Publications
Hydrogen Inhibition as Explosion Prevention in Wet Metal Dust Removal Systems
Mar 2022
Publication
Hydrogen energy attracts an amount of attention as an environmentally friendly and sustainable energy source. However hydrogen is also flammable. Hydrogen fires and explosions might occur in wet-dust-removal systems if accumulated aluminum dust reacts with water. Hydrogen inhibition is a safe method to address these issues. For this purpose we used sodium citrate a renewable and nontoxic raw material to inhibit H2 formation. Specifically hydrogen inhibition experiments with sodium citrate were carried out using custom-built equipment developed by our research group. When the concentration of sodium citrate solution was in the range of 0.4–4.0 g/L a protective coating was formed on the surface of the Al particles which prevented them from contacting with water. The inhibitory effect was achieved when the concentration of sodium citrate was in a certain range and too much or too little addition may reduce the inhibitory effect. In this paper we also discuss the economic aspects of H2 inhibition with this method because it offers excellent safety advantages and could be incorporated on a large scale. Such an intrinsic safety design of H2 inhibition to control explosions in wet-dust-removal systems could be applied to ensure the safety of other systems such as nuclear reactors.
Hydrogen Production Cost Forecasts since the 1970s and Implications for Technological Development
Jun 2022
Publication
This study reviews the extant literature on hydrogen production cost forecasts to identify and analyze the historical trend of such forecasts in order to explore the feasibility of wider adoption. Hydrogen is an important energy source that can be used to achieve a carbon-neutral society but the widespread adoption of hydrogen production technologies is hampered by the high costs. The production costs vary depending on the technology employed: gray renewable electrolysis or biomass. The study identifies 174 production cost forecast data points from articles published between 1979 and 2020 and makes a comparative assessment using non-parametric statistical tests. The results show three different cost forecast trends across technologies. First the production cost of gray hydrogen showed an increasing trend until 2015 but started declining after 2015. Second the renewable electrolysis hydrogen cost was the highest of all but has shown a gradual declining trend since 2015. Finally the biomass hydrogen cost has been relatively cheaper up until 2015 after which it became the highest. Renewable electrolysis and biomass hydrogen will be potential candidates (as principal drivers) to reduce CO2 emissions in the future but renewable electrolysis hydrogen is more promising in this regard due to its declining production cost trend. Gray hydrogen can also be an alternative candidate to renewable electrolysis hydrogen because it can be equipped with carbon capture storage (CCS) to produce blue hydrogen although we need to consider additional production costs incurred by the introduction of CCS. The study discusses the technological development and policy implications of the results on hydrogen production costs.
Assessment of Operability and Inspection, Maintenance and Repair Requirements for Transmission Pipelines and Installations in Hydrogen Service
Apr 2021
Publication
This report has been prepared for Hytechnical work programme to support the technical strategy for repurposing existing transmission pipelines and installations for the transportation and distribution of hydrogen and natural gas / hydrogen blends. The aim of the Hytechnical work programme is to support the implementation of the IGEM supplements to the standards TD/1 TD/13 TD/3 and TD/4.<br/>The report covers a desk study into the requirements for the inspection maintenance operation and repair of above 7 bar natural gas pipelines and installations designed and operated in accordance with the standards existing IGEM/TD/1 and IGEM/TD/13 which are repurposed for hydrogen service.
How Knowledge about or Experience with Hydrogen Fueling Stations Improves Their Public Acceptance
Nov 2019
Publication
Hydrogen which is expected to be a popular type of next-generation energy is drawing attention as a fuel option for the formation of a low-carbon society. Because hydrogen energy is different in nature from existing energy technologies it is necessary to promote sufficient social recognition and acceptability of the technology for its widespread use. In this study we focused on the effect of initiatives to improve awareness of hydrogen energy technology thereby investigating the acceptability of hydrogen energy to those participating in either several hydrogen energy technology introduction events or professional seminars. According to the survey results participants in the technology introduction events tended to have lower levels of hydrogen and hydrogen energy technology knowledge than did participants in the hydrogen-energy-related seminars but confidence in the technology and acceptability of the installation of hydrogen stations near their own residences tended to be higher. It was suggested that knowledge about hydrogen and technology could lead to improved acceptability through improved levels of trust in the technology. On the other hand social benefits such as those for the environment socioeconomics and energy security have little impact on individual levels of acceptance of new technology.
Molten Carbonate Fuel Cells for Simultaneous CO2 Capture, Power Generation, and H2 Generation
Mar 2022
Publication
This article presents a new technology for the generation of power and steam or other process heat with very low CO2 emissions. It is well known that cogeneration of electricity and steam is highly efficient and that amine units can be used to remove CO2 from combustion flue gas but that the amine unit consumes a significant amount of steam and power reducing the overall system efficiency. In this report the use of molten carbonate fuel cells (MCFCs) to capture CO2 from cogen units is investigated and shown to be highly efficient due to the additional power that they produce while capturing the CO2. Furthermore the MCFCs are capable of reforming methane to hydrogen simultaneous to the power production and CO2 capture. This hydrogen can either be recycled as fuel for consumption by the cogen or MCFCs or exported to an independent combustion unit as low carbon fuel thereby decarbonizing that unit as well. The efficiency of MCFCs for CO2 capture is higher than use of amines in all cases studied often by a substantial margin while at the same time the MCFCs avoid more CO2 than the amine technology. As one example the use of amines on a cogeneration unit can avoid 87.6% of CO2 but requires 4.91 MJ/kg of additional primary energy to do so. In contrast the MCFCs avoid 89.4% of CO2 but require only 1.37 MJ/kg of additional primary energy. The high thermal efficiency and hydrogen export option demonstrate the potential of this technology for widespread deployment in a low carbon energy economy.
Thermodynamic Evaluation of Bi-directional Solid Oxide Cell Systems Including Year-round Cumulative Exergy Analysis
Jun 2018
Publication
Bi-directional solid oxide cell systems (Bi-SOC) are being increasingly considered as an electrical energy storage method and consequently as a means to boost the penetration of renewable energy (RE) and to improve the grid flexibility by power-to-gas electrochemical conversion. A major advantage of these systems is that the same SOC stack operates as both energy storage device (SOEC) and energy producing device (SOFC) based on the energy demand and production. SOEC and SOFC systems are now well-optimised as individual systems; this work studies the effect of using the bi-directionality of the SOC at a system level. Since the system performance is highly dependent on the cell-stack operating conditions this study improves the stack parameters for both operation modes. Moreover the year-round cumulative exergy method (CE) is introduced in the solid oxide cell (SOC) context for estimating the system exergy efficiencies. This method is an attempt to obtain more insightful exergy assessments since it takes into account the operational hours of the SOC system in both modes. The CE method therefore helps to predict more accurately the most efficient configuration and operating parameters based on the power production and consumption curves in a year. Variation of operating conditions configurations and SOC parameters show a variation of Bi-SOC system year-round cumulative exergy efficiency from 33% to 73%. The obtained thermodynamic performance shows that the Bi-SOC when feasible can prove to be a highly efficient flexible power plant as well as an energy storage system.
Safety Design and Engineering Solution of Fuel Cell Powered Ship in Inland Waterway of China
Oct 2021
Publication
From the perspective of risk control when hydrogen fuel and fuel cells are used on ships there is a possibility of low-flash fuel leakage leading to the risk of explosion. Since the fuel cell space (cabin for fuel cell installations) is an enclosed space any small amount of leakage must be handled properly. In ship design area classification is a method of analyzing and classifying the areas where explosive gas atmospheres may occur. If the fuel cell space is regarded as a hazardous area all the electrical devices inside it must be explosion-proof type which will make the ship’s design very difficult. This paper takes a Chinese fuel cell powered ship as an example to analyze its safety. Firstly the leakage rates of fuel cell modules valves and connectors are calculated. Secondly the IEC60079-10-1 algorithm is used to calculate the risk level of the fuel cell space. Finally the ship and fuel cells are optimized and redesigned and the risk level of the fuel cell space is recalculated and compared. The result shows that the optimized fuel space risk level could be reduced to the level of the non-hazardous zone.
