaps. The study highlights the need for future research and policies focusing on green hydrogen supply and circular economy practices to improve FC sustainability.
Green Hydrogen Production from Biogas or Landfill Gas by Steam Reforming or Dry Reforming: Specific Production and Energy Requirements
May 2025
Publication
Biogas is a crucial renewable energy source for green hydrogen (H2) production reducing greenhouse gas emissions and serving as a carbon-free energy carrier with higher specific energy than traditional fuels. Currently methane reforming dominates H2 production to meet growing global demand with biogas/landfill gas (LFG) reform offering a promising alternative. This study provides a comprehensive simulation-based evaluation of Steam Methane Reforming (SMR) and Dry Methane Reforming (DMR) of biogas/LFG using Aspen Plus. Simulations were conducted under varying operating conditions including steam-to-carbon (S/C) for SMR and steam-to-carbon monoxide (S/CO) ratios for DMR reforming temperatures pressures and LFG compositions to optimize H2 yield and process efficiency. The comparative study showed that SMR attains higher specific H2 yields (0.14–0.19 kgH2/Nm3 ) with specific energy consumption between 0.048 and 0.075 MWh/kg of H2 especially at increased S/C ratios. DMR produces less H2 than SMR (0.104–0.136 kg H2/Nm3 ) and requires higher energy inputs (0.072–0.079 MWh/kg H2) making it less efficient. Both processes require an additional 1.4–2.1 Nm3 of biogas/LFG per Nm3 of feed for energy. These findings provide key insights for improving biogas-based H2 production for sustainable energy with future work focusing on techno–economic and environmental assessments to evaluate its feasibility scalability and industrial application.
Reduction of Liquid Steelmaking Slag Using Hydrogen Gas as a Reductant
Sep 2025
Publication
Electric arc furnace slag is a major by-product of steelmaking yet its industrial utilization remains limited due to its complex chemical and mineralogical composition. This study presents a hydrogen-based approach to recover metallic components from EAF slag for potential reuse in steelmaking. Laboratory experiments were conducted by melting 50 g of industrial slag samples at 1600 ◦C and injecting hydrogen gas through a ceramic tube into the liquid slag. After cooling both the slag and the metallic phases were analyzed for their chemical and phase compositions. Additionally the reduction process was modeled using a combination of approaches including the thermochemical software FactSage 8.1 models for density surface tension and viscosity as well as a diffusion model. The injection of hydrogen resulted in the reduction of up to 40% of the iron oxide content in the liquid slag. In addition the fraction of reacted hydrogen gas was calculated.
Energy Transition in Public Transport: A Cost-Benefit Analysis of Diesel, Electric, and Hydrogen Fuel Cell Buses in Poland’s GZM Metropolis
Sep 2025
Publication
Energy transformation is one of the processes shaping contemporary urban transport systems with public transport being the subject of initiatives designed to enhance its attractiveness and transport utility including electromobility. This article presents a case study for a metropolitan conurbation—the GZM Metropolis in Poland—considering the economic efficiency of implementing buses with conventional diesel engines electric buses (battery electric buses) and hydrogen fuel cell-powered buses. The analysis is based on the cost-benefit analysis (CBA) method using the discounted cash flow (DCF) method.
Hydrogen Blending in Natural Gas Pipelines: A Comprehensive Review of Material Compatibility and Safety Considerations
Nov 2024
Publication
The increasing demand for energy and the urgent need to reduce carbon emissions have positioned hydrogen as a promising alternative. This review paper explores the potential of hydrogen blending in natural gas pipelines focusing on the compatibility of pipeline materials and the associated safety challenges. Hydrogen blending can significantly reduce carbon emissions from homes and industries as demonstrated by various projects in Canada and globally. However the introduction of hydrogen into natural gas pipelines poses risks such as hydrogenassisted materials degradation which can compromise the integrity of pipeline materials. This study reviews the effects of hydrogen on the mechanical properties of both vintage and modern pipeline steels cast iron copper aluminum stainless steel as well as plastics elastomers and odorants that compose an active natural gas pipeline network. The review highlights the need for updated codes and standards to ensure safe operation and discusses the implications of hydrogen on material selection design and safety considerations. Overall this manuscript aims to provide a comprehensive resource on the current state of pipeline materials in the context of hydrogen blending emphasizing the importance of further research to address the gaps in current knowledge and to develop robust guidelines for the integration of hydrogen into existing natural gas infrastructure.
Matching and Control Optimisation of Variable-Geometry Turbochargers for Hydrogen Fuel Cell Systems
Apr 2025
Publication
The turbocharging of hydrogen fuel cell systems (FCSs) has recently become a prominent research area aiming to improve FCS efficiency to help decarbonise the energy and transport sectors. This work compares the performance of an electrically assisted variable-geometry turbocharger (VGT) with a fixed-geometry turbocharger (FGT) by optimising both the sizing of the components and their operating points ensuring both designs are compared at their respective peak performance. A MATLAB-Simulink reducedorder model is used first to identify the most efficient components that match the fuel cell air path requirements. Maps representing the compressor and turbines are then evaluated in a 1D flow model to optimise cathode pressure and stoichiometry operating targets for net system efficiency using an accelerated genetic algorithm (A-GA). Good agreement was observed between the two models’ trends with a less than 10.5% difference between their normalised e-motor power across all operating points. Under optimised conditions the VGT showed a less than 0.25% increase in fuel cell system efficiency compared to the use of an FGT. However a sensitivity study demonstrates significantly lower sensitivity when operating at non-ideal flows and pressures for the VGT when compared to the FGT suggesting that VGTs may provide a higher level of tolerance under variable environmental conditions such as ambient temperature humidity and transient loading. Overall it is concluded that the efficiency benefits of VGT are marginal and therefore not necessarily significant enough to justify the additional cost and complexity that they introduce.
What Will it Take to Get to Net-zero Emissions in California?
Sep 2025
Publication
In this work a new modeling tool called DECAL (DEcarbonize CALifornia) is developed and used to evaluate what it will take to reach California’s climate mandate of net-zero emissions by 2045. DECAL is a scenario-based model that projects emissions society-wide costs and resource consumption in response to user-defined inputs. DECAL has sufficient detail to model true net-zero pathways and reveal fine-grain technology insights. Using DECAL we find the State can achieve 52 % of the emissions abatement needed to meet net-zero by 2045 using technologies that are already commercially available such as electric vehicles heat pumps and renewable electricity & storage. While these technologies are mature the speed and scale of deployment required will still pose significant practical challenges if not technical ones. In addition we find that 25 % of emissions abatement will come from technologies currently at early-stage deployment and 23 % from technologies at research scale motivating the continued research & development of these technologies including zero-emission heavy-duty vehicles carbon capture & sequestration clean industrial heating low global warming potential refrigerants and direct air capture. Significant carbon dioxide removal will also be needed for California to meet its net-zero target on time at least 45 Mt/yr and more likely up to 75 Mt/yr by 2045. Accelerating deployment of mature technologies can further reduce the need for carbon removal nevertheless establishing enforceable carbon removal targets and conducting policy planning to make said goals a reality will be needed if California is to meet its net-zero by 2045 goal.
Modelling Hydrogen Storage Requirements to Balance the Future Western Australian Grid
Sep 2025
Publication
Increasing renewable energy technology penetration into electrical grids to meet net zero CO2 emission targets is a key challenge in terms of intermittency; one solution is the provision of sufficient energy storage. In the current study we considered future projections of electrical demand and renewable energy (in 2042) for the Southwest Interconnected System grid in Western Australia. Required energy storage considered is a mixture of battery energy storage systems and underground hydrogen storage in a depleted gas reservoir. The Southwest Interconnected System serves as an excellent case study given that it is a comparatively large isolated grid with substantial potential access to renewable energy resources as well as potential underground hydrogen storage sites. This work utilised a dynamic energy model that summates the wind and solar energy resources on an hourly basis. Excess energy utilised battery energy storage systems capacity first followed by underground hydrogen storage. The relative size of the renewables and the storage options is then optimised in terms of minimising wholesale energy production costs. This unique optimisation analysis across the full integrated system clearly indicated that both battery energy storage systems and underground hydrogen storage are required; underground hydrogen storage is predominately necessary to meet seasonal unmet energy demand that amounts to approximately 6% of total demand. Underground hydrogen storage costs were dominated by the required electrolyser requirements. The optimised levelised cost of electricity was found to be US$106/MWh which is approximately 45% larger than current wholesale electricity prices.
Research on the Optimal Scheduling Strategy of the Integrated Energy System of Electricity to Hydrogen under the Stepped Carbon Trading Mechanism
Sep 2024
Publication
Under the guidance of energy-saving and emission reduction goals a lowcarbon economic operation method for integrated energy systems (IES) has been proposed. This strategy aims to enhance energy utilization efficiency bolster equipment operational flexibility and significantly cut down on carbon emissions from the IES. Firstly a thorough exploration of the two-stage operational framework of Power-to-Gas (P2G) technology is conducted. Electrolyzers methane reactors and hydrogen fuel cells (HFCs) are introduced as replacements for traditional P2G equipment with the objective of harnessing the multiple benefits of hydrogen energy. Secondly a cogeneration and HFC operational strategy with adjustable heat-to-electricity ratio is introduced to further enhance the IES’s low-carbon and economic performance. Finally a step-by-step carbon trading mechanism is introduced to effectively steer the IES towards carbon emission control.
