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Reducing the Cost of Low-carbon Hydrogen Production via Emerging Chemical Looping Process
Jan 2023
Publication
A thorough techno-economic analysis where inherent carbon capture is examined against state-of-the-art blue hydrogen production configurations for large (100000 Nm3 /h) and very large (333000 Nm3 /h) capacities. Advanced solvent-based technologies based on post-combustion capture and auto-thermal reformer combined with a gas heated reformer are simulated with process flowsheet software and compared with the emerging chemical looping process. A network of dynamically operated packed bed reactors has been designed and modelled using an in-house code and key parameters generating uncertainties in the results have been examined in a sensitivity analysis. The chemical looping reforming process presents a higher net reforming efficiency than the benchmark cases (8.2 % higher at large scale and 1.5 % higher at very large scale) ranged 75.4–75.7 % while the specific energy for CO2 avoidance is negative in the range of − 0.78 to − 0.85 MJ/kgCO2. In the carbon capture cases the chemical looping reforming in packed beds technology generated a levelised cost of hydrogen of 168.9 £/kNm3 H2 for the large scale and 159.1 £/kNm3 H2 for the very large scale with the values for the benchmark cases being higher at 196.4 and 166.6 £/kNm3 H2 respectively while the levelised cost of hydrogen values are 1 % higher in the benchmark cases where carbon emission price is accounted for. The carbon capture ratio is 99.9 % for the chemical looping reforming cases compared to 90–91 % for the benchmark ones thus providing a significant foreground for the scale-up and implementation of chemical looping reforming technologies for hydrogen production.
Global Potential of Green Ammonia Based on Hybrid PV-wind Power Plants
Apr 2021
Publication
Ammonia is one of the most commonly used feedstock chemicals globally. Therefore decarbonisation of ammonia production is of high relevance towards achieving a carbon neutral energy system. This study investigates the global potential of green ammonia production from semi-flexible ammonia plants utilising a cost-optimised configuration of hybrid PV-wind power plants as well as conversion and balancing technologies. The global weather data used is on an hourly time scale and 0.45◦ × 0.45◦ spatial resolution. The results show that by 2030 solar PV would be the dominating electricity generation technology in most parts of the world and the role of batteries would be limited while no significant role is found for hydrogen-fuelled gas turbines. Green ammonia could be generated at the best sites in the world for a cost range of 440–630 345–420 300–330 and 260–290 €/tNH3 in 2020 2030 2040 and 2050 respectively for a weighted average capital cost of 7%. Comparing this to the decade-average fossil-based ammonia cost of 300–350 €/t green ammonia could become cost-competitive in niche markets by 2030 and substitute fossil-based ammonia globally at current cost levels. A possible cost decline of natural gas and consequently fossil-based ammonia could be fully neutralised by greenhouse gas emissions cost of about 75 €/tCO2 by 2040. By 2040 green ammonia in China would be lower in cost than ammonia from new coal-based plants even at the lowest coal prices and no greenhouse gas emissions cost. The difference in green ammonia production at the least-cost sites in the world’s nine major regions is less than 50 €/tNH3 by 2040. Thus ammonia shipping cost could limit intercontinental trading and favour local or regional production beyond 2040.
Corrosion of Structural Components of Proton Exchange Membrane Water Electrolyzer Anodes: A Review
Dec 2022
Publication
Proton exchange membrane (PEM) water electrolysis is one of the low temperature processes for producing green hydrogen when coupled with renewable energy sources. Although this technology has already reached a certain level of maturity and is being implemented at industrial scale its high capital expenditures deriving from the utilization of expensive corrosion-resistant materials limit its economic competitiveness compared to the widespread fossil fuel-based hydrogen production such as steam reforming. In particular the structural elements like bipolar plates (BPP) and porous transports layers (PTL) are essentially made of titanium protected by precious metal layers in order to withstand the harsh oxidizing conditions in the anode compartment. This review provides an analysis of literature on structural element degradation on the oxygen side of PEM water electrolyzers from the early investigations to the recent developments involving novel anti-corrosion coatings that protect more cost-effective BPP and PTL materials like stainless steels.
Process Reconfiguration and Intensification: An Emerging Opportunity Enabling Efficient Carbon Capture and Low-cost Blue Hydrogen Production
Mar 2023
Publication
Low-carbon hydrogen can play a significant role in decarbonizing the world. Hydrogen is currently mainly produced from fossil sources requiring additional CO2 capture to decarbonize which energy intense and costly. In a recent Green Energy & Environment paper Cheng and Di et al. proposed a novel integration process referred to as SECLRHC to generate high-purity H2 by in-situ separation of H2 and CO without using any additional separation unit. Theoretically the proposed process can essentially achieve the separation of C and H in gaseous fuel via a reconfigured reaction process and thus attaining high-purity hydrogen of ∼99% as well as good carbon and hydrogen utilization rates and economic feasibility. It displays an optimistic prospect that industrial decarbonization is not necessarily expensive as long as a suitable CCS measure can be integrated into the industrial manufacturing process.
The Effects of Fuel Type and Cathode Off-gas Recirculation on Combined Heat and Power Generation of Marine SOFC Systems
Dec 2022
Publication
An increasing demand in the marine industry to reduce emissions led to investigations into more efficient power conversion using fuels with sustainable production pathways. Solid Oxide Fuel Cells (SOFCs) are under consideration for long-range shipping because of its high efficiency low pollutant emissions and fuel flexibility. SOFC systems also have great potential to cater for the heat demand in ships but the heat integration is not often considered when assessing its feasibility. This study evaluates the electrical and heat efficiency of a 100 kW SOFC system for marine applications fuelled with methane methanol diesel ammonia or hydrogen. In addition cathode off-gas recirculation (COGR) is investigated to tackle low oxygen utilisation and thus improve heat regeneration. The software Cycle Tempo is used to simulate the power plant which uses a 1D model for the SOFCs. At nominal conditions the highest net electrical efficiency (LHV) was found for methane (58.1%) followed by diesel (57.6%) and ammonia (55.1%). The highest heat efficiency was found for ammonia (27.4%) followed by hydrogen (25.6%). COGR resulted in similar electrical efficiencies but increased the heat efficiency by 11.9% to 105.0% for the different fuels. The model was verified with a sensitivity analysis and validated by comparison with similar studies. It is concluded that COGR is a promising method to increase the heat efficiency of marine SOFC systems.
Design and Performance Assessment of a Solar-to-hydrogen System Thermally Assisted by Recovered Heat from a Molten Carbonate Fuel Cell
Mar 2022
Publication
Solar-to-hydrogen plants are predominantly based on steam electrolysis. Steam electrolysis requires water electricity and heat. The excess electric energy is generally converted into hydrogen via an electrolyser. The use of waste heat in hydrogen generation process promises energy efficiency improvement and production fluctuation reductions. This work investigates the techno-economic performance of the proposed system which recovers the waste heat from molten carbonate fuel cell and uses solar energy to produce steam. Comparison of thermally assisted solar system with corresponding solar system is done. The fuel cell provides 80% of the required thermal energy. The solar PV array provides the required electricity. The thermally assisted solar-to-hydrogen system annual energy efficiency (38.5 %) is higher than that of solar- to- hydrogen system. The investment cost of the proposed system is 2.4 % higher than that using only solar parabolic trough collector for the same required amount of heat. The advantage is that the fuel cell simultaneously produces electricity and heat. The recovery of waste heat allows getting an annual overall efficiency of 63.2 % for the molten carbonate fuel cell. It yields 2152 MWh of electricity per year. The 1 MW electrolysers annually generates 74 tonnes of hydrogen.
