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HyDeploy2: Materials Summary and Interpretation
May 2021
Publication
During the exemption application process the original report was evaluated as part of a regulatory review and responses to questions submitted for further consideration. These have been addressed in this revised version (revision 1) in the form of an addendum. The addendum includes the question raised its number and the response to it. The area of the main body of the report to which each question and response refers is indicated by square brackets and the addendum number e.g. [A1].<br/>Through analysis of the literature and results of the practical testing the susceptibility of materials present in the Winlaton trial site to hydrogen degradation has been assessed with consideration of the Winlaton operating conditions (up to 20% H2 at total blend pressures of 20 mbar – 2 bar). The aim of this report has been to determine whether there are any components which have been identified at the Winlaton trial site which could have a significantly increased risk of failure due to their exposure to hydrogen during the one year trial. Where possible direct supporting data has been used to make assessments on the likelihood of failure; in other cases the assessment was aided by collaborative expert opinion in the fields of mechanical engineering materials science and the domestic gas industry.<br/>Click on the supplements tab to view the other documents from this report
Optimization of Energy Management Strategy for Fuel Cell Hybrid Electric Vehicles Based on Dynamic Programming
Jun 2022
Publication
Fuel cell hybrid electric vehicles have attracted a large amount of attention in recent years owing to their advantages of zero emissions high efficiency and low noise. To improve the fuel economy and system durability of vehicles this paper proposes an energy management strategy optimization method for fuel cell hybrid electric vehicles based on dynamic programming. Rule-based and dynamic-programming-based strategies are developed based on building a fuel cell/battery hybrid system model. The rule-based strategy is improved with a power distribution scheme of dynamic programming strategy to improve the fuel economy of the vehicle. Furthermore a limit on the rate of change of the output power of the fuel cell system is added to the rule-based strategy to avoid large load changes to improve the durability of the fuel cell. The simulation results show that the equivalent 100 km hydrogen consumption of the strategy based on the dynamic programming optimization rules is reduced by 6.46% compared with that before the improvement and by limiting the rate of change of the output power of the fuel cell system the times of large load changes are reduced. Therefore the strategy based on the dynamic programming optimization rules effectively improves the fuel economy and system durability of vehicles.
Everything About Hydrogen Podcast: Building Europe's Hydrogen Mobility Network
Jan 2020
Publication
On this weeks episode the team are talking all things hydrogen with Jacob Krogsgaard the CEO of Everfuel a leading supplier of green hydrogen for mobility and industry in Europe. Since its establishment by Nel and a Consortium of parties and investors Everfuel has become a market leader in establishing green hydrogen solutions for mobility in Europe and has recently expanded into areas such as power-to-gas as well. The team catch up with Jacob on Everfuels business model the establishment of the H2Bus Consortium Jacob’s views on how the market for green hydrogen is evolving in Europe and where he sees the greatest early potential for scaling.…..All this and more on the show!
The podcast can be found on their website
The podcast can be found on their website
Hydrogen for Net Zero - A Critical Cost-competitive Energy Vector
Nov 2021
Publication
The report “Hydrogen for Net Zero” presents an ambitious yet realistic deployment scenario until 2030 and 2050 to achieve Net Zero emissions considering the uses of hydrogen in industry power mobility and buildings. The scenario is described in terms of hydrogen demand supply infrastructure abatement potential and investments required and then compared with current momentum and investments in the industry to identify the investment gaps across value chains and geographies.
The report is based on the technoeconomic data of cost and performance of hydrogen technologies provided by Hydrogen Council members and McKinsey & Company as well as the Hydrogen Council investment tracker which covers all large-scale investments into hydrogen globally.
Link to their website
The report is based on the technoeconomic data of cost and performance of hydrogen technologies provided by Hydrogen Council members and McKinsey & Company as well as the Hydrogen Council investment tracker which covers all large-scale investments into hydrogen globally.
Link to their website
A Review of Heavy-Duty Vehicle Powertrain Technologies Diesel Engine Vehicles, Battery Electric Vehicles, and Hydrogen Fuel Cell Electric Vehicles
Jun 2021
Publication
Greenhouse gas emissions from the freight transportation sector are a significant contributor to climate change pollution and negative health impacts because of the common use of heavy-duty diesel vehicles (HDVs). Governments around the world are working to transition away from diesel HDVs and to electric HDVs to reduce emissions. Battery electric HDVs and hydrogen fuel cell HDVs are two available alternatives to diesel engines. Each diesel engine HDV battery-electric HDV and hydrogen fuel cell HDV powertrain has its own advantages and disadvantages. This work provides a comprehensive review to examine the working mechanism performance metrics and recent developments of the aforementioned HDV powertrain technologies. A detailed comparison between the three powertrain technologies highlighting the advantages and disadvantages of each is also presented along with future perspectives of the HDV sector. Overall diesel engine in HDVs will remain an important technology in the short-term future due to the existing infrastructure and lower costs despite their high emissions while battery-electric HDV technology and hydrogen fuel cell HDV technology will be slowly developed to eliminate their barriers including costs infrastructure and performance limitations to penetrate the HDV market.
Direct Evidence for Solid-like Hydrogen in a Nanoporous Carbon Hydrogen Storage Material at Supercritical Temperatures
Jul 2015
Publication
Here we report direct physical evidence that confinement of molecular hydrogen (H2) in an optimized nanoporous carbon results in accumulation of hydrogen with characteristics commensurate with solid H2 at temperatures up to 67 K above the liquid vapor critical temperature of bulk H2. This extreme densification is attributed to confinement of H2 molecules in the optimally sized micropores and occurs at pressures as low as 0.02 MPa. The quantities of contained solid-like H2 increased with pressure and were directly evaluated using in situ inelastic neutron scattering and confirmed by analysis of gas sorption isotherms. The demonstration of the existence of solid-like H2 challenges the existing assumption that supercritical hydrogen confined in nanopores has an upper limit of liquid H2 density. Thus this insight offers opportunities for the development of more accurate models for the evaluation and design of nanoporous materials for high capacity adsorptive hydrogen storage.
Cost-optimized Design Point and Operating Strategy of Polymer Electrolyte Membrane Electrolyzers
Nov 2022
Publication
Green hydrogen is a key solution for reducing CO2 emissions in various industrial applications but high production costs continue to hinder its market penetration today. Better competitiveness is linked to lower investment costs and higher efficiency of the conversion technologies among which polymer electrolyte membrane electrolysis seems to be attractive. Although new manufacturing techniques and materials can help achieve these goals a less frequently investigated approach is the optimization of the design point and operating strategy of electrolyzers. This means in particular that the questions of how often a system should be operated and which cell voltage should be applied must be answered. As existing techno-economic models feature gaps which means that these questions cannot be adequately answered a modified model is introduced here. In this model different technical parameters are implemented and correlated to each other in order to simulate the lowest possible levelized cost of hydrogen and extract the required designs and strategies from this. In each case investigated the recommended cost-based cell voltage that should be applied to the system is surprisingly low compared to the assumptions made in previous publications. Depending on the case the cell voltage is in a range between 1.6 V and 1.8 V with an annual operation of 2000e8000 h. The wide range of results clearly indicate how individual the design and operation must be but with efficiency gains of several percent the effect of optimization will be indispensable in the future.
Design and Optimization of Coal to Hydrogen System Coupled with Non-Nominal Operation of Thermal Power Unit
Dec 2022
Publication
In an actual thermal power plant deep peak shaving will cause thermal power units to run under non-nominal conditions for an extended period resulting in serious problems such as increased equipment wearing low equipment utilization efficiency and decreased benefits. To this end in this work both the design and optimization method for a coal to hydrogen system which is coupled with the expected non-nominal operation of thermal power units are proposed. Aiming towards maximum profit in the context of thermal power plants a mathematical optimization model for a coal to hydrogen system based on the multi-period operating conditions of thermal power plants is established. The corresponding optimal design scheme of the coal to hydrogen system is determined using variable operating conditions. The superiority of the integrated system compared with an independent system is explored and the feasibility of the proposed method is verified by using the case study of an actual thermal power plant. The results show that compared with the independent system the economic benefits of the integrated system can increase by 13.56% where the sale of hydrogen in the coal to hydrogen system accounts for 60.3% of the total benefit. The main expenditure associated with the system is the purchase cost of feedstock coal accounting for 91.8%. Since the required power and medium-pressure steam in the coal to hydrogen process are provided by thermal power units the minimum operating load of the thermal power plant in the integrated system increases from 40% to 60.1% which significantly improves the utilization efficiency and service life of the generator units. In addition the proposed integration scheme of the system is simple and controllable which can contribute to the maintenance of the safe and stable operation of power generation and hydrogen production processes. These results are expected to provide the necessary methodological guidance for the integration and optimization of coal-fired power plants and coal to hydrogen systems.
