Publications
Hydrogen Application as a Fuel in Internal Combustion Engines
Mar 2023
Publication
Hydrogen is the energy vector that will lead us toward a more sustainable future. It could be the fuel of both fuel cells and internal combustion engines. Internal combustion engines are today the only motors characterized by high reliability duration and specific power and low cost per power unit. The most immediate solution for the near future could be the application of hydrogen as a fuel in modern internal combustion engines. This solution has advantages and disadvantages: specific physical chemical and operational properties of hydrogen require attention. Hydrogen is the only fuel that could potentially produce no carbon carbon monoxide and carbon dioxide emissions. It also allows high engine efficiency and low nitrogen oxide emissions. Hydrogen has wide flammability limits and a high flame propagation rate which provide a stable combustion process for lean and very lean mixtures. Near the stoichiometric air–fuel ratio hydrogen-fueled engines exhibit abnormal combustions (backfire pre-ignition detonation) the suppression of which has proven to be quite challenging. Pre-ignition due to hot spots in or around the spark plug can be avoided by adopting a cooled or unconventional ignition system (such as corona discharge): the latter also ensures the ignition of highly diluted hydrogen–air mixtures. It is worth noting that to correctly reproduce the hydrogen ignition and combustion processes in an ICE with the risks related to abnormal combustion 3D CFD simulations can be of great help. It is necessary to model the injection process correctly and then the formation of the mixture and therefore the combustion process. It is very complex to model hydrogen gas injection due to the high velocity of the gas in such jets. Experimental tests on hydrogen gas injection are many but never conclusive. It is necessary to have a deep knowledge of the gas injection phenomenon to correctly design the right injector for a specific engine. Furthermore correlations are needed in the CFD code to predict the laminar flame velocity of hydrogen–air mixtures and the autoignition time. In the literature experimental data are scarce on air–hydrogen mixtures particularly for engine-type conditions because they are complicated by flame instability at pressures similar to those of an engine. The flame velocity exhibits a non-monotonous behavior with respect to the equivalence ratio increases with a higher unburnt gas temperature and decreases at high pressures. This makes it difficult to develop the correlation required for robust and predictive CFD models. In this work the authors briefly describe the research path and the main challenges listed above.
Low-Carbon Transition Pathway Planning of Regional Power Systems with Electricity-Hydrogen Synergy
Nov 2022
Publication
Hydrogen energy leads us in an important direction in the development of clean energy and the comprehensive utilization of hydrogen energy is crucial for the low-carbon transformation of the power sector. In this paper the demand for hydrogen energy in various fields is predicted based on the support vector regression algorithm which can be converted into an equivalent electrical load when it is all produced from water electrolysis. Then the investment costs of power generators and hydrogen energy equipment are forecast considering uncertainty. Furthermore a planning model is established with the forecast data initial installed capacity and targets for carbon emission reduction as inputs and the installed capacity as well as share of various power supply and annual carbon emissions as outputs. Taking Gansu Province of China as an example the changes of power supply structure and carbon emissions under different scenarios are analysed. It can be found that hydrogen production through water electrolysis powered by renewable energy can reduce carbon emissions but will increase the demand for renewable energy generators. Appropriate planning of hydrogen storage can reduce the overall investment cost and promote a low carbon transition of the power system
Process Integration of Hydrogen Production Using Steam Gasification and Water-Gas Shift Reactions: A Case of Response Surface Method and Machine Learning Techniques
May 2024
Publication
An equilibrium-based steady-state simulator model that predicts and optimizes hydrogen production from steam gasification ofbiomass is developed using ASPEN Plus software and artificial intelligence techniques. Corn cob’s chemical composition wascharacterized to ensure the biomass used as a gasifier and with potential for production of hydrogen. Artificial intelligence is usedto examine the effects of the significant input variables on response variables such as hydrogen mole fraction and hydrogen energycontent. Optimizing the steam-gasification process using response surface methodology (RSM) considering a variety of biomass-steam ratios was carried out to achieve the best results. Hydrogen yield and the impact of main operating parameters wereconsidered. A maximum hydrogen concentration is found in the gasifier and water-gas shift (WGS) reactor at the highest steam-to-biomass (S/B) ratio and the lowest WGS reaction temperature while the gasification temperature has an optimum value. ANFISwas used to predict hydrogen of mole fraction 0.5045 with the input parameters of S/B ratio of 2.449 and reactor pressure andtemperature of 1 bar and 848°C respectively. With the steam-gasification model operating at temperature (850°C) pressure (1 bar)and S/B ratio of 2.0 an ASPEN simulator achieved a maximum of 0.5862 mole fraction of hydrogen while RSM gave an increaseof 19.0% optimum hydrogen produced over the ANFIS prediction with the input parameters of S/B ratio of 1.053 and reactorpressure and temperature of 1 bar and 850°C respectively. Varying the gasifier temperature and S/B ratio have on the other handa crucial effect on the gasification process with artificial intelligence as a unique tool for process evaluation prediction andoptimization to increase a significant impact on the products especially hydrogen.
