Publications
Techno-Economic Assessment of Power-to-Liquids (PtL) Fuels Production and Global Trading Based on Hybrid PV-Wind Power Plants
Nov 2016
Publication
This paper introduces a value chain design for transportation fuels and a respective business case taking into account hybrid PV-Wind power plants electrolysis and hydrogen-to-liquids (H2tL) based on hourly resolved full load hours (FLh). The value chain is based on renewable electricity (RE) converted by power-to-liquids (PtL) facilities into synthetic fuels mainly diesel. Results show that the proposed RE-diesel value chains are competitive for crude oil prices within a minimum price range of about 79 - 135 USD/barrel (0.44 – 0.75 €/l of diesel production cost) depending on the chosen specific value chain and assumptions for cost of capital available oxygen sales and CO2 emission costs. A sensitivity analysis indicates that the RE-PtL value chain needs to be located at the best complementing solar and wind sites in the world combined with a de-risking strategy and a special focus on mid to long-term electrolyser and H2tL efficiency improvements. The substitution of fossil fuels by hybrid PV-Wind power plants could create a PV-wind market potential in the order of terawatts.
Optimal Operation Strategy of PV-Charging-Hydrogenation Composite Energy Station Considering Demand Response
Apr 2023
Publication
Traditional charging stations have a single function which usually does not consider the construction of energy storage facilities and it is difficult to promote the consumption of new energy. With the gradual increase in the number of new energy vehicles (NEVs) to give full play to the complementary advantages of source-load resources and provide safe efficient and economical energy supply services this paper proposes the optimal operation strategy of a PV-charging-hydrogenation composite energy station (CES) that considers demand response (DR). Firstly the operation mode of the CES is analyzed and the CES model including a photovoltaic power generation system fuel cell hydrogen production hydrogen storage hydrogenation and charging is established. The purpose is to provide energy supply services for electric vehicles (EVs) and hydrogen fuel cell vehicles (HFCVs) at the same time. Secondly according to the travel law of EVs and HFCVs the distribution of charging demand and hydrogenation demand at different periods of the day is simulated by the Monte Carlo method. On this basis the following two demand response models are established: charging load demand response based on the price elasticity matrix and interruptible load demand response based on incentives. Finally a multi-objective optimal operation model considering DR is proposed to minimize the comprehensive operating cost and load fluctuation of CES and the maximum–minimum method and analytic hierarchy process (AHP) are used to transform this into a linearly weighted single-objective function which is solved via an improved moth–flame optimization algorithm (IMFO). Through the simulation examples operation results in four different scenarios are obtained. Compared with a situation not considering DR the operation strategy proposed in this paper can reduce the comprehensive operation cost of CES by CNY 1051.5 and reduce the load fluctuation by 17.8% which verifies the effectiveness of the proposed model. In addition the impact of solar radiation and energy recharge demand changes on operations was also studied and the resulting data show that CES operations were more sensitive to energy recharge demand changes.
Scatter Search for Optimal Sizing of a Hybrid Renewable Energy System for Scheduling Green Hydrogen Production
Dec 2024
Publication
At present energy demands are mainly covered by the use of fossil fuels. The process of fossil fuel production increases pollution from oil extraction transport to processing centers treatment to obtain lighter fractions and delivery and use by the final consumers. Such polluting circumstances are aggravated in the case of accidents involving fossil fuels. They are also linked to speculative markets. As a result the trend is towards the decarbonization of lifestyles in advanced societies. The present paper addresses the problem of the optimal sizing of a hybrid renewable energy system for scheduling green hydrogen production. A local system fully powered by renewable energies is designed to obtain hydrogen from seawater. In order to monetize excess energy the grid connection of the system is considered under realistic energy market constraints designing an hourly purchasing strategy. This crucial problem which has not been taken into account in the literature is solved by the specific dispatch strategy designed. Several optimization methods have been used to solve this problem; however the scatter search method has not previously been employed. In this paper the problem is faced with a novel implementation of this method. The implementation is competitive in terms of performance when compared to on the one hand the genetic algorithm and differential evolution methods which are well-known state-of-the-art evolutionary algorithms and on the other hand the optimal foraging algorithm (OFA) a more recent algorithm. Furthermore scatter search outperformed all other methods in terms of computational cost. This is promising for real-world applications that require quick responses.
Oxy-fuel Combustion-based Blue Hydrogen Production with the Integration of Water Electrolysis
Jun 2023
Publication
Blue hydrogen is gaining attention as an intermediate step toward achieving eco-friendly green hydrogen production. However the general blue hydrogen production requires an energy-intensive process for carbon capture and storage resulting in low process efficiency. Additionally the hydrogen production processes steam methane reforming (SMR) and electrolysis emits waste heat and byproduct oxygen respectively. To solve these problems this study proposes an oxy-fuel combustion-based blue hydrogen production process that integrates fossil fuel-based hydrogen production and electrolysis processes. The proposed processes are SMR + SOEC and SMR + PEMEC whereas SMR solid oxide electrolysis cell (SOEC) and proton exchange membrane electrolysis cell (PEMEC) are also examined for comparison. In the proposed processes the oxygen produced by the electrolyzer is utilized for oxy-fuel combustion in the SMR process and the resulting flue gas containing CO2 and H2O is condensed to easily separate CO2. Additionally the waste heat from the SMR process is recovered to heat the feed water for the electrolyzer thereby maximizing the process efficiency. Techno-economic sensitivity and greenhouse gas (GHG) analyses were conducted to evaluate the efficiency and feasibility of the proposed processes. The results show that SMR + SOEC demonstrated the highest thermal efficiency (85.2%) and exergy efficiency (80.5%) exceeding the efficiency of the SMR process (78.4% and 70.4% for thermal and exergy efficiencies respectively). Furthermore the SMR + SOEC process showed the lowest levelized cost of hydrogen of 6.21 USD/kgH2. Lastly the SMR + SOEC demonstrated the lowest life cycle GHG emissions. In conclusion the proposed SMR + SOEC process is expected to be a suitable technology for the transition from gray to green hydrogen.
Benchmark of J55 and X56 Steels on Cracking and Corrosion Effects Under Hydrogen Salt Cavern Boundary Conditions
Feb 2024
Publication
Salt caverns have great potential to store relevant amounts of hydrogen as part of the energy transition. However the durability and suitability of commonly used steels for piping in hydrogen salt caverns is still under research. In this work aging effects focusing on corrosion and cracking patterns of casing steel API 5CT J55 and “H2ready” pipeline steel API 5L X56 were investigated with scanning electron microscopy and energy dispersive X-ray spectroscopy after accelerated stress tests with pressure/temperature cycling under hydrogen salt cavern-like conditions. Compared to dry conditions significant more corrosion by presence of salt ions was detected. However compared to X56 only for J55 an intensification of corrosion and cracking at the surface due to hydrogen atmosphere was revealed. Pronounced surface cracks were observed for J55 over the entire samples. Overall the results strongly suggest that X56 is more resistant than J55 under the conditions of a hydrogen salt cavern.
Jet Flame Risk Analysis for Safe Response to Hydrogen Vehicle Accidents
Jun 2023
Publication
With an increase in the use of eco-friendly vehicles such as hybrid electric and hydrogen vehicles in response to the global climate crisis accidents related to these vehicles have also increased. Numerical analysis was performed to optimize the safety of first responders responding to hydrogen vehicle accidents wherein hydrogen jet flames occur. The influence range of the jet flame generated through a 1.8-mm-diameter nozzle was analyzed based on five discharge angles (90 75 60 45 and 30◦ ) between the road surface and the downward vertical. As the discharge angle decreases toward the road surface the risk area that could cause damage moves from the center of the vehicle to the rear; at a discharge angle of 90◦ the range above 9.5 kW/m2 was 1.59 m and 4.09 m to the front and rear of the vehicle respectively. However at a discharge angle of 30◦ it was not generated at the front but was 10.39 m to the rear. In response to a hydrogen vehicle accident first responders should perform rescue activities approaching from a diagonal direction to the vehicle front to minimize injury risk. This study can be used in future hydrogen vehicle design to develop the response strategy of the first responders.
The UK Hydrogen Innovation Opportunity
Apr 2024
Publication
The report considers the full end-to-end nature of the hydrogen economy to ensure there is a common understanding of the economic opportunity it could represent by 2050. Insights from across industry have brought clarity to both market and technology requirements identifying four focus areas that represent the greatest potential benefit for the UK. It highlights the steps needed to build the UK industrial capability and capacity to position the UK as a market leader. The UK Hydrogen Innovation Opportunity has been developed with and for industry with the first phase of industrial engagement involving over 250 businesses and 12 sector bodies. A second phase of industrial engagement will expand to a broader set of consulted stakeholder groups concluding with a report entitled Hydrogen Innovation: The Case for Action in summer 2024. This will seek to validate the proposed focus areas provide more detailed scope definition the size of the opportunity and outline the steps required to secure them for the UK.
This report can also be downloaded for free on the Hydrogen Innovation Initiative website.
This report can also be downloaded for free on the Hydrogen Innovation Initiative website.
Decarbonization with Induced Technical Change: Exploring the Niche Potential of Hydrogen in Heavy Transportation
Jan 2024
Publication
Fuel cells and electric batteries are competing technologies for the energy transition in heavy transportation. We explore the conditions for the survival of a unique technology in the long term. Learning by doing suggests focusing on a single technology while differentiation and decreasing return to scale (cost convexity) favor diversification. Exogenous technical change also plays a role. The interaction between these factors is analyzed in a general model. It is proved that in absence of convexity and exogenous technical change only one technology is used for the whole transition. We then apply this framework to analyze the competition between fuel-cell electric buses (FCEBs) and battery electric buses (BEB) in the European bus sector. There are both learning by doing and exogenous technical change. The model is calibrated and solved. It is shown that the existence of a niche for FCEBs critically depends on the speed at which cost reductions are achieved. The speed depends both on the size of the niche and the rate of learning by doing for FCEBs. Public policies to decentralize the socially optimal trajectory in terms of taxes (carbon) and subsidies (learning by doing) are derived.
Assessing Techno-economic Feasibility of Cogeneration and Power to Hydrogen Plants: A Novel Dynamic Simulation Model
Aug 2023
Publication
Green hydrogen technologies are crucial for decarbonization purposes while cogeneration offers efficient heat and power generation. Integrating green hydrogen and cogeneration brings numerous benefits optimizing energy utilization reducing emissions and supporting the transition to a sustainable future. While there are numerous studies examining the integration of combined heat and power with Power to Gas certain aspects still requires a more detailed analysis especially for internal combustion engines fuelled by natural gas due to their widespread adoption as one of the primary technologies in use. Therefore this paper presents a comprehensive numerical 0-D dynamic simulation model implemented within the TRNSYS environment considering internal combustion engines fuelled by natural gas. Specifically the study focuses on capturing CO2 from exhaust gases and producing green hydrogen from electrolysis. Based on these considerations two configurations are proposed: the first involves the methanation reaction while the second entails the production of a hydromethane mixture. The aim is to evaluate the technical and economic feasibility of these configurations and compare their performance within the Power to Gas framework. Self-sufficiency from the national electricity grid has been almost achieved for the two configurations considering an industrial case. The production of hydromethane allows smaller photovoltaic plant (81 kWp) compared to the production of synthetic methane (670 kWp) where a high quantity of hydrogen is required especially if all the carbon dioxide captured is used in the methanation process. Encouraging economic results with payback times below ten years have been obtained with the use of hydromethane. Moreover hydromethane shows potential residential applications with small required photovoltaic sizes.
Large-scale Production of Green Hydrogen from Solar Energy in Australia: Operation and Control of a Multi-unit PEM Electrolyser System
Dec 2024
Publication
Large-scale production of hydrogen using clean electricity from renewable energy sources (RESs) is gaining more momentum in attempts to foster the growth of the nascent hydrogen energy market. However the inherited intermittency of RESs constitutes a significant challenge for the reliable and economic operation of electrolysers and consequently the overall hydrogen production plant. This paper proposes a power allocation control strategy to regulate the operation of a multi-unit electrolyser plant fed by a solar power system for improved efficiency and economic hydrogen production. Proper implementation of the proposed control strategy can decrease the number of switching times increase hydrogen production raise the efficiency and extend the operational lifespan of the utilised electrolyser units. A solar-hydrogen system comprising a 1 MW electrolyser plant and a battery system is designed and implemented in MATLAB/Simulink environment to validate the efficacy of the proposed control strategy in improving the performance and reliability of an Industrial Green Hydrogen Hub (IGHH). The simulation results showed an improvement of 52.85% in the daily production of hydrogen with an increase of 71.088 kg/day a 68.67% improvement in the efficiency and an enhancement of more than 80% in the utilisation factor of the IGHH compared to other control techniques (traditional choppy control).
The Possibility of Powering a Light Aircraft by Releasing the Energy Stored in Hydrogen within a Fuel Cell Stack
Jun 2024
Publication
In this work we examine the possibility of converting a light propeller-driven aircraft powered by a spark-ignition reciprocating piston and internal combustion engine running on AVGAS into one powered by an electric motor driven by a proton exchange membrane fuel cell stack running on hydrogen. Our studies suggest that storing hydrogen cryogenically is a better option than storing hydrogen under pressure. In comparison to cryogenic tanks high-pressure tanks are extremely heavy and unacceptable for light aircraft. We show that the modified aircraft (including batteries) is no heavier than the original and that the layout of the major components results in lower movement of the aircraft center-of-gravity as the aircraft consumes hydrogen. However we acknowledge that our fuel cell aircraft cannot store the same amount of energy as the original running on AVGAS. Therefore despite the fact that the fuel cell stack is markedly more efficient than an internal combustion engine there is a reduction in the range of the fuel cell aircraft. One of our most important findings is that the quantity of energy that we need to dissipate to the surroundings via heat transfer is significantly greater from a fuel cell stack than from an internal combustion engine. This is particularly the case when we attempt to run the fuel cell stack at high current densities. To control this problem our strategy during the cruise phase is to run the fuel cell stack at its maximum efficiency where the current density is low. We size the fuel cell stack to produce at least enough power for cruise and when we require excess power we add the energy stored in batteries to make up the difference.
Renewable Hydrogen in Industrial Production: A Bibliometric Analysis of Current and Future Applications
Dec 2024
Publication
Renewable hydrogen is widely considered a key technology to achieve net zero emissions in industrial production processes. This paper presents a structured bibliometric analysis examining current and future applications of hydrogen as feedstock and fuel across industries quantifying demand for different industrial processes and identifying greenhouse gas emissions reduction potential against the context of current fossil-based practices. The findings highlight significant focus on hydrogen as feedstock for steel ammonia and methanol production and its use in high-to medium-temperature processes and a general emphasis on techno-economic and technological evaluations of hydrogen applications across industries. However gaps exist in research on hydrogen use in sectors like cement glass waste pulp and paper ceramics and aluminum. Additionally the analysis reveals limited attention in the identified literature to hydrogen supply chain efficiencies including conversion and transportation losses as well as geopolitical and raw material challenges. The analysis underscores the need for comprehensive and transparent data to align hydrogen use with decarbonization goals optimize resource allocation and inform policy and investment decisions for strategic deployment of renewable hydrogen.
Drifting toward Alliance Innovation: Patent Collaboration Relationships and Development in China’s Hydrogen Energy Industry from a Network Perspective
Mar 2024
Publication
The hydrogen energy industry as one of the most important directions for future energy transformation can promote the sustainable development of the global economy and of society. China has raised the development of hydrogen energy to a strategic position. Based on the patent data in the past two decades this study investigates the collaborative innovation relationships in China’s hydrogen energy field using complex network theory. Firstly patent data filed between 2003 and 2023 are analyzed and compared in terms of time geography and institutional and technological dimensions. Subsequently a patent collaborative innovation network is constructed to explore the fundamental characteristics and evolutionary patterns over five stages. Furthermore centrality measures and community detection algorithms are utilized to identify core entities and innovation alliances within the network which reveal that China’s hydrogen energy industry is drifting toward alliance innovation. The study results show the following: (1) the network has grown rapidly in size and scope over the last two decades and evolved from the initial stage to the multi-center stage before forming innovation alliances; (2) core innovative entities are important supports and bridges for China’s hydrogen energy industry and control most resources and maintain the robustness of the whole network; (3) innovation alliances reveal the closeness of the collaborative relationships between innovative entities and the potential landscape of China’s hydrogen energy industry; and (4) most of the innovation alliances cooperate only on a narrow range of technologies which may hinder the overall sustainable growth of the hydrogen energy industry. Thereafter some suggestions are put forward from the perspective of an industrial chain and innovation chain which may provide a theoretical reference for collaborative innovation and the future development and planning in the field of hydrogen energy in China.
Ignition and Flow Stopping Considerations for the Transmission of Hydrogen in the Existing Natural Gas Network
Sep 2023
Publication
This work formed part of the H21 programme whose objective is to reach the point whereby it is feasible to convert the existing natural gas (NG) distribution network to 100% hydrogen (H2) and provide a contribution to decarbonising the UK’s heat and power sectors with the focus on decarbonised fuel at point of use. Hydrogen has an ATEX Gas Group of IIC compared to IIA for natural gas which means further precautions are necessary to prevent the ignition of hydrogen during network operations. Both electrostatic and friction ignition risks were considered. Network operations considered include electrostatic precautions for polyethylene (PE) pipe and cutting and drilling of metallic pipes. As a result of the updated basis of safety from ignition considerations existing flow stopping methods were reviewed to see if they were compatible. Commonly used flow stopping methods were tested under laboratory conditions with hydrogen following the methodologies specified in the Gas Industry Standards (GIS). A new basis of safety for flow stopping has been proposed that looks at the flow past the secondary stop as double isolations are recommended for use with hydrogen.
The Economic Impact and Carbon Footprint Dependence of Energy Management Strategies in Hydrogen-Based Microgrids
Sep 2023
Publication
This paper presents an economic impact analysis and carbon footprint study of a hydrogenbased microgrid. The economic impact is evaluated with respect to investment costs operation and maintenance (O&M) costs as well as savings taking into account two different energy management strategies (EMSs): a hydrogen-based priority strategy and a battery-based priority strategy. The research was carried out in a real microgrid located at the University of Huelva in southwestern Spain. The results (which can be extrapolated to microgrids with a similar architecture) show that although both strategies have the same initial investment costs (EUR 52339.78) at the end of the microgrid lifespan the hydrogen-based strategy requires higher replacement costs (EUR 74177.4 vs. 17537.88) and operation and maintenance costs (EUR 35254.03 vs. 34877.08) however it provides better annual savings (EUR 36753.05 vs. 36282.58) and a lower carbon footprint (98.15% vs. 95.73% CO2 savings) than the battery-based strategy. Furthermore in a scenario where CO2 emission prices are increasing the hydrogen-based strategy will bring even higher annual cost savings in the coming years.
Energy and Greenhouse Gases Life Cycle Assessment of Electric and Hydrogen Buses: A Real-world Case Study in Bolzano Italy
May 2023
Publication
The transportation sector plays an important role in the current effort towards the control of global warming. Against this backdrop electrification is currently attracting attention as the life cycle environmental performance of different powertrain technologies is critically assessed. In this study a life cycle analysis of the public transportation buses was performed. The scope of the analysis is to compare the energy and global warming performances of the different powertrain technologies in the city fleet: diesel full electric and hydrogen buses. Real world monitored data were used in the analysis for the energy consumptions of the buses and to produce hydrogen in Bolzano. Compared to the traditional diesel buses the electric vehicles showed a 43% reduction of the non-renewable primary energy demand and a 33% of the global warming potential even in the worst consequential scenario considered. The switch to hydrogen buses leads to very different environmental figures: from very positive if it contributes to a further penetration of renewable electricity to hardly any difference if hydrogen from steam-methane reforming is used to clearly negative ones (approximately doubling the impacts) if a predominantly fossil electricity mix is used in the electrolysis.
The Use of Hydrogen as Alternative Fuel for Ship Propulsion: A Case Study of Full and Partial Retrofitting of Roll-on/Roll-off Vessels for Short Distance Routes
Oct 2023
Publication
Roll-on/Roll-Off (Ro-Ro) vessels including those without and with passenger accommodation Roll-on/roll-off passenger (Ro-Pax) can be totally or partially retrofitted to reduce the greenhouse gas (GHG) emissions in maritime transport not only during hoteling operation at the dock but also during service. This study is based on data of the vessel routes connecting the Port of Piombino to the Elba Island in Italy. Three retrofitting scenarios have been considered: replacement of the main and auxiliary engines with fuel cells (FC) (full retrofitting) replacement of the auxiliary engines with FCs (partial retrofitting) and replacement of the auxiliary engines with FCs and hoteling only with auxiliary engines for one specific vessel. The amount of hydrogen the filling time and the energy needed for production compression and pre-cooling of hydrogen have been calculated for the different scenarios.
The Role of Electricity-based Hydrogen in the Emerging Power-to-X Economy
Aug 2023
Publication
As energy system research into high shares of renewables has developed so have the perspectives of the fundamental nature of a highly renewable economy. Early energy system transition research suggested that current fossil fuel energy systems would transition to a ‘Hydrogen Economy’ whereas more recent insights suggest that a ‘Power-to-X Economy’ may be a more appropriate term as renewable electricity will become both the most important primary and final energy carrier through various Power-to-X conversion routes across the energy system. This paper provides a detailed overview on research insights of recent years on the core elements of the Power-to-X Economy and the role of hydrogen based on latest research results. These results suggest that by 2050 upwards of 61737 TWhLHV of hydrogen will be required to fully defossilise the global energy-industry system. Hydrogen therefore emerges as a central intermediate energy carrier and its relevance is driven by significant cost reductions in renewable electricity especially of solar photovoltaics and wind power. Efficiency and cost drivers position direct electrification as the primary solution for defossilisation of the global energy-industry system; however electron-to-molecule routes are essential for the large subset of remaining energy-related demands including chemical production marine and aviation fuels and steelmaking.
Design and Optimization of a Type-C Tank for Liquid Hydrogen Marine Transport
May 2023
Publication
As one of the most promising renewable energy sources hydrogen has the excellent environmental benefit of producing zero emissions. A key technical challenge in using hydrogen across sectors is placed on its storage technology. The storage temperature of liquid hydrogen (20 K or 253 C) is close to absolute zero so the storage materials and the insulation layers are subjected to extremely stringent requirements against the cryogenic behaviour of the medium. In this context this research proposed to design a large liquid hydrogen type-C tank with AISI (American Iron and Steel Institution) type 316 L stainless steel as the metal barrier using Vapor-Cooled Shield (VCS) and Rigid Polyurethane Foams (RPF) as the insulation layer. A parametric study on the design of the insulation layer was carried out by establishing a thermodynamic model. The effects of VCS location on heat ingress to the liquid hydrogen transport tank and insulation temperature distribution were investigated and the optimal location of the VCS in the insulation was identified. Research outcomes finally suggest two optimal design schemes: (1) when the thickness of the insulation layer is determined Self-evaporation Vapor-Cooled Shield (SVCS) and Forcedevaporation Vapor-Cooled Shield (FVCS) can reduce heat transfer by 47.84% and 85.86% respectively; (2) when the liquid hydrogen evaporation capacity is determined SVCS and FVCS can reduce the thickness of the insulation layer by 50% and 67.93% respectively.