New Combustion Modelling Approach for Methane-Hydrogen Fueled Engines Using Machine Learning and Engine Virtualization
Oct 2021
Publication
The achievement of a carbon-free emissions economy is one of the main goals to reduce climate change and its negative effects. Scientists and technological improvements have followed this trend improving efficiency and reducing carbon and other compounds that foment climate change. Since the main contributor of these emissions is transportation detaching this sector from fossil fuels is a necessary step towards an environmentally friendly future. Therefore an evaluation of alternative fuels will be needed to find a suitable replacement for traditional fossil-based fuels. In this scenario hydrogen appears as a possible solution. However the existence of the drawbacks associated with the application of H2 -ICE redirects the solution to dual-fuel strategies which consist of mixing different fuels to reduce negative aspects of their separate use while enhancing the benefits. In this work a new combustion modelling approach based on machine learning (ML) modeling is proposed for predicting the burning rate of different mixtures of methane (CH4 ) and hydrogen (H2). Laminar flame speed calculations have been performed to train the ML model finding a faster way to obtain good results in comparison with actual models applied to SI engines in the virtual engine model framework.
Seasonal Hydrogen Storage for Sustainable Renewable Energy Integration in the Electricity Sector: A Case Study of Finland
Nov 2021
Publication
Wind power is rapidly growing in the Finnish grid and Finland’s electricity consumption is low in the summer compared to the winter. Hence there is a need for storage that can absorb a large amount of energy during summer and discharge it during winter. This study examines one such storage technology geological hydrogen storage which has the potential to store energy on a GWh scale and also over longer periods of time. Finland’s electricity generation system was modelled with and without hydrogen storage using the LEAP-NEMO modeling toolkit. The results showed about 69% decline in carbon dioxide emissions as well as a decline in the fossil fuel-based power accompanied with a higher capability to meet demand with less imports in both scenarios. Finally a critical analysis of the Finnish electricity mix with and without hydrogen storage is presented.
Hydrogen-assisted Fatigue Crack Growth: Pre-charging vs In-situ Testing in Gaseous Environments
Mar 2023
Publication
We investigate the implications of conducting hydrogen-assisted fatigue crack growth experiments in a hydrogen gas environment (in-situ hydrogen charging) or in air (following exposure to hydrogen gas). The study is conducted on welded 42CrMo4 steel a primary candidate for the future hydrogen transport infrastructure allowing us to additionally gain insight into the differences in behavior between the base steel and the coarse grain heat affected zone. The results reveal significant differences between the two testing approaches and the two weld regions. The differences are particularly remarkable for the comparison of testing methodologies with fatigue crack growth rates being more than one order of magnitude higher over relevant loading regimes when the samples are tested in a hydrogen-containing environment relative to the pre-charged samples. Aided by finite element modelling and microscopy analysis these differences are discussed and rationalized. Independent of the testing approach the heat affected zone showed a higher susceptibility to hydrogen embrittlement. Similar microstructural behavior is observed for both testing approaches with the base metal exhibiting martensite lath decohesion while the heat affected zone experienced both martensite lath decohesion and intergranular fracture.
Everything About Hydrogen Podcast: Hydrogen from Waste
Mar 2021
Publication
On this episode of EAH the team is joined by Tim Yeo Chairman of Powerhouse Energy to talk about the work they are doing in the waste-to-energy space and how they see the sector evolving in the coming years.
The podcast can be found on their website
The podcast can be found on their website
Everything About Hydrogen Podcast: Building Europe's Hydrogen Mobility Network
Jan 2020
Publication
On this weeks episode the team are talking all things hydrogen with Jacob Krogsgaard the CEO of Everfuel a leading supplier of green hydrogen for mobility and industry in Europe. Since its establishment by Nel and a Consortium of parties and investors Everfuel has become a market leader in establishing green hydrogen solutions for mobility in Europe and has recently expanded into areas such as power-to-gas as well. The team catch up with Jacob on Everfuels business model the establishment of the H2Bus Consortium Jacob’s views on how the market for green hydrogen is evolving in Europe and where he sees the greatest early potential for scaling.…..All this and more on the show!
The podcast can be found on their website
The podcast can be found on their website
Petroleum Sector-Driven Roadmap for Future Hydrogen Economy
Nov 2021
Publication
In the climate change mitigation context based on the blue hydrogen concept a narrative frame is presented in this paper to build the argument for solving the energy trilemma which is the possibility of job loss and stranded asset accumulation with a sustainable energy solution in gas- and oil-rich regions especially for the Persian Gulf region. To this aim scientific evidence and multidimensional feasibility analysis have been employed for making the narrative around hydrogen clear in public and policy discourse so that choices towards acceleration of efforts can begin for paving the way for the future hydrogen economy and society. This can come from natural gas and petroleum-related skills technologies experience and infrastructure. In this way we present results using multidimensional feasibility analysis through STEEP and give examples of oil- and gas-producing countries to lead the transition action along the line of hydrogen-based economy in order to make quick moves towards cost effectiveness and sustainability through international cooperation. Lastly this article presents a viewpoint for some regional geopolitical cooperation building but needs a more full-scale assessment.