Model Predictive Control of an Off-sire Green Hydrogen Production and Refuelling Station
Jan 2023
Publication
The expected increase of hydrogen fuel cell vehicles has motivated the emergence of a significant number of studies on Hydrogen Refuelling Stations (HRS). Some of the main HRS topics are sizing location design optimization and optimal operation. On-site green HRS where hydrogen is produced locally from green renewable energy sources have received special attention due to their contribution to decarbonization. This kind of HRS are complex systems whose hydraulic and electric linked topologies include renewable energy sources electrolyzers buffer hydrogen tanks compressors and batteries among other components. This paper develops a linear model of a real on-site green HRS that is set to be built in Zaragoza Spain. This plant can produce hydrogen either from solar energy or from the utility grid and is designed for three different types of services: light-duty and heavy-duty fuel cell vehicles and gas containers. In the literature there is a lack of online control solutions developed for HRS even more in the form of optimal online control. Hence for the HRS operation a Model Predictive Controller (MPC) is designed to solve a weighted multi-objective online optimization problem taking into account the plant dynamics and constraints as well as the disturbances prediction. Performance is analysed throughout 210 individual month-long simulations and the effect of the multi-objective weighting prediction horizon and hydrogen selling price is discussed. With the simulation results this work shows the suitability of MPC for HRS control and its significant economic advantage compared to the rule-based control solution. In all simulations the MPC operation fulfils all required services. Moreover results show that a seven-day prediction horizon can improve profits by 57% relative to a one-day prediction horizon; that the battery is under-sized; or that the MPC operation strategy is more resolutive for low hydrogen selling prices.
A Zero Carbon Route to the Supply of High-temperature Heat Through the Integration of Solid Oxide Electrolysis Cells and H2–O2 Combustion
Aug 2022
Publication
Previously suggested options to achieve carbon neutrality involve the use of fossil fuels with carbon capture or exploiting biomass as sources of energy. Industrial high-temperature heating could possibly exploit electrical heating or combustion using hydrogen. However it is difficult to replace all the current coal or natural gas furnaces with these options for chemical industry. In this work a method that integrates solid oxide electrolysis cells (SOEC) and H2–O2 combustion is proposed and the related parameters are modelled to analyze their impacts. There is no waste heat and waste emissions in the proposed option and all substances are recycled. Unlike previous research the heat required for SOEC operation is generated from H2 combustion. The best working condition is under thermoneutral voltage and the highest electricity-to-thermal efficiency that can be achieved is 86.88% under a current density of 12000 A/m2 and operating temperature of 750 ◦C. Ohmic overpotential has the greatest effect on electricity consumption and the anode activation overpotential is the second most important option. Increasing combustion product temperature cannot significantly improve thermal efficiency but can raise the available maximum thermal energy.
Influence of Air Distribution on Combustion Characteristics of a Micro Gas Turbine Fuelled by Hydrogen-doped Methane
Nov 2021
Publication
Adding hydrogen to the fuel can change the combustion characteristics and greatly improve the pollutants emission for the gas turbine. The numerical method was adopted to study the combustion process in a counter-flow combustor of a 100 kW micro gas turbine using methane doped by hydrogen and various distribution schemes of air flow. The combustion characteristics and pollutant emissions were explored to ascertain the influence of air distribution based on solving the validated models. It was shown that as the amount of premixed air increased in the swirling gas the range of the recirculation region became larger and the range of the high-temperature zone in the combustion chamber gradually enlarged. When the amount of premixed air was 30% the outlet temperature distribution of the combustor was excellent and the average temperature was 1172 K. Moreover the concentration of NOX gradually increased and reached a maximum value of 23.46 ppm (@15% O2) as the premixed air increased in the range of the ratio less than 40%. It was reduced to 0.717 ppm (@15% O2) when the amount of premixed air increased to 50%. These findings may support the running of the micro gas turbine using the hybrid fuel of hydrogen and methane.