A Web-based Decision Support System (DSS) for Hydrogen Refueling Station Location and Supply Chain Optimisation
Jun 2023
Publication
This study presents a novel web-based decision support system (DSS) that optimizes the locations of hydrogen refueling stations (HRSs) and hydrogen supply chains (HSCs). The system is developed with a design science approach that identifies key design requirements and features through interviews and literature reviews. Based on the findings a system architecture and data model were designed incorporating scenario management optimization model visualization and data management components. The DSS provides a two-stage solution model that links demand to HRSs and production facilities to HRSs. A prototype is demonstrated with a plan for 2025 and 2030 in the Republic of Korea where 450 to 660 stations were deployed nationwide and linked to production facilities. User evaluation confirmed the effectiveness of the DSS in solving optimization problems and its potential to assist the government and municipalities in planning hydrogen infrastructure.
Inter-Zone Optimal Scheduling of Rural Wind–Biomass-Hydrogen Integrated Energy System
Aug 2023
Publication
To solve the problems of low utilization of biomass and uncertainty and intermittency of wind power (WP) in rural winter an interval optimization model of a rural integrated energy system with biogas fermentation and electrolytic hydrogen production is constructed in this paper. Firstly a biogas fermentation kinetic model and a biogas hydrogen blending model are developed. Secondly the interval number is used to describe the uncertainty of WP and an interval optimization scheduling model is developed to minimize daily operating cost. Finally a rural integrated energy system in Northeast China is taken as an example and a sensitivity analysis of electricity price gas production and biomass price is conducted. The simulation results show that the proposed strategy can significantly reduce the wind abandonment rate and improve the economy by 3.8–22.3% compared with conventional energy storage under optimal dispatch.
Experimental Investigation of Fluid-structure Interaction in the Case of Hydrogen/Air Detonation Impacting a Thin Plate
Sep 2023
Publication
In recent years the use and development of hydrogen as a carbon-free energy carrier have grown. However as hydrogen is flammable with air safety issues are raised. In the case of ignition especially in confined space the flame can accelerate and reach the detonation regime causing severe structural damage [1].<br/>To assess these safety issues it is required to understand the fluid-structure interaction in the case of a detonation impacting a deformable structure and to quantify and model this interaction [2]. At the CEA (Commissariat à l’énergie atomique et aux energies alternatives) a combustion tube experimental facility [3] for studying the fluid-structure interaction in the case of hydrogen combustion has been developed. Several Photomultipliers and Pressure sensors are placed along the tube to monitor the flame acceleration and the detonation location. A fluid-structure interaction (FSI) module or a non-deformable flange can be placed at the end of the tube. Post-processing of the sensor’s signal will provide insight into the occurring phenomena inside the tube.<br/>Several experimental campaigns have been conducted with various initial conditions and configurations at the end of the tube. In this contribution the experiments resulting in a detonation are presented. First the recorded pressure and velocities will be compared to theoretical values coming from combustion models [4] [5]. Secondly the impulse before and after reflection for thin plate and non-deformable flange will be compared to quantify the energy transmitted to the plate and the influence of the fluid-structure interaction on the reflected shock.
Flame Acceleration in Stoichiometric Methane/Hydrogen/Air Mixtures in an Obstructed Channel: Effect of Hydrogen Blend Ratio
Sep 2023
Publication
Experiments and numerical simulations were conducted to study the flame acceleration (FA) in stoichiometric CH4/H2/air mixtures with various hydrogen blend ratios (i.e. Hbr = 0% 20% 50% 80% and 100%). In the experiments high-speed photography was used to record the FA process. In the calculations the two-dimensional fully-compressible reactive Navier-Stokes equations were solved using a high-order algorithm on a dynamically adapting mesh. The chemical reaction and diffusive transport of the mixtures were described by a calibrated chemical-diffusive model. The numerical predictions are in good agreement with the experimental measurements. The results show that the mechanism of FA is similar in all cases that is the flame is accelerated by the thermal expansion effects various fluid-dynamic instabilities flame-vortex interactions and the interactions of flame with pressure waves. The hydrogen blend ratio has a significant impact on the propagation speed and the morphological evolution of the flame during FA. A larger hydrogen blend ratio leads to a faster FA and the difference in FA mainly depends on the increase of flame surface area and the interactions between flame and pressure waves. In addition as the hydrogen blend ratio increases there are fewer pockets of the unburned funnels in the combustion products when the flame propagates to the end of the channel.
Numerical Investigation of Hydrogen Jet Dispersion Below and Around a Car in a Tunnel
Sep 2023
Publication
Accidental release from a hydrogen car tank in a confined space like a tunnel poses safety concerns. This Computational Fluid Dynamics (CFD) study focuses on the first seconds of such a release which are the most critical. Hydrogen leaks through a Thermal Pressure Relief Device (TPRD) forms a high-speed jet that impinges on the street spreads horizontally recirculates under the chassis and fills the area below it in about one second. The “fresh-air entrainment effect” at the back of the car changes the concentrations under the chassis and results in the creation of two “tongues” of hydrogen at the rear corners of the car. Two other tongues are formed near the front sides of the vehicle. In general after a few seconds hydrogen starts moving upwards around the car mainly in the form of buoyant blister-like structures. The average hydrogen volume concentrations below the car have a maximum of 71% which occurs at 2 s. The largest “equivalent stoichiometric flammable gas cloud size Q9” is 20.2 m3 at 2.7 s. Smaller TPRDs result in smaller hydrogen flow rates and smaller buoyant structures that are closer to the car. The investigation of the hydrogen dispersion during the initial stages of the leak and the identification of the physical phenomena that occur can be useful for the design of experiments for the determination of the TPRD characteristics for potential safety measures and for understanding the further distribution of the hydrogen cloud in the tunnel.
Performance Evaluation of Renewable Energy Systems: Photovoltaic, Wind Turbine, Battery Bank, and Hydrogen Storage
Sep 2023
Publication
The analysis aims to determine the most efficient and cost-effective way of providing power to a remote site. The two primary sources of power being considered are photovoltaics and small wind turbines while the two potential storage media are a battery bank and a hydrogen storage fuel cell system. Subsequently the hydrogen is stored within a reservoir and employed as required by the fuel cell. This strategy offers a solution for retaining surplus power generated during peak production phases subsequently utilizing it during periods when the renewable power sources are generating less power. To evaluate the performance of the hydrogen storage system the analysis included a sensitivity analysis of the wind speed and the cost of the hydrogen subsystem. In this analysis the capital and replacement costs of the electrolyzer and hydrogen storage tank were linked to the fuel cell capital cost. As the fuel cell cost decreases the cost of the electrolyzer and hydrogen tank also decreases. The optimal system type graph showed that the hydrogen subsystem must significantly decrease in price to become competitive with the battery bank.
Hydrogen Storage in Unlined Rock Caverns: An Insight on Opportunities and Challenges
Jun 2024
Publication
Transitioning to a sustainable energy future necessitates innovative storage solutions for renewable energies where hydrogen (H₂) emerges as a pivotal energy carrier for its low emission potential. This paper explores unlined rock caverns (URCs) as a promising alternative for underground hydrogen storage (UHS) overcoming the geographical and technical limitations of UHS methods like salt rock caverns and porous media. Drawing from the experiences of natural gas (NG) and compressed air energy storage (CAES) in URCs we explore the viability of URCs for storing hydrogen at gigawatt-hour scales (>100 GWh). Despite challenges such as potential uplift failures (at a depth of approximately less than 1000 m) and hydrogen reactivity with storage materials at typical conditions (below temperatures of 100◦C and pressures of 15 MPa) URCs present a flexible scalable option closely allied with green hydrogen production from renewable sources. Our comprehensive review identifies critical design considerations including hydraulic containment and the integrity of fracture sealing materials under UHS conditions. Addressing identified knowledge gaps particularly around the design of hydraulic containment systems and the interaction of hydrogen with cavern materials will be crucial for advancing URC technology. The paper underscores the need for further experimental and numerical studies to refine URC suitability for hydrogen storage highlighting the role of URCs in enhancing the compatibility of renewable energy sources with the grid.