Notch-induced Anisotropic Fracture of Cold Drawn Pearlitic Steels and the Associated Crack Path Deflection and Mixed-mode Stress State: A Tribute to Masaccio
Jul 2018
Publication
This paper deals with notch-induced anisotropic fracture behavior of progressively cold drawn pearlitic steels on the basis of their microstructural evolution during manufacturing by multi-step cold drawing that produces slenderizing and orientation of the pearlitic colonies together with densification and orientation of the Fe/Fe3C lamellae reviewing previous research by the author. Results of fracture test using notched specimens of cold drawn pearlitic steels with different degrees of cold drawing (distinct levels of strain hardening) in air and hydrogen environment shows: (i) the key impact of the colonies and lamellae alignment and orientation on notch-induced fracture producing anisotropic fracture behavior with its related crack path deflection (or fracture path deviation); (ii) the necessity of both stress triaxiality (constraint) and microstructural orientation (colonies/lamellae) alignment to produce fracture path deflection; (iii) hydrogen presence (the circumstance) promotes crack path deviation in addition to the inherent microstructural anisotropy created by cold drawing; (iv) the anisotropic fracture path with a stepped profile in cold drawn pearlitic steel consisting of deflections and deviations from the initial transverse fracture path in mode I resembles Masaccio’s Tribute Money painting with its mountains at the background so that the present paper can be considered as a Tribute to Masaccio.
Analysis of the Environmental Degradation Effects on the Cables of “La Arena” Bridge (Spain)
Sep 2017
Publication
After nearly 25 years of service some of the wires of the tendons of “La Arena” bridge (Spain) started to exhibit the effects of environmental degradation processes. “La Arena” is cable-stayed bridge with 6 towers and a reference span between towers of about 100 meters. After a maintenance inspection of the bridge evidences of corrosion were detected in some of the galvanized wires of the cables. A more in-deep analysis of these wires revealed that many of them exhibited loss of section due to the corrosion process. In order to clarify the causes of this degradation event and to suggest some remedial actions an experimental program was designed. This program consisted of tensile and fatigue tests on some strand samples of the bridge together with a fractographic analysis of the fracture surfaces of the wires its galvanized layer thickness and some hydrogen measurements (hydrogen embrittlement could be another effect of the environmental degradation process).Once the type and extension of the flaws in the wires was characterized a structural integrity assessment of the strands was performed with the aim of quantifying the margins until failure and establishing some maintenance recommendations.
Boosting Carbon Efficiency of the Biomass to Liquid Process with Hydrogen from Power: The Effect of H2/CO Ratio to the Fischer-Tropsch Reactors on the Production and Power Consumption
Jun 2019
Publication
Carbon efficiency of a biomass to liquid process can be increased from ca. 30 to more than 90% by adding hydrogen generated from renewable power. The main reason is that in order to increase the H2/CO ratio after gasification to the value required for Fischer-Tropsch (FT) synthesis the water gas shift reaction step can be avoided; instead a reversed water gas shift reactor is introduced to convert produced CO2 to CO. Process simulations are done for a 46 t/h FT biofuel production unit. Previous results are confirmed and it is shown how the process can be further improved. The effect of changing the H2/CO ratio to the Fischer-Tropsch synthesis reactors is studied with the use of three different kinetic models. Keeping the CO conversion in the reactors constant at 55% the volume of the reactors decreases with increasing H2/CO ratio because the reaction rates increase with the partial pressure of hydrogen. Concurrently the production of C5+ products and the consumption of hydrogen increases. However the power required per extra produced liter fuel also increases pointing at optimum conditions at a H2/CO feed ratio significantly lower than 2. The trends are the same for all three kinetic models although one of the models is less sensitive to the hydrogen partial pressure. Finally excess renewable energy can be transformed to FT syncrude with an efficiency of 0.8–0.88 on energy basis.
