Publications
The Role of Hydrogen on the Behavior of Intergranular Cracks in Bicrystalline α-Fe Nanowires
Jan 2021
Publication
Hydrogen embrittlement (HE) has been extensively studied in bulk materials. However little is known about the role of H on the plastic deformation and fracture mechanisms of nanoscale materials such as nanowires. In this study molecular dynamics simulations are employed to study the influence of H segregation on the behavior of intergranular cracks in bicrystalline α-Fe nanowires. The results demonstrate that segregated H atoms have weak embrittling effects on the predicted ductile cracks along the GBs but favor the cleavage process of intergranular cracks in the theoretically brittle directions. Furthermore it is revealed that cyclic loading can promote the H accumulation into the GB region ahead of the crack tip and overcome crack trapping thus inducing a ductile-to-brittle transformation. This information will deepen our understanding on the experimentally-observed H-assisted brittle cleavage failure and have implications for designing new nanocrystalline materials with high resistance to HE.
H2 High Pressure On-board Storage Considering Safety Issues
Sep 2007
Publication
The present paper reviews the state-of-the-art of integrated structural integrity monitoring systems applicable to hydrogen on-board applications. Storage safety and costs are key issues for the success of the hydrogen technology considered for replacing the conventional fuel systems in transport applications. An in-service health monitoring procedure for high pressure vessels would contribute to minimize the risks associated to high pressure hydrogen storage and to improve the public acceptance. Such monitoring system would also enable a reduction on design burst criteria enabling savings in material costs and weight. This paper reviews safety and maintenance requirements based on present standards for high pressure vessels. A state-of-the-art of storage media and materials for onboard storage tank is presented as well as of current European programmes on hydrogen storage technologies for transport applications including design safety and system reliability. A technological road map is proposed for the development and validation of a prototype within the framework of the Portuguese EDEN project. To ensure safety an exhaustive test procedure is proposed. Furthermore requirements of a safety on-board monitoring system is defined for filament wound hydrogen tanks.
Facilitating the Safest Possible Transition from Fossil to Hydrogen Fuels- Hydrogen Executive Leadership Panel
Sep 2005
Publication
In recent years federal and state safety authorities have worked to bring emergency planners and responders together with industry the scientific community and consumers to ensure high levels of safety with gas and liquid pipelines and more recently with liquefied natural gas terminals. The U.S. Department of Transportation (DOT) is the federal authority on the safe transportation of energy and the National Association of State Fire Marshals (NASFM) represents state-level safety authorities. Together they have produced firefighter safety training materials technical guidance and information for use in communities considering new energy infrastructure and conducted research to support these activities. In 2004 the DOT-NASFM partnership established the Hydrogen Executive Leadership Panel (HELP) to ensure a safe transition from fossil fuels to hydrogen fuel cells. HELP brings together senior policy-level experts from all sectors to understand and recommend mitigation strategies for the risks associated with the transportation and use of hydrogen in motor vehicles. The initial group includes experts from the United States Canada and Europe. HELP will be supported by an advisory committee of emergency planners and responders—individuals well-equipped to describe real-world scenarios of greatest concern—and by a second advisory committee of engineers and scientists who will help translate the real-world scenarios into useful technical solutions. By September 2005 HELP expects to define the initial real-world scenarios of greatest concern and bring together teams of experts to collaborate with automakers energy producers government authorities consumers and public safety officials. Much work lies ahead including creating guidance for hydrogen powered automobiles emergency response safety training establishing test methods to reflect real-world incident scenarios and modifying state and local building and fire codes. The HELP leadership will present its strategic plan and first report at the International Conference on Hydrogen Safety in September 2005.
Evaluation of Safety Distances Related to Unconfined Hydrogen Explosions
Sep 2005
Publication
A simple approximate method for evaluation of blast effects and safety distances for unconfined hydrogen explosions is presented. The method includes models for flame speeds hydrogen distribution blast parameters and blast damage criteria. An example of the application of this methodology for hydrogen releases in three hypothetical obstructed areas with different levels of congestion is presented. The severity of the blast effect of unconfined hydrogen explosions is shown to depend strongly on the level of congestion for relatively small releases. Extremely large releases of hydrogen are predicted to be less sensitive to the congestion level.
Hydrogen Flames in Tubes- Critical Run-up Distances
Sep 2007
Publication
The hazard associated with flame acceleration to supersonic speeds in hydrogen mixtures is discussed. A set of approximate models for evaluation of the run-up distances to supersonic flames in relatively smooth tubes and tubes with obstacles is presented. The model for smooth tubes is based on general relationships between the flame area turbulent burning velocity and the flame speed combined with an approximate description for the boundary layer thickness ahead of an accelerated flame. The unknown constants of the model are evaluated using experimental data. This model is then supplemented with the model for the minimum run-up distance for FA in tubes with obstacles developed earlier. On the basis of these two models solutions for the determination of the critical runup distances for FA and deflagration to detonation transition in tubes and channels for various hydrogen mixtures initial temperature and pressure tube size and tube roughness are presented.
Dispersion Tests on Concentration and its Fluctuations for 40MPa Pressurized Hydrogen
Sep 2007
Publication
Hydrogen is one of the important alternative fuels for future transportation. At the present stage research into hydrogen safety and designing risk mitigation measures are significant task. For compact storage of hydrogen in fuel cell vehicles storage of hydrogen under high pressure up to 40 MPa at refuelling stations is planned and safety in handling such high-pressure hydrogen is essential. This paper describes our experimental investigation into dispersion of high-pressure hydrogen gas which leaks through pinholes in the piping to the atmosphere. First in order to comprehend the basic behaviour of the steady dispersion of high-pressure hydrogen gas from the pinholes the time-averaged concentrations were measured. In our experiments initial release pressures of hydrogen gas were set at 20 MPa or 40 MPa and release diameters were in the range from 0.25 mm to 2 mm. The experimental results show that the hydrogen concentration along the axis of the dispersion plume can be expressed as a simple formula which is a function of the downwind distance X and the equivalent release diameter. This formula enables us to easily estimate the axial concentration (maximum concentration) at each downstream distance. However in order for the safety of flammable gas dispersion to be analyzed comparisons between time-averaged concentrations evaluated as above and lower flammable limit are insufficient. This is because even if time-averaged concentration is lower than the flammability limit instantaneous concentrations fluctuate and a higher instantaneous concentration occasionally appears due to turbulence. Therefore the time-averaged concentration value which can be used as a threshold for assessing safety must be determined considering concentration fluctuations. Once the threshold value is determined the safe distance from the leakage point can be evaluated by the above-mentioned simple formula. To clarify the phenomenon of concentration fluctuations instantaneous concentrations were measured with the fast-response flame ionization detector. A small amount of methane gas was mixed into the hydrogen as a tracer gas for this measurement. The relationship between the time-mean concentration and the occurrence probability of flammable concentration was analyzed. Under the same conditions spark-ignition experiments were also conducted and the relationship between the occurrence probability of flammable concentration and actual ignition probabilities were also investigated. The experimental results show that there is a clear correlation between the time-mean concentration the occurrence probability of flammable concentration flame length and occurrence probability of hydrogen flame.
