Publications
Linking Ab Initio Data on Hydrogen and Carbon in Steel to Statistical and Continuum Descriptions
Mar 2018
Publication
We present a selection of scale transfer approaches from the electronic to the continuum regime for topics relevant to hydrogen embrittlement. With a focus on grain boundary related hydrogen embrittlement we discuss the scale transfer for the dependence of the carbon solution behavior in steel on elastic effects and the hydrogen solution in austenitic bulk regions depending on Al content. We introduce an approximative scheme to estimate grain boundary energies for varying carbon and hydrogen population. We employ this approach for a discussion of the suppressing influence of Al on the substitution of carbon with hydrogen at grain boundaries which is an assumed mechanism for grain boundary hydrogen embrittlement. Finally we discuss the dependence of hydride formation on the grain boundary stiffness
Dynamic Operation of Fischer-Tropsch Reactors for Power-to-liquid Concepts: A Review
Apr 2022
Publication
The Fischer-Tropsch synthesis (FTS) is considered as a power-to-X (PtX) storage concept for converting temporally available excess energy to fuels or chemical compounds without the need of fossil resources. Fluctuating energy supplies demand a load-flexible energy system and a dynamically operating FTS reactor might be beneficial compared to traditional steady-state operations which rely on expensive upstream buffer capacities. This review provides an overview of recent experimental and simulation studies dealing with dynamic FTS operation and summarizes the main findings. The results are presented the two categories process intensification and PtX application. The review further discusses the experimentally difficult task of wide-ranging product characterization with a high temporal resolution. While dynamic reactor operation is often related to a complicated process control which challenges a save and efficient reactor performance the literature findings indicate that for dynamic FTS operation such concerns might not be as critical as assumed at least within well-known boundaries. Researchers further agree that dynamic operation might be a tool for process intensification. Especially hydrogen pulsing seems to be a potentially beneficial operating technique to remove accumulated liquid products restore initial catalyst activity and increase diesel-range productivity. The main challenge in this context is the prevention of high methane selectivity. A lucid future engineering goal seems to be the combination of the two applications: a robust and reliable FTS reactor in a PtX scenario that not only handles a fluctuating feed but uses such variations for process enhancement.
The Renewable Energy Transition in Africa: Powering Access, Resilience and Prosperity
Mar 2021
Publication
A renewables-based energy transition promises to deliver vast socio-economic benefits to countries across Africa improving energy access creating jobs and boosting energy security. To realise these benefits African countries have an opportunity to leapfrog fossil fuel technologies to a more sustainable climate-friendly power strategy aligned with the Paris Agreement and low-carbon growth.<br/><br/>The Renewable Energy Transition in Africa jointly prepared by Germany's KfW Development Bank Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) and the International Renewable Energy Agency (IRENA) on behalf of the German Federal Ