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Strategic Overview on Fuel Cell-Based Systems for Mobility and Electrolytic Cells for Hydrogen Production
Mar 2022
Publication
Given the global effort to embrace research actions and technology enhancement for the energy transition innovative sustainable systems are needed both for energy production and for those sectors that are responsible for high pollution and CO2 emissions. In this context electrolytic cells and fuel cells in their variety and flexibility are energy systems characterized by high efficiency and important performance guaranteeing a sustainable solution for future energy systems and for the circular economy. The scope of this paper is therefore to present the state of the art of such systems. An overview of the electrolyzers for hydrogen production is presented by detailing the level of applications for their different technologies from low-temperature units to high-temperature units the fuel flexibility the electrolysis and co-electrolysis mode and the potential coupling with renewable sources. Fuel cell-based systems are also presented and their application in the mobility sector is investigated by considering road transport with light-duty and heavy-duty applications and marine transport. A comparison with conventional technologies will be also presented providing some hints on the potential applications of electrolytic cells and fuel cell systems given their important contribution to the sustainable and circular economy.
Strategic Policy Targets and the Contribution of Hydrogen in a 100% Renewable European Power System
Jul 2021
Publication
The goal of the European energy policy is to achieve climate neutrality. The long-term energy strategies of various European countries include additional targets such as the diversification of energy sources maintenance of security of supply and reduction of import dependency. When optimizing energy systems these strategic policy targets are often only considered in a rudimentary manner and thus the understanding of the corresponding interdependencies is lacking. Moreover hydrogen is considered as a key component of a fully decarbonized energy system but its role in the power sector remains unclear due to the low round-trip efficiencies. This study reveals how fully decarbonized European power systems can benefit from hydrogen in terms of overall system costs and the achievement of strategic policy targets. We analyzed a broad spectrum of scenarios using an energy system optimization model and varied model constraints that reflect strategic policy targets. Our results are threefold. First compared to power systems without hydrogen systems using hydrogen realize savings of 14–16% in terms of the total system costs. Second the implementation of a hydrogen infrastructure reduces the number of infeasible scenarios when structural policy targets are considered within the power system. Third the role of hydrogen is highly diverse at a national level. Particularly in countries with low renewable energy potential hydrogen plays a crucial role. Here high levels of self-sufficiency and security of supply are achieved by deploying hydrogen-based power generation of up to 46% of their annual electricity demand realized via imports of green hydrogen.
Investigating Hydrogen-Based Non-Conventional Storage for PV Power in Eco-Energetic Optimization of a Multi-Energy System
Dec 2021
Publication
Through the integration of multiple energy carriers with related technologies multi-energy systems (MES) can exploit the synergies coming from their interplay for several benefits towards decarbonization. In such a context inclusion of Power-to-X technologies in periods of excess renewable electricity supply removes the need for curtailment of renewable electricity generation. In order to achieve the environmental benefits of MES without neglecting their economic feasibility the optimal design problem is as crucial as challenging and requires the adoption of a multi-objective approach. This paper extends the results of a previous work by investigating hydrogen-based non-conventional storage for PV power in the eco-energetic optimization of an MES. The system under study consists of a reversible fuel cell (r-SOC) photovoltaic (PV) electric heat pump absorption chiller and thermal storage and allows satisfying the multi-energy needs of a residential end-user. A multi-objective linear problem is established to find the optimal MES configuration including the sizes of the involved technologies with the goal of reducing the total annual cost and the fossil primary energy input. Simulation results are compared with those obtained in previous work with a conventional nanogrid where a combined heat and power (CHP) system with gas-fired internal combustion engine and a battery were present instead of an r-SOC. The optimized configuration of the non-conventional nanogrid allows achieving a maximum primary energy reduction amounting to 66.3% compared to the conventional nanogrid. In the face of the environmental benefits the non-conventional nanogrid leads to an increase in total annual costs which compared to the conventional nanogrid is in the range of 41–65%.
Spatiotemporal Analysis of Hydrogen Requirement to Minimize Seasonal Variability in Future Solar and Wind Energy in South Korea
Nov 2022
Publication
Renewable energy supply is essential for carbon neutrality; however technologies aiming to optimally utilize renewable energy sources remain insufficient. Seasonal variability in renewable energy is a key issue which many studies have attempted to overcome through operating systems and energy storage. Currently hydrogen is the only technology that can solve this seasonal storage problem. In this study the amount of hydrogen required to circumvent the seasonal variability in renewable energy supply in Korea was quantified. Spatiotemporal analysis was conducted using renewable energy resource maps and power loads. It was predicted that 50% of the total power demand in the future will be met using solar and wind power and a scenario was established based on the solar-to-wind ratio. It was found that the required hydrogen production differed by approximately four-times depending on the scenarios highlighting the importance of supplying renewable energy at an appropriate ratio. Spatially wind power was observed to be unsuitable for the physical transport of hydrogen because it has a high potential at mountain peaks and islands. The results of this study are expected to aid future hydrogen research and solve renewable energy variability problems.
Regional Uptake of Direct Reduction Iron Production Using Hydrogen Under Climate Policy
Nov 2022
Publication
The need to reduce CO2 emissions to zero by 2050 has meant an increasing focus on high emitting industrial sectors such as steel. However significant uncertainties remain as to the rate of technology diffusion across steel production pathways in different regions and how this might impact on climate ambition. Informed by empirical analysis of historical transitions this paper presents modelling on the regional deployment of Direction Reduction Iron using hydrogen (DRI-H2). We find that DRI-H2 can play a leading role in the decarbonisation of the sector leading to near-zero emissions by 2070. Regional spillovers from early to late adopting regions can speed up the rate of deployment of DRI-H2 leading to lower cumulative emissions and system costs. Without such effects cumulative emissions are 13% higher than if spillovers are assumed and approximately 15% and 20% higher in China and India respectively. Given the estimates of DRI-H2 cost-effectiveness relative to other primary production technologies we also find that costs increase in the absence of regional spillovers. However other factors can also have impacts on deployment emission reductions and costs including the composition of the early adopter group material efficiency improvements and scrap recycling rates. For the sector to achieve decarbonisation key regions will need to continue to invest in low carbon steel projects recognising their broader global benefit and look to develop and strengthen policy coordination on technologies such as DRI-H2.
Clean Technology Selection of Hydrogen Production on an Industrial Scale in Morocco
Nov 2022
Publication
Sustainable hydrogen production is a priority for Morocco and it’s part of the country’s national energy strategy which is currently being developed. Many processes can be used for its production. However it’s necessary to select the appropriate one for Morocco’s case. In this study a multi-criteria analysis was followed to select the best clean and renewable catalytic process for hydrogen production on an industrial scale. Ten routes were evaluated using the AHP method coupled with the Fuzzy Vikor method for criteria weighting and ranking of alternatives respectively. The results showed that alkaline water electrolysis coupled with renewable energy sources is the most suitable for industrial production in Morocco. The processes that are not well ranked and require further study and development before deployment on an industrial scale are biophotolysis photo fermentation photolysis and thermolysis. The parametric sensitivity analysis performed validated the result obtained. Then the potential for hydrogen production using solar energy is investigated. It was found that Morocco can produce 1057.26 million tons of green hydrogen showing how attractive the selected catalytic process is. This study enables investors and decision-makers to make an informed decision about whether to develop a green hydrogen production industrial installation in Morocco.
A Comprehensive Review on Recent Advancements in Thermochemical Processes for Clean Hydrogen Production to Decarbonize the Energy Sector
Sep 2022
Publication
Hydrogen is a source of clean energy as it can produce electricity and heat with water as a by-product and no carbon content is emitted when hydrogen is used as burning fuel in a fuel cell. Hydrogen is a potential energy carrier and powerful fuel as it has high flammability fast flame speed no carbon content and no emission of pollutants. Hydrogen production is possible through different technologies by utilizing several feedstock materials but the main concern in recent years is to reduce the emission of carbon dioxide and other greenhouse gases from energy sectors. Hydrogen production by thermochemical conversion of biomass and greenhouse gases has achieved much attention as researchers have developed several novel thermochemical methods which can be operated with low cost and high efficiency in an environmentally friendly way. This review explained the novel technologies which are being developed for thermochemical hydrogen production with minimum or zero carbon emission. The main concern of this paper was to review the advancements in hydrogen production technologies and to discuss different novel catalysts and novel CO2 -absorbent materials which can enhance the hydrogen production rate with zero carbon emission. Recent developments in thermochemical hydrogen production technologies were discussed in this paper. Biomass gasification and pyrolysis steam methane reforming and thermal plasma are promising thermochemical processes which can be further enhanced by using catalysts and sorbents. This paper also reviewed the developments and influences of different catalysts and sorbents to understand their suitability for continuous clean industrial hydrogen production.