Building Hydrogen Competence, a Technology Aligned Skills and Knowledge Approach
Sep 2021
Publication
There is a pressing need for a framework and strategic approach to be taken to workforce safety training requirements of new hydrogen projects. It is apparent that organisations embarking on projects utilizing or producing green hydrogen need to implement a program of training for their workforce in order to ensure that all personnel within their organisation understand not only the environmental benefits of green hydrogen but also the safety considerations that come with either producing or using hydrogen as a fuel. Energy Transition must be safe to be successful. If such an approach is taken by industry and stakeholders it is also possible to use the high level content as a vehicle and basis to offer public audiences which also require a basic level of understanding in order to fully accept the transition to using hydrogen more widely as a fuel. This will be crucial to the success of national hydrogen strategies. Coeus Energy has developed an innovative framework of training following engagement with operators keen to ensure their duty of care responsibilities have been met. Whilst having highly skilled personnel already employed within their organisations specific hydrogen content is still required for workforce competence. This is where the framework need arises as the knowledge is required at all levels of an organisation.
Cost-optimized Design Point and Operating Strategy of Polymer Electrolyte Membrane Electrolyzers
Nov 2022
Publication
Green hydrogen is a key solution for reducing CO2 emissions in various industrial applications but high production costs continue to hinder its market penetration today. Better competitiveness is linked to lower investment costs and higher efficiency of the conversion technologies among which polymer electrolyte membrane electrolysis seems to be attractive. Although new manufacturing techniques and materials can help achieve these goals a less frequently investigated approach is the optimization of the design point and operating strategy of electrolyzers. This means in particular that the questions of how often a system should be operated and which cell voltage should be applied must be answered. As existing techno-economic models feature gaps which means that these questions cannot be adequately answered a modified model is introduced here. In this model different technical parameters are implemented and correlated to each other in order to simulate the lowest possible levelized cost of hydrogen and extract the required designs and strategies from this. In each case investigated the recommended cost-based cell voltage that should be applied to the system is surprisingly low compared to the assumptions made in previous publications. Depending on the case the cell voltage is in a range between 1.6 V and 1.8 V with an annual operation of 2000e8000 h. The wide range of results clearly indicate how individual the design and operation must be but with efficiency gains of several percent the effect of optimization will be indispensable in the future.
Reduction of Maritime GHG Emissions and the Potential Role of E-fuels
Nov 2021
Publication
Maritime transport accounts for around 3% of global anthropogenic Greenhouse gas (GHG) emissions (Well-to-Wake) and these emissions must be reduced with at least 50% in absolute values by 2050 to contribute to the ambitions of the Paris agreement (2015). Zero carbon fuels made from renewable sources (hydro wind or solar) are by many seen as the most promising option to deliver the desired GHG reductions. For the maritime sector these fuels come in two forms: First as E-Hydrogen or E-Ammonia; Second as Hydrocarbon E-fuels in the form of E-Diesel E-LNG or E-Methanol. We evaluate emissions energy use and cost for E-fuels and find that the most robust path to these fuels is through dual-fuel engines and systems to ensure flexibility in fuel selection to prepare for growing supplies and lower risks. The GHG reduction potential of E-fuels depends entirely on abundant renewable electricity.
A Real-Time Load Prediction Control for Fuel Cell Hybrid Vehicle
May 2022
Publication
The development of hydrogen energy is an effective solution to the energy and environmental crisis. Hydrogen fuel cells and energy storage cells as hybrid power have broad application prospects in the field of vehicle power. Energy management strategies are key technologies for fuel cell hybrid systems. The traditional optimization strategy is generally based on optimization under the global operating conditions. The purpose of this project is to develop a power allocation optimization method based on real-time load forecasting for fuel cell/lithium battery hybrid electric vehicles which does not depend on specific working conditions or causal control methods. This paper presents an energy-management algorithm based on real-time load forecasting using GRU neural networks to predict load requirements in the short time domain and then the local optimization problem for each predictive domain is solved using a method based on Pontryagin’s minimum principle (PMP). The algorithm adopts the idea of model prediction control (MPC) to transform the global optimization problem into a series of local optimization problems. The simulation results show that the proposed strategy can achieve a good fuel-saving control effect. Compared with the rule-based strategy and equivalent hydrogen consumption strategy (ECMS) the fuel consumption is lower under two typical urban conditions. In the 1800 s driving cycle under WTCL conditions the fuel consumption under the MPC-PMP strategy is 22.4% lower than that based on the ECMS strategy and 10.3% lower than the rules-based strategy. Under CTLT conditions the fuel consumption of the MPC-PMP strategy is 13.12% lower than that of the rule-based strategy and 3.01% lower than the ECMS strategy.
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