Publications
Evaluation of Selectivity and Resistance to Poisons of Commercial Hydrogen Sensors
Sep 2013
Publication
The development of reliable hydrogen sensors is crucial for the safe use of hydrogen. One of the main concerns of end-users is sensor reliability in the presence of species other than the target gas which can lead to false alarms or undetected harmful situations. In order to assess the selectivity of commercial of the shelf (COTS) hydrogen sensors a number of sensors of different technology types were exposed to various interferent gas species. Cross-sensitivity tests were performed in accordance to the recommendations of ISO 26142:2010 using the hydrogen sensor testing facilities of NREL and JRC-IET. The results and conclusions arising from this study are presented.
Novel Biofuel Cell Using Hydrogen Generation of Photosynthesis
Nov 2020
Publication
Energies based on biomaterials attract a lot of interest as next-generation energy because biomaterials are environmentally friendly materials and abundant in nature. Fuel cells are also known as the clean and important next-generation source of energy. In the present study to develop the fuel cell based on biomaterials a novel biofuel cell which consists of collagen electrolyte and the hydrogen fuel generated from photochemical system II (PSII) in photosynthesis has been fabricated and its property has been investigated. It was found that the PSII solution in which PSII was extracted from the thylakoid membrane using a surfactant generates hydrogen by the irradiation of light. The typical hydrogen-generating rate is approximately 7.41 × 1014 molecules/s for the light intensity of 0.5 mW/cm2 for the PSII solution of 5 mL. The biofuel cell using the PSII solution as the fuel exhibited approximately 0.12 mW/cm2 . This result indicates that the fuel cell using the collagen electrolyte and the hydrogen fuel generated from PSII solution becomes the new type of biofuel cell and will lead to the development of the next-generation energy
Current Research Progress in Magnesium Borohydride for Hydrogen Storage (A review)
Nov 2021
Publication
Hydrogen storage in solid-state materials is believed to be a most promising hydrogen-storage technology for high efficiency low risk and low cost. Mg(BH4)2 is regarded as one of most potential materials in hydrogen storage areas in view of its high hydrogen capacities (14.9 wt% and 145–147 kg cm3 ). However the drawbacks of Mg(BH4)2 including high desorption temperatures (about 250 C–580 C) sluggish kinetics and poor reversibility make it difficult to be used for onboard hydrogen storage of fuel cell vehicles. A lot of researches on improving the dehydrogenation reaction thermodynamics and kinetics have been done mainly including: additives or catalysts doping nanoconfining Mg(BH4)2 in nanoporous hosts forming reactive hydrides systems multi-cation/anion composites or other derivatives of Mg(BH4)2. Some favorable results have been obtained. This review provides an overview of current research progress in magnesium borohydride including: synthesis methods crystal structures decomposition behaviors as well as emphasized performance improvements for hydrogen storage.
Effects of Renewable Energy Unstable Source to Hydrogen Production: Safety Considerations
Sep 2021
Publication
Hydrogen is considered a promising energy carrier for a sustainable future when it is produced by utilizing renewable energy. Nowadays less than 4% of hydrogen production is based on electrolysis processes. Each component of a hydrogen energy system needs to be optimized to increase the operation time and system efficiency. Only in this way hydrogen produced by electrolysis processes can be competitive with the conventional fossil energy sources. As conventional electrolysers are designed for operation at fixed process conditions the implementation of fluctuating and highly intermittent renewable energy is challenging. Alkaline water electrolysis is a key technology for large-scale hydrogen production powered by renewable energy. At low power availability conventional alkaline water electrolysers show a limited part-load range due to an increased gas impurity. Explosive mixtures of hydrogen and oxygen must be prevented; thus a safety shutdown is performed when reaching specific gas contamination. The University of Pisa is setting up a dedicated laboratory including a 40-kW commercial alkaline electrolyser: the focus of the study is to analyze the safety of the electrolyser together with its performance and the real energy efficiency analyzing its operational data collected under different operating conditions affected by the unstable energy supply.
Analysis to Support Revised Distances between Bulk Liquid Hydrogen Systems and Exposures
Sep 2021
Publication
The minimum distances between exposures and bulk liquid hydrogen listed in the National Fire Protection Agency’s Hydrogen Technology Code NFPA 2 are based on historical consensus without a documented scientific analysis. This work follows a similar analysis as the scientific justification provided in NFPA 2 for exposure distances from bulk gaseous hydrogen storage systems but for liquid hydrogen. Validated physical models from Sandia’s HyRAM software are used to calculate distances to a flammable concentration for an unignited release the distance to critical heat flux values and the visible flame length for an ignited release and the overpressure that would occur for a delayed ignition of a liquid hydrogen leak. Revised exposure distances for bulk liquid hydrogen systems are calculated. These distances are related to the maximum allowable working pressure of the tank and the line size as compared to the current exposure distances which are based on system volume. For most systems the exposure distances calculated are smaller than the current distances for Group 1 they are similar for Group 2 while they increase for some Group 3 exposures. These distances could enable smaller footprints for infrastructure that includes bulk liquid hydrogen storage tanks especially when using firewalls to mitigate Group 3 hazards and exposure distances. This analysis is being refined as additional information on leak frequencies is incorporated and changes have been proposed to the 2023 edition of NFPA 2.
Analysis of Hydrogen-powered Propulsion System Alternatives for Diesel-electric Regional Trains
Aug 2022
Publication
Non-electrified regional railway lines with typically employed diesel-electric multiple units require alternative propulsion systems to meet increasingly strict emissions regulations. With the aim to identify an optimal alternative to conventional diesel traction this paper presents a model-based assessment of hydrogen-powered propulsion systems with an internal combustion engine or fuel cells as the prime mover combined with different energy storage system configurations based on lithium-ion batteries and/or double-layer capacitors. The analysis encompasses technology identification design modelling and assessment of alternative powertrains explicitly considering case-related constraints imposed by the infrastructure technical and operational requirements. Using a regional railway network in the Netherlands as a case we investigate the possibilities in converting a conventional benchmark vehicle and provide the railway undertaking and decision-makers with valuable input for planning of future rolling stock investments. The results indicate the highest fuel-saving potential for fuel cell-based hybrid propulsion systems with lithium-ion battery or a hybrid energy storage system that combines both energy storage system technologies. The two configurations also demonstrate the highest reduction of greenhouse gas emissions compared to the benchmark diesel-driven vehicle by about 25% for hydrogen produced by steam methane reforming and about 19% for hydrogen obtained from electrolysis of water with grey electricity.
Hydrogen Generation on Orkney: Integrating Established Risk Management Best Practice to Emerging Clean Energy Sector
Sep 2021
Publication
The European Marine Energy Centre’s (EMEC) ITEG project (Integrating Tidal Energy into the European Grid) funded by Interreg NWE combines a tidal energy and hydrogen production solution to address grid constraints on the island of Eday in Orkney. The project will install a 0.5MW electrolyser at EMEC’s existing hydrogen production plant. EMEC and Risktec collaboratively applied best practice risk assessment and management techniques to assess and manage hydrogen safety. Hazard identification (HAZID) workshops were conducted collaboratively with design engineers through which a comprehensive hazard register was developed. Risktec applied bowtie analysis to each major accident hazard identified from the hazard register via virtual workshop with design engineers. The bowties promoted a structured review of each hazard’s threat and consequence identifying and reviewing the controls in place against good practice standards. The process revealed some recommendations for further improvement and risk reduction exemplifying a systematic management of risks associated with hydrogen hazards to as low as reasonably practicable (ALARP). Hardware based barriers preventing or mitigating loss of control of these hazards were logged as safety critical elements (SCE) and procedural barriers as safety critical activities (SCA). To ensure that all SCEs and SCAs identified through the risk assessment process are managed throughout the facility’s operational lifetime a safety management system is created giving assurance of overall safety management system continued effectiveness. The process enables the demonstration that design risks are managed to ALARP during design and throughout operational lifetime. More importantly enabling ITEG to progress to construction and operation in 2021.