Computational Fluid Dynamics Simulations of Hydrogen Releases and Vented Deflagrations in Large Enclosures
Nov 2019
Publication
This paper presents model predictions obtained with the CFD tool FLACS for hydrogen releases and vented deflagrations in containers and larger enclosures. The paper consists of two parts. The first part compares experimental results and model predictions for two test cases: experiments performed by Gexcon in 20-foot ISO containers (volume 33 m3 ) as part of the HySEA project and experiments conducted by SRI International and Sandia National Laboratories in a scaled warehouse geometry (volume 45.4 m3 ). The second part explores the use of the model system validated in the first part to accidental releases of hydrogen from forklift trucks inside a full-scale warehouse geometry (32 400 m3 ). The results demonstrate the importance of using realistic and reasonably accurate geometry models of the systems under consideration when performing CFD-based risk assessment studies. The discussion highlights the significant inherent uncertainty associated with quantitative risk assessments for vented hydrogen deflagrations in complex geometries. The suggestions for further work include a pragmatic approach for developing empirical correlations for pressure loads from vented hydrogen deflagrations in industrial warehouses with hydrogen-powered forklift trucks.
Is the Polish Solar-to-Hydrogen Pathway Green? A Carbon Footprint of AEM Electrolysis Hydrogen Based on an LCA
Apr 2023
Publication
Efforts to direct the economies of many countries towards low-carbon economies are being made in order to reduce their impact on global climate change. Within this process replacing fossil fuels with hydrogen will play an important role in the sectors where electrification is difficult or technically and economically ineffective. Hydrogen may also play a critical role in renewable energy storage processes. Thus the global hydrogen demand is expected to rise more than five times by 2050 while in the European Union a seven-fold rise in this field is expected. Apart from many technical and legislative barriers the environmental impact of hydrogen production is a key issue especially in the case of new and developing technologies. Focusing on the various pathways of hydrogen production the essential problem is to evaluate the related emissions through GHG accounting considering the life cycle of a plant in order to compare the technologies effectively. Anion exchange membrane (AEM) electrolysis is one of the newest technologies in this field with no LCA studies covering its full operation. Thus this study is focused on a calculation of the carbon footprint and economic indicators of a green hydrogen plant on the basis of a life cycle assessment including the concept of a solar-to-hydrogen plant with AEM electrolyzers operating under Polish climate conditions. The authors set the range of the GWP indicators as 2.73–4.34 kgCO2eq for a plant using AEM electrolysis which confirmed the relatively low emissivity of hydrogen from solar energy also in relation to this innovative technology. The economic profitability of the investment depends on external subsidies because as developing technology the AEM electrolysis of green hydrogen from photovoltaics is still uncompetitive in terms of its cost without this type of support.
2021 Education & Training Report
Jul 2021
Publication
Purpose: The Training section of the Education and Training module of the FCHO offers a repository of training available in Europe. In addition to the training programmes Educational materials which are publicly accessible online are also available to access on the FCHO. https://www.fchobservatory.eu/observatory/education-and-training Scope: The training courses are displayed by location within a map and users can explore the data by selecting the type of training of interest. Two additional filters on the language and the focus of the training are available to refine the search according to user needs. Users of the online tool can be students professionals and individuals wishing to learn and be trained on FCH. To complement this mapping a repository of online resources is accessible on the FCHO. Users may retrieve reliable materials available for self-learning. Key Findings: Master programmes and professional training courses were the most mapped categories. There is a prevalence of training courses offered by Western European countries in the mapping. The majority of the training courses mapped are targeted at technicians engineers and doctorate. For Bachelor and Master programmes FCH is more often an element integrated in a programme than its main focus. “Hydrogen Production” and “Hydrogen end-uses: transports” were the most selected focus of courses among the 11 categories proposed. “Regulations Codes and Standards” was the least selected focus with only one training out of five tackling these aspects. Professional training is more often focusing on end-uses and safety than Master programmes. Master programmes put a strong emphasis on “Basic electrochemistry” “Hydrogen production”. European projects are the main source for publicly accessible materials to learn on FCH. Most of the materials listed are available in English. “Hydrogen End-Uses” is the focus category the most common in the materials listed.
Assessment of Hydrogen Energy Industry Chain Based on Hydrogen Production Methods, Storage, and Utilization
Apr 2024
Publication
To reach climate neutrality by 2050 a goal that the European Union set itself it is necessary to change and modify the whole EU’s energy system through deep decarbonization and reduction of greenhouse-gas emissions. The study presents a current insight into the global energy-transition pathway based on the hydrogen energy industry chain. The paper provides a critical analysis of the role of clean hydrogen based on renewable energy sources (green hydrogen) and fossil-fuels-based hydrogen (blue hydrogen) in the development of a new hydrogen-based economy and the reduction of greenhouse-gas emissions. The actual status costs future directions and recommendations for low-carbon hydrogen development and commercial deployment are addressed. Additionally the integration of hydrogen production with CCUS technologies is presented.
Green Hydrogen Generation in Alkaline Solution Using Electrodeposited Ni-Co-nano-graphene Thin Film Cathode
Apr 2024
Publication
Green hydrogen generation technologies are currently the most pressing worldwide issues ofering promising alternatives to existing fossil fuels that endanger the globe with growing global warming. The current research focuses on the creation of green hydrogen in alkaline electrolytes utilizing a Ni-Co-nano-graphene thin flm cathode with a low overvoltage. The recommended conditions for creating the target cathode were studied by electrodepositing a thin Ni-Co-nano-graphene flm in a glycinate bath over an iron surface coated with a thin copper interlayer. Using a scanning electron microscope (SEM) and energy-dispersive X-ray (EDX) mapping analysis the obtained electrode is physically and chemically characterized. These tests confrm that Ni Co and nano-graphene are homogeneously dispersed resulting in a lower electrolysis voltage in green hydrogen generation. Tafel plots obtained to analyze electrode stability revealed that the Ni-Co-nano-graphene cathode was directed to the noble direction with the lowest corrosion rate. The Ni-Co-nano-graphene generated was used to generate green hydrogen in a 25% KOH solution. For the production of 1 kg of green hydrogen utilizing Ni-Co-nano-graphene electrode the electrolysis efciency was 95.6% with a power consumption of 52 kwt h−1 whereas it was 56.212. kwt h−1 for pure nickel thin flm cathode and 54. kwt h−1 for nickel cobalt thin flm cathode respectively.