Using Solar Power Regulation to Electrochemically Capture Carbon Dioxide: Process Integration and Case Studies
Mar 2022
Publication
This work focuses on the use of solar photovoltaic energy to capture carbon dioxide by means of a combined electrolyzer–absorption system and compares operating results obtained in two cases studies (operation during one clear and one cloudy day in March) in which real integration of solar photovoltaics electrolyzer and absorption technologies is made at the bench-scale. The system is a part of a larger process (so-called EDEN⃝R Electrochemically-based Decarbonizing ENergy) which aims to regulate solar photovoltaic energy using a reversible chloralkaline electrochemical cell. Results demonstrate the feasibility of the sequestering technology which can produce chlorine and hydrogen but also the sequestration of CO2 and its transformation into a mixture of sodium chloride bicarbonate and carbonate useful as raw matter. Efficiencies over 70% for chlorine 60% for hydrogen and 90% for sodium hydroxide were obtained. The sequestration of carbon dioxide reached 24.4 mmol CO2/Ah with an average use of 1.6 mmol NaOH/mmol CO2. Important differences are found between the performance of the system in a clear and a cloudy day which point out the necessity of regulating the dosing of the electrochemically produced sodium hydroxide to optimize the sequestration of CO2.
Physics of Spontaneous Ignition of High-Pressure Hydrogen Release and Transition to Jet Fire
Sep 2009
Publication
The main objective of this study is an insight into physical phenomena underlying spontaneous ignition of hydrogen at sudden release from high pressure storage and its transition into the sustained jet fire. This paper describes modelling and large eddy simulation (LES) of spontaneous ignition dynamics in a tube with a rupture disk separating high pressure hydrogen storage and the atmosphere. Numerical experiments carried out by a LES model have provided an insight into the physics of the spontaneous ignition phenomenon. It is demonstrated that a chemical reaction commences in a boundary layer within the tube and propagates throughout the tube cross-section after that. Simulated by the LES model dynamics of flame formation outside the tube has reproduced experimental observation of combustion by high-speed photography including vortex induced “flame separation". It is concluded that the model developed can be applied for hydrogen safety engineering in particular for development of innovative pressure relief devices.
Methanol Reforming Processes for Fuel Cell Applications
Dec 2021
Publication
Hydrogen production through methanol reforming processes has been stimulated over the years due to increasing interest in fuel cell technology and clean energy production. Among different types of methanol reforming the steam reforming of methanol has attracted great interest as reformate gas stream where high concentration of hydrogen is produced with a negligible amount of carbon monoxide. In this review recent progress of the main reforming processes of methanol towards hydrogen production is summarized. Different catalytic systems are reviewed for the steam reforming of methanol: mainly copper- and group 8–10-based catalysts highlighting the catalytic key properties while the promoting effect of the latter group in copper activity and selectivity is also discussed. The effect of different preparation methods different promoters/stabilizers and the formation mechanism is analyzed. Moreover the integration of methanol steam reforming process and the high temperature–polymer electrolyte membrane fuel cells (HT-PEMFCs) for the development of clean energy production is discussed.
Risk Analysis of the Storage Unit in Hydrogen Refuelling Station
Sep 2007
Publication
Nowadays consumer demand for local and global environmental quality in terms of air pollution and in particular greenhouse gas emissions reduction may help to drive to the introduction of zero emission vehicles. At this regard the hydrogen technology appears to have future market valuablepotential. On the other hand the use of hydrogen vehicles which requires appropriate infrastructures for production storage and refuelling stages presents a lot of safety problems due to the peculiar chemicophysical hydrogen characteristics. Therefore safe at the most practices are essential for the successful proliferation of hydrogen vehicles. Indeed to avoid limit hazards it is necessary to implement practices that if early adopted in the development of a fuelling station project can allow very low environmental impact safety being incorporated in the project itself. Such practices generally consist in the integrated use of Failure Mode and Effect Analysis (FMEA) HAZard OPerability (HAZOP) and Fault Tree Analysis (FTA) which constitute well established standards in reliability engineering. At this regard however a drawback is the lack of experience and the scarcity of the relevant data collection. In this work we present the results obtained by the integrated use of FMEA HAZOP and FTA analyses relevant for the moment the high-pressure storage equipment in a hydrogen gas refuelling station. The study that is intended to obtain elements for improving safety of the system can constitute a basis for further more refined works.
The Structure and Flame Propagation Regimes in Turbulent Hydrogen Jets
Sep 2009
Publication
Experiments on flame propagation regimes in a turbulent hydrogen jet with velocity and hydrogen concentration gradients have been performed at the FZK hydrogen test site HYKA. Horizontal stationary hydrogen jets released at normal and cryogenic temperatures of 290K and 80 and 35K with different nozzle diameters and mass flow rates in the range from 0.3 to 6.5 g/s have been investigated. Sampling probe method and laser PIV technique have been used to evaluate distribution of hydrogen concentration and flow velocity along and across the jet axis. High-speed photography (1000 fps) combined with a Background Oriented Schlieren (BOS) system was used for the visual observation of the turbulent flame propagation. In order to investigate different flame propagation regimes the ignition position was changed along the jet axis. It was found that the maximum flame velocity and pressure loads can only occur if the hydrogen concentration at the ignition point exceeds 11% of hydrogen in air. In this case the flame propagates in both directions up- and downstream the jet flow whereas in the opposite case the flame propagates only downstream. Such a behavior is consistent with previous experiments according to that the flame is able to accelerate effectively only if the expansion rate σ of the H2-air mixture is higher than a critical value σ* = 3.75 (like for the 11% hydrogen-air mixture). The measured data allow conservative estimates of the safety distance and risk assessment for realistic hydrogen leaks.
Complex Hydrides as Solid Storage Materials- First Safety Tests
Sep 2007
Publication
Hydrogen technology requires efficient and safe hydrogen storage systems. For this purpose storage in solid materials such as high capacity complex hydrides is studied intensely. Independent from the actual material to be used eventually any tank design will combine nanoscale powders of highly reactive material with pressurized hydrogen gas and so far little is known about the behaviour of these mixtures in case of incidents. For a first evaluation of a complex hydride in case of a tank failure NaAlH4 (doped with Ti) was investigated in a small scale tank failure tests. 80-100 ml of the material were filled into a heat exchanger tube and sealed under argon atmosphere with a burst disk. Subsequently the NaAlH4 was partially desorbed by heating. When the powder temperature reached 130 °C and the burst disk ruptured at 9 bar hydrogen overpressure the behaviour of the expelled powder was monitored using a high speed camera an IR camera as well as sound level meters. Expulsion of the hydrogen storage material into (dry) ambient atmosphere yields a dust cloud of finely dispersed powder which does not ignite spontaneously. Similar experiments including an external source of ignition (spark / water reacting with NaAlH4) yield a flame of reacting powder. The intensity will be compared to the reaction of an equivalent amount of pure hydrogen.
Sustainable Power Supply Solutions for Off-Grid Base Stations
Sep 2015
Publication
The telecommunication sector plays a significant role in shaping the global economy and the way people share information and knowledge. At present the telecommunication sector is liable for its energy consumption and the amount of emissions it emits in the environment. In the context of off-grid telecommunication applications off-grid base stations (BSs) are commonly used due to their ability to provide radio coverage over a wide geographic area. However in the past the off-grid BSs usually relied on emission-intensive power supply solutions such as diesel generators. In this review paper various types of solutions (including in particular the sustainable solutions) for powering BSs are discussed. The key aspects in designing an ideal power supply solution are reviewed and these mainly include the pre-feasibility study and the thermal management of BSs which comprise heating and cooling of the BS shelter/cabinets and BS electronic equipment and power supply components. The sizing and optimization approaches used to design the BSs’ power supply systems as well as the operational and control strategies adopted to manage the power supply systems are also reviewed in this paper.