Techno-economic Assessment of a Hydrogen-based Islanded Microgrid in North-east
Feb 2023
Publication
Currently renewable energy-based generators are considered worldwide to achieve net zero targets. However the stochastic nature of renewable energy systems leads to regulation and control challenges for power system operators especially in remote and regional grids with smaller footprints. A hybrid system (i.e. solar wind biomass energy storage) could minimise this issue. Nevertheless the hybrid system is not possible to develop in many islands due to the limited land area geographical conditions and others. Hydrogen as a carrier of clean energy can be used in locations where the installation of extensive or medium-scale renewable energy facilities is not permissible due to population density geographical constraints government policies and regulatory issues. This paper presents a techno-economic assessment of designing a green hydrogen-based microgrid for a remote island in North-east Australia. This research work determines the optimal sizing of microgrid components using green hydrogen technology. Due to the abovementioned constraints the green hydrogen production system and the microgrid proposed in this paper are located on two separate islands. The paper demonstrates three cost-effective scenarios for green hydrogen production transportation and electricity generation. This work has been done using Hybrid Optimisation Model for Multiple Energy Resources or HOMER Pro simulation platform. Simulation results show that the Levelized Cost of Energy using hydrogen technology can vary from AU$0.37/kWh to AU$1.08/kWh depending on the scenarios and the variation of key parameters. This offers the potential to provide lower-cost electricity to the remote community. Furthermore the CO2 emission could be reduced by 1760777 kg/year if the renewable energy system meets 100% of the electricity demand. Additionally the sensitivity analysis in this paper shows that the size of solar PV and wind used for green hydrogen production can further be reduced by 50%. The sensitivity analysis shows that the system could experience AU$0.03/kWh lower levelized cost if the undersea cable is used to transfer the generated electricity between islands instead of hydrogen transportation. However it would require environmental approval and policy changes as the islands are located in the Great Barrier Reef.
Hydrogen Storage by Liquid Hydrogen Carriers: Catalyst, Renewable Carrier, and Technology - A Review
Mar 2023
Publication
Hydrogen has attracted widespread attention as a carbon-neutral energy source but developing efficient and safe hydrogen storage technologies remains a huge challenge. Recently liquid organic hydrogen carriers (LOHCs) technology has shown great potential for efficient and stable hydrogen storage and transport. This technology allows for safe and economical large-scale transoceanic transportation and long-cycle hydrogen storage. In particular traditional organic hydrogen storage liquids are derived from nonrenewable fossil fuels through costly refining procedures resulting in unavoidable environmental contamination. Biomass holds great promise for the preparation of LOHCs due to its unique carbon-balance properties and feasibility to manufacture aromatic and nitrogen-doped compounds. According to recent studies almost 100% conversion and 92% yield of benzene could be obtained through advanced biomass conversion technologies showing great potential in preparing biomass-based LOHCs. Overall the present LOHCs systems and their unique applications are introduced in this review and the technical paths are summarized. Furthermore this paper provides an outlook on the future development of LOHCs technology focusing on biomass-derived aromatic and N-doped compounds and their applications in hydrogen storage.
Determinants of Consumers’ Purchasing Intentions for the Hydrogen-Electric Motorcycle
Aug 2017
Publication
In recent years increasing concerns regarding the energy costs and environmental effects of urban motorcycle use have spurred the development of hydrogen-electric motorcycles in Taiwan. Although gasoline-powered motorcycles produce substantial amounts of exhaust and noise pollution hydrogen-electric motorcycles are highly energy-efficient relatively quiet and produce zero emissions features that suggest their great potential to reduce the problems currently associated with the use of motorcycles in city environments. This study identified the significant external variables that affect consumers’ purchase intentions toward using hydrogen-electric motorcycles. A questionnaire method was employed with a total of 300 questionnaires distributed and 233 usable questionnaires returned yielding a 78% overall response rate. Structural equation modeling (SEM) was applied to test the research hypothesis. The research concluded that (1) product knowledge positively influenced purchase intentions but negatively affected the perceived risk; (2) perceived quality via hydrogen-electric motorcycles positively influenced the perceived value but negatively affected the perceived risk; (3) perceived risk negatively affected the perceived value; and (4) the perceived value positively affected purchase intentions. This study can be used as a reference for motorcycle manufacturers when planning their marketing strategies.