Techno-economic Assessment of Green Ammonia Production with Different Wind and Solar Potentials
Nov 2022
Publication
This paper focuses on developing a fast-solving open-source model for dynamic power-to-X plant techno-economic analysis and analysing the method bias that occurs when using other state-of-the-art power-to-X cost calculation methods. The model is a least-cost optimisation of investments and operation-costs taking as input techno-economic data varying power profiles and hourly grid prices. The fuel analysed is ammonia synthesised from electrolytic hydrogen produced with electricity from photovoltaics wind turbines or the grid. Various weather profiles and electrolyser technologies are compared. The calculated costs are compared with those derived using methods and assumptions prevailing in most literature. Optimisation results show that a semi-islanded set-up is the cheapest option and can reduce the costs up to 23% compared to off-grid systems but leads to e-fuels GHG emissions similar to fossil fuels with today’s electricity blend. For off-grid systems estimating costs using solar or wind levelized cost of electricity and capacity factors to derive operating hours leads to costs overestimation up to 30%. The cheapest off-grid configuration reaches production costs of 842 e/t3 . For comparison the "grey" ammonia price was 250 e/t3 in January 2021 and 1500 e/t3 in April 2022 (Western Europe). The optimal power mix is found to always include photovoltaic with 1-axis tracking and sometimes different types of onshore wind turbines at the same site. For systems fully grid connected approximating a highly fluctuating electricity price by a yearly average and assuming a constant operation leads to a small cost.
The Significance of Formal & Legal Factors in Selecting a Location for a Hydrogen Buffer to Stabilize the Operation of Power Distribution Networks
Oct 2022
Publication
This article presents the conceptual assumptions for the process of identifying and evaluating the formal & legal factors that impact the choice of a hydrogen buffer location to stabilize the operation of power distribution networks. The assumption for the research process was establishing a methodological framework for an in-depth analysis of legislative acts (the EU legislation and the national law) to enable identification of synthetic groups of formal & legal factors to be further analyzed using the DEMATEL method. As a result the cause-and-effect relations between the variables were examined and an in-depth analysis was carried out to investigate the level of impact of the formal & legal factors on the functioning and location of a hydrogen energy buffer.
Everything About Hydrogen Podcast: 'Having Hydrogen for Breakfast, Lunch and Dinner'
Apr 2023
Publication
On today’s show Chris Patrick and Alicia speak with Petra Schwager from UNIDO about her work promoting global green hydrogen development with particular emphasis on the Global South.
The podcast can be found on their website.
The podcast can be found on their website.
Energy-Economic Assessment of Islanded Microgrid with Wind Turbine, Photovoltaic Field, Wood Gasifier, Battery, and Hydrogen Energy Storage
Sep 2022
Publication
Island energy systems are becoming an important part of energy transformation due to the growing needs for the penetration of renewable energy. Among the possible systems a combination of different energy generation technologies is a viable option for local users as long as energy storage is implemented. The presented paper describes an energy-economic assessment of an island system with a photovoltaic field small wind turbine wood chip gasifier battery and hydrogen circuit with electrolyzer and fuel cell. The system is designed to satisfy the electrical energy demand of a tourist facility in two European localizations. The operation of the system is developed and dynamically simulated in the Transient System Simulation (TRNSYS) environment taking into account realistic user demand. The results show that in Gdansk Poland it is possible to satisfy 99% of user demand with renewable energy sources with excess energy equal to 31% while in Agkistro Greece a similar result is possible with 43% of excess energy. Despite the high initial costs it is possible to obtain Simple Pay Back periods of 12.5 and 22.5 years for Gdansk and Agkistro respectively. This result points out that under a high share of renewables in the energy demand of the user the profitability of the system is highly affected by the local cost of energy vectors. The achieved results show that the system is robust in providing energy to the users and that future development may lead to an operation based fully on renewables.
What Can Accelerate Technological Convergence of Hydrogen Energy: A Regional Perspective
Jun 2023
Publication
Focusing on technological innovation and convergence is crucial for utilizing hydrogen energy an emerging infrastructure area. This research paper analyzes the extent of technological capabilities in a region that could accelerate the occurrence of technological convergence in the fields related to hydrogen energy through the use of triadic patents their citation information and their regional information. The results of the Bayesian spatial model indicate that the active exchange of diverse original technologies could facilitate technological convergence in the region. On the other hand it is difficult to achieve regional convergence with regard to radical technology. The findings could shed light on the establishment of an R&D strategy for hydrogen technologies. This study could contribute to the dissemination and utilization of hydrogen technologies for sustainable industrial development.