Hydrogen Embrittlement as a Conspicuous Material Challenge - Comprehensive Review and Future Directions
May 2024
Publication
Hydrogen is considered a clean and efficient energy carrier crucial for shapingthe net-zero future. Large-scale production transportation storage and use of greenhydrogen are expected to be undertaken in the coming decades. As the smallest element inthe universe however hydrogen can adsorb on diffuse into and interact with many metallicmaterials degrading their mechanical properties. This multifaceted phenomenon isgenerically categorized as hydrogen embrittlement (HE). HE is one of the most complexmaterial problems that arises as an outcome of the intricate interplay across specific spatialand temporal scales between the mechanical driving force and the material resistancefingerprinted by the microstructures and subsequently weakened by the presence of hydrogen. Based on recent developments in thefield as well as our collective understanding this Review is devoted to treating HE as a whole and providing a constructive andsystematic discussion on hydrogen entry diffusion trapping hydrogen−microstructure interaction mechanisms and consequencesof HE in steels nickel alloys and aluminum alloys used for energy transport and storage. HE in emerging material systems such ashigh entropy alloys and additively manufactured materials is also discussed. Priority has been particularly given to these lessunderstood aspects. Combining perspectives of materials chemistry materials science mechanics and artificial intelligence thisReview aspires to present a comprehensive and impartial viewpoint on the existing knowledge and conclude with our forecasts ofvarious paths forward meant to fuel the exploration of future research regarding hydrogen-induced material challenges.
Underground Hydrogen Storage in Engineered Lenses
Aug 2025
Publication
Hydrogen can play a significant role in Australian economy and Australia has set an ambitious goal to become a global leader in hydrogen industry as outlined in the National Hydrogen Strategy 2024. Hydrogen is an efficient energy carrier that can be used for both transporting and storing energy. Underground hydrogen storage (UHS) in aquifers depleted gas and oil reservoirs and salt caverns have been considered as a low-cost option for largescale storage of hydrogen. In this study a method for hydrogen storage in engineered (shallow) lenses is proposed where a lens is created in a very low permeability layered formation such as shales via opening the layers by a pressurised fluid. A preliminary overview of the Australian basins is presented focussing on the most suitable/obvious units for the purpose of creating engineered lenses for storage of hydrogen. Major engineering aspects of lenses such as size volume storage capacity storage time and hydrogen loss are reviewed followed by a Techno-Economic Analysis for the proposed hydrogen storage method. Initial modelling shows that up to 250 tonnes of hydrogen can be stored in shallow engineered lenses incurring a capital cost of 35.7 US$/kg and total annual operational cost of 7 US$/kg making the proposed storage method a competitive option against salt and lined rock caverns. Finally Monitoring and Verification (M&V) as part of storage assurance practice has been discussed and successful examples are presented.
Conceptual Design of a Metal Hydride System for the Recovery of Gaseous Hydrogen Boil-Off Losses from Liquid Hydrogen Tanks
Mar 2025
Publication
Liquid hydrogen (LH2) is a promising energy carrier to decrease the climate impact of aviation. However the inevitable formation of hydrogen boil-off gas (BOG) is a main drawback of LH2. As the venting of BOG reduces the overall efficiency and implies a safety risk at the airport means for capturing and re-using should be implemented. Metal hydrides (MHs) offer promising approaches for BOG recovery as they can directly absorb the BOG at ambient pressures and temperatures. Hence this study elaborates a design concept for such an MH-based BOG recovery system at hydrogen-ready airports. The conceptual design involves the following process steps: identify the requirements establish a functional structure determine working principles and combine the working principles to generate a promising solution.
Enhancing Hydrogen Gas Production in Electrolysis Cells with Ammonium Chloride and Solar PV Integration
Feb 2025
Publication
In this study the electrolysis of water by using ammonium chloride (NH4Cl) as an electrolyte was investigated for the production of hydrogen gas. The assembled electrochemical cell consists mainly of twenty-one stainless-steel electrodes and a direct current from a battery ammonium chloride solution. In the electrolysis process hydrogen and oxygen are developed at the same time and collected as a mixture to be used as a fuel. This study explores a technic regarding the matching of oxyhydrogen (HHO) electrolyzers with photovoltaic (PV) systems to make HHO gas. The primary objective of the present research is to enable the electrolyzer to operate independently of other energy origins functioning as a complete unit powered solely by PV. Moreover the impact of using PWM on cell operation was investigated. The experimental data was collected at various time intervals NH4Cl concentrations. Additionally the hydrogen unit consists of two cells with a shared positive pole fixed between them. Some undesirable anodic reaction affects the efficiency of hydrogen gas production because of the corrosion of anode to ferrous hydroxide (Fe(OH)2). Polyphosphate Inhibitor was used to minimize the corrosion reaction of anode and keep the efficiency of hydrogen gas flow. The optimal concentration of 3M for ammonium chloride was identified balancing a gas flow rate of 772 ml/min with minimal anode corrosion. Without PWM conversion efficiency ranges between 93% and 96%. Therefore PWM increased conversion efficiency by approximately 5% leading to a corresponding increase in hydrogen gas production.