Interlinking the Renewable Electricity and Gas Sectors: A Techno-Economic Case Study for Austria
Oct 2021
Publication
Achieving climate neutrality requires a massive transformation of current energy systems. Fossil energy sources must be replaced with renewable ones. Renewable energy sources with reasonable potential such as photovoltaics or wind power provide electricity. However since chemical energy carriers are essential for various sectors and applications the need for renewable gases comes more and more into focus. This paper determines the Austrian green hydrogen potential produced exclusively from electricity surpluses. In combination with assumed sustainable methane production the resulting renewable gas import demand is identified based on two fully decarbonised scenarios for the investigated years 2030 2040 and 2050. While in one scenario energy efficiency is maximised in the other scenario significant behavioural changes are considered to reduce the total energy consumption. A techno-economic analysis is used to identify the economically reasonable national green hydrogen potential and to calculate the averaged levelised cost of hydrogen (LCOH2) for each scenario and considered year. Furthermore roll-out curves for the necessary expansion of national electrolysis plants are presented. The results show that in 2050 about 43% of the national gas demand can be produced nationally and economically (34 TWh green hydrogen 16 TWh sustainable methane). The resulting national hydrogen production costs are comparable to the expected import costs (including transport costs). The most important actions are the quick and extensive expansion of renewables and electrolysis plants both nationally and internationally
The Role of Hydrogen in a Greenhouse Gas-neutral Energy Supply System in Germany
Sep 2022
Publication
Hydrogen is widely considered to play a pivotal role in successfully transforming the German energy system but the German government’s current “National Hydrogen Strategy” does not specify how hydrogen utilization production storage or distribution will be implemented. Addressing key uncertainties for the German energy system’s path to greenhouse gas-neutrality this paper examines hydrogen in different scenarios. This analysis aims to support the concretization of the German hydrogen strategy. Applying a European energy supply model with strong interactions between the conversion sector and the hydrogen system the analysis focuses on the requirements for geological hydrogen storages and their utilization over the course of a year the positioning of electrolyzers within Germany and the contributions of hydrogen transport networks to balancing supply and demand. Regarding seasonal hydrogen storages the results show that hydrogen storage facilities in the range of 42 TWhH2 to 104 TWhH2 are beneficial to shift high electricity generation volumes from onshore wind in spring and fall to winter periods with lower renewable supply and increased electricity and heat demands. In 2050 the scenario results show electrolyzer capacities between 41 GWel and 75 GWel in Germany. Electrolyzer sites were found to follow the low-cost renewable energy potential and are concentrated on the North Sea and Baltic Sea coasts with their high wind yields. With respect to a hydrogen transport infrastructure there were two robust findings: One a domestic German hydrogen transport network connecting electrolytic hydrogen production sites in northern Germany with hydrogen demand hubs in western and southern Germany is economically efficient. Two connecting Germany to a European hydrogen transport network with interconnection capacities between 18 GWH2 and 58 GWH2 is cost-efficient to meet Germany’s substantial hydrogen demand.