Polymer Composites for Tribological Applications in Hydrogen Environment
Sep 2007
Publication
In the development of hydrogen technology special attention is paid to the technical problems of hydrogen storage. One possible way is cryogenic storage in liquid form. Generally cryo-technical machines need components with interacting surfaces in relative motion such as bearings seals or valves which are subjected to extreme conditions. Materials of such systems have to be resistant to friction-caused mechanical deformation at the surface low temperatures and hydrogen environment. Since materials failure can cause uncontrolled escape of hydrogen new material requirements are involved for these tribo-systems in particular regarding operability and reliability. In the past few years several projects dealing with the influence of hydrogen on the tribological properties of friction couples were conducted at the Federal Institute for Materials Research and Testing (BAM) Berlin. This paper reports some investigations carried out with polymer composites. Friction and wear were measured for continuous sliding and analyses of the worn surfaces were performed after the experiments. Tests were performed at room temperature in hydrogen as well as in liquid hydrogen.
Flow Loop Test for Hydrogen
Jul 2020
Publication
National Grid (NG) needs to understand the implications that a hydrogen rich gas mix may have on the existing pipeline network. The primary network consists extensively of X52 steel pipe sections welded together using girth welds. Different welding specifications that have been used in the past 40 years and girth welds with different specifications may behave differently when coming into contact with hydrogen gas.
The aim of the flow loop test programme is to begin to evaluate the durability of pipeline materials in the context of future proofing of gas grid service where the gas mix may include a significant proportion of hydrogen. One specific objective is to investigate the resistance to hydrogen embrittlement of a conventional steel (X52) with commonly used girth welds. The primary concern is that the phenomenon of hydrogen embrittlement may cause unexpected or early failure mechanisms especially in older pipe sections with less stringent girth weld specifications.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
The aim of the flow loop test programme is to begin to evaluate the durability of pipeline materials in the context of future proofing of gas grid service where the gas mix may include a significant proportion of hydrogen. One specific objective is to investigate the resistance to hydrogen embrittlement of a conventional steel (X52) with commonly used girth welds. The primary concern is that the phenomenon of hydrogen embrittlement may cause unexpected or early failure mechanisms especially in older pipe sections with less stringent girth weld specifications.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
An Intercomparison Exercise on the Capabilities of CFD Models to Predict Deflagration of a Large-Scale H2-Air Mixture in Open Atmosphere
Sep 2005
Publication
This paper presents a compilation of the results supplied by HySafe partners participating in the Standard Benchmark Exercise Problem (SBEP) V2 which is based on an experiment on hydrogen combustion that is first described. A list of the results requested from participants is also included. The main characteristics of the models used for the calculations are compared in a very succinct way by using tables. The comparison between results together with the experimental data when available is made through a series of graphs. The results show quite good agreement with the experimental data. The calculations have demonstrated to be sensitive to computational domain size and far field boundary condition.
H21- Strategic Modelling Major Urban Centres
Aug 2019
Publication
This report summarises the results of an independent audit carried out by DNV GL on the model conversions from natural gas to hydrogen for the models being used as a benchmark for the wider UK proposed hydrogen conversion of the natural gas network. The detailed model conversion process was derived from the H21 modelling meetings and the detailed notes were put together by NGN as a basic guide which has been included in Appendix A and is summarised as follows:
- Current 5 year planning model is updated and then used to generate a Replacement Expenditure (REPEX) natural gas model which would remove metallic pipes from the networks by insertion where possible
- Merging models together to form larger networks where required
- Preparation for conversion to hydrogen which would include the District Governor (DG) capacity increases to run the additional model flows
- Conversion of the models to hydrogen by changing demands to thermal and the gas characteristics to those of hydrogen
- Applying reinforcement to remove pressure failures.
Thermal Loading Cases of Hydrogen High Pressure Storage Cylinders
Sep 2007
Publication
Composite cylinders with metal liner are used for the storage of compressed hydrogen in automotive application. These hybrid pressure cylinders are designed for a nominal working pressure of up to 70 MPa. They also have to withstand a temperature range between -40°C and +85°C according GRPE draft [1] and for short periods up to a maximum temperature of 140°C during filling (fast filling) [2]. In order to exploit the material properties efficiently with a high degree of lightweight optimization and a high level of safety on the same time a better understanding of the structural behavior of hybrid designs is necessary. Work on this topic has been carried out in the frame of a work package on safety aspects and regulation (Subproject SAR) of the European IP StorHy (www.storhy.net). The temperature influence on the composite layers is distinctive due to there typical polymer material behavior. The stiffness of the composite layer is a function of temperature which influences global strains and stress levels (residual stresses) in operation. In order to do an accurate fatigue assessment of composite hybrid cylinders a realistic modeling of a representative temperature load is needed. For this climate data has been evaluated which were collected in Europe over a period of 30 years [3]. Assuming that the temperature follows a Gaussian (normal) distribution within the assessed period of 30 years it is possible to generate a frequency distribution for different temperature classes for the cold extreme and the hot extreme. Combining these distributions leads to the overall temperature range distribution (frequency over temperature classes). The climatic temperature influence the filling temperature and the pressure load have to be considered in combination with the operation profile of the storage cylinder to derive a complete load vector for an accurate assessment of the lifetime and safety level.
Analysis of Stand-Alone Photovoltaic—Marine Current Hybrid System and the Influence on Daily and Seasonal Energy Storage
Jan 2022
Publication
Stand-alone systems in remote regions require the utilization of renewable resources; however their natural intermittence requires the implementation of energy-storage systems that allow a continuous power supply. More than one renewable source is usually available at the same site. Thus the choice of a hybrid system seems viable. It is relevant to study hybrid systems as they could reduce energy storage; however sizing the hybrid system might have several implications not only for the available daily energy but also for the required daily energy storage and surplus seasonal energy. In this work we present a case study of a stand-alone conventional household powered by photovoltaic and marine-current-energy systems in Cozumel Mexico. The analysis of different hybridization degrees serves as a guidance tool to decide whether hybrid systems are required for a specific situation; in contrast to previous approaches where ideal consumption and generation profiles have been utilized yearlong profiles were utilized here. The renewable potential data were obtained on site at an hourly resolution; requirements such as size of and cycles in the daily and seasonal energy storage were analyzed according to the degree of participation or hybridization of the proposed renewable systems through an algorithm that evaluates power generation and daily consumption throughout the year. A further analysis indicated that marine-current-energy implementation reduces the size of the daily energy-storage system by 79% in comparison to the use of only a photovoltaic system due to the similarity between the energy-demand profile and the marine-current-energy production profile. The results indicate that a greater participation of marine currents can help decrease daily storage while increasing seasonal storage by 16% compared to using only solar energy. On the other hand hybridization enabled a reduction in the number of daily charge and discharge cycles at 0.2 hybridization degrees. It also allowed us to reduce the seasonal energy storage by 38% at 0.6 hybridization degrees with respect to only using energy from marine currents. Afterwards energy-storage technologies were evaluated using the TOPSIS Multi-Criteria Decision Analysis to validate the best-suited technology for the energy-storage system. The evaluation considered the characteristics of the technology and the periods of energy storage. In this work hybrid storage systems were mandatory since for daily storage lithium-ion batteries are better suited while for seasonal storage hydrogen-producing systems are more suitable to manage the amount of energy and the storage duration due to the high seasonal renewable-energy variations.
Impact of Hydrogen Admixture on Combustion Processes – Part I: Theory
Jun 2020
Publication
Climate change is one of today’s most pressing global challenges. Since the emission of greenhouse gases is often closely related to the use and supply of energy the goal to avoid emissions requires a fundamental restructuring of the energy system including all parts of the technology chains from production to end-use. Natural gas is today one of the most important primary energy sources in Europe with utilization ranging from power generation and industry to appliances in the residential and commercial sector as well as mobility. As natural gas is a fossil fuel gas utilization is thus responsible for significant emissions of carbon dioxide (CO2 ) a greenhouse gas. However the transformation of the gas sector with its broad variety of technologies and end-use applications is a challenge as a fuel switch is related to changing physical properties. Today the residential and commercial sector is the biggest end user sector for natural gas in the EU both in terms of consumption and in the number of installed appliances. Natural gas is used to provide space heating as well as hot water and is used in cooking and catering appliances with in total about 200 million gas-fired residential and commercial end user appliances installed. More than 40 % of the EU gas consumption is accounted for by the residential and commercial sector. The most promising substitutes for natural gas are biogases and hydrogen. The carbon-free fuel gas hydrogen may be produced e.g. from water and renewable electricity; therefore it can be produced with a greatly lowered carbon footprint and on a very large scale. As a gaseous fuel it can be transported stored and utilised in all end-use sectors that are served by natural gas today: Power plants industry commercial appliances households and mobility. Technologies and materials however need to be suitable for the new fuel. The injection of hydrogen into existing gas distribution for example will impact all gas-using equipment in the grids since these devices are designed and optimized to operate safely efficiently and with low pollutant emissions with natural gas as fuel. The THyGA project1 focusses on all technical aspects and the regulatory framework concerning the potential operation of domestic and commercial end user appliances with hydrogen / natural gas blends. The THyGA deliverables start with theoretical background from material science (D2.4) and combustion theory (this report) and extend to the project’s experimental campaign on hydrogen tolerance tests as well as reports on the status quo and potential future developments on rules and standards as well as mitigation strategies for coping with high levels of hydrogen admixture. By this approach the project aims at investigating which levels of hydrogen blending impact the various appliance technologies to which extent and to identify the regime in which a safe efficient and low-polluting operation is possible. As this is in many ways a question of combustion this report focuses on theoretical considerations about the impact of hydrogen admixture on combustion processes. The effects of hydrogen admixture on main gas quality properties as well as combustion temperatures laminar combustion velocities pollutant formation (CO NOx) safety-related aspects and the impact of combustion control are discussed. This overview provides a basis for subsequent steps of the project e.g. for establishing the testing program. A profound understanding of the impact on hydrogen on natural gas combustion is also essential for the development of mitigation strategies to reduce potential negative consequences of hydrogen admixture on appliances.
This is part one. Part two of this project can be found at this link
This is part one. Part two of this project can be found at this link
Optimization of a Solar Hydrogen Storage System: Safety Considerations
Sep 2007
Publication
Hydrogen has been extensively used in many industrial applications for more than 100 years including production storage transport delivery and final use. Nevertheless the goal of the hydrogen energy system implies the use of hydrogen as an energy carrier in a more wide scale and for a public not familiarised with hydrogen technologies and properties.<br/>The road to the hydrogen economy passes by the development of safe practices in the production storage distribution and use of hydrogen. These issues are essential for hydrogen insurability. We have to bear in mind that a catastrophic failure in any hydrogen project could damage the insurance public perception of hydrogen technologies at this early step of development of hydrogen infrastructures.<br/>Safety is a key issue for the development of hydrogen economy and a great international effort is being done by different stakeholders for the development of suitable codes and standards concerning safety for hydrogen technologies [1 2]. Additionally to codes and standards different studies have been done regarding safety aspects of particular hydrogen energy projects during the last years [3 4]. Most of such have been focused on hydrogen production and storage in large facilities transport delivery in hydrogen refuelling stations and utilization mainly on fuel cells for mobile and stationary applications. In comparison safety considerations for hydrogen storage in small or medium scale facilities as usual in hydrogen production plants from renewable energies have received relatively less attention.<br/>After a brief introduction to risk assessment for hydrogen facilities this paper reports an example of risk assessment of a small solar hydrogen storage system applied to the INTA Solar Hydrogen Production and Storage facility as particular case and considers a top level Preliminary Failure Modes and Effects Analysis (FMEA) for the identification of hazard associated to the specific characteristics of the facility.
Hy4Heat Understanding Commercial Appliances - Work Package 5
Nov 2020
Publication
The 'Hydrogen for Heat' (Hy4Heat) programme aims to support the UK Government in its ambitions to decarbonise the UK energy sector in line with the targets of the Climate Change Act 2008 by attempting to evaluate and de-risk the natural gas to hydrogen network conversion option. The impact on the commercial sector is an important factor in understanding the feasibility of utilising hydrogen to decarbonise heat in the UK. The overall objective of the market research study Work Package 5 (WP5) was to determine if it is theoretically possible to successfully convert the commercial sector to hydrogen. This work will contribute to the understanding of the scale type and capacity of gas heating appliances within the sector providing a characterisation of the market and determining the requirements and feasibility for successfully transitioning them to hydrogen in the future.
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
A Rural Hydrogen Transportation Test Bed
Sep 2007
Publication
The University of Missouri-Rolla (UMR) through a hydrogen internal combustion engine vehicle evaluation participation agreement with the Ford Motor Company will establish a commuter bus service and hydrogen refueling at a station in rural Missouri near Ft. Leonard Wood (FLW). Initiated by a request from the U.S. Army Maneuver Support Center at FLW UMR is leading the effort to launch the commuter service between FLW and the neighboring towns of Rolla and Lebanon Missouri each of which are located approximately 40 km from the military base on Interstate-44 highway. The broad research training and education agenda for the rural hydrogen transportation test bed is to develop demonstrate evaluate and promote safe hydrogen-based technologies in a real world environment. With funds provided by the Defense Logistics Agency through the Air Force Research Laboratory this hydrogen initiative will build and operate a hydrogen fueling facility that includes on-site generation of hydrogen through electrolysis as well as selling a range of other traditional and alternative fuels.
Hydrogen Releases Ignited in a Simulated Vehicle Refuelling Environment
Sep 2007
Publication
If the general public is to use hydrogen as a vehicle fuel customers must be able to handle hydrogen with the same degree of confidence and with comparable risk as conventional liquid and gaseous fuels. The hazards associated with jet releases from leaks in a vehicle-refuelling environment must be considered if hydrogen is stored and used as a high-pressure gas since a jet release in a confined or congested area could result in an explosion. As there was insufficient knowledge of the explosion hazards a study was initiated to gain a better understanding of the potential explosion hazard consequences associated with high-pressure leaks from refuelling systems. This paper describes two experiments with a dummy vehicle and dispenser units to represent refuelling station congestion. The first represents a ‘worst-case’ scenario where the vehicle and dispensers are enveloped by a 5.4 m x 6.0 m x 2.5 m high pre-mixed hydrogen-air cloud. The second is an actual high-pressure leak from storage at 40 MPa (400 bar) representing an uncontrolled full-bore failure of a vehicle refuelling hose. In both cases an electric spark ignited the flammable cloud. Measurements were made of the explosion overpressure generated its evolution with time and its decay with distance. The results reported provide a direct demonstration of the explosion hazard from an uncontrolled leak; they will also be valuable for validating explosion models that will be needed to assess configurations and conditions beyond those studied experimentally.
Validation of CFD Calculations Against Ignited Impinging Jet Experiments
Sep 2007
Publication
Computational Fluid Dynamics (CFD) tools have been increasingly employed for carrying out quantitative risk assessment (QRA) calculations in the process industry. However these tools must be validated against representative experimental data in order to have a real predictive capability. As any typical accident scenario is quite complex it is important that the CFD tool is able to predict combined release and ignition scenarios reasonably well. However this kind of validation is not performed frequently primarily due to absence of good quality data. For that reason the recent experiments performed by FZK under the HySafe internal project InsHyde (http://www.hysafe.org) are important. These involved vertically upwards hydrogen releases with different release rates and velocities impinging on a plate in two different geometrical configurations. The dispersed cloud was subsequently ignited and pressures recorded. These experiments are important not only for corroborating the underlying physics of any large-scale safety study but also for validating the important assumptions used in QRA. Blind CFD simulations of the release and ignition scenarios were carried out prior to the experiments to predict the results (and possibly assist in planning) of the experiments. The simulated dispersion results are found to correlate reasonably well with experimental data in terms of the gas concentrations. The overpressures subsequent to ignition obtained in the blind predictions could not be compared directly with the experiments as the ignition points were somewhat different but the pressure levels were found to be similar. Simulations carried out after the experiments with the same ignition position as those in the experiments compared reasonably well with the measurements in terms of the pressure level. This agreement points to the ability of the CFD tool FLACS to model such complex scenarios well. Nevertheless the experimental set-up can be considered to be small-scale and less severe than many accidents and real-life situations. Future large-scale data of this type will be valuable to confirm ability to predict large-scale accident scenarios.
Forecasting the Hydrogen Demand in China: A System Dynamics Approach
Jan 2022
Publication
Many countries including China have implemented supporting policies to promote the commercialized application of green hydrogen and hydrogen fuel cells. In this study a system dynamics (SD) model is proposed to study the evolution of hydrogen demand in China from the petroleum refining industry the synthetic ammonia industry and the vehicle market. In the model the impact from the macro-environment hydrogen fuel supply and construction of hydrogen facilities is considered to combine in incentives for supporting policies. To further formulate the competitive relationship in the vehicle market the Lotka–Volterra (LV) approach is adopted. The model is verified using published data from 2003 to 2017. The model is also used to forecast China’s hydrogen demand up to the year of 2030 under three different scenarios. Finally some forward-looking guidance is provided to policy makers according to the forecasting results.
Hy4Heat Conversion of Industrial Heating Equipment to Hydrogen - Work Package 6
Jan 2020
Publication
The study focuses on converting current industrial natural gas heating technologies to use 100% hydrogen considering the evidence which must be available before a decision on the UK’s decarbonisation pathway for heating could be made. The aim of the study is to assess the technical requirements and challenges associated with industrial hydrogen conversion and estimate the associated costs and timeframes.
This report and any attachment is freely available on the Hy4Heat website here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
This report and any attachment is freely available on the Hy4Heat website here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Hy4Heat Hydrogen Odorant - Work Package 2
Nov 2020
Publication
This work programme was focused on identifying a suitable odorant for use in a 100% hydrogen gas grid (domestic use such as boilers and cookers). The research involved a review of existing odorants (used primarily for natural gas) and the selection of five suitable odorants based on available literature. One odorant was selected based on possible suitability with a Polymer Electrolyte Membrane (PEM) based fuel cell vehicle which could in future be a possible end-user of grid hydrogen. NPL prepared Primary Reference Materials containing the five odorants in hydrogen at the relevant amount fraction levels (as would be found in the grid) including ones provided by Robinson Brothers (the supplier of odorants for natural gas in the UK). These mixtures were used by NPL to perform tests to understand the effects of the mixtures on pipeline (metal and plastic) appliances (a hydrogen boiler provided by Worcester Bosch) and PEM fuel cells. HSE investigated the health and environmental impact of these odorants in hydrogen. Olfactory testing was performed by Air Spectrum to characterise the ‘smell’ of each odorant. Finally an economic analysis was performed by E4tech. The results confirm that Odorant NB would be a suitable odorant for use in a 100% hydrogen gas grid for combustion applications but further research would be required if the intention is to supply grid hydrogen to stationery fuel cells or fuel cell vehicles. In this case further testing would need to be performed to measure the extent of fuel cell degradation caused by the non-sulphur odorant obtained as part of this work programme and also other UK projects such as the Hydrogen Grid to Vehicle (HG2V) project[1] would provide important information about whether a purification step would be required regardless of the odorant before the hydrogen purity would be suitable for a PEM fuel cell vehicle. If purification was required it would be fine to use Odorant NB as this would be removed during the purification step.
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
Characterization of Materials in Pressurized Hydrogen Under Cyclic Loading at Service Conditions in Hydrogen Powered Engines
Sep 2005
Publication
A new testing device for cyclic loading of specimens with a novel shape design is presented. The device was applied for investigations of fatigue of metallic specimens under pressurized hydrogen up to 300 bar at temperatures up to 200 °C. Main advantage of the specimen design is the very small amount of medium here hydrogen used for testing. This allows experiments with hazardous substances at lower safety level. Additionally no gasket for the load transmission is required. Woehler curves which show the influence of hydrogen on the fatigue behaviour of austenitic steel specimens at relevant service conditions in hydrogen powered engines are presented. Material and test conditions are in agreement with the cooperating industry.
Fast Turbulent Deflagration and DDT of Hydrogen-Air Mixtures in Small Obstructed Channel
Sep 2007
Publication
An experimental study of flame propagation acceleration and transition to detonation in hydrogen-air mixture in 2 m long rectangular cross section channel filled with obstacles located at the bottom wall was performed. The initial conditions of the hydrogen-air mixture were 0.1 MPa and 293 K. Three different cases of obstacle height (blockage ratio 0.25 0.5 and 0.75) and four cases of obstacle density were studied with the channel height equal to 0.08 m. The channel width was 0.11 m in all experiments. The propagation of flame and pressure waves was monitored by four pressure transducers and four in house ion probes. The pairs of transducers and probes were placed at various locations along the channel in order to get information about the progress of the phenomena along the channel. To examine the influence of mixture composition on flame propagation and DDT the experiments were performed for the compositions of 20% 25% and 29.6% of H2 in air by volume. As a result of the experiments the deflagration and detonation regimes and velocities of flame propagation in the obstructed channel were determined.