The Development Trend of and Suggestions for China's Hydrogen Energy Industry
Jul 2021
Publication
Driven by the current round of technological revolution and industrial transformation and based on a consensus among countries around the world the world’s energy landscape is undergoing profound adjustments to promote a transition to clean low-carbon energy in order to cope with global climate change. As a clean and carbon-free secondary energy source hydrogen energy is an important component of the energy strategy in various countries. Fuel cell technology is also of great importance in directing the current global energy technology revolution. China has clarified its sustainable energy goals: to peak its carbon dioxide emissions [1] and achieve carbon neutrality [2]. With thorough development of technology and the industry hydrogen energy will play a significant role in achieving these goals.
Fast Enough? The Consequences of Delayed Renewable Energy Expansion on European Hydrogen Import Needs
Aug 2025
Publication
This study investigates the impact of delayed and accelerated expansion of the volatile renewable energy sources (vRES) onshore wind offshore wind and photovoltaics on Europe’s (EU27 United Kingdom Norway and Switzerland) demand for hydrogen imports and its derivatives to meet demand from final energy consumption sectors and to comply with European greenhouse gas (GHG) emission targets. Using the multi-energy system model ISAaR we analyze fourteen scenarios with different levels of vRES expansion including an evaluation of the resulting hydrogen prices. The load-weighted average European hydrogen price in the BASE scenario decreases from 4.1 €/kg in 2030 to 3.3 €/kg by 2050. Results show that delaying the expansion of vRES significantly increases the demand for imports of hydrogen and its derivatives and thus increases the risk of not meeting GHG emission targets for two reasons: (1) higher import volumes to meet GHG emission targets increase dependence on third parties and lead to higher risk in terms of security of supply; (2) at the same time lower vRES expansion in combination with higher import volumes leads to higher resulting hydrogen prices which in turn affects the economic viability of the energy transition. In contrast an accelerated expansion of vRES reduces dependency on imports and stabilizes hydrogen prices below 3 €/kg in 2050 which increases planning security for hydrogen off-takers. The study underlines the importance of timely and strategic progress in the expansion of vRES and investment in hydrogen production storage and transport networks to minimize dependence on imports and effectively meet the European climate targets.
Hydrogen Safety for Systems at Ambient and Cryogenic Temperature: A Comparative Study of Hazards and Consequence Modelling
Feb 2025
Publication
Transport and storage of hydrogen as a liquid (LH2) is being widely investigated as a solution for scaling up the supply infrastructure and addressing the growth of hydrogen demand worldwide. While there is a relatively wellestablished knowledge and understanding of hazards and associated risks for gaseous hydrogen at ambient temperature several knowledge gaps are yet open regarding the behaviour in incident scenarios of cryogenic hydrogen including LH2. This paper aims at presenting the models and tools that can be used to close relevant knowledge gaps for hydrogen safety engineering of LH2 systems and infrastructure. Analytical studies and computational fluid dynamics (CFD) modelling are used complementarily to assess relevant incident scenarios and compare the consequences and hazard distances for hydrogen systems at ambient and cryogenic temperature. The research encompasses the main phenomena characterising an incident scenario: release and dispersion ignition and combustion. Experimental tests on cryogenic hydrogen systems are used for the validation of correlations and numerical models. It is observed that engineering tools originally developed for hydrogen at ambient temperature are yet applicable to the cryogenic temperature field. For a same storage pressure and nozzle diameter the decrease of hydrogen temperature from ambient to cryogenic 80 K may lead to longer hazard distances associated to unignited and ignited hydrogen releases. The potential for ignition by spark discharge or spontaneous ignition mechanism is seen to decrease with the decrease of hydrogen temperature. CFD modelling is used to give insights into the pressure dynamics created by LH2 vessels rupture in a fire using experimental data from literature.
The UAE Net-Zero Strategy—Aspirations, Achievements and Lessons for the MENA Region
Aug 2025
Publication
The Middle East and North Africa region has not played a major role in climate action so far and several countries depend economically on fossil fuel exports. However this is a region with vast solar energy resources which can be exploited affordably for power generation and hydrogen production at scale to eventually reach carbon neutrality. In this paper we elaborate on the case of the United Arab Emirates and explore the aspirations and feasibility of its net-zero by 2050 target. While we affirm the concept per se we also highlight the technological complexity and economic dimensions that accompany such transformation. We expect the UAE’s electricity demand to triple between today and 2050 and the annual green hydrogen production is expected to reach 3.5 Mt accounting for over 40% of the electricity consumption. Green hydrogen will provide power-to-fuel solutions for aviation maritime transport and hard-to-abate industries. At the same time electrification will intensify—most importantly in road transport and low-temperature heat demands. The UAE can meet its future electricity demands primarily with solar power followed by natural gas power plants with carbon capture utilization and storage while the role of nuclear power in the long term is unclear at this stage.
Port Energy Models Alignment with Real Port Activities, their Coverage of Hydrogen Technologies, and as Tools for Decarbonisation
Aug 2025
Publication
Ports have significant emissions from using carbon-based electricity and fuels. This paper presents a scoping literature review of port energy models providing interpretations of the models capabilities and limitations in representing activities coverages of hydrogen technologies use as decarbonisation prediction tools and to highlight research directions. Three model categories were assessed. The Conceptual-Driven use a top-down analytical structure for objectives optimisation. Recent publications have increasing coverages of port activities by electrical with hydrogen technologies but limited representation of diesel equipment. The Data-Driven represent entire ports as top-down or focus on electrical mobile equipment in bottom-up data-only abstract structures for algorithm analysis. Both model types omit coverage of hydrogen powered mobile equipment at temporal resolutions representing typical duties and measured emissions for weighting predictions. A HybridDriven model is proposed as a decarbonisation assessment tool for improved representation of diesel mobile equipment duty-profiles referenceable baselines and matching with hydrogen technologies characteristics.
Life Cycle Assessments in Hydrogen-based Energy Storage Systems
Aug 2025
Publication
Hydrogen is increasingly recognized as an element in the effort to decarbonize the energy sector. Within the development of large-scale supply chain the storage phase emerges as a significant challenge. This study reviews Life Cycle Assessment (LCA) literature focused exclusively on hydrogen as an energy vector aiming to identify areas for improvement highlight effective solutions and point out research gaps. The goal is to provide a comprehensive overview of hydrogen storage technologies from an environmental perspective. A systematic search was conducted in the SCOPUS database using a specific set of keywords resulting in the identification of 30 relevant studies. These works explore hydrogen storage across different scales and applications which were classified into five categories based on the type of storage application most of them related to stationary use. The majority of the selected studies focus on storing hydrogen in compressed gas tanks. Notably 33 % of the analyzed articles assess only greenhouse gas (GHG) emissions and 10 % evaluate only two environmental impact categories including GHGs. This reflects a limited understanding of broader environmental impacts with a predominant focus on CO₂eq emissions. When comparing different case studies storage methods associated with the lowest emissions include metal hydrides and underground hydrogen storage. Another important observation is the trend of decreasing CO₂eq emissions as the storage system scale increases. Future studies should adopt more comprehensive approaches by analyzing a wider range of hydrogen storage technologies and considering multiple environmental impact categories in LCA. Moreover it is crucial to integrate environmental economic and social dimensions of sustainability as multidimensional assessments are essential to support well-informed balanced decisions that align with the sustainable development of hydrogen storage systems.
Comparative Techno-environmental Analysis of Grey, Blue, Green/Yellow and Pale-blue Hydrogen Production
Mar 2025
Publication
Hydrogen holds immense potential to assist in the transition from fossil fuels to sustainable energy sources but its environmental impact depends on how it is produced. This study introduces the pale-blue hydrogen production method which is a hybrid approach utilizing both carbon capture and bioenergy inputs. Comparative life cycle analysis is shown for grey blue green and pale-blue hydrogen using cumulative energy demand carbon footprint (CF) and water footprint. Additionally the integration of solar-powered production methods (ground-based photovoltaic and floating photovoltaic (FPV) systems) is examined. The results showed blue hydrogen [steam methane reforming (SMR) + 56% carbon capture storage (CCS)] was 72% less green hydrogen gas membrane (GM) 75% less blue hydrogen [SMR+90%CCS] 88% less and green hydrogen FPV have 90% less CF compared to grey hydrogen. Pale-blue hydrogen [50%B-50%G] blue hydrogen (GM + plasma reactor(PR)) PV and blue hydrogen (GM + PR) FPV offset 26 48 and 52 times the emissions of grey hydrogen.