Assessment of Fuel Switching as a Decarbonization Strategy in the Cement Sector
May 2024
Publication
Limiting global warming and the pursuit of a net-zero global society by 2050 emphasizes the need to transform the hard-to-abate industrial sectors. The cement sector is the second-largest source of global industrial emissions accounting for 8% of worldwide greenhouse gas emissions. Fuel switching in the cement sector is a decarbonization pathway that has not been explored in detail; previous studies involving fuel switching in the sector either view it from an energy efficiency lens or focus on a single technology. In this study a framework is developed to evaluate and directly compare six fuel switching options (including hydrogen biomass municipal solid waste and natural gas) from 2020 to 2050. Capital costs non-energy operating costs energy costs and carbon costs are used to calculate marginal abatement costs and emulate cost based-market decisions. The developed framework is used to conduct a case study for Canada using the LEAP-Canada model. This study shows that cumulative energy-related greenhouse gas emissions can be reduced by up to 21% between 2020 and 2050 with negative marginal abatement costs. Multiple fuel switching decarbonization pathways were established reducing the likelihood that locality prevents meaningful emissions reduction and suggesting that with low-carbon fuel and electricity policies the sector can take significant steps towards emissions reduction. The developed framework can be applied to jurisdictions around the world for decision making as nations move towards eliminating emissions from cement production.
Hydrogen Embrittlement Susceptibility of Additively Manufactured High-strength Low-alloy AISI 4340 Steel
Jul 2025
Publication
Hydrogen embrittlement (HE) poses a significant challenge for high-strength steels. Although HE of wrought steels has been extensively studied it remains limited in steels processed by additive manufacturing (AM). The present work (i) compares the HE susceptibility of AISI 4340 ultra-high-strength steel fabricated by selective laser melting (SLM) with its wrought counterpart; (ii) investigates the predominant factors and possible HE mechanisms in the AM-fabricated material; and (iii) correlates microstructures produced with different SLM processing parameters to HE susceptibility of the steel. Generally conventionally processed AISI 4340 steel is used with a tempered martensitic structure to ensure the ultrahigh strength and therefore is susceptible to HE. In contrast SLM-fabricated 4340 exhibits a uniform refined bainitic microstructure. How this change of microstructure influences the HE susceptibility of the steel is unknown and needs investigation. Our results demonstrate that at the same level of strength the SLM-fabricated 4340 steel exhibits significantly lower HE susceptibility than its wrought counterpart. The SLM-fabricated steel showed a higher hydrogen diffusion rate. Furthermore the refined microstructure of the SLM-fabricated steel contributes to enhanced ductility even with hydrogen. These findings indicate that AM of high-strength steels has strong potential to improve HE resistance providing a pathway to solve this long-term problem. This study highlights the critical role of microstructure in influencing HE and offers valuable insights for developing steels for hydrogen applications.
The Regulatory Framework of Geological Storage of Hydrogen in Salt Caverns
Sep 2023
Publication
A growing share of renewable energy production in the energy supply systems is key to reaching the European political goal of zero CO2 emission in 2050 highlighted in the green deal. Linked to the irregular production of solar and wind energies which have the highest potential for development in Europe massive energy storage solutions are needed as energy buffers. The European project HyPSTER [1] (Hydrogen Pilot STorage for large Ecosystem Replication) granted by the Clean Hydrogen Partnership addresses this topic by demonstrating a cyclic test in an experimental salt cavern filled with hydrogen up to 3 tons using hydrogen that is produced onsite by a 1 MW electrolyser. One specific objective of the project is the assessment of the risks and environmental impacts of cyclic hydrogen storage in salt caverns and providing guidelines for safety regulations and standards. This paper highlights the first outcome of the task WP5.5 of the HyPSTER project addressing the regulatory and normative frameworks for the safety of hydrogen storage in salt caverns from some selected European Countries which is dedicated to defining recommendations for promoting the safe development of this industry within Europe.
Enhanced Management of Unified Energy Systems Using Hydrogen Fuel Cell Combined Heat and Power with a Carbon Trading Scheme Incentivizing Emissions Reduction
Jun 2024
Publication
In the quest to achieve “double carbon” goals the urgency to develop an efficient Integrated Energy System (IES) is paramount. This study introduces a novel approach to IES by refining the conventional Power-to-Gas (P2G) system. The inability of current P2G systems to operate independently has led to the incorporation of hydrogen fuel cells and the detailed investigation of P2G’s dual-phase operation enhancing the integration of renewable energy sources. Additionally this paper introduces a carbon trading mechanism with a refined penalty–reward scale and a detailed pricing tier for carbon emissions compelling energy suppliers to reduce their carbon footprint thereby accelerating the reduction in system-wide emissions. Furthermore this research proposes a flexible adjustment mechanism for the heat-to-power ratio in cogeneration significantly enhancing energy utilization efficiency and further promoting conservation and emission reductions. The proposed optimization model in this study focuses on minimizing the total costs including those associated with carbon trading and renewable energy integration within the combined P2G-Hydrogen Fuel Cell (HFC) cogeneration system. Employing a bacterial foraging optimization algorithm tailored to this model’s characteristics the study establishes six operational modes for comparative analysis and validation. The results demonstrate a 19.1% reduction in total operating costs and a 22.2% decrease in carbon emissions confirming the system’s efficacy low carbon footprint and economic viability.
QRA of Hydrogen Vehicles in a Road Tunnel
Sep 2023
Publication
Hydrogen energy is recognized by many European governments as an important part of the development to achieve a more sustainable energy infrastructure. Great efforts are spent to build up a hydrogen supply chain to support the increasing number of hydrogen-powered vehicles. Naturally these vehicles will use the common traffic infrastructure. Thus it has to be ensured these infrastructures are capable to withstand the hazards and associated risks that may arise from these new technologies. In order to have an appropriate assessment tool for hydrogen vehicles transport through tunnels a new QRA methodology is developed and presented here. In Europe the PIARC is a very common approach. It is therefore chosen as a starting point for the new methodology. It provides data on traffic statistics accident frequencies tunnel geometries including certain prevention and protection measures. This approach is enhanced by allowing better identification of hazards and their respective sources for hydrogen vehicles. A detailed analysis of the accident scenarios that are unique for hydrogen vehicles hereunder the initiating events severity of collision types that may result in a release of hydrogen gas in a tunnel and the location of such an accident are included. QRA enables the assessment and evaluation of scenarios involving external fires or vehicles that burst into fire because of an accident or other fire sources. Event Tree Analysis is the technique used to estimate the event frequencies. The consequence analysis includes the hazards from blast waves hydrogen jet fires DDT.
Towards Enhanced Durability: A Review of Fuel Cell Electric Vehicle Development
Aug 2025
Publication
Fuel cell electric vehicles (FCEVs) provide a viable answer to transportation issues caused by fossil fuel limitations and environmental concerns. This review presents a thorough evaluation of the most recent advances in FCEV durability research. It addresses 4 major topics: component upgrades technical control techniques test optimization and durability prediction. Upgrades to components include improved catalysts bipolar plates gas diffusion layers proton exchange membranes and plant balancing. Technical control solutions include power energy temperature ventilation and control management. Stress acceleration and cold start tests are examples of test optimization whereas durability prediction requires parameter selection real-time monitoring dynamic modeling and lifespan prediction. This review also makes some novel recommendations targeted at improving the endurance of FCEVs. These include measures for raising public awareness lowering prices while increasing performance improving subsystems for greater durability updating health diagnostics to prevent performance deterioration and implementing supporting regulations to encourage industry upgrading. These findings are expected to accelerate the adoption of FCEVs and the transition to a more sustainable transportation system.