Identification and Monitoring of a PEM Electrolyser Based on Dynamical Modelling
Sep 2007
Publication
Hydrogen from water electrolysis associated with renewable energies is one of the most attractive solutions for the green energy storage. To improve the efficiency and the safety of such stations some technological studies are still under investigation both on methods and materials. As methods control monitoring and diagnosis algorithms are relevant tools. These methods are efficient when they use an accurate mathematical model representing the real behaviour of hydrogen production system. This work focuses on the dynamical modelling and the monitoring of Proton Exchange Membrane (PEM) electrolyser. Our contribution consists in three parts: to develop an analytical dynamical PEM electrolyser model dedicated to the control and the monitoring; to identify the model parameters and to propose adequate monitoring tools. The proposed model is deduced from physical laws and electrochemical equations and consists in a steady-state electric model coupled with a dynamical thermal model. The estimation of the model parameters is achieved using identification and data fitting techniques based on experimental measurements. Taking into account the information given by the proposed analytical model and the experimentation data (temperature T voltage U and current I) given by a PEM electrolyser composed of seven cells the model parameters are identified. After estimating the dynamical model model based diagnosis approach is used in order to monitoring the PEM electrolyser and to ensure its safety. We illustrate how our algorithm can detect and isolate faults on actuators on sensors or on electrolyser system.<br/><br/>
Methodology of CFD Safety Analysis for Large-Scale Industrial Structures
Sep 2005
Publication
The current work is devoted to problems connected with application of CFD tools for safety analysis of large-scale industrial structures. With the aim to preserve conservatism of overall process of multistage procedure of such analysis special efforts are required. A strategy which has to lead to obtaining of reliable results in CFD analysis is discussed. Different aspects of proposed strategy including: adequate choice of physical and numerical models procedure of validation simulations and problem of ‘under-resolved’ simulations are considered. For physical phenomena which could cause significant uncertainties in the course of scenario simulation an approach which complements CFD simulations by application of auxiliary criteria is presented. Physical basis and applicability of strong flame acceleration and detonation-to-deflagration transition criteria are discussed. In concluding part two examples of application of presented approach for nuclear power plant and workshop cell for hydrogen driven vehicles are presented.
Hydrogen Safety- From Policies to Plans to Practices
Sep 2005
Publication
Safety is an essential element for realizing the “hydrogen economy” – safe operation in all of its aspects from hydrogen production through storage distribution and use; from research development and demonstration to commercialization. As such safety is given paramount importance in all facets of the research development and demonstration of the U.S Department of Energy’s (DOE) Hydrogen Fuel Cells and Infrastructure Technologies (HFCIT) Program Office. The diversity of the DOE project portfolio is self-evident. Projects are performed by large companies small businesses DOE National Laboratories academic institutions and numerous partnerships involving the same. Projects range from research exploring advances in novel hydrogen storage materials to demonstrations of hydrogen refuelling stations and vehicles. Recognizing the nature of its program and the importance of safety planning DOE has undertaken a number of initiatives to encourage and shape safety awareness. The DOE Hydrogen Safety Review Panel was formed to bring a broad cross-section of expertise from the industrial government and academic sectors to help ensure the success of the program as a whole. The Panel provides guidance on safety-related issues and needs reviews individual DOE-supported projects and their safety plans and explores ways to bring learnings to broadly benefit the DOE program. This paper explores the approaches used for providing safety planning guidance to contractors in the context of their own (and varied) policies procedures and practices. The essential elements that should be included in safety plans are described as well as the process for reviewing project safety plans. Discussion of safety planning during the conduct of safety review site visits is also shared. Safety planning-related learnings gathered from project safety reviews and the Panel’s experience in reviewing safety plans are discussed.
Numerical Simulation of Hydrogen Explosion Tests with a Barrier Wall for Blast Mitigation
Sep 2005
Publication
We have investigated hydrogen explosion risk and its mitigation focusing on compact hydrogen refuelling stations in urban areas. In this study numerical analyses were performed of hydrogen blast propagation and the structural behaviour of barrier walls. Parametric numerical simulations of explosions were carried out to discover effective shapes for blast-mitigating barrier walls. The explosive source was a prismatic 5.27 m3 volume that contained 30% hydrogen and 70% air. A reinforced concrete wall 2 m tall by 10 m wide and 0.15 m thick was set 2 or 4 m away from the front surface of the source. The source was ignited at the bottom centre by a spark for the deflagration case and 10 g of C-4 high explosive for two detonation cases. Each of the tests measured overpressures on the surfaces of the wall and on the ground displacements of the wall and strains of the rebar inside the wall. The blast simulations were carried out with an in-house CFD code based on the compressive Euler equation. The initial energy estimated from the volume of hydrogen was a time-dependent function for the deflagration and was released instantaneously for the detonations. The simulated overpressures were in good agreement with test results for all three test cases. DIANA a finite element analysis code released by TNO was used for the structural simulations of the barrier wall. The overpressures obtained by the blast simulations were used as external forces. The analyses simulated the displacements well but not the rebar strains. The many shrinkage cracks that were observed on the walls some of which penetrated the wall could make it difficult to simulate the local behaviour of a wall with high accuracy and could cause strain gages to provide low-accuracy data. A parametric study of the blast simulation was conducted with several cross-sectional shapes of barrier wall. A T-shape and a Y-shape were found to be more effective in mitigating the blast.
Towards Hydrogen Safety Education and Training
Sep 2005
Publication
The onset and further development of the hydrogen economy are known to be constrained by safety barriers as well as by the level of public acceptance of new applications. Educational and training programmes in hydrogen safety which are currently absent in Europe are considered to be a key instrument in lifting these limitations and to ensure the safe introduction of hydrogen as an energy carrier. Therefore the European Network of Excellence ‘Safety of Hydrogen as an Energy Carrier’ (NoE HySafe) embarked on the establishment of the e-Academy of Hydrogen Safety. This work is led by the University of Ulster and carried out in cooperation with international partners from five other universities (Universidad Politecnica de Madrid Spain; University of Pisa Italy; Warsaw University of Technology Poland; Instituto Superior Technico Portugal; University of Calgary Canada) two research institutions (Forschungszentrum Karlsruhe and Forschungszentrum Juelich Germany) and one enterprise (GexCon Norway). The development of an International Curriculum on Hydrogen Safety Engineering aided by world-class experts from within and outside NoE HySafe is of central importance to the establishment of the e-Academy of Hydrogen Safety. Despite its key role in identifying the knowledge framework of the subject matter and its role in aiding educators with the development of teaching programmes on hydrogen safety no such curriculum appears to have been developed previously. The current structure of the International Curriculum on Hydrogen Safety Engineering and the motivation behind it are described in this paper. Future steps in the development of a system of hydrogen safety education and training in Europe are briefly described.
Canadian Hydrogen Safety Program.
Sep 2005
Publication
This paper discusses the rationale structure and contents of the Canadian Hydrogen Safety Program developed by the Codes & Standards Working Group of the Canadian Transportation Fuel Cell Alliance consisting of representatives from industry academia government and regulators. The overall program objective is to facilitate acceptance of the products services and systems of the Canadian Hydrogen Industry by the Canadian Hydrogen Stakeholder Community to facilitate trade ensure fair insurance policies and rates ensure effective and efficient regulatory approval procedures and to ensure that the interests of the general public are accommodated. The Program consists of four projects including Comparative Quantitative Risk Assessment of Hydrogen and Compressed Natural Gas (CNG) Refuelling Stations; Computational Fluid Dynamics (CFD) Modelling Validation Calibration and Enhancement; Enhancement of Frequency and Probability Analysis and Consequence Analysis of Key Component Failures of Hydrogen Systems; and Fuel Cell Oxidant Outlet Hydrogen Sensor Project. The Program projects are tightly linked with the content of the IEA Task 19 Hydrogen Safety. The Program also includes extensive (destructive and non-destructive) testing of hydrogen components.
