Publications
Review of Decompression Damage of the Polymer Liner of the Type IV Hydrogen Storage Tank
May 2023
Publication
The type IV hydrogen storage tank with a polymer liner is a promising storage solution for fuel cell electric vehicles (FCEVs). The polymer liner reduces the weight and improves the storage density of tanks. However hydrogen commonly permeates through the liner especially at high pressure. If there is rapid decompression damage may occur due to the internal hydrogen concentration as the concentration inside creates the pressure difference. Thus a comprehensive understanding of the decompression damage is significant for the development of a suitable liner material and the commercialization of the type IV hydrogen storage tank. This study discusses the decompression damage mechanism of the polymer liner which includes damage characterizations and evaluations influential factors and damage prediction. Finally some future research directions are proposed to further investigate and optimize tanks.
Analysing the Prospects of Grid-connected Green Hydrogen Production in Predominantly Fossil-based Countries - A Case Study of South Africa
Aug 2024
Publication
Importing substantial amount of green hydrogen from countries like South Africa which have abundant solar and wind potentials to replace fossil fuels has attracted interest in developed regions. This study analyses South African strategies for improving and decarbonizing the power sector while also producing hydrogen for export. These strategies include the Integrated Resource Plan the Transmission Development Plan Just Energy Transition and Hydrogen Society Roadmap for grid connected hydrogen production in 2030. Results based on an hourly resolution optimisation in Plexos indicate that annual grid-connected hydrogen production of 500 kt can lead to a 20–25% increase in the cost of electricity in scenarios with lower renewable energy penetration due to South African emission constraints by 2030. While the price of electricity is still in acceptable range and the price of hydrogen can be competitive on the international market (2–3 USD/kgH2 for production) the emission factor of this hydrogen is higher than the one of grey hydrogen ranging from 13 to 24 kgCO2/kgh2. When attempting to reach emission factors based on EU directives the three policy roadmaps become unfeasible and free capacity expansion results in significant sixteen-fold increase of wind and seven-fold increase in solar installations compared to 2023 levels by 2030 in South Africa.
Green Hydrogen in Focus: A Review of Production Technologies, Policy Impact, and Market Developments
Aug 2024
Publication
This paper navigates the critical role of hydrogen in catalyzing a sustainable energy transformation. This review delves into hydrogen production methodologies spotlighting green and blue hydrogen as pivotal for future energy systems because of their potential to significantly reduce greenhouse gas emissions. Through a comprehensive literature review and a bibliometric analysis this study underscores the importance of technological advancements policy support and market incentives in promoting hydrogen as a key energy vector. It also explores the necessity of expanding renewable energy sources and international cooperation to secure a sustainable low-carbon future. The analysis highlights the importance of scalable and cost-effective hydrogen production methods such as solar-thermochemical and photo-electrochemical processes and addresses the challenges posed by resource availability and geopolitical factors in establishing a hydrogen economy. This paper serves as a guide for policy and innovation toward achieving global sustainability goals illustrating the essential role of hydrogen in the energy transition.
Hydrogen Liquefaction and Storage: Recent Progress and Perspectives
Feb 2023
Publication
The global energy sector accounts for ~75% of total greenhouse gas (GHG) emissions. Low-carbon energy carriers such as hydrogen are seen as necessary to enable an energy transition away from the current fossilderived energy paradigm. Thus the hydrogen economy concept is a key part of decarbonizing the global en ergy system. Hydrogen storage and transport are two of key elements of hydrogen economy. Hydrogen can be stored in various forms including its gaseous liquid and solid states as well as derived chemical molecules. Among these liquid hydrogen due to its high energy density ambient storage pressure high hydrogen purity (no contamination risks) and mature technology (stationary liquid hydrogen storage) is suitable for the transport of large-volumes of hydrogen over long distances and has gained increased attention in recent years. However there are critical obstacles to the development of liquid hydrogen systems namely an energy intensive liquefaction process (~13.8 kWh/kgLH2) and high hydrogen boil-off losses (liquid hydrogen evaporation during storage 1–5% per day). This review focuses on the current state of technology development related to the liquid hydrogen supply chain. Hydrogen liquefaction cryogenic storage technologies liquid hydrogen transmission methods and liquid hydrogen regasification processes are discussed in terms of current industrial applications and underlying technologies to understand the drivers and barriers for liquid hydrogen to become a commer cially viable part of the emerging global hydrogen economy. A key finding of this technical review is that liquid hydrogen can play an important role in the hydrogen economy - as long as necessary technological transport and storage innovations are achieved in parallel to technology demonstrations and market development efforts by countries committed liquid hydrogen as part of their hydrogen strategies.
Fuel Cell Systems for Maritime: A Review of Research Development, Commercial Products, Applications, and Perspectives
Dec 2022
Publication
The ambitious targets set by the International Maritime Organization for reducing greenhouse gas emissions from shipping require radical actions by all relevant stakeholders. In this context the interest in high efficiency and low emissions (even zero in the case of hydrogen) fuel cell technology for maritime applications has been rising during the last decade pushing the research developed by academia and industries. This paper aims to present a comparative review of the fuel cell systems suitable for the maritime field focusing on PEMFC and SOFC technologies. This choice is due to the spread of these fuel cell types concerning the other ones in the maritime field. The following issues are analyzed in detail: (i) the main characteristics of fuel cell systems; (ii) the available technology suppliers; (iii) international policies for fuel cells onboard ships; (iv) past and ongoing projects at the international level that aim to assess fuel cell applications in the maritime industry; (v) the possibility to apply fuel cell systems on different ship types. This review aims to be a reference and a guide to state both the limitations and the developing potential of fuel cell systems for different maritime applications.
Renewable Hydrogen Production Steps Up Wastewater Treatment under Low-carbon Electricity Sources - A Call Forth Approach
Sep 2024
Publication
Switching to renewable resources for hydrogen production is essential. Present hydrogen resources such as coal oil and natural gas are depleted and rapidly moving to a dead state and they possess a high carbon footprint. Wastewater is a promising avenue in searching for a renewable hydrogen production resource. Profuse techniques are preferred for hydrogen production. Among them electrolysis is great with wastewater against biological processes by hydrogen purity. Present obstacles behind the process are conversion efficiency intensive energy and cost. This review starts with hydrogen demand wastewater availability and their H2 potential then illustrates the three main types of electrolysis. The main section highlights renewable energy-assisted electrolysis because of its low carbon footprint and zero emission potential for various water electrolysis. High-temperature steam solid oxide electrolysis is a viable option for future scaling due to the versatile adoption of photo electric and thermal energy. A glance at some effective aspirations to large-scale H2 economics such as co-generation biomass utilization Microbial electrolysis waste to low-cost green electrode Carbon dioxide hydrogenation and minerals recovery. This study gives a broader view of facing challenges via versatile future perspectives to eliminate the obstacles above. renewable green H2 along with a low carbon footprint and cost potential to forward the large-scale wastewater electrolysis H2 production in addition to preserving the environment from wastewater and fossil fuel. Geographical and seasonal availability constraints are unavoidable; therefore energy storage and coupling of power sources is essential to attain consistent supply. The lack of regulations and policies supporting the development and adoption of these technologies did not reduce the gap between research and implementation. Life cycle assessment of this electrolysis process is rarely available so we need to focus on the natural effect of this process on the environment.
Hydrogen Supply Chain for Future Hydrogen-fuelled Railway in the UK: Transport Sector Focused
Aug 2024
Publication
Though being attractive on railway decarbonisation for regional lines excessive cost caused by immature hydrogen supply chain is one of the significant hurdles for promoting hydrogen traction to rolling stocks. Therefore we conduct bespoke research on the UK’s hydrogen supply chain for railway concentrating on hydrogen transportation. Firstly a map for the planned hydrogen production plants and potential hydrogen lines is developed with the location capacity and usage. A spatially explicit model for the hydrogen supply chain is then introduced which optimises the existing grid-based methodology on accuracy and applicability. Compressed hydrogen at three pressures and liquid hydrogen are considered as the mediums incorporating by road and rail transport. Furthermore three scenarios for hydrogen rail penetration are simulated respectively to discuss the levelised cost and the most suitable national transport network. The results show that the developed model with mix-integer linear programming (MILP) can well design the UK’s hydrogen distribution for railway traction. Moreover the hydrogen transport medium and vehicle should adjust to suit for different era where the penetration of hydrogen traction varies. The levelised cost of hydrogen (LCOH) decreases from 6.13 £/kg to 5.13 £/kg on average from the conservative scenario to the radical scenario. Applying different transport combinations according to the specific situation can satisfy the demand while reducing cost for multi-supplier and multitargeting hydrogen transport.
Low-Carbon Production in China’s Iron and Steel Industry: Technology Choices, Economic Assessment, and Policy
Feb 2025
Publication
The iron and steel industry (ISI) plays a significant role in carbon emissions contributing approximately 15% of the nation’s total emissions in China. Transitioning to low-carbon practices is crucial for achieving the country’s carbon neutrality goals. This paper reviews the current state of China’s ISI and assesses the feasibility of various decarbonization technologies including hydrogen utilization biomass substitution zero-carbon electricity Carbon Capture Utilization and Storage (CCUS) as well as their combinations. The blast furnace–basic oxygen furnace (BF-BOF) process currently dominates the industry with an overwhelming share of around 90% presenting significant challenges for decarbonization. In contrast the Direct Reduced Iron–Electric Arc Furnace (DRI-EAF) process is still at the demonstration project stage but it is rapidly growing and shows great potential for achieving net-zero emissions. Electric arc furnaces (EAFs) that use scrap steel account for about 9% of production and have the lowest energy consumption. However their production capacity is limited by the availability of scrap steel. Among numerous options blue hydrogen carbon-neutral biomass and CCUS technologies have relatively low costs and high technological maturity. Nevertheless no single technology can currently achieve deep decarbonization while significantly reducing costs. The nation needs to select the most suitable decarbonization strategies based on geographical location infrastructure and economic conditions. The government should enact corresponding policies provide economic incentives and ensure mitigation of the environmental and social impacts during the decarbonization transition.
Techno-economic and Environmental Assessment of Green Hydrogen Production via Biogas Reforming with Membrane-based CO2 Capture
Jan 2025
Publication
Reduction of the carbon dioxide emissions is a vital important environmental element in achieving the global climate neutrality. The integration of renewables and the Carbon Capture Utilization and Storage (CCUS) technologies is seen as an important pillar for overall decarbonization. This work presents several innovative concepts in which the biogas reforming process in integrated with pre- and post-combustion CO2 capture using membranes for green hydrogen production. The assessment evaluates the most relevant techno-economic and environmental performances for 100 MWth green hydrogen plant capacity. Several biogas reforming designs with and without CO2 capture capability were evaluated. In respect to the CO2 capture rate several pre- and postcombustion systems provided decarbonization yields between 55% up to 99%. The results show that the decarbonized membrane-based green hydrogen production shows attractive performances such as high energy efficiency (55–60%) reduced energy and cost penalties for CO2 capture (3.6–15.5 net efficiency points depending on the carbon capture rate) low specific CO2 emissions at system level (down to 2 kg/MWh green hydrogen) and overall negative carbon emission for whole biogas value chain (up to − 468 kg/MWh green hydrogen). This analysis clearly shows how the integration of renewables with CCUS technologies can deliver applications with negative CO2 emissions for climate neutrality.
New Development Paths through Green Hydrogen? An Ex-ante Assessment of Structure and Agency in Chile and Namibia
Jan 2025
Publication
Many developing countries seek to participate in the emerging global green hydrogen industry not only as exporters of green hydrogen and its derivatives to Europe and the Far East but also to use it for their own energy security and green transition. They hope that new development paths will lead to late-comer industrialisation. This article assesses corresponding prospects in Chile and Namibia two countries that pursue particularly ambitious plans on green hydrogen. To better understand the chances for path creation ex ante the authors draft an innovative framework that refers to context factors – that is structure – and three types of transformative agency. Against the backdrop of information from secondary sources and a series of expert interviews they uncover sound institutional reforms and initiatives of place-based leadership to promote the green hydrogen industry. However Chile and Namibia lack Schumpeterian entrepreneurship. It therefore remains to be seen whether new development paths will be inclusive contributing to in-country development. Typical downsides of extractive industries in resource peripheries might occur.
Solar-driven, Highly Sustained Splitting of Seawater into Hydrogen and Oxygen Fuels
Mar 2019
Publication
Electrolysis of water to generate hydrogen fuel is an attractiverenewable energy storage technology. However grid-scale fresh-water electrolysis would put a heavy strain on vital water re-sources. Developing cheap electrocatalysts and electrodes that cansustain seawater splitting without chloride corrosion could ad-dress the water scarcity issue. Here we present a multilayer anodeconsisting of a nickel–iron hydroxide (NiFe) electrocatalyst layeruniformly coated on a nickel sulfide (NiSx) layer formed on porousNi foam (NiFe/NiSx-Ni) affording superior catalytic activity andcorrosion resistance in solar-driven alkaline seawater electrolysisoperating at industrially required current densities (0.4 to 1 A/cm2)over 1000 h. A continuous highly oxygen evolution reaction-active NiFe electrocatalyst layer drawing anodic currents towardwater oxidation and an in situ-generated polyatomic sulfate andcarbonate-rich passivating layers formed in the anode are respon-sible for chloride repelling and superior corrosion resistance of thesalty-water-splitting anode.
Design Trends and Challenges in Hydrogen Direct Injection (H2DI) Internal Combustion Engines - A Review
Sep 2024
Publication
The hydrogen internal combustion engine (H2-ICE) is proposed as a robust and viable solution to decarbonise the heavy-duty on- and off-road as well as the light-duty automotive sectors of the transportation markets and is therefore the subject of rapidly growing research interest. With the potential for engine performance improvement by controlling the internal mixture formation and avoiding combustion anomalies hydrogen direct injection (H2DI) is a promising combustion mode. Furthermore the H2-ICE poses an attractive proposition for original equipment manufacturers (OEMs) and their suppliers since the fundamental base engine design components and manufacturing processes are largely unchanged. Nevertheless to deliver the highest thermal efficiency and zero-harm levels of tailpipe emissions moderate adaptations are needed to the engine control air path fuel injection and ignition systems. Therefore in this article critical design features fuel-air mixing combustion regimes and exhaust after-treatment systems (EATS) for H2DI engines are carefully assessed.
Industrial Decarbonization through Blended Combustion of Natural Gas and Hydrogen
Aug 2024
Publication
The transition to cleaner energy sources particularly in hard-to-abate industrial sectors often requires the gradual integration of new technologies. Hydrogen crucial for decarbonization is explored as a fuel in blended combustions. Blending or replacing fuels impacts combustion stability and heat transfer rates due to differing densities. An extensive literature review examines blended combustion focusing on hydrogen/methane mixtures. While industrial burners claim to accommodate up to 20% hydrogen theoretical support is lacking. A novel thermodynamic analysis methodology is introduced evaluating methane/hydrogen combustion using the Wobbe index. The findings highlight practical limitations beyond 25% hydrogen volume necessitating a shift to “totally hydrogen” combustion. Blended combustion can be proposed as a medium-term strategy acknowledging hydrogen’s limited penetration. Higher percentages require burner and infrastructure redesign.
On-site Solar Powered Refueling Stations for Green Hydrogen Production and Distribution: Performances and Costs
Jan 2022
Publication
Today the hydrogen is considered an essential element in speeding up the energy transition and generate important environmental benefits. Not all hydrogen is the same though. The “green hydrogen” which is produced using renewable energy and electrolysis to split water is really and completely sustainable for stationary and mobile applications. This paper is focused on the techno-economic analysis of an on-site hydrogen refueling station (HRS) in which the green hydrogen production is assured by a PV plant that supplies electricity to an alkaline electrolyzer. The hydrogen is stored in low pressure tanks (200 bar) and then is compressed at 900 bar for refueling FCHVs by using the innovative technology of the ionic compressor. From technical point of view the components of the HRS have been sized for assuring a maximum capacity of 450 kg/day. In particular the PV plant (installed in the south of Italy) has a size of 8MWp and supplies an alkaline electrolyzer of 2.1 MW. A Li-ion battery system (size 3.5 MWh) is used to store the electricity surplus and the grid-connection of the PV plant allows to export the electricity excess that cannot be stored in the battery system. The economic analysis has been performed by estimating the levelized cost of hydrogen (LCOH) that is an important economic indicator based on the evaluation of investment operational & maintenance and replacement costs. Results highlighted that the proposed on-site configuration in which the green hydrogen production is assured is characterized by a LCOH of 10.71 €/kg.
The Effect of Carbon Taxonomy on Renewable Hydrogen Production: A Techno-economic and Environmental Assessment
Dec 2024
Publication
From navigating the rainbow of colours to the lack of consensus in establishing a common taxonomy the labelling and definition of green or renewable hydrogen presents a growing challenge. In this context carbon taxonomy is understood through five critical aspects: carbon intensity temporal and geographical correlation additionality of renewable energy generation and different system boundaries in Life Cycle Assessment (LCA). This study examines the effect of carbon taxonomy on the design and operation of Power-to-Gas (PtG) systems for renewable hydrogen production including the electricity supply portfolio via Power Purchase Agreements (PPA) and grid-connected electrolysis. To this end an optimisation model combining energy system modelling and LCA is developed and then applied to a case study in the Japanese context. The importance of the PPA portfolio in securing cheap and low-carbon electricity to produce hydrogen is addressed. To support this evaluation process an eco-efficiency metric is introduced and proved to be a comprehensive tool for evaluating renewable hydrogen production. Regarding carbon taxonomies the findings emphasize additionality as the key determinant factor followed by temporal correlation and the definition of carbon intensity thresholds. The application of a cradle-togate LCA boundary influenced the cabron intensity accounting playing an unexpected role on the design and optimal PtG dispatch strategy.
Safety Assessment of Hydrogen Production Using Alkaline Water Electrolysis
Aug 2024
Publication
This paper presents a comprehensive safety assessment of hydrogen production using Alkaline Water Electrolysis (AWE). The study utilizes various risk assessment methodologies including Hazard Identification (HAZID) What-If analysis Fault Tree Analysis (FTA) Event Tree Analysis (ETA) and Bow Tie analysis to systematically identify and evaluate potential hazards associated with the AWE process. Key findings include the identification of critical hazards such as hydrogen leaks oxygen-related risks and maintenance challenges. The assessment emphasizes the importance of robust safety measures including preventive and mitigative strategies to manage these risks effectively. Consequence modeling highlights significant threat zones for thermal radiation and explosion risks underscoring the need for comprehensive safety protocols and emergency response plans. This work contributes valuable insights into hydrogen safety providing a framework for risk assessment and mitigation in hydrogen production facilities crucial for the safe and sustainable development of hydrogen infrastructure in the global energy transition.
Green Transformation of Mining towards Energy Self-Sufficiency in a Circular Economy—A Case Study
Jul 2024
Publication
This article presents the concept of green transformation of the coal mining sector. Pump stations that belong to Spółka Restrukturyzacji Kopal´n S.A. (SRK S.A. Bytom Poland) pump out approximately 100 million m3 of mine water annually. These pump stations protect neighboring mines and lower-lying areas from flooding and protect subsurface aquifers from contamination. The largest cost component of maintaining a pumping station is the expenditure for purchasing electricity. Investment towards renewable energy sources will reduce the environmental footprint of pumping station operation by reducing greenhouse gas emissions. The concept of liquidation of an exemplary mining site in the context of a circular economy by proposing the development/revitalization of a coal mine site is presented. This concept involves the construction of a complex consisting of photovoltaic farms combined with efficient energy storage in the form of green hydrogen produced by water electrolysis. For this purpose the potential of liquidated mining sites will be utilized including the use of pumped mine wastewater. This article is conceptual. In order to reach the stated objective a body of literature and legal regulations was analyzed and an empirical study was conducted. Various scenarios for the operation of mine pumping stations have been proposed. The options presented provide full or nearly full energy self-sufficiency of the proposed pumping station operation concept. The effect of applying any option for upgrading the pumping station could result in the creation of jobs that are alternatives to mining jobs and a guarantee of efficient asset management.
Life-cycle Carbon-intensity Mapping for Hydrogen-driven Energy and Economy
Aug 2024
Publication
Innovative approaches on clean alternative energy sources are important for future decarbonization. Electrification and hydrogen energy are crucial pathways for decarbonization in both transportation and buildings. However life-cycle stage-wise carbon intensity is still unclear for both hydrogen- and electricity-driven energy. Furthermore systematic evaluation on low-carbon transition pathways is insufficient specifically within the Internet of Energy that interfaces hydrogen and electricity. Here a generic approach is proposed for quantifying life-cycle stage-wise carbon intensity of both hydrogen- and electricity-driven energy internets. Life-cycle decarbonization effects on vehicle pathways are compared with traditional vehicles with internal-combustion engines. Techno-economic and environmental feasibility of the future advanced hydrogen-driven Internet of Energy is analyzed based on net present value. The region-wise carbon-intensity map and associated decarbonization strategies will help researchers and policymakers in promoting sustainable development with the hydrogen economy.
The UK Hydrogen Innovation Opportunity: Hydrogen Technology Roadmaps
Apr 2024
Publication
This report lays out roadmaps for the nine technology families identified in the UK Hydrogen Innovation Opportunity. The content in these roadmaps has been developed through a combination of extensive industrial engagement and aggregation of existing sector and technology roadmaps. This document also signposts to reports that highlight innovation challenges and opportunities for two underpinning technology families - materials and digital. The technology roadmaps in this document each include the following:
♦ UK and global market forecast for 2030 and 2050 for the respective technology family.
♦ Key technologies that make up the technology family.
♦ The associated innovation opportunities associated with each key technology together with development and industrialisation timelines and the sectors that will benefit from the innovation.
The list of innovation opportunities on each roadmap is by no means exhaustive but they are a sample that were selected because they highlighted some key innovation actions for the UK. To make this selection a range of factors were considered including global and UK economic demand the UK political imperative and UK potential to win market share. The development and industrialisation timelines are recommendations only and do not signify that this work is already planned or funded.
This report can also be downloaded for free on the Hydrogen Innovation Initiative website.
♦ UK and global market forecast for 2030 and 2050 for the respective technology family.
♦ Key technologies that make up the technology family.
♦ The associated innovation opportunities associated with each key technology together with development and industrialisation timelines and the sectors that will benefit from the innovation.
The list of innovation opportunities on each roadmap is by no means exhaustive but they are a sample that were selected because they highlighted some key innovation actions for the UK. To make this selection a range of factors were considered including global and UK economic demand the UK political imperative and UK potential to win market share. The development and industrialisation timelines are recommendations only and do not signify that this work is already planned or funded.
This report can also be downloaded for free on the Hydrogen Innovation Initiative website.
Economic and Environmental Analyses of an Integrated Power and Hydrogen Production Systems Based on Solar Thermal Energy
Aug 2024
Publication
This study introduces a novel hybrid solar–biomass cogeneration power plant that efficiently produces heat electricity carbon dioxide and hydrogen using concentrated solar power and syngas from cotton stalk biomass. Detailed exergy-based thermodynamic economic and environmental analyses demonstrate that the optimized system achieves an exergy efficiency of 48.67% and an exergoeconomic factor of 80.65% and produces 51.5 MW of electricity 23.3 MW of heat and 8334.4 kg/h of hydrogen from 87156.4 kg/h of biomass. The study explores four scenarios for green hydrogen production pathways including chemical looping reforming and supercritical water gasification highlighting significant improvements in levelized costs and the environmental impact compared with other solar-based hybrid systems. Systems 2 and 3 exhibit superior performance with levelized costs of electricity (LCOE) of 49.2 USD/MWh and 55.4 USD/MWh and levelized costs of hydrogen (LCOH) of between 10.7 and 19.5 USD/MWh. The exergoenvironmental impact factor ranges from 66.2% to 73.9% with an environmental impact rate of 5.4–7.1 Pts/MWh. Despite high irreversibility challenges the integration of solar energy significantly enhances the system’s exergoeconomic and exergoenvironmental performance making it a promising alternative as fossil fuel reserves decline. To improve competitiveness addressing process efficiency and cost reduction in solar concentrators and receivers is crucial.
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