Hydrogen Embrittlement of Low Carbon Structural Steel
Jun 2014
Publication
Hydrogen embrittlement (HE) of steels is extremely interesting topic in many industrial applications while a predictive physical model still does not exist. A number of studies carried out in the world are unambiguous confirmation of that statement. Bearing in mind multiple effects of hydrogen in certain metals the specific mechanism of hydrogen embrittlement is manifested depending on the experimental conditions. In this paper structural low carbon steel for pressure purposes grade 20 - St.20 (GOST 1050-88) was investigated. Numerous tested samples were cut out from the boiler tubes of fossil fuel power plant damaged due to high temperature hydrogen attack and HE during service as a result of the development of hydrogen-induced corrosion process. Samples were prepared for the chemical composition analysis hardness measurement impact strength testing (on instrumented Charpy machine) and microstructural characterization by optical and scanning electron microscopy - SEM/EDX. Based on multi-scale special approach applied in experimental investigations the results presented in this paper indicate the simultaneous action of the hydrogen-enhanced decohesion (HEDE) and hydrogen enhanced localized plasticity (HELP) mechanisms of HE depending on the local concentration of hydrogen in investigated steel. These results are consistent with some models proposed in literature about a possible simultaneous action of the HELP and HEDE mechanisms in metallic materials.
Coordinated Operation of Multi-energy Microgrids Considering Green Hydrogen and Congestion Management via a Safe Policy Learning Approach
Aug 2025
Publication
Multi-energy microgrids (MEMGs) with green hydrogen have attracted significant research attention for their benefits such as energy efficiency improvement carbon emission reduction as well as line congestion alleviation. However the complexities of multi-energy networks coupled with diverse uncertainties may threaten MEMG’s operation. In this paper a data-driven methodology is proposed to achieve effective MEMG operation considering the green hydrogen technique and congestion management. First a detailed MEMG modelling approach is developed coupling with electricity green hydrogen natural gas and thermal flows. Different from conventional MEMG models hydrogen-enriched compressed natural gas (HCNG) models and weatherdependent power flow are thoroughly considered in the modelling. Meanwhile the power flow congestion problem is also formulated in the MEMG operation which could be mitigated through HCNG integration. Based on the proposed MEMG model a reinforcement learning-based method is designed to obtain the optimal solution of MEMG operation. To ensure the solution’s safety a soft actor-critic (SAC) algorithm is applied and modified by leveraging the Lagrangian relaxation and safety layer scheme. In the end case studies are conducted and presented to validate the effectiveness of the proposed method.
The Role of Hydrogen in the Ecological Benefits of Ultra Low Sulphur Diesel Production and Use: An LCA Benchmark
Apr 2019
Publication
Desulphurization of oil-based fuels is common practice to mitigate the ecological burden to ecosystems and human health of SOx emissions. In many countries fuels for vehicles are restricted to 10 ppm sulphur. For marine fuels low sulphur contents are under discussion. The environmental impact of desulphurization processes is however quite high: (1) The main current source for industrial hydrogen is Steam Methane Reforming (SMR) with a rather high level of CO2 emissions (2) the hydrotreating process especially below 150 ppm needs a lot of energy. These two issues lead to three research questions: (a) What is the overall net ecological benefit of the current desulphurization practice? (b) At which sulfphur ppm level in the fuel is the additional ecological burden of desulphurization higher than the additional ecological benefit of less SOx pollution from combustion? (c) To what extent can cleaner hydrogen processes improve the ecological benefit of diesel desulphurization? In this paper we use LCA to analyze the processes of hydrotreatment the recovery of sulphur via amine treating of H2S and three processes of hydrogen production: SMR without Carbon Capture and Sequestration (CCS) SMR with 53% and 90% CCS and water electrolysis with two types of renewable energy. The prevention-based eco-costs system is used for the overall comparison of the ecological burden and the ecological benefit. The ReCiPe system was applied as well but appeared not suitable for such a comparison (other damage-based indicators cannot be applied either). The overall conclusion is that (1) the overall net ecological benefit of hydrogen-based Ultra Low Sulphur Diesel is dependent of local conditions but is remarkably high (2) desulphurization below 10 ppm is beneficial for big cities and (3) cleaner production of hydrogen reduces eco-cost by a factor 1.8–3.4.
Hydrogen Storage Potential in Natural Gas Deposits in the Polish Lowlands
Jan 2024
Publication
In the future the development of a zero-carbon economy will require large-scale hydrogen storage. This article addresses hydrogen storage capacities a critical issue for large-scale hydrogen storage in geological structures. The aim of this paper is to present a methodology to evaluate the potential for hydrogen storage in depleted natural gas reservoirs and estimate the capacity and energy of stored hydrogen. The estimates took into account the recoverable reserves of the reservoirs hydrogen parameters under reservoir conditions and reservoir parameters of selected natural gas reservoirs. The theoretical and practical storage capacities were assessed in the depleted natural gas fields of N and NW Poland. Estimates based on the proposed methodology indicate that the average hydrogen storage potential for the studied natural gas fields ranges from 0.01 to 42.4 TWh of the hydrogen energy equivalent. Four groups of reservoirs were distinguished which differed in recovery factor and technical hydrogen storage capacity. The issues presented in the article are of interest to countries considering large-scale hydrogen storage geological research organizations and companies generating electricity from renewable energy sources.
A Review on Applicability, Limitations, and Improvements of Polymeric Materials in High-Pressure Hydrogen Gas Atmospheres
Feb 2021
Publication
Typically polymeric materials experience material degradation anddamage over time in harsh environments. Improved understandingof the physical and chemical processes associated with possibledamage modes intended in high-pressure hydrogen gas exposedatmospheres will help to select and develop materials well suited forapplications fulfilling future energy demands in hydrogen as anenergy carrier. In high-pressure hydrogen gas exposure conditionsdamage from rapid gas decompression (RGD) and from aging inelastomeric as well as thermoplastic material components is unavoid-able. This review discusses the applications of polymeric materials ina multi-material approach in the realization of the “Hydrogen econo-my”. It covers the limitations of existing polymeric components thecurrent knowledge on polymeric material testing and characteriza-tion and the latest developments. Some improvements are sug-gested in terms of material development and testing procedures tofill in the gaps in existing knowledge in the literature.
Safety Margin on the Ductile to Brittle Transition Temperature after Hydrogen Embrittlement on X65 Steel
Jan 2022
Publication
Hydrogen embrittlement is a phenomenon that affects the mechanical properties of steels intended for hydrogen transportation. One affected by this embrittlement is the Ductile to Brittle Transition Temperature (DBTT) which characterizes the change in the failure mode of the steel from ductile to brittle. This temperature is conventionally defined and compared to the operating temperature as an acceptability criterion for codes. Transition temperature does not depend only on the material but also on specimen geometry particularly the thickness. Generally the transition temperature is defined for the conservative reason by Charpy impact test. Standard Charpy specimens are straight beams with a thickness of 10 mm. For thin pipes it is impossible to extract these standard specimens. One uses in this case Mini-Charpy specimens with a reduced thickness due to pipe curvature. This paper aims to quantify the effect of hydrogen embrittlement on the transition temperature of pipe steel (API 5L X65) using two types of Charpy specimens.
The Bright Future of Solar-driven Hydrogen Production
Dec 2024
Publication
Hydrogen production from sunlight using innovative photocatalytic and photoelectrochemical systems offers decentralized sustainable energy solutions with potential applications in remote off-grid locations.<br/>Photocatalytic hydrogen production has the potential to transform clean cooking by reducing dependency on wood and charcoal in low-resource settings addressing significant health and environmental challenges.<br/>Photocatalytic reactors could also be used to capture atmospheric carbon dioxide and perform artificial photosynthesis mimicking processes found in nature producing green energy molecules.