Assessment of Wind Energy Potential for the Production of Renewable Hydrogen in Sindh Province of Pakistan
Apr 2019
Publication
In this study we developed a new hybrid mathematical model that combines wind-speed range with the log law to derive the wind energy potential for wind-generated hydrogen production in Pakistan. In addition we electrolyzed wind-generated power in order to assess the generation capacity of wind-generated renewable hydrogen. The advantage of the Weibull model is that it more accurately reflects power generation potential (i.e. the capacity factor). When applied to selected sites we have found commercially viable hydrogen production capacity in all locations. All sites considered had the potential to produce an excess amount of wind-generated renewable hydrogen. If the total national capacity of wind-generated was used Pakistan could conceivably produce 51917000.39 kg per day of renewable hydrogen. Based on our results we suggest that cars and other forms of transport could be fueled with hydrogen to conserve oil and gas resources which can reduce the energy shortfall and contribute to the fight against climate change and global warming. Also hydrogen could be used to supplement urban energy needs (e.g. for Sindh province Pakistan) again reducing energy shortage effects and supporting green city programs.
Everything About Hydrogen Podcast: 'Having Hydrogen for Breakfast, Lunch and Dinner'
Apr 2023
Publication
On today’s show Chris Patrick and Alicia speak with Petra Schwager from UNIDO about her work promoting global green hydrogen development with particular emphasis on the Global South.
The podcast can be found on their website.
The podcast can be found on their website.
2021 Technology & Markets Report
Jul 2021
Publication
Purpose: The technology and market module of the FCHO presents a range of statistical data as an indicator of the health of the sector and the progress in market development over time. https://www.fchobservatory.eu/observatory/technology-and-market Scope: Fuel cell shipment data is presented on a global basis. Other sections of the technology and market chapter (HRS data and FCEV data) are presented on a European basis. The report spans January 2020 – December 2020. Key Findings: COVID-19 has without doubt impacted the deployment of fuel cells and hydrogen in 2020 compared to industry expectations: Global Fuel Cell shipments > 1.3 GW Europe Fuel Cell shipments up to 148.6 MW Europe HRS in operation or under construction 162 FCEVs up 41% to 2774
Actual Quality Changes in Natural Resource and Gas Grid Use in Prospective Hydrogen Technology Roll-Out in the World and Russia
Oct 2023
Publication
About 95% of current hydrogen production uses technologies involving primary fossil resources. A minor part is synthesized by low-carbon and close-to-zero-carbon-footprint methods using RESs. The significant expansion of low-carbon hydrogen energy is considered to be a part of the “green transition” policies taking over in technologically leading countries. Projects of hydrogen synthesis from natural gas with carbon capture for subsequent export to European and Asian regions poor in natural resources are considered promising by fossil-rich countries. Quality changes in natural resource use and gas grids will include (1) previously developed scientific groundwork and production facilities for hydrogen energy to stimulate the use of existing natural gas grids for hydrogen energy transport projects; (2) existing infrastructure for gas filling stations in China and Russia to allow the expansion of hydrogen-fuel-cell vehicles (HFCVs) using typical “mini-plant” projects of hydrogen synthesis using methane conversion technology; (3) feasibility testing for different hydrogen synthesis plants at medium and large scales using fossil resources (primarily natural gas) water and atomic energy. The results of this study will help focus on the primary tasks for quality changes in natural resource and gas grid use. Investments made and planned in hydrogen energy are assessed.
The Impact of Sustainable Energy Technologies and Demand Response Programs on the Hub's Planning by the Practical Consideration of Tidal Turbines as a Novel Option
Apr 2023
Publication
This paper investigates a multi-objective optimal energy planning strategy for a hub incorporating renewable and non-renewable resources like PV tidal turbine fuel-cell CHP boiler micro-turbine reactor reformer electrolyzer and energy storage by utilizing the time of use program (TOU). In this strategy tidal turbine fuel-cell and reformer technologies are considered novel technologies that simultaneously reduce the proposed hub’s cost and pollution. The hub’s total cost and pollution are considered objective functions. To make the results more realistic characteristics of the tidal turbine are investigated by utilizing the manufactory’s company information. The problem is then modeled as real mixed integer programming (RMIP) and is solved in GAMS software using a CPLEX solver. Epsilon constraints method and fuzzy satisfying approach are used to select the optimal solution based on the proposed model. Finally a sensitivity analysis is performed to assess the effective parameters that affect the planning’s results. The results show that the overall pollution is reduced by about 9% by assuming the proposed planning and the total profit is increased by about 30%.