Chemical Inhibition of Premixed Hydrogen-air Flames: Experimental Investigation using a 20-litre Vessel
Sep 2021
Publication
Throughout the history of the mining petroleum process and nuclear industries continuous efforts have been made to develop and improve measures to prevent and mitigate accidental explosions. Over the coming decades energy systems are expected to undergo a transition towards sustainable use of conventional hydrocarbons and an increasing share of renewable energy sources in the global energy mix. The variable and intermittent supply of energy from solar and wind points to energy systems based on hydrogen or hydrogen-based fuels as the primary energy carriers. However the safety-related properties of hydrogen imply that it is not straightforward to achieve and document the same level of safety for hydrogen systems compared to similar systems based on established fuels such as petrol diesel and natural gas. Compared to the conventional fuels hydrogen-air mixtures have lower ignition energy higher combustion reactivity and a propensity to undergo deflagration-to-detonation-transition (DDT) under certain conditions. To achieve an acceptable level of safety it is essential to develop effective measures for mitigating the consequences of hydrogen explosions in systems with certain degree of congestion and confinement. Extensive research over the last decade have demonstrated that chemical inhibition or partial suppression can be used for mitigating the consequences of vapour cloud explosions (VCEs) in congested process plants. Total and cooperation partners have demonstrated that solid flame inhibitors injected into flammable hydrocarbon-air clouds represent an effective means of mitigating the consequences of VCEs involving hydrocarbons. For hydrogen-air explosions these same chemicals inhibitors have not proved effective. It is however well-known that hydrocarbons can affect the burning velocity of hydrogen-air mixtures greatly. This paper gives an overview over previous work on chemical inhibitors. In addition experiments in a 20-litre vessel have been performed to investigate the effect of combinations of hydrocarbons and alkali salts on hydrogen/air mixtures.
Influence of Hydrogen Environment on Fatigue Fracture Morphology of X80 Pipeline Steel
Dec 2022
Publication
The rapid development of hydrogen energy requires the use of natural gas infrastructure for hydrogen transportation. It is very important to study hydrogen-added natural gas transportation technology which is a key way to rapidly develop coal-based gas and renewable energy. This study aims to study the influence of X80 pipeline steel's fatigue performance in hydrogen environment and perform fatigue tests on notched round rod specimens under different hydrogen concentration. The experimental results show that hydrogen seriously affects the fatigue life of pipeline steel. After reaching a certain hydrogen concentration as the hydrogen concentration continues to increase the fatigue life decreases gradually. Combined with SEM analysis of fracture morphology the decrease in the size and density of the dimples reduces the displacement amplitude while the increase in the planar area increases the displacement during fatigue fracture due to accelerated crack propagation. From this study we can know the influence of hydrogen concentration on the fracture morphology of pipeline steel which provides an understanding of the effect of hydrogen on fatigue fracture morphology and a broader safety analysis.
Minimum Fire Size for Hydrogen Storage Tank Fire Test Protocol for Hydrogen-powered Electric City Bus Determine Via Risk-based Approach
Sep 2021
Publication
As part of the United Nations Global Technical Regulation No. 13 (UN GTR #13 [1]) vehicle fire safety is validated using a localized and engulfing fire test methodology and currently updates are being considered in the on-going Phase 2 development stage. The GTR#13 fire test is designed to verify the performance of a hydrogen storage system of preventing rupture when exposed to service-terminating condition of fire situation. The test is conducted in two stages – localized flame exposure at a location most challenging for thermally-activated pressure relief device(s) (TPRDs) to respond for 10 min. followed by engulfing fire exposure until the system vents and the pressure falls to less than 1 MPa or until “time out” (30min. for light-duty vehicle containers and 60 min. for heavy-duty vehicle containers). The rationale behind this two-stage fire test is to ensure that even when fire sizes are small and TPRDs are not responding the containers have fire resistance to withstand or fire sensitivity to respond to a localized fire to avoid system rupture. In this study appropriate fire sizes for localized and engulfing fire tests in GTR#13 are evaluated by considering actual fire conditions in a hydrogen-powered electric city bus. Quantitative risk analysis is conducted to develop various fire accident scenarios including regular bus fire battery fire and hydrogen leak fire. Frequency and severity analyses are performed to determine the minimum fire size required in GTR#13 fire test to ensure hydrogen storage tank safety in hydrogen-powered electric city buses.