Pathways to Net-Zero: Decarbonising the Gas Networks in Great Britain
Oct 2019
Publication
Natural gas plays a central role in the UK energy system today but it is also a significant source of greenhouse gas (GHG) emissions. The UK committed in 2008 to reduce GHG emissions by at least 80% compared to 1990 levels by 2050. In June 2019 a more ambitious target was adopted into law and the UK became the first major economy to commit to “net-zero” emissions by 2050. In this context the Energy Networks Association (ENA) commissioned Navigant to explore the role that the gas sector can play in the decarbonisation of the Great Britain (GB) energy system. In this report we demonstrate that low carbon and renewable gases can make a fundamental contribution to the decarbonisation pathway between now and 2050.
Sensitivity to Detonation and Detonation Cellular Structure of H2-O2-AIr-H2O2 Gas Mixtures
Sep 2005
Publication
Today it is not known – neither qualitatively not quantitatively - how large the impact can be of the promoters on sensitivity to hydrogen-air detonation in hypothetical accidents at hydrogen-containing installations transport or storage facilities. Report goal is to estimate theoretically an effect of hydrogen-peroxide (as representative promoter) on sensitivity to detonation of the stoichiometric hydrogen-oxygen gas mixtures. The classical H2-O2-Ar (2:1:7) gas mixture was chosen as reference system with the well established and unambiguously interpreted experimental data. In kinetic simulations it was found that the ignition delay time is sensitive to H2O2addition for small initial H2O2concentrations and is nearly constant for the large ones. Parametric reactive CFD studies of two dimensional cellular structure of 2H2-O2-7Ar-H2O2 detonations with variable hydrogen peroxide concentration (up to 10 vol.%) were also performed. Two un-expected results were obtained. First result: detonation cell size is practically independent upon variation of initial hydrogen peroxide concentration. For practical applications it means that presence of hydrogen-peroxide did not change drastically sensitivity of the stoichiometric hydrogen-oxygen gas mixtures. These theoretical speculations require an experimental verification. Second result: for large enough initial H2O2concentrations (> 1 vol.% at least) a new element of cellular structure of steady detonation wave was revealed. It is a system of multiple secondary longitudinal shock waves (SLSW) which propagates in the direction opposite to that of the leading shock wave. Detailed mechanism of SLSW formation is proposed.
An Intercomparison Exercise on the Capabilities of CFD Models to Predict Distribution and Mixing of H2 in a Closed Vessel.
Sep 2005
Publication
This paper presents a compilation and discussion of the results supplied by HySafe partners participating in the Standard Benchmark Exercise Problem (SBEP) V1 which is based on an experiment on hydrogen release mixing and distribution inside a vessel. Each partner has his own point of view of the problem and uses a different approach to the solution. The main characteristics of the models employed for the calculations are compared. The comparison between results together with the experimental data when available is made. Relative deviations of each model from the experimental values are also included. Explanations and interpretations of the results are presented together with some useful conclusions for future work.
Numerical Study of a Highly Under-Expanded Hydrogen Jet
Sep 2005
Publication
Numerical simulations are carried out for a highly under-expanded hydrogen jet resulting from an accidental release of high-pressure hydrogen into the atmospheric environment. The predictions are made using two independent CFD codes namely CFX and KIVA. The KIVA code has been substantially modified by the present authors to enable large eddy simulation (LES). It employs a oneequation sub-grid scale (SGS) turbulence model which solves the SGS kinetic energy equation to allow for more relaxed equilibrium requirement and to facilitate high fidelity LES calculations with relatively coarser grids. Instead of using the widely accepted pseudo-source approach the complex shock structures resulting from the high under-expansion is numerically resolved in a small computational domain above the jet exit. The computed results are used as initial conditions for the subsequent hydrogen jet simulation. The predictions provide insight into the shock structure and the subsequent jet development. Such knowledge is valuable for studying the ignition characteristics of high-pressure hydrogen jets in the safety context.
CFD Simulation on Diffusion of Leaked Hydrogen Caused by Vehicle Accident in Tunnels
Sep 2005
Publication
Hydrogen fuel cell vehicles are expected to come into widespread use in the near future. Accordingly many hydrogen carrying vehicles will begin to pass through tunnels. It is therefore important to predict whether risk from leaked hydrogen accidents in tunnels can be avoided. CFD simulation was carried out on diffusion of leaked hydrogen in tunnels. Three areas of tunnels were chosen for study. One is the typical longitudinal and lateral areas of tunnels and the others are underground ventilation facilities and electrostatic dust collectors which were simulated with an actual tunnel. The amount of hydrogen leaked was 60m3 (approximately 5.08 kg) which corresponds to the amount necessary for future fuel cell vehicles to achieve their desired running distance. Analytical periods were the time after leaks began until regions of hydrogen above the low flammability limit had almost disappeared or thirty minutes. We found that leaked hydrogen is immediately carried away from leaking area under existing ventilation conditions. We also obtained basic data on behaviour of leaked hydrogen.
Experimental Study on Hydrogen Explosions in a Full-scale Hydrogen Filling Station Model
Sep 2005
Publication
In order for fuel cell vehicles to develop a widespread role in society it is essential that hydrogen refuelling stations become established. For this to happen there is a need to demonstrate the safety of the refuelling stations. The work described in this paper was carried out to provide experimental information on hydrogen outflow dispersion and explosion behaviour. In the first phase homogeneous hydrogen-air-mixtures of a known concentration were introduced into an explosion chamber and the resulting flame speed and overpressures were measured. Hydrogen concentration was the dominant factor influencing the flame speed and overpressure. Secondly high-pressure hydrogen releases were initiated in a storage room to study the accumulation of hydrogen. For a steady release with a constant driving pressure the hydrogen concentration varied as the inlet airflow changed depending on the ventilation area of the room the external wind conditions and also the buoyancy induced flows generated by the accumulating hydrogen. Having obtained this basic data the realistic dispersion and explosion experiments were executed at full-scale in the hydrogen station model. High-pressure hydrogen was released from 0.8-8.0mm nozzle at the dispenser position and inside the storage room in the full-scale model of the refuelling station. Also the hydrogen releases were ignited to study the overpressures that can be generated by such releases. The results showed that overpressures that were generated following releases at the dispenser location had a clear correlation with the time of ignition distance from ignition point.
Simulation of Flame Acceleration and DDT in H2-air Mixture with a Flux Limiter Centred Method
Sep 2005
Publication
Flame acceleration and deflagration to detonation transition (DDT) is simulated with a numerical code based on a flux limiter centred method for hyperbolic differential equations. The energy source term is calculated by a Riemann solver for the in homogeneous Euler equations for the turbulent combustion and a two-step reaction model for hydrogen-air. The transport equations are filtered for large eddy simulation (LES) and the sub filter turbulence is modelled by a transport equation for the the turbulent kinetic energy. The flame tracking is handled by the G-equation for turbulent flames. Numerical results are compared to pressure histories from physical experiments. These experiments are performed in a closed circular 4m long tube with inner diameter of 0.107m. The tube is filled with hydrogen-air mixture at 1atm which is at rest when ignited. The ignition is located at one end of the tube. The tube is fitted with an obstruction with circular opening 1m down the tube from the ignition point. The obstruction has a blockage ratio of 0.92 and a thickness of 0.01m. The obstruction creates high pressures in the ignition end of the tube and very high gas velocities in and behind the obstruction opening. The flame experiences a detonation to deflagration transition (DDT) in the super sonic jet created by the obstruction. Pressure build-up in the ignition end of the tube is simulated with some discrepancies. The DDT in the supersonic jet is simulated but the position of the DDT is strongly dependent on the simulated pressure in the ignition end.