Photovoltaic-Assisted Photo(electro)catalytic Hydrogen Production: A Review
Aug 2023
Publication
The idea of supporting the Sustainable Development Goals (SDGs) has inspired researchers around the world to explore more environmentally friendly energy generation and production methods especially those related to solar and hydrogen energy. Among the various available sustainable energy technologies photo(electro)catalytic hydrogen production has been competitively explored benefiting from its versatile platform to utilize solar energy for green hydrogen production. Nevertheless the bottleneck of this photo(electro)catalytic system lies within its high voltage required for water electrolysis (>1.23 V) which affects the economic prospects of this sustainable technology. In this regard coupling the photo(electro)catalytic system with a solar-powered photovoltaic (PV) system (PV-PEC) to unleash the fascinating properties and readiness of this system has heightened attention among the scientific community. In this context this review begins by elucidating the basic principles of PV-PEC systems followed by an exploration of various types of solar PV technology and the different types of semiconductors used as photocatalysts in the PEC system. Subsequently the main challenges faced by the PV-PEC system are presented covering areas such as efficiency stability and cost-effectiveness. Finally this review delves into recent research related to PV-PEC systems discussing the advancements and breakthroughs in this promising technology. Furthermore this review provides a forecast for the future prospects of the PV-PEC system highlighting the potential for its continued development and widespread implementation as a key player in sustainable hydrogen production.
Hydrogen and ICEs: Validation of a 3D-CFD Approach for In-cylinder Combustion Simulations of Ultra-lean Mixture with a focus on the combustion regime
Sep 2025
Publication
This paper proposes a numerical setup for 3D-CFD in-cylinder simulations of H2-fuelled internal combustion engines. The flamelet G-equation model based on Verhelst and Damkohler-like ¨ correlations for laminar and turbulent flame speeds respectively is used to reproduce the flame propagation. The validation against experimental data from a homogeneous-mixture port-injection engine enables a focus on combustion simulation by minimising stratification uncertainties. Accurate flame propagation modelling is identified as the main challenge. The results on different operating conditions confirm the predictive capabilities of the framework thanks to the agreement with the experimental pressure traces combustion indicators and flame imaging. Notably combustion rate predictions remain accurate even without considering the flame thermo-diffusive instability as the turbulence effect dominates at the investigated conditions. The combustion regime is analysed by a modified Borghi-Peters diagram and it ranges from flamelet to thin reaction zones. This highlights the numerical setup flexibility which accurately simulates combustion across different regimes.
Towards the Validation of Ultrasonic Flowmeters Operating in Hydrogen-enriched Natural Gas Mixtures though Speed of Sound Measurements Obtained by a Clamp-on Meter
Jan 2025
Publication
New flow metering challenges are presented by the energy transition program since the available and new infrastructures might be used to transport energy using energy vectors such as hydrogen-enriched natural gas mixtures including blends never adopted before in current distribution lines. In this framework it is necessary to have the possibility to verify the performance of flowmeters which are currently calibrated using natural gas and nitrogen as reference fluids even when operating with fluids that are not yet in use. For this reason a commercial clamp-on ultrasonic flowmeter was used to measure the speed of sound in a mixture of hydrogen and iso-butane after being calibrated using helium as reference fluid. Helium is actually much more expensive than nitrogen but in our case it is advantageous because in the temperature and pressure ranges considered in this work the speeds of sound of helium are more comparable with those of the binary mixture of hydrogen and isobutane than the speeds of sound of nitrogen under the same thermodynamic conditions. A specifically developed control apparatus was designed to adjust the temperature and the pressure of the gas filling a DN50-PN100 spool where the ultrasonic meter was mounted on. The instrument was calibrated for temperatures between (270 and 320) K and for pressures up to 3 MPa by using the prediction of the reference equation of state for helium of Ortiz-Vega et al. The measurements of the speed of sound were obtained in a binary mixture containing mainly hydrogen with a small content of iso-butane since for these compounds new results are necessary to validate and improve the predictions of thermodynamic models installed in flowmeters and in flow computers. The expanded relative uncertainty was evaluated to be of 0.09% ( = 2) that was estimated by considering the contributions of the main influence quantities repeatability and reproducibility of the measurements. The obtained results were compared with the AGA-8-92DC and GERG-2008 equations of state and found to be consistent with the values predicted by both models demonstrating the feasibility of using a clamp-on ultrasonic flowmeter to determine the speed of sound and possibility to verify the performance of flowmeter installed on the gas networks using the speed of sound as transfer quantity.
Policy Supports for the Deployment of Solar Fuels: Islands as Test-beds for a Rapid Green Transition
May 2023
Publication
Coastal areas particularly islands are especially vulnerable to climate change due to their geographic and climate conditions. Reaching decarbonisation targets is a long process which will require radical changes and ‘out of the box’ thinking. In this context islands have become laboratories for the green transition by providing spaces for exploring possibilities and alternatives. Here we explore how hydrogen (H2) energy technologies can be a critical ally for island production of renewable electricity in part by providing a storage solution. However given the abundance of sunlight on many islands we also note the huge potential for a more profound engagement between renewables and hydrogen technologies via the co-generation of ‘green hydrogen’ using solar fuels technology. Solar hydrogen is a clean energy carrier produced by the direct or indirect use of solar irradiation for water-splitting processes such as photovoltaic systems coupled with electrolysers and photoelectrochemical cells. While this technology is fast emerging we question to what extent sufficient policy support exists for such initiatives and how they could be scaled up. We report on a case study of a pilot H2 plant in the Canary Islands and we offer recommendations on early-stage policy implications for hydrogen and other solar fuels in an island setting. The paper draws on the literature on islands as policy laboratories and the multi-level perspective on energy transitions. We argue that particular attention needs to be given to discrete issues such as research and planning and better synchronising between emerging local technology niches the various regulatory regimes for energy together with global trends.
Optimising Mini-grid Efficiency in Ghana: A Techno-economic Analysis of Hydrogen Production from Redundent Solar Energy for Fuel Cell Power Generation
Sep 2025
Publication
Rural mini-grids in Ghana often experience substantial midday solar PV generation surpluses due to mismatches between peak production and local demand with excess energy (redundant energy) frequently curtailed once batteries are fully charged. This underutilisation limits the socio-economic benefits of renewable electrification and highlights the need for alternative long-duration storage solutions. This study investigated the technoeconomic feasibility of converting excess PV energy from a 54 kWp mini-grid in Aglakope Ghana into hydrogen via electrolysis storing it and reconverting it to electricity using fuel cells. Redundant energy generation was quantified using measured PV output and load consumption and validated using statistical error metrics (R2 = 0.955). Hydrogen production and recovery potential were modelled for different electrolyser technologies and system performance was evaluated using round-trip efficiency (RTE) levelized cost of hydrogen (LCOH) and levelized cost of storage (LCOS) with comparative analysis against additional battery capacity. The results yielded an average monthly excess energy of about 2250 kWh convertible into 43–53 kg per month of hydrogen depending on electrolyser type. The proposed hydrogen-fuel cell pathway yielded a RTE of 44.4 % LCOH of $4.97/kg and LCOS of $0.249/kWh which is about 13 % higher than lithium-ion storage benchmarks. The study findings demonstrate that hydrogen storage can complement batteries offer seasonal and multi-day storage capability and reduce renewable curtailment. Therefore wider adoption could be supported by cost reductions efficiency improvements and enabling policies positioning hydrogen-based storage as a viable pathway for resilient low-carbon rural electrification in off-grid contexts.
Design and Evaluation of Operational Scheduling Approaches for HCNG Penetrated Integrated Energy System
Jul 2019
Publication
This paper proposes and assesses three different control approaches for the hydrocarbon natural gas (HCNG) penetrated integrated energy system (IES). The three control approaches adopt mixed integer linear programing conditional value at risk (CVaR) and robust optimization (RO) respectively aiming to mitigate the renewable generation uncertainties. By comparing the performance and efficiency the most appropriate control approach for the HCNG penetrated IES is identified. The numerical analysis is conducted to evaluate the three control approaches in different scenarios where the uncertainty level of renewable energy (within the HCNG penetrated IES) varies. The numerical results show that the CVaR-based approach outperforms the other two approaches when renewable uncertainty is high (approximately 30%). In terms of the cost to satisfy the energy demand the operational cost of the CVaR-based method is 8.29% lower than the RO one while the RO-based approach has a better performance when the renewable uncertainty is medium (approximately 5%) and it is operational is 0.62% lower than that of the CVaR model. In both evaluation cases mixed integer linear programing approach cannot meet the energy demand. This paper also compares the operational performance of the IES with and without HCNG. It is shown that the IES with HCNG can significantly improve the capability to accommodate renewable energy with low upgrading cost.
Life Cycle Cost Assessment of PEM Water Electrolysis Systems: A System Dynamics-intuitionistic Fuzzy Bayesian Network Approach
Sep 2025
Publication
Proton exchange membrane water electrolysis is a core technology for green hydrogen production but its widespread adoption is hindered by a prohibitively high and uncertain life cycle cost. To address the dynamic complexity and multi-source uncertainties inherent in cost assessment this paper proposes an integrated modeling framework that combines system dynamics with an intuitionistic fuzzy bayesian network. The system dynamics model captures the macro-level feedback loops driving long-term cost evolution such as technological innovation economy-of-scale effects and other critical factors. To model and infer causal dependencies among uncertain variables that are challenging to specify precisely within the system dynamics model the intuitionistic fuzzy bayesian network is incorporated enabling quantification of relationships under conditions of incomplete data and cognitive fuzziness. Through comprehensive simulations the framework forecasts the cost evolution trajectories. Results indicate a potential 77 % reduction in the unit power cost of a 1 MW system by 2060. Uncertainty analysis revealed that the initial prediction variance for the catalyst layer was approximately 20 % significantly higher than the 6.5 % for the bipolar plate highlighting a key investment risk. A comparative analysis demonstrates that the proposed framework achieves a superior forecast accuracy with a mean absolute percentage error of 4.8 %. The proposed method provides a more accurate and robust decision support tool for long-term investment planning and policy formulation for hydrogen production through proton exchange membrane water electrolysis technology.
Predictive Modelling of Hydrogen Production from Agricultural and Forestry Residues through a Thermo-catalytic Reforming Process
Sep 2025
Publication
Hydrogen produced from renewable sources is crucial for decarbonizing hard-to-abate sectors and achieving netzero targets. This study examines hydrogen production through the novel thermo-catalytic reforming (TCR) process using agricultural and forestry residues. The research aims to develop and optimize regression models that integrate feedstock properties (ash hydrogen-to-carbon molar ratio and lignin) and process parameters (reactor and reformer temperatures) to predict yields of hydrogen (H2) syngas methane (CH4) and carbon dioxide (CO2). Three biomass feedstocks – softwood pellets (SWPs) hardwood pellets (HWPs) and wheat straw pellets (WSPs) – were analyzed at reactor temperatures of 400–550 ◦C and reformer temperatures of 500–700 ◦C. Predictive models for H2 (R2 = 0.9642 RMSE = 1.0639) and syngas (R2 = 0.9894 RMSE = 0.0140) yields show strong agreement and accuracy between the predicted and experimental values. In contrast the models for CH4 and CO2 yields show higher variability in the predictions. Reformer temperature was the most significant parameter influencing the yields of H2 and syngas. The optimal H2 yields predicted for the model were obtained for HWPs at 550/700 ◦C (26.67 g H2/kg dry biomass) followed by SWPs at 550/700 ◦C (24.11 g H2/kg dry biomass) and WSPs at 550/685.2 ◦C (18.78 g H2/kg dry biomass). The volumetric syngas yields were highest for HWPs at 550/700 ◦C (0.831 Nm3 /kg dry biomass) followed by SWPs (0.777 Nm3 /kg dry biomass) and WSPs (0.634 Nm3 /kg dry biomass). This study demonstrates that regression modelling accurately predicts H2 and syngas yields which would help to expand the applicability of TCR technology for large-scale hydrogen production contributing to the decarbonization of the energy sector.
Sorption-enhanced Steam Gasification of Biomass for H2-rich Gas Production and In-situ CO2 Capture by CaO-based Sorbents: A Critical Review
Feb 2023
Publication
The sorption-enhanced steam gasification of biomass (SEBSG) is considered a prospective thermo-chemical technology for high-purity H2 production with in-situ CO2 capture. Fundamental concepts and operating conditions of SEBSG technology were summarized in this review. Considerable industrial demonstration units have been conducted on pilot scales for large-scale availability of the SEBSG process. The influence of process parameters such as reaction temperature Steam/Biomass (S/B) ratio feedstock characteristics cyclic CO2 capture capacity of CaO-based sorbents and catalysis were critically reviewed to provide theoretical recommendations for industrial operation. Bifunctional materials that have high catalytic activity and CO2 capture activity are crucial for ensuring high H2 production in the SEBSG. The application of density functional theory (DFT) and reactive force field molecular dynamic (ReaxFF MD) simulations on microcosmic reaction mechanisms in the SEBSG process such as pyrolysis WGS and reforming reactions and CO2 capture of CaO-based materials are comprehensively overviewed. Several research gaps like the exploitation of more efficient and low-cost bifunctional material integrated process economics and revelation of well-rounded mechanisms need to be filled for the following large-scale industrial applications.
Photocatalytic Water Splitting for Large-scale Solar-to-chemical Energy Conversion and Storage
Dec 2024
Publication
Sunlight-driven water splitting allows renewable hydrogen to be produced from abundant and environmentally benign water. Large-scale societal implementation of this green fuel production technology within energy generation systems is essential for the establishment of sustainable future societies. Among various technologies photocatalytic water splitting using particulate semiconductors has attracted increasing attention as a method to produce large amounts of green fuels at low cost. The key to making this technology practical is the development of photocatalysts capable of splitting water with high solar-to-fuel energy conversion efficiency. Furthermore advances that enable the deployment of water-splitting photocatalysts over large areas are necessary as is the ability to recover hydrogen safely and efficiently from the produced oxyhydrogen gas. This lead article describes the key discoveries and recent research trends in photosynthesis using particulate semiconductors and photocatalyst sheets for overall water splitting via one-step excitation and two-step excitation (Z-scheme reactions) as well as for direct conversion of carbon dioxide into renewable fuels using water as an electron donor. We describe the latest advances in solar watersplitting and carbon dioxide reduction systems and pathways to improve their future performance together with challenges and solutions in their practical application and scalability including the fixation of particulate photocatalysts hydrogen recovery safety design of reactor systems and approaches to separately generate hydrogen and oxygen from water.
Modelling of Refuelling though the Entire Equipment of HRS: Use of Dynamic Mesh to Simulate Heat and Mass Transfer during Throttling at PCV
Sep 2024
Publication
Hydrogen refuelling is imperative for the emerging market of hydrogen vehicles. The pressure control valve (PCV) at the hydrogen refuelling station (HRS) plays a major role in ensuring that hydrogen delivery to the vehicle follows the prescribed refuelling protocols. A three-dimensional CFD model with a detailed resolution of PCV motion affecting heat and mass transfer is developed. The PCV motion controlling the mass flow rate is simulated using dynamic mesh. The CFD model captures refuelling from high-pressure tanks through entire HRS equipment to onboard tanks capturing pressure and temperature changes upstream and downstream of the PCV. The Joule-Thomson effect resulting in a hydrogen temperature increase at PCV is captured using the NIST real gas database. The model is validated against Test No.1 of NREL on refuelling through the entire equipment of HRS. The CFD model can be used to design HRS equipment parameters including PCV and develop efficient refuelling protocols.
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