Sizing of a Fuel Cell–battery Backup System for a University Building Based on the Probability of the Power Outages Length
Jul 2022
Publication
Hydrogen is a bright energy vector that could be crucial to decarbonise and combat climate change. This energy evolution involves several sectors including power backup systems to supply priority facility loads during power outages. As buildings now integrate complex automation domotics and security systems energy backup systems cause interest. A hydrogen-based backup system could supply loads in a multi-day blackout; however the backup system should be sized appropriately to ensure the survival of essential loads and low cost. In this sense this work proposes a sizing of fuel cell (FC) backup systems for low voltage (LV) buildings using the history of power outages. Historical data allows fitting a probability function to determine the appropriate survival of loads. The proposed sizing is applied to a university building with a photovoltaic generation system as a case study. Results show that the sizing of an FC–battery backup system for the installation is 7.6% cheaper than a battery-only system under a usual 330-minutes outage scenario. And 59.3% cheaper in the case of an unusual 48-hours outage scenario. It ensures a 99% probability of supplying essential load during power outages. It evidences the pertinence of an FC backup system to attend to outages of long-duration and the integration of batteries to support the abrupt load variations. This research is highlighted by using historical data from actual outages to define the survival of essential loads with total service probability. It also makes it possible to determine adequate survival for non-priority loads. The proposed sizing is generalisable and scalable for other buildings and allows quantifying the reliability of the backup system tending to the resilience of electrical systems.
Protocol for Heavy-duty Hydrogen Refueling: A Modelling Benchmark
Sep 2021
Publication
For the successful deployment of the Heavy Duty (HD) hydrogen vehicles an associated infrastructure in particular hydrogen refueling stations (HRS) should be reliable compliant with regulations and optimized to reduce the related costs. FCH JU project PRHYDE aims to develop a sophisticated protocol dedicated to HD applications. The target of the project is to develop protocol and recommendations for an efficient refueling of 350 500 and 700 bar HD tanks of types III and IV. This protocol is based on modeling results as well as experimental data. Different partners of the PRHYDE European project are closely working together on this target. However modeling approaches and corresponding tools must first be compared and validated to ensure the high level of reliability for the modeling results. The current paper presents the benchmark performed in the frame of the project by Air Liquide Engie Wenger Engineering and NREL. The different models used were compared and calibrated to the configurations proposed by the PRHYDE project. In addition several scenarios were investigated to explore different cases with high ambient temperatures.
Nanoporous Polymer-based Composites for Enhanced Hydrogen Storage
May 2019
Publication
The exploration and evaluation of new composites possessing both processability and enhanced hydrogen storage capacity are of signifcant interest for onboard hydrogen storage systems and fuel cell based electric vehicle development. Here we demonstrate the fabrication of composite membranes with sufcient mechanical properties for enhanced hydrogen storage that are based on a polymer of intrinsic microporosity (PIM-1) matrix containing nano-sized fllers: activated carbon (AX21) or metal–organic framework (MIL-101). This is one of the frst comparative studies of diferent composite systems for hydrogen storage and in addition the frst detailed evaluation of the difusion kinetics of hydrogen in polymer-based nanoporous composites. The composite flms were characterised by surface area and porosity analysis hydrogen adsorption measurements mechanical testing and gas adsorption modelling. The PIM-1/AX21 composite with 60 wt% AX21 provides enhanced hydrogen adsorption kinetics and a total hydrogen storage capacity of up to 9.35 wt% at 77 K; this is superior to the US Department of Energy hydrogen storage target. Tensile testing indicates that the ultimate stress and strain of PIM-1/ AX21 are higher than those of the MIL-101 or PAF-1 containing composites and are sufcient for use in hydrogen storage tanks. The data presented provides new insights into both the design and characterisation methods of polymer-based composite membranes. Our nanoporous polymer-based composites ofer advantages over powders in terms of safety handling and practical manufacturing with potential for hydrogen storage applications either as means of increasing storage or decreasing operating pressures in high-pressure hydrogen storage tanks.