Modelling of H2 Dispersion and Combustion Phenomena Using CFD Codes
Sep 2005
Publication
Computational Fluid Dynamics codes are increasingly being considered for safety assessment demonstrations in many industrial fields as tools to model accidental phenomena and to design mitigation (risk reducing) systems. Thus they naturally complement experimental programmes which may be expensive to run or difficult to set up. However to trust numerical simulations the validity of the codes must be firmly established and a certain number of error sources (user effect modelling errors discretization errors etc) reduced to the minimum. Code validation and establishment of “best practice guidelines” in the application of simulation tools to hydrogen safety assessment are some of the objectives pursued by the HYSAFE Network of Excellence. This paper will contribute to these goals by describing some of the validation efforts that CEA is making in the areas of release dispersion combustion and mitigation thereby proposing the outline of a validation matrix for hydrogen safety problems.
Numerical Modelling of Hydrogen Release, Mixture and Dispersion in Atmosphere.
Sep 2005
Publication
The method of the numerical solution of a three-dimensional problem of atmospheric release dispersion and explosion of gaseous admixtures is presented. It can be equally applied for gases of different densities including hydrogen. The system of simplified Navie-Stocks equations received by truncation of viscous members (Euler equations with source members) is used to obtain a numerical solution. The algorithm is based on explicit finite-difference Godunov scheme of arbitrary parameters breakup disintegration. To verify the developed model and computer system comparisons of numerical calculations with the published experimental data on the dispersion of methane and hydrocarbons explosions have been carried out. Computational experiments on evaporation and dispersion of spilled liquid hydrogen and released gaseous hydrogen at different wind speeds have been conducted. The largest mass concentrations of hydrogen between the bottom and top limits of flame propagation and cloud borders have been determined. The problem of the explosion of a hydrogen-air cloud of the complex form generated by large-scale spillage of liquid hydrogen and instant release of gaseous hydrogen has been numerically solved at low wind speed. Shock-wave loadings affecting the buildings located on a distance of 52 m from a hydrogen release place have been shown.
Combustion Analysis of Hydrogen-diesel Dual Fuel Engine with Water Injection Technique
Dec 2018
Publication
In this paper the effect of direct diesel injection timing and engine speed on the performance and emissions of CI engine operating on RCCI (H2/diesel mixture) coupled with water injection have been numerically investigated and validated. The simulation have been carried out using GT-Power professional software. A single cylinder dual fuel compression ignition model has been built. The diesel fuel was injected directly to the cylinder. The hydrogen and water were injected to the engine intake manifold and engine port with constant mass flow rate and constant temperature for all engine speed. During the simulation the engine speed was varied from 1000 to 5000 rpm and the diesel injection timing was varied from (−5° to −25° CAD). In addition the optimized diesel injection timing for specific engine operation parameters has also been performed. The results show that for specific injection timing and constant hydrogen and water mass flow rate the increase of engine speed results in an increase in the cylinder temperature engine brake power brake specific fuel consumption and NO emissions; but decreases brake thermal efficiency. Moreover the analysis performed shows that the advanced injection timing decreases the engine power brake thermal efficiency and CO emissions; but increases NO emissions.
A Temperature Controlled Mechanical Test Facility to Ensure Safe Materials Performance in Hydrogen at 1000 Bar
Sep 2007
Publication
Increasingly car manufacturers are turning to high pressure hydrogen storage for on-board power applications. Many prototypes use costly materials and fabrication methods such as Type 316L austenitic stainless steel and processes such as TIG (GTA) welding. There is a need to move to less expensive options without compromising safety to assist in developing economic vehicles. It is important that the behaviour of new/modified materials and joints (including those fabricated by new technologies) is understood at anticipated service temperatures and hydrogen pressure as the consequences of poor material choice could be severe. The greatest detrimental effect of gaseous hydrogen on the mechanical properties of metallic materials is commonly observed under conditions of dynamic plastic strain. Under such conditions an atomically clean surface is produced where hydrogen molecules will dissociate and penetrate the material. Thus static load test methods with hydrogen charging are not reliable for engineering data generation. To meet the need for dynamically straining material in a pressurised hydrogen environment TWI has developed a facility to load specimens in a high pressure environment for tensile toughness and fatigue testing. The design of this has involved a number of innovative steps. This paper outlines the requirements and the design and construction issues that were encountered when installing a facility which can not only perform tests at up to 1000bar (100MPa) but also for temperatures between –150°C to +85°C.
HyDeploy Gas Safe Webinar
Nov 2020
Publication
HyDeploy is a pioneering hydrogen energy project designed to help reduce UK CO2 emissions and reach the Government’s net zero target for 2050.
As the first ever live demonstration of hydrogen in homes HyDeploy aims to prove that blending up to 20% volume of hydrogen with natural gas is a safe and greener alternative to the gas we use now. It is providing evidence on how customers don’t have to change their cooking or heating appliances to take the blend which means less disruption and cost for them.
As the first ever live demonstration of hydrogen in homes HyDeploy aims to prove that blending up to 20% volume of hydrogen with natural gas is a safe and greener alternative to the gas we use now. It is providing evidence on how customers don’t have to change their cooking or heating appliances to take the blend which means less disruption and cost for them.
Safety Distances- Definition and Values
Sep 2005
Publication
In order to facilitate the introduction of a new technology as it is the utilization of hydrogen as an energy carrier development of safety codes and standards besides the conduction of demonstrative projects becomes a very important action to be realized. Useful tools of work could be the existing gaseous fuel codes (natural gas and propane) regulating the stationary and automotive applications. Some safety codes have been updated to include hydrogen but they have been based on criteria and/or data applicable for large industrial facilities making the realization of public hydrogen infrastructures prohibitive in terms of space. In order to solve the above mentioned problems others questions come out: how these safety distances have been defined? Which hazard events have been taken as reference for calculation? Is it possible to reduce the safety distances through an appropriate design of systems and components or through the predisposition of adequate mitigation measures? This paper presents an analysis of the definitions of “safety distances” and “hazardous locations” as well as a synoptic analysis of the different values in force in several States for hydrogen and natural gas. The above mentioned synoptic table will highlight the lacks and so some fields that need to be investigated in order to produce a suitable hydrogen standard.
Pool Spreading and Vaporization of Liquid Hydrogen
Sep 2005
Publication
An essential part of a safety analysis to evaluate the risks of a liquid hydrogen (LH2) containing system is the understanding of cryogenic pool spreading and its vaporization. It represents the initial step in an accident sequence with the inadvertent spillage of LH2 e.g. after failure of a transport container tank or the rupture of a pipeline. This stage of an accident scenario provides pertinent information as a source term for the subsequent analysis steps of atmospheric dispersion and at presence of an ignition source the combustion of the hydrogen-air vapor cloud. A computer model LAUV has been developed at the Research Center Juelich which is able to simulate the spreading and vaporization of a cryogenic liquid under various conditions such as different grounds (solid water). It is based on the so-called shallow-layer differential equations taking into account physical phenomena such as ice formation if the cryogen is spilled on a water surface. The presentation will give a description of the computer model and its validation against existing experimental data. Furthermore calculational results will be analyzed describing the prediction and quantification of the consequences of an LH2 spill for different cases. They also include the comparison of an LH2 spillage versus the corresponding release of other cryogens such as liquid natural gas liquid oxygen and liquid nitrogen.
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