Stakeholder and Techno-Economic Assessment of Iceland’s Green Hydrogen Economy
Mar 2025
Publication
Green hydrogen is a promising energy carrier for the decarbonization of hard-toabate sectors and supporting renewable energy integration aligning with carbon neutrality goals like the European Green Deal. Iceland’s abundant renewable energy and decarbonized electricity system position it as a strong candidate for green hydrogen production. Despite early initiatives its hydrogen economy has yet to significantly expand. This study evaluated Iceland’s hydrogen development through stakeholder interviews and a techno-economic analysis of alkaline and PEM electrolyzers. Stakeholders were driven by decarbonization goals economic opportunities and energy security but faced technological economic and governance challenges. Recommendations include building stakeholder confidence financial incentives and creating hydrogen-based chemicals to boost demand. Currently alkaline electrolyzers are more cost-effective (EUR 1.5–2.8/kg) than PEMs (EUR 2.1–3.6/kg) though the future costs for both could drop below EUR 1.5/kg. Iceland’s low electricity costs and high electrolyzer capacity provide a competitive edge. However this advantage may shrink as solar and wind costs decline globally particularly in regions like Australia. This work’s findings emphasize the need for strategic planning to sustain competitiveness and offer transferable insights for other regions introducing hydrogen into ecosystems lacking infrastructure.
Superconductivity and Hydrogen Economy: A Roadmap to Synergy
Aug 2022
Publication
Hydrogen as an energy carrier is a promising alternative to fossil fuels and it becomes more and more popular in developed countries as a carbon-free fuel. The low boiling temperature of hydrogen (20 K or −253.15 ◦C) provides a unique opportunity to implement superconductors with a critical temperature above 20 K such as MgB2 or high-temperature superconductors. Superconductors increase efficiency and reduce the loss of energy which could compensate for the high price of LH2 to some extent. Norway is one of the pioneer countries with adequate infrastructure for using liquid hydrogen in the industry especially in marine technology where a superconducting propulsion system can make a remarkable impact on its economy. Using superconductors in the motor of a propulsion system can increase its efficiency from 95% to 98% when the motor operates at full power. The difference in efficiency is even greater when the motor does not work at full power. Here we survey the applications of liquid hydrogen and superconductors and propose a realistic roadmap for their synergy specifically for the Norwegian economy in the marine industry.
Copula-based Operation Strategy for Green Hydrogen Production Systems Considering Coordination with Energy Storage Systems
Feb 2025
Publication
A recent consensus to achieve carbon neutrality is promoting interest in the use of hydrogen and management of its production system. Among the several types of hydrogen green hydrogen is of most interest which is produced using power generated from renewable energy sources (RES). However several challenges are encountered in the stable operation of green hydrogen production systems (GHPS) owing to the inherent intermittent and variables characteristics of RES. Although the implementation of energy storage systems (ESS) can aid in compensating for this variability large-scale ESS installations can be economically infeasible. Thus this study seeks an operation strategy suitable for GHPS considering the expected variability of RES and the operational conditions of a relatively small-sized ESS. In particular as state-of-charge management is crucial for operating an ESS with limited capacity this study presents a method to conduct coordinated control between the ESS and electrolyzer. Furthermore considering the characteristics of the GHPS the expected short-term variability analyzed using the copula-based approach is utilized. The proposed method is validated based on various RES generation scenarios. By applying the developed method operational continuity to GHPS is expected to increase with efficiency.
Large Scale Power-to-X Production Enabling Hydrogen Valleys: A Case Study of Future Industrial Hydrogen Valley Opportunity in Finland
Mar 2025
Publication
Many industrial processes such as ammonia fuel or steel production require considerable amounts of fossil feedstocks contributing significantly to global greenhouse gas emissions. Some of these fossil feedstocks and processes can be decarbonised via Power-to-X (P2X) production concepts based on hydrogen (H2) requiring considerable amounts of renewable electricity. Creating hydrogen valleys (HV) may facilitate a cost-efficient H2 production feeding H2 to multiple customers and purposes. At a large scale these HVs will shift from price takers to price makers in the local electricity market strongly affecting investments in renewable electricity. This paper analysed the dynamic evolution of a HV up to GW-scale by adopting a stepwise approach to HV development in North Ostrobothnia Finland considering multiple H₂ end uses such as P2X fuel manufacturing including ammonia methanol liquefied methane and H2 for mobility. The analysis was conducted by employing a dynamic linear optimization model “SmartP2X” to minimize LCOH within the HV boundaries. The analysis predicts that with ex-factory sales prices that are equal to or higher than marginal costs for P2X fuels production a LCOH of 3.4–3.9 EUR/kgH2 could be reached. The LCOH slightly increased with the size of the HV due to a H2 transmission pipeline investment; omitting the pipeline cost the LCOH exhibited a decreasing trend. The produced H2 will generally meet the EU definitions for clean Renewable Fuel of Non-Biological Origin (RFNBO). The additional wind power required for the HV scenarios was up to 2.1–3.0 GW depending on the RFNBO-fuel sales price. This represents a fraction of the current investment plans in the North Ostrobothnia region. The results of this paper contribute to the discussion on the interplay between hydrogen ecosystems and the power market particularly in relation to power-intensive P2X processes.