Power-to-Gas Hydrogen: Techno-economic Assessment of Processes Towards a Multi-purpose Energy Carrier
Dec 2016
Publication
The present work investigates Power-to-Gas (PtG) options for variable Renewable Electricity storage into hydrogen through low temperature (alkaline and PEM) and high-temperature (SOEC) water electrolysis technologies. The study provides the assessment of the cost of the final product when hydrogen is employed for mobility (on-site refueling stations) electricity generation (by fuel cells in Power-to-Power systems) and grid injection in the natural gas network. Costs estimations are performed for 2013-2030 scenarios. A case study on the impact of variable Renewable Electricity storage by hydrogen generation on the Italian electricity and mobility sectors is presented.
Hydrogen Sensing Properties of UV Enhanced Pd-SnO2 Nano-Spherical Composites at Low Temperature
Sep 2021
Publication
Metal oxide semiconductor (MOS) is promising in developing hydrogen detectors. However typical MOS materials usually work between 200-500°C which not only restricts their application in flammable and explosive gases detection but also weakens sensor stability and causes high power consumption. This paper studies the sensing properties of UV enhanced Pd-SnO2 nano-spherical composites at 80-360 ℃. In the experiment Pd of different molar ratios (0.5 2.5 5.0 10.0) was doped into uniform spherical SnO2 nanoparticles by a hydrothermal synthesis method. A xenon lamp with a filter was used as the ultraviolet excitation light source to examine the response of the spherical Pd- SnO2 nanocomposite to 50-1000 ppm H2 gas. The influence of different intensities of ultraviolet light on the gas-sensing properties of composite materials compared with dark condition was analyzed. The experiments show that the conductivity of the composites can be greatly stabilized and the thermal excitation temperature can be reduced to 180 ℃ under the effect of UV enhancement. A rapid response (4.4/ 17.4 s) to 200 ppm of H2 at 330 °C can be achieved by the Pd-SnO2 nanocomposites with UV assistance. The mechanism may be attributed to light motivated electron-hole pairs due to built-in electric fields under UV light illumination which can be captured by target gases and lead to UV controlled gas sensing performance. Catalytic active sites of hydrogen are provided on the surface of the mixed material by Pd. The results in this study can be helpful in reducing the response temperature of MOS materials and improving the performance of hydrogen detectors."
Cost of Long-Distance Energy Transmission by Different Carriers
Nov 2021
Publication
This paper compares the relative cost of long-distance large-scale energy transmission by electricity and by gaseous and liquid carriers (e-fuels). The results indicate that the cost of electrical transmission per delivered MWh can be up to eight times higher than for hydrogen pipelines about eleven times higher than for natural gas pipelines and twenty to fifty times higher than for liquid fuels pipelines. These differences generally hold for shorter distances as well. The higher cost of electrical transmission is primarily due to lower carrying capacity (MW per line) of electrical transmission lines compared to the energy carrying capacity of the pipelines for gaseous and liquid fuels. The differences in the cost of transmission are important but often unrecognized and should be considered as a significant cost component in the analysis of various renewable energy production distribution and utilization scenarios.