Odorisation of Natural Gas/Hydrogen Mixure and Pure Hydrogen
Dec 2023
Publication
MARCOGAZ has prepared this document to provide comprehensive information on the odorisation of hydrogen and natural gas (H2-NG) mixtures as well as pure hydrogen. The primary goal is to assist in determining the crucial data to be taken into account when odorising gases containing hydrogen.
The document is structured into two main sections with the initial part focusing on the theoretical interactions between hydrogen and odorants. Subsequent sections delve into the existing data related to this subject. The conclusions section offers additional considerations on the topic.
The report can be found on their website.
The document is structured into two main sections with the initial part focusing on the theoretical interactions between hydrogen and odorants. Subsequent sections delve into the existing data related to this subject. The conclusions section offers additional considerations on the topic.
The report can be found on their website.
The Market Introduction of Hydrogen Focussing on Bus Refueling
Dec 2023
Publication
Public transport plays a prominent role with respect to mitigating transport-related environmental effects by improving passenger transport efficiency and the quality of life in cities. Batteries and fuel cells are at the forefront of the technological shift to zero-emission powertrains. Within the scope of the German-funded project BIC H2 corresponding systems analysis research focuses on the market introduction of fuel cell–electric buses in the Rhine–Ruhr Metropolitan Region through 2035. This study presents the related methods and major outcomes of this techno-economic research which spans spatially-resolved hydrogen demand modeling of all relevant sectors to hydrogen refueling stations and upstream infrastructure modeling to scenario-based analyses. The latter builds upon an empirical study supporting the development of the Hydrogen Roadmap of the State of North Rhine–Westphalia (NRW). Our results show that the demand in NRW alone is expected to account for one third of total German hydrogen use. Hydrogen bus refueling could substantially support market introduction during its early phases. In the long term however hydrogen demand in industry is significantly higher compared to that in the transport sector. Furthermore spatial analysis identifies regions with pronounced hydrogen demands that could therefore be candidates for initial infrastructure investments. With the Cologne area showing the highest hydrogen demand levels such regions can offer particularly high infrastructure utilization e.g. for bus refueling. On the infrastructure side trailers for transporting gaseous hydrogen to refueling stations are the most favorable option through 2035. Pipelines would be the preferred solution soon after 2035 due to increased hydrogen demand. If effectively deployed converted natural gas pipelines would be the most cost-effective option even earlier.
Steam Reforming of Biomass Gasification Gas for Hydrogen Production: From Thermodynamic Analysis to Experimental Validation
Jun 2023
Publication
Biomass gasification produces syngas composed mainly of hydrogen carbon monoxide carbon dioxide methane water and higher hydrocarbons till C4 mainly ethane. The hydrocarbon content can be upgraded into richer hydrogen streams through the steam reforming reaction. This study assessed the steam reforming process at the thermodynamic equilibrium of five streams with different compositions from the gasification of three different biomass sources (Lignin Miscanthus and Eucalyptus). The simulations were performed on Aspen Plus V12 software using the Gibbs energy minimization method. The influence of the operating conditions on the hydrogen yield was assessed: temperature in the range of 200 to 1100 ◦C pressures of 1 to 20 bar and steamto‑carbon (S/C) molar ratios from 0 (only dry reforming) to 10. It was observed that operating conditions of 725 to 850 ◦C 1 bar and an S/C ratio of 3 enhanced the streams’ hydrogen content and led to nearly complete hydrocarbon conversion (>99%). Regarding hydrogen purity the stream obtained from the gasification of Lignin and followed by a conditioning phase (stream 5) has the highest hydrogen purity 52.7% and an hydrogen yield of 48.7%. In contrast the stream obtained from the gasification of Lignin without any conditioning (stream 1) led to the greatest increase in hydrogen purity from 19% to 51.2% and a hydrogen yield of 61.8%. Concerning coke formation it can be mitigated for S/C molar ratios and temperatures >2 and 700 ◦C respectively. Experimental tests with stream 1 were carried out which show a similar trend to the simulation results particularly at high temperatures (700–800 ◦C).