Numerical Investigation of a Fuel Cell-Powered Agricultural Tractor
Nov 2022
Publication
In recent years growing awareness about environmental issues is pushing humankind to explore innovative technologies to reduce the anthropogenic sources of pollutants. Among these sources internal combustion engines in non-road mobile machinery (NRMM) such as agricultural tractors are one of the most important. The aim of this work is to explore the possibility of replacing the conventional diesel engine with an electric powertrain powered by a hybrid storage system consisting of a small battery pack and a fuel-cell system. The battery pack (BP) is necessary to help the fuel cell manage sudden peaks in power demands. Numerical models of the conventional powertrain and a fuel-cell tractor were carried out. To compare the two powertrains work cycles derived from data collected during real operative conditions were exploited and simulated. For the fuel-cell tractor a control strategy to split the electric power between the battery pack and the fuel cell was explored. The powertrains were compared in terms of greenhouse gas emissions (GHG) according to well-to-wheel (WTW) equivalent CO2 emission factors available in the literature. Considering the actual state-of-the-art hydrogen production methods the simulation results showed that the fuel-cell/battery powertrain was able to accomplish the tasks with a reduction of about 50% of the equivalent CO2 emissions compared to traditional diesel-powered vehicles.
Assessing the Feasibility of Hydrogen and Electric Buses for Urban Public Transportation using Rooftop Integrated Photovoltaic Energy in Cuenca Ecuador
Jul 2023
Publication
A main restriction of renewables from intermittent sources is the mismatch between energy resource availability and energy requirements especially when extensive power plants are producing at their highest potential causing huge energy surpluses. In these cases excess power must be stored or curtailed. One alternative is increasing urban solar potential which could be integrated to feed electric buses directly or alternatively through hydrogen (H2 ) as an energy vector. H2 from renewable electricity can be stored and used directly or through fuel cells. This study aims to determine the H2 capability that could be achieved when integrating large-scale photovoltaic (PV) generation in urban areas. This analysis was carried out by determining the PV energy potentially generated by installing PV in Cuenca City downtown (Ecuador). Cuenca is in the process of adopting renewal of the public transport vehicle fleet introducing a new model with an electric tram main network combined with “clean type buses”. The conventional diesel urban transport could be replaced establishing a required vehicle fleet of 475 buses spread over 29 routes emitting 112 tons of CO2 and burning 11175 gallons of diesel daily. Between the main findings we concluded that the electricity that could be produced in the total roof area exceeds the actual demand in the study area by 5.5 times. Taking into account the energy surplus it was determined that the available PV power will cover from 97% to 127% of the total demand necessary to mobilize the city bus fleet. The novelty of this work is the proposal of a combined methodology to find the potential to feed urban transport with urban solar power in cities close to the equatorial line.
Inspection of Coated Hydrogen Transportation Pipelines
Sep 2023
Publication
The growing need for hydrogen indicates that there is likely to be a demand for transporting hydrogen. Hydrogen pipelines are an economical option but the issue of hydrogen damage to pipeline steels needs to be studied and investigated. So far limited research has been dedicated to determining how the choice of inspection method for pipeline integrity management changes depending on the presence of a coating. Thus this review aims to evaluate the effectiveness of inspection methods specifically for detecting the defects formed uniquely in coated hydrogen pipelines. The discussion will begin with a background of hydrogen pipelines and the common defects seen in these pipelines. This will also include topics such as blended hydrogen-natural gas pipelines. After which the focus will shift to pipeline integrity management methods and the effectiveness of current inspection methods in the context of standards such as ASME B31.12 and BS 7910. The discussion will conclude with a summary of newly available inspection methods and future research directions.