Residual Tensile Properties of Carbon Fiber Reinforced Epoxy Resin Composites at Elevated Temperatures
Sep 2021
Publication
Carbon fiber reinforced epoxy resin composites have attracted great attention in high pressure hydrogen storage for its light weight and excellent mechanical properties. The degradation of residual mechanical properties at elevated temperature from 20 °C to 450 °C were studied experimentally. The effects of temperature on the tensile strength and failure mode of the composite specimens with stacking sequences of 0° 90° and ±45° (labeled as CF0 CF90 and CF 45) were systematically analyzed followed by the fracture surfaces examination. Results show that the tensile strength residual ratios of the three kinds of specimens decrease significantly with heating temperature increasing. In particular the decomposing temperature of the resin matrix exerts the largest effects on the degradation of tensile strength of CF0 specimen within 450 °C. While the loss of tensile strength of CF90 and CF45 specimens is dependent on the thermal softening of epoxy resin which has closely related to the glass transition temperature. Furthermore the debonding and fiber softening appeared in the CF0 specimens when the temperature reached 450 °C. For CF90 specimens the degradation of bonding strength of epoxy could be found at 150 °C and regarding CF45 specimens delamination cracking between plies occurred extensively when the temperature above 125 °C.
Techno-economic Assessment of Offshore Wind-to-hydrogen Scenarios: A UK Case Study
Jan 2023
Publication
The installed capacity electricity generation from wind and the curtailment of wind power in the UK between 2011 and 2021 showed that penetration levels of wind energy and the amount of energy that is curtailed in future would continue to rise whereas the curtailed energy could be utilised to produce green hydrogen. In this study data were collected technologies were chosen systems were designed and simulation models were developed to determine technical requirements and levelised costs of hydrogen produced and transported through different pathways. The analysis of capital and operating costs of the main components used for onshore and offshore green hydrogen production using offshore wind including alternative strategies for hydrogen storage and transport and hydrogen carriers showed that a significant reduction in cost could be achieved by 2030 enabling the production of green hydrogen from offshore wind at a competitive cost compared to grey and blue hydrogen. Among all scenarios investigated in this study compressed hydrogen produced offshore is the most cost-effective scenario for projects starting in 2025 although the economic feasibility of this scenario is strongly affected by the storage period and the distance to the shore of the offshore wind farm. Alternative scenarios for hydrogen storage and transport such as liquefied hydrogen and methylcyclohexane could become more cost-effective for projects starting in 2050 when the levelised cost of hydrogen could reach values of about £2 per kilogram of hydrogen or lower.
A Numerical Investigation on De-NOx Technology and Abnormal Combustion Control for a Hydrogen Engine with EGR System
Sep 2020
Publication
The combustion emissions of the hydrogen-fueled engines are very clean but the problems of abnormal combustion and high NOx emissions limit their applications. Nowadays hydrogen engines use exhaust gas recirculation (EGR) technology to control the intensity of premixed combustion and reduce the NOx emissions. This study aims at improving the abnormal combustion and decreasing the NOx emissions of the hydrogen engine by applying a three-dimensional (3D) computational fluid dynamics (CFD) model of a single-cylinder hydrogen-fueled engine equipped with an EGR system. The results indicated that peak in-cylinder pressure continuously increased with the increase of the ignition advance angle and was closer to the top dead center (TDC). In addition the mixture was burned violently near the theoretical air–fuel ratio and the combustion duration was shortened. Moreover the NOx emissions the average pressure and the in-cylinder temperature decreased as the EGR ratio increased. Furthermore increasing the EGR ratio led to an increase in the combustion duration and a decrease in the peak heat release rate. EGR system could delay the spontaneous combustion reaction of the end-gas and reduce the probability of knocking. The pressure rise rate was controlled and the in-cylinder hot spots were reduced by the EGR system which could suppress the occurrence of the pre-ignition in the hydrogen engine.
Methodologies for Representing the Road Transport Sector in Energy System Models
Dec 2013
Publication
Energy system models are often used to assess the potential role of hydrogen and electric powertrains for reducing transport CO2 emissions in the future. In this paper we review how different energy system models have represented both vehicles and fuel infrastructure in the past and we provide guidelines for their representation in the future. In particular we identify three key modelling decisions: the degree of car market segmentation the imposition of market share constraints and the use of lumpy investments to represent infrastructure. We examine each of these decisions in a case study using the UK MARKAL model. While disaggregating the car market principally affects only the transition rate to the optimum mix of technologies market share constraints can greatly change the optimum mix so should be chosen carefully. In contrast modelling infrastructure using lumpy investments has little impact on the model results. We identify the development of new methodologies to represent the impact of behavioural change on transport demand as a key challenge for improving energy system models in the future.
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