Experimental Investigation of Caprock Sealing Capacity for Underground Hydrogen Storage
Aug 2025
Publication
Hydrogen is a key energy carrier in the global transition to low-carbon systems requiring scalable and secure storage solutions. While underground hydrogen storage (UHS) in salt caverns is proven its cost and limited geographic availability have led to growing interest in depleted oil and gas reservoirs. A critical factor in evaluating these reservoirs is the sealing capacity of the overlying caprock. This study presents a novel experimental protocol for assessing caprock integrity under UHS conditions using a custom-designed core-flooding apparatus integrated with a micro-capillary flow meter. This setup enables high-resolution measurements of ultra-low permeabilities (as low as 10 nano-Darcy) flow rates (down to 10 nano-liters/hour) threshold pressure and breakthrough pressure. Benchmark tests with nitrogen and methane were followed by hydrogen experiments across caprocks with a wide range of permeability and porosity. The results demonstrate clear trends between caprock properties and sealing performance providing a quantitative framework for evaluating UHS site suitability. Hydrogen showed slightly lower threshold and breakthrough pressures compared to other gases reinforcing the need for accurate site-specific caprock evaluation. The proposed method offers a robust approach for characterizing candidate storage sites in depleted reservoirs.
Thermodynamic Integration in Combined Fuel and Power Plants Producing Low Carbon Hydrogen and Power with CCUS
Dec 2024
Publication
Demand for low-carbon sources of hydrogen and power is expected to rise dramatically in the coming years. Individually steam methane reformers (SMRs) and combined cycle gas power plants (CCGTs) when combined with carbon capture utilisation and storage (CCUS) can produce large quantities of ondemand decarbonised hydrogen and power respectively. The ongoing trend towards the development of CCUS clusters means that both processes may operate in close proximity taking advantage of a common infrastructure for natural gas supply electricity grid connection and the CO2 transport and storage network. This work improves on a previously described novel integration process which utilizes flue gas sequential combustion to incorporate the SMR process into the CCGT cycle in a single “combined fuel and power” (CFP) plant by increasing the level of thermodynamic integration through the merger of the steam cycles and a redesign of the heat recovery system. This increases the 2nd law thermal efficiency by 2.6% points over un-integrated processes and 1.9% points the previous integration design. Using a conventional 35% wt. monoethanolamine (MEA) CO2 capture process designed to achieve two distinct and previously unexplored CO2 capture fractions; 95% gross and 100% fossil (CO2 generated is equal to the quantity of CO2 captured). The CFP configuration reduces the overall quantity of flue gas to be processed by 36%–37% and increases the average CO2 concentration of the flue gas to be treated from 9.9% to 14.4% (wet). This decreases the absorber packing volume requirements by 41%–56% and decreases the specific reboiler duty by 5.5% from 3.46–3.67 GJ/tCO2 to 3.27–3.46 GJ/tCO2 further increasing the 2nd law thermal efficiency gains to 3.8%–4.4% points over the un-integrated case. A first of a kind techno economic analysis concludes that the improvements present in a CO2 abated CFP plant results in a 15.1%–17.3% and 7.6%–8.0% decrease in capital and operational expenditure respectively for the CO2 capture cases. This translates to an increase in the internal rate of return over the base hurdle rate of 7.5%–7.8% highlighting the potential for substantial cost reductions presented by the CFP configuration.
Characterization of Hydrogen-in-Oxygen Changes in Alkaline Electrolysis Hydrogen Production System and Analysis of Influencing Factors
Aug 2025
Publication
Industrial alkaline water electrolysis systems face challenges in maintaining hydrogenin-oxygen impurity within safe limits under fluctuating operating conditions. This study aims to characterize the dynamic response of hydrogen-in-oxygen concentration in an industrial 10 kW alkaline water electrolysis test platform (2 Nm3/h hydrogen output at 1.6 MPa and 90 ◦C) and to identify how operating parameters influence hydrogen-inoxygen behavior. We systematically varied the cell current system pressure and electrolyte flow rate while monitoring real-time hydrogen-in-oxygen levels. The results show that hydrogen-in-oxygen exhibits significant inertia and delay: during startup hydrogen-inoxygen remained below the 2% safety threshold and stabilized at 0.9% at full load whereas a step decrease to 60% load caused hydrogen-in-oxygen to rise to 1.6%. Furthermore reducing the pressure from 1.4 to 1.0 MPa lowered the hydrogen-in-oxygen concentration by up to 15% and halving the alkaline flow rate suppressed hydrogen-in-oxygen by over 20% compared to constant conditions. These findings provide new quantitative insights into hydrogen-in-oxygen dynamics and offer a basis for optimizing control strategies to keep gas purity within safe limits in industrial-scale alkaline water electrolysis systems.