A Green Hydrogen Energy System: Optimal Control Strategies for Integrated Hydrogen Storage and Power Generation with Wind Energy
Jul 2022
Publication
The intermittent nature of renewable energy resources such as wind and solar causes the energy supply to be less predictable leading to possible mismatches in the power network. To this end hydrogen production and storage can provide a solution by increasing flexibility within the system. Stored hydrogen as compressed gas can either be converted back to electricity or it can be used as feed-stock for industry heating for built environment and as fuel for vehicles. This research is the first to examine optimal strategies for operating integrated energy systems consisting of renewable energy production and hydrogen storage with direct gas-based use-cases for hydrogen. Using Markov decision process theory we construct optimal policies for day-to-day decisions on how much energy to store as hydrogen or buy from or sell to the electricity market and on how much hydrogen to sell for use as gas. We pay special emphasis to practical settings such as contractually binding power purchase agreements varying electricity prices different distribution channels green hydrogen offtake agreements and hydrogen market price uncertainties. Extensive experiments and analysis are performed in the context of Northern Netherlands where Europe’s first Hydrogen Valley is being formed. Results show that gains in operational revenues of up to 51% are possible by introducing hydrogen storage units and competitive hydrogen market-prices. This amounts to a e126000 increase in revenues per turbine per year for a 4.5 MW wind turbine. Moreover our results indicate that hydrogen offtake agreements will be crucial in keeping the energy transition on track.
Industrial Status, Technological Progress, Challenges, and Prospects of Hydrogen Energy
Apr 2022
Publication
Under the requirements of China's strategic goal of "carbon peaking and carbon neutrality" as a renewable clean and efficient secondary energy source hydrogen benefits from abundant resources a wide variety of sources a high combustion calorific value clean and non-polluting various forms of utilization energy storage mediums and good security etc. It will become a realistic way to help energy transportation petrochemical and other fields to achieve deep decarbonization and will turn into an important replacement energy source for China to build a modern clean energy system. It is clear that accelerating the development of hydrogen energy has become a global consensus. In order to provide a theoretical support for the accelerated transformation of hydrogen-related industries and energy companies and provide a basis and reference for the construction of "Hydrogen Energy China" this paper describes main key technological progresses in the hydrogen industry chain such as hydrogen production storage transportation and application. The status and development trends of hydrogen industrialization are analyzed and then the challenges faced by the development of the hydrogen industry are discussed. At last the development and future of the hydrogen industry are prospected. The following conclusions are achieved. (1) Hydrogen technologies of our country will become mature and enter the road of industrialization. The whole industry chain system of the hydrogen industry is gradually being formed and will realize the leap-forward development from gray hydrogen blue hydrogen to green hydrogen. (2) The overall development of the entire hydrogen industry chain such as hydrogen production storage and transportation fuel cells hydrogen refueling stations and other scenarios should be accelerated. Besides in-depth integration and coordination with the oil and gas industry needs more attention which will rapidly promote the high-quality development of the hydrogen industry system. (3) The promotion and implementation of major projects such as "north-east hydrogen transmission" "west-east hydrogen transmission" "sea hydrogen landing" and utilization of infrastructures such as gas filling stations can give full play to the innate advantages of oil and gas companies in industrial chain nodes such as hydrogen production and refueling etc. which can help to achieve the application of "oil gas hydrogen and electricity" four-station joint construction form a nationwide hydrogen resource guarantee system and accelerate the planning and promotion of the "Hydrogen Energy China" strategy.
Energy and Exergy Analysis of a Geothermal Sourced Multigeneration System for Sustainable City
Feb 2023
Publication
The issue of depleting fossil fuels has emphasized the use of renewable energy. Multigeneration systems fueled by renewables such as geothermal biomass solar etc. have proven to be cutting-edge technologies for the production of different valuable by-products. This study proposes a multigeneration system using a geothermal source of energy. The main outputs include power space heating cooling fresh and hot water dry air and hydrogen. The system includes a regenerative Rankine cycle a double effect absorption cycle and a double flash desalination cycle. A significant amount of electrical power hydrogen and fresh water is generated which can be used for commercial or domestic purposes. The power output is 103 MW. The thermal efficiency is 24.42% while energetic and exergetic efficiencies are 54.22% and 38.96% respectively. The COPen is found to be 1.836 and the COPex is found to be 1.678. The hydrogen and fresh water are produced at a rate of 0.1266 kg/s and 37.6 kg/s respectively.
Risk Management of Energy Communities with Hydrogen Production and Storage Technologies
Jul 2023
Publication
The distributed integration of renewable energy sources plays a central role in the decarbonization of economies. In this regard energy communities arise as a promising entity to coordinate groups of proactive consumers (prosumers) and incentivize investment on clean technologies. However the uncertain nature of renewable energy generation residential loads and trading tariffs pose important challenges both at the operational and economic levels. We study how this management can be directly undertaken by an arbitrageur that making use of an adequate price-based demand response (real-time pricing) system serves as an intermediary with the central electricity market to coordinate different types of prosumers under risk aversion. In particular we consider a sequential futures and spot market where the aggregated shortage or excess of energy within the community can be traded. We aim to study the impact of new hydrogen production and storage technologies on community operation and risk management. These interactions are modeled as a game theoretical setting in the form of a stochastic two-stage bilevel optimization problem which is later reformulated without approximation as a single-level mixed-integer linear problem (MILP). An extensive set of numerical experiments based on real data is performed to study the operation of the energy community under different technical and economical conditions. Results indicate that the optimal involvement in futures and spot markets is highly conditioned by the community’s risk aversion and self-sufficiency levels. Moreover the external hydrogen market has a direct effect on the community’s internal price-tariff system and depending on the market conditions may worsen the utility of individual prosumers.
Stochastic Low-order Modelling of Hydrogen Autoignition in a Turbulent Non-premixed Flow
Jul 2022
Publication
Autoignition risk in initially non-premixed flowing systems such as premixing ducts must be assessed to help the development of low-NOx systems and hydrogen combustors. Such situations may involve randomly fluctuating inlet conditions that are challenging to model in conventional mixture-fraction-based approaches. A Computational Fluid Dynamics (CFD)-based surrogate modelling strategy is presented here for fast and accurate predictions of the stochastic autoignition behaviour of a hydrogen flow in a hot air turbulent co-flow. The variability of three input parameters i.e. inlet fuel and air temperatures and average wall temperature is first sampled via a space-filling design. For each sampled set of conditions the CFD modelling of the flame is performed via the Incompletely Stirred Reactor Network (ISRN) approach which solves the reacting flow governing equations in post-processing on top of a Large Eddy Simulation (LES) of the inert hydrogen plume. An accurate surrogate model namely a Gaussian Process is then trained on the ISRN simulations of the burner and the final quantification of the variability of autoignition locations is achieved by querying the surrogate model via Monte Carlo sampling of the random input quantities. The results are in agreement with the observed statistics of the autoignition locations. The methodology adopted in this work can be used effectively to quantify the impact of fluctuations and assist the design of practical combustion systems. © 2022 The Authors. Published by Elsevier Inc. on behalf of The Combustion Institute.
Anion Exchange Membrane Water Electrolysis from Catalyst Design to the Membrane Electrode Assembly
Jul 2022
Publication
Anion exchange membrane (AEM) electrolysis aims to combine the benefits of alkaline electrolysis such as stability of the cheap catalyst and advantages of proton-exchange membrane systems like the ability to operate at differential pressure fast dynamic response low energy losses and higher current density. However as of today AEM electrolysis is limited by AEMs exhibiting insufficient ionic conductivity as well as lower catalyst activity and stability. Herein recent developments and outlook of AEM electrolysis such as cost-efficient transition metal catalysts for hydrogen evolution reaction and oxygen evolution reaction AEMs ionomer electrolytes ionomer catalyst–electrolyte interaction and membrane-electrode assembly performance and stability are described.
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