A Simulated Roadmap of Hydrogen Technology Contribution to Climate Change Mitigation Based on Representative Concentration Pathways Considerations
Apr 2018
Publication
Hydrogen as fuel has been a promising technology toward climate change mitigation efforts. To this end in this paper we analyze the contribution of hydrogen technology to our future environmental goals. It is assumed that hydrogen is being produced in higher efficiency across time and this is simulated on Global Change Assessment Model (GCAM). The environmental restrictions applied are the expected emissions representative concentration pathways (RCP) 2.6 4.5 and 6.0. Our results have shown increasing hydrogen production as the environmental constraints become stricter and hydrogen more efficient in being produced. This increase has been quantified and provided on open access as Supporting Information to this manuscript.
Techno-Economic Analysis of Low Carbon Hydrogen Production from Offshore Wind Using Battolyser Technology
Aug 2022
Publication
A battolyser is a combined battery electrolyser in one unit. It is based on flow battery technology and can be adapted to produce hydrogen at a lower efficiency than an electrolyser but without the need for rare and expensive materials. This paper presents a method of determining if a battolyser connected to a wind farm makes economic sense based on stochastic modelling. A range of cost data and operational scenarios are used to establish the impact on the NPV and LCOE of adding a battolyser to a wind farm. The results are compared to adding a battery or an electrolyser to a wind farm. Indications are that it makes economic sense to add a battolyser or battery to a wind farm to use any curtailed wind with calculated LCOE at £56/MWh to £58/MWh and positive NPV over a range of cost scenarios. However electrolysers are still too expensive to make economic sense.
Progress and Challenges in Multi-stack Fuel Cell System for High Power Applications: Architecture and Energy Management
Jan 2023
Publication
With the development of fuel cells multi-stack fuel cell system (MFCS) for high power application has shown tremendous development potential owing to their obvious advantages including high efficiency durability reliability and pollution-free. Accordingly the state-of-the-art of MFCS is summarized and analyzed to advance its research. Firstly the MFCS applications are presented in high-power scenarios especially in transportation applications. Then to further investigate the MFCS MFCS including hydrogen and air subsystem thermal and water subsystem multi-stack architecture and prognostics and health monitoring are reviewed. It is noted that prognostics and health monitoring are investigated rarely in MFCS compared with previous research. In addition the efficiency and durability of MFCS are not only related to the application field and design principle but also the energy management strategy (EMS). The reason is that the EMS is crucial for lifespan cost and efficiency in the multi-stack fuel cell system. Finally the challenge and development potential of MFCS is proposed to provide insights and guidelines for future research.
Impacts of Wind Conditions on Hydrogen Leakage During Refilling Hydrogen-powered Vehicles
Mar 2023
Publication
Although hydrogen leakage at hydrogen refueling stations has been a concern less effort has been devoted to hydrogen leakage during the refueling of hydrogen-powered vehicles. In this study hydrogen leakage and dilution from the hydrogen dispenser during the refueling of hydrogen-powered vehicles were numerically investigated under different wind configurations. The shape size and distribution of flammable gas clouds (FGC) during the leakage and dilution processes were analyzed. The results showed that the presence of hydrogen-powered vehicles resulted in irregular FGC shapes. Greater wind speeds (vwv) were associated with longer FGC propagation distances. At vwv =2 m/s and 10 m/s the FGC lengths at the end of the leakage were 7.9 m and 20.4 m respectively. Under downwind conditions higher wind speeds corresponded to lower FGC heights. The FGC height was larger under upwind conditions and was slightly affected by the magnitude of the wind speed. In the dilution process the existence of a region with a high hydrogen concentration led to the FGC volume first increasing and then gradually decreasing. Wind promoted the mixing of hydrogen and air accelerated FGC dilution inhibited hydrogen uplifting and augmented the horizontal movement of the FGC. At higher wind speeds the low-altitude FGC movements could induce potential safety hazards.
Research on the Sealing Mechanism of Split-Liner High-Pressure Hydrogen Storage Cylinders
Mar 2024
Publication
Hydrogen storage is a crucial factor that limits the development of hydrogen energy. This paper proposes using a split liner for the inner structure of a hydrogen storage cylinder. A self-tightening seal is employed to address the sealing problem between the head and the barrel. The feasibility of this structure is demonstrated through hydraulic pressure experiments. The influence laws of the O-ring compression rate the distance from the straight edge section of the head to the sealing groove and the thickness of the head on the sealing performance of gas cylinders in this sealing structure are revealed using finite elements analysis. The results show that when the gas cylinder is subjected to medium internal pressure the maximum contact stress on the O-ring extrusion deformation sealing surface is greater than the medium pressure. There is sufficient contact width that is the arc length of the part where the stress on the O-ring contact surface is greater than the medium pressure so that it can form a good sealing condition. At the same time increasing the compression ratio of the O-ring and the head’s thickness will help improve the sealing performance and reducing the distance from the straight edge section of the head to the sealing groove will also improve the sealing performance.