How Hydrogen Injection Impacts Reacting Flow in an Ironmaking Blast Furnace: An Industrial-scale CFD-DEM Study
Feb 2025
Publication
Hydrogen injection (HI) is an emerging decarbonisation technology for ironmaking blast furnaces (BFs) yet its impact on the in-furnace phenomenon in the raceway of an industry BF remains unclear. In this study an industrialscale Reactive Computational Fluid Dynamic Discrete Element Method coupling model (rCFD-DEM) is developed to study the impacts of HI on the raceway dynamics and coke combustion inside an industrial-scale BF. To overcome the limit in previous CFD-DEM works this work considers the impact of top loading on the in-raceway reacting flow for the first time. The comparisons show that the raceway size is sensitive to the top loading ratio suggesting that the top loading should be considered in future raceway modelling. Then the quantitative effect of the HI rate is numerically evaluated. It is indicated that when the HI rate increases from zero to 8 kg/tHM the raceway height and depth increase by 95% and 81% respectively under the investigated conditions. The underlying mechanism is explored: the increase in HI rate leads to an increase in inter-phase drag force and interparticle collision and in the convection and radiation heat transfer rates by 33 and 32 times respectively. This study provides a cost-effective tool to understand and optimise HI in industrial-scale BFs for a lower carbon footprint empowering the steel industry with crucial insights.
A Comprehensive Review of Experimental Techniques for Determining Crack Propagation in Caprock during Underground Hydrogen Storage
Aug 2025
Publication
This study comprehensively reviews the state-of-the-art laboratory-scale fracture mechanics testing methods to assess their suitability for investigating stress-induced critical cracks and geochemically induced subcritical cracks in caprock during underground hydrogen storage. Subcritical crack propagation is primarily examined using empirical techniques such as double torsion and constant stress-rate methods. Both methods determine stress intensity factors and crack velocities without requiring crack length measurements. Comparatively the double torsion method provides advantages such as simple sample preparation and pre-cracking process continuous data acquisition and fracture toughness measurements which makes it more reliable for caprockrelated studies. The International Society for Rock Mechanics recommends four standard methods for critical crack propagation to determine fracture toughness values. Chevron-notched specimens including the Chevron Bend specimen Short Rod specimen and Cracked Chevron Notched Brazilian Disk specimen exhibit higher uncertainty in fracture toughness data due to specimen size effects additional fixture requirements and undesirable crack formations. In contrast the Semi-Circular Bend specimen method is frequently employed due to its smaller specimen size simplified testing and well-balanced dynamic forces. Despite these advancements studies on multiple cracking behaviour in caprock under subsurface hydrogen storage conditions remain limited. The conventional methods discussed in this review are primarily designed to function at ambient conditions making it challenging to replicate subsurface geochemical interactions. Future studies should focus more on developing new laboratory techniques and enhancing existing specimen configurations by incorporating specialised apparatus such as high-pressure cells and reaction chambers to implement typical subsurface conditions observed during underground hydrogen storage. Additionally more parametric studies on caprock samples are recommended to generate a comprehensive dataset on subcritical and critical crack propagation and validate the reliability of these testing methods for underground hydrogen storage applications.
Gasification Processes of Portuguese Biomass: Theoretical Analysis of Hydrogen Production Potential
Aug 2025
Publication
Portugal’s commitment to carbon neutrality by 2050 has intensified the search for renewable energy alternatives with biomass gasification emerging as a promising pathway for hydrogen production. This comprehensive review analyzes the potential of 39 Portuguese biomass species for gasification processes based on extensive laboratory characterization data including proximate analysis ultimate analysis heating values and metal content. The studied biomasses encompass woody shrubland species (matos arbustivos lenhosos) forest residues and energy crops representative of Portugal’s diverse biomass resources. Results indicate significant variability in gasification potential with moisture content ranging from 0.5% to 14.9% ash content from 0.5% to 5.5% and higher heating values between 16.8 and 21.2 MJ/kg. Theoretical hydrogen yield calculations suggest that Portuguese biomasses could produce between 85 and 120 kg H2 per ton of dry biomass with species such as Eucalyptus globulus Pinus pinaster and Cytisus multiflorus showing the highest potential. Statistical analysis reveals strong negative correlations between moisture content and hydrogen yield potential (r = −0.63) while carbon content shows positive correlation with gasification efficiency. The comprehensive characterization provides essential data for optimizing gasification processes and establishing Portugal’s biomass-tohydrogen production capacity contributing to the national hydrogen strategy and renewable energy transition.
No more items...