The Influence of Grain Boundary and Hydrogen on the Indetation of Bi-crystal Nickel
Sep 2021
Publication
Three different types of symmetrical tilt grain boundaries Ȉ3 Ȉ11 and Ȉ27 were constructed to study the dislocation behavior under the indentation on bi-crystal nickel. After hydrogen charging the number of hydrogen atoms in the Ȉ3 sample is the smallest and gradually increases in Ȉ11 and Ȉ27 samples. The force-displacement curve of indentation shows that the deformation resistance of the Ȉ3 sample is significantly higher than that of Ȉ11 and Ȉ27 samples. With the presence of grain boundaries the deformation resistance of Ȉ11 and Ȉ27 samples is significantly improved while the deformation resistance of the Ȉ3 VDPSOH is weakened. The indentation depth during the formation of dislocations in single crystals is significantly greater than that of bi-crystals. Grain boundaries slow down the dislocation propagation speed. Compared with the bi-crystals without hydrogen the presence of hydrogen reduces the deformation resistance and accelerates the dislocation propagation.
Recent Developments of Membranes and Electrocatalysts for the Hydrogen Production by Anion Exchange Membrane Water Electrolysers: A Review
Nov 2022
Publication
Hydrogen production using anion exchange membrane water electrolysis (AEMWE) offers hope to the energy crisis faced by humanity. AEM electrolysis can be coupled with intermittent and renewable energy sources as well as with the use of low-cost electrocatalysts and other low-cost stack components. In AEM water electrolysis one of the biggest advantages is the use of low-cost transition metal catalysts instead of traditional noble metal electrocatalysts. AEMWE is still in its infancy despite irregular research on catalysts and membranes. In order to generate commercially viable hydrogen AEM water electrolysis technology must be further developed including energy efficiency membrane stability stack feasibility robustness ion conductivity and cost reduction. An overview of studies that have been conducted on electrocatalysts membranes and ionomers used in the AEMWEs is here reported with the aim that AEMWE research may be made more practical by this review report by bridging technological gaps and providing practical research recommendations leading to the production of scalable hydrogen.
Hydrogen and Fuel Cell Demonstrations in Turkey
Nov 2012
Publication
As a non-profit UNIDO project funded 100% by the Turkish Ministry of Energy and Natural Resources International Center for Hydrogen Energy Technologies (ICHET) has been implementing pilot demonstration projects providing applied R&D funding; organizing workshops education and training activities in Turkey and other developing countries to show potential benefits of “hydrogen and fuel cell systems”. It is important to leap-frog developing countries to hydrogen for eliminating detrimental effect of fossil fuels. To achieve its mission ICHET implements pilot demonstration projects in combination with renewable energy systems to encourage local industry to manufacture similar systems and explore market potential for such use. Support is provided to selected industrial partners in Turkey for developing products or for early demonstrations including a fuel cell forklift a fuel cell boat a fuel cell passenger cart with PV integrated roof-top renewable integrated mobile house fuel cell based UPS installations. As more and more systems demonstrated public awareness on applications of hydrogen and fuel cell technologies will increase and viability of such systems will be realized to change public perception.
Photocatalytic Hydrogen Production by Photo-Reforming of Methanol with One-pot Synthesized Pt-containing TiO2 Photocatalysts
Jul 2019
Publication
Functionalization of semiconductors by metallic nanoparticle is considered to be one of the most effective procedure to improve photocatalytic hydrogen production. Photodeposition is frequently used for functionalization but particle sizes and dispersions are still difficult to control. Here Pt functionalization is achieved in a one-pot synthesis. The as-prepared samples are compared to reference materials prepared by conventional photodeposition and our results confirm that small and well-dispersed nanoparticles with superior stability are obtained by one-pot synthesis. The enhanced stability is attributed to a limited leaching of Pt nanoparticles during illumination likely caused by the preferable interaction of small well dispersed Pt nanoparticles with the TiO2 support material. In addition our results demonstrate that Na-residues are detrimental for the photocatalytic performance and washing in acidic solution is mandatory to effectively reduce the sodium contamination.
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