Modeling of Unintended Hydrogen Releases from a Fuel Cell Tram
Sep 2021
Publication
Hydrogen is a promising alternative energy carrier that has been increasingly used in industry especially the transportation sector to fuel vehicles through fuel cells. Hydrogen fuel cell vehicles usually have high pressure on-board storage tanks which take up large spaces to provide comparable ranges as current fossil fuel vehicles because of the low volumetric energy density of hydrogen. Therefore hydrogen is also appropriate for large heavy-duty vehicles that have more space than passenger vehicles.
Far Off-shore Wind Energy-based Hydrogen Production: Technological Assessment and Market Valuation Designs
Jan 2020
Publication
This article provides a techno-economic study on coupled offshore wind farm and green hydrogen production via sea water electrolysis (OWF-H2). Offshore wind energy wind farms (OWF) and water electrolysis (WE) technologies are described. MHyWind (the tool used to perform simulations and optimisations of such plants) is presented as well as the models of the main components in the study. Three case studies focus on offshore wind farms either stand-alone or connected to the grid via export cables coupled with a battery and electrolysis systems either offshore or onshore. Exhaustive searches and optimisations performed allowed for rules of thumb to be derived on the sizing of coupled OWF-H2 plants that minimize costs of hydrogen production (LCoH2 in €/kgH2): Non-connected OWF-H2 coupled to a battery offers the lowest LCoH2 without the costs of H2 transportation when compared to cases where the WE is installed onshore and connected to the OWF. Using a simple power distribution heuristic increasing the number of installed WE allows the system to take advantage of more OWF energy but doesn’t improve plant efficiency whereas a battery always does. Finally within the scope of this study it is observed that power ratios of optimized plant architectures (leading to the lowest LCoH2) are between 0.8-0.9 for PWE/POWF and 0.3-0.35 for PBattery/POWF.
A Holistic Consideration of Megawatt Electrolysis as a Key Component of Sector Coupling
May 2022
Publication
In the future hydrogen (H2) will play a significant role in the sustainable supply of energy and raw materials to various sectors. Therefore the electrolysis of water required for industrial‐ scale H2 production represents a key component in the generation of renewable electricity. Within the scope of fundamental research work on cell components for polymer electrolyte membrane (PEM) electrolyzers and application‐oriented living labs an MW electrolysis system was used to further improve industrial‐scale electrolysis technology in terms of its basic structure and systems‐ related integration. The planning of this work as well as the analytical and technical approaches taken along with the essential results of research and development are presented herein. The focus of this study is the test facility for a megawatt PEM electrolysis stack with the presentation of the design processing and assembly of the main components of the facility and stack.
Enhanced Performance and Durability of Low Catalyst Loading PEM Water Electrolyser Based on a Short-side Chain Perfluorosulfonic Ionomer
Sep 2016
Publication
Water electrolysis supplied by renewable energy is the foremost technology for producing ‘‘green” hydrogen for fuel cell vehicles. In addition the ability to rapidly follow an intermittent load makes electrolysis an ideal solution for grid-balancing caused by differences in supply and demand for energy generation and consumption. Membrane-electrode assemblies (MEAs) designed for polymer electrolyte membrane (PEM) water electrolysis based on a novel short-side chain (SSC) perfluorosulfonic acid (PFSA) membrane Aquivion with various cathode and anode noble metal loadings were investigated in terms of both performance and durability. Utilizing a nanosized Ir0.7Ru0.3O solid solution anode catalyst and a supported Pt/C cathode catalyst in combination with the Aquivion membrane gave excellent electrolysis performances exceeding 3.2 A cm-2 at 1.8 V terminal cell voltage ( 80% efficiency) at 90 ºC in the presence of a total catalyst loading of 1.6 mg cm−2. A very small loss of efficiency corresponding to 30 mV voltage increase was recorded at 3 A cm 2 using a total noble metal catalyst loading of less than 0.5 mg cm−2 (compared to the industry standard of 2 mg cm−2). Steady-state durability tests carried out for 1000 h at 1 A cm -2 showed excellent stability for the MEA with total noble metal catalyst loading of 1.6 mg cm−2 (cell voltage increase 5 lV/h). Moderate degradation rate (cell voltage increase 15 lV/h) was recorded for the low loading 0.5 mg cm-2 MEA. Similar stability characteristics were observed in durability tests at 3 A cm−2. These high performance and stability characteristics were attributed to the enhanced proton conductivity and good stability of the novel membrane the optimized structural properties of the the enhanced proton conductivity and good stability of the novel membrane the optimized structural properties of the the enhanced proton conductivity and good stability of the novel membrane the optimized structural properties of the Ir and Ru oxide solid solution and the enrichment of Ir species on the surface for the anodic catalyst.