How to Connect Energy Islands: Trade-offs Between Hydrogen and Electricity Infrastructure
Apr 2023
Publication
In light of offshore wind expansions in the North and Baltic Seas in Europe further ideas on using offshore space for renewable-based energy generation have evolved. One of the concepts is that of energy islands which entails the placement of energy conversion and storage equipment near offshore wind farms. Offshore placement of electrolysers will cause interdependence between the availability of electricity for hydrogen production and for power transmission to shore. This paper investigates the trade-offs between integrating energy islands via electricity versus hydrogen infrastructure. We set up a combined capacity expansion and electricity dispatch model to assess the role of electrolysers and electricity cables given the availability of renewable energy from the islands. We find that the electricity system benefits more from connecting close-to-shore wind farms via power cables. In turn electrolysis is more valuable for far-away energy islands as it avoids expensive long-distance cable infrastructure. We also find that capacity investment in electrolysers is sensitive to hydrogen prices but less to carbon prices. The onshore network and congestion caused by increased activity close to shore influence the sizing and siting of electrolysers.
Self-Sustaining Control Strategy for Proton-Exchange Membrane Electrolysis Devices Based on Gradient-Disturbance Observation Method
Mar 2023
Publication
This paper proposes a self-sustaining control model for proton-exchange membrane (PEM) electrolysis devices aiming to maintain the temperature of their internal operating environment and thus improve the electrolysis efficiency and hydrogen production rate. Based on the analysis of energy–substance balance and electrochemical reaction characteristics an electrothermal-coupling dynamic model for PEM electrolysis devices was constructed. Considering the influence of the input energy–substance and the output hydrogen and oxygen of PEM electrolysis devices on the whole dynamic equilibrium process the required electrical energy and water molar flow rate are dynamically adjusted so that the temperature of the cathode and the anode is maintained near 338.15 K. The analytical results show that the hydrogen production rate and electrolysis efficiency are increased by 0.275 mol/min and 3.9% respectively by linearly stacking 100 PEM electrolysis devices to form a hydrogen production system with constant cathode and anode operating temperatures around 338.15 K in the self-sustaining controlled mode
Everything About Hydrogen Podcast: Easter Eggs
Feb 2023
Publication
On today’s episode of Everything About Hydrogen we speak with Raffi Garabedian CEO and Co-Founder of Electric Hydrogen (EH2) a deep decarbonization company pioneering new technology for low cost high efficiency fossil free hydrogen systems. By using electrolyzers many times larger than the industry standard EH2 aims to help eliminate more than 30% of global GHG emissions from difficult to electrify sectors like steel ammonia and freight.
We are excited to learn more from Raffi about the EH2 technology lessons learned by scaling First Solar and what we might expect to see next.
The podcast can be found on their website.
We are excited to learn more from Raffi about the EH2 technology lessons learned by scaling First Solar and what we might expect to see next.
The podcast can be found on their website.
Hydrogen Refueling Method for Heavy-duty FCV with Pressure Loss Compensation
Apr 2024
Publication
Current hydrogen stations are using a constant dispenser pressure ramp rate method. When a flow rate increases for heavy duty vehicle a large pressure loss occurs and it slows down refueling. This study developed a new method (cTPR method) that has the constant pressure ramp rate in the tank by compensating for the tube pressure loss without any feedback from the vehicle. A refueling simulation confirmed that a refueling was shortened − 49s with a lower ending gas temperature. Testing confirmed that the cTPR method can be realized simply by changing the control without any hardware modification.
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