Direct Numerical Simulation of Hydrogen Combustion at Auto-ignitive Conditions Ignition, Stability and Turbulent Reaction-front Velocity
Mar 2021
Publication
Direct Numerical Simulations (DNS) are performed to investigate the process of spontaneous ignition of hydrogen flames at laminar turbulent adiabatic and non-adiabatic conditions. Mixtures of hydrogen and vitiated air at temperatures representing gas-turbine reheat combustion are considered. Adiabatic spontaneous ignition processes are investigated first providing a quantitative characterization of stable and unstable flames. Results indicate that in hydrogen reheat combustion compressibility effects play a key role in flame stability and that unstable ignition and combustion are consistently encountered for reactant temperatures close to the mixture’s characteristic crossover temperature. Furthermore it is also found that the characterization of the adiabatic processes is also valid in the presence of non-adiabaticity due to wall heat-loss. Finally a quantitative characterization of the instantaneous fuel consumption rate within the reaction front is obtained and of its ability at auto-ignitive conditions to advance against the approaching turbulent flow of the reactants for a range of different turbulence intensities temperatures and pressure levels.
Scaling Factors for Channel Width Variations in Tree-like Flow Field Patterns for Polymer Electrolyte Membrane Fuel Cells - An Experimental Study
Apr 2021
Publication
To have a uniform distribution of reactants is an advantage to a fuel cell. We report results for such a distributor with tree-like flow field plates (FFP). Numerical simulations have shown that the width scaling parameters of tree-like patterns in FFPs used in polymer electrolyte membrane fuel cells (PEMFC) reduces the viscous dissipation in the channels. In this study experimental investigations were conducted on a 2-layer FF plate possessing a tree-like FF pattern which was CNC milled on high-quality graphite. Three FF designs of different width scaling parameters were employed. I–V curves power curves and impedance spectra were generated at 70% 60% and 50% relative humidity (25 cm2 active area) and compared to those obtained from a conventional 1-channel serpentine FF. It was found that the FF design with a width scaling factor of 0.917 in the inlet and 0.925 in the outlet pattern exhibited the best peak power out of the three designs (only 11% - 0.08 W/cm2 lower than reference serpentine FF). Results showed that a reduction of the viscous dissipation in the flow pattern was not directly linked to a PEMFC performance increase. It was found that water accumulation together with a slight increase in single PEMFC resistance were the main reasons for the reduced power density. As further improvements a reduction of the number of branching generation levels and width scaling factor were recommended.
Green Synthesis of Olefin-linked Covalent Organic Frameworks for Hydrogen Fuel Cell Applications
Mar 2021
Publication
Green synthesis of crystalline porous materials for energy-related applications is of great significance but very challenging. Here we create a green strategy to fabricate a highly crystalline olefin-linked pyrazine-based covalent organic framework (COF) with high robustness and porosity under solvent-free conditions. The abundant nitrogen sites high hydrophilicity and well-defined one-dimensional nanochannels make the resulting COF an ideal platform to confine and stabilize the H3PO4 network in the pores through hydrogen-bonding interactions. The resulting material exhibits low activation energy (Ea) of 0.06 eV and ultrahigh proton conductivity across a wide relative humidity (10–90 %) and temperature range (25–80 °C). A realistic proton exchange membrane fuel cell using the olefin-linked COF as the solid electrolyte achieve a maximum power of 135 mW cm−2 and a current density of 676 mA cm−2 which exceeds all reported COF materials.
Hydrogen Projects Database – Analysis
Jun 2020
Publication
The IEA produced this dataset as part of efforts to track advances in low-carbon hydrogen technology. It covers all projects commissioned worldwide since 2000 to produce hydrogen for energy or climate-change-mitigation purposes. It includes projects which their objective is either to reduce emissions associated with producing hydrogen for existing applications or to use hydrogen as an energy carrier or industrial feedstock in new applications that have the potential to be a low-carbon technology. Projects in planning or construction are also covered.
Link to Download Database from IEA Website
Link to Download Database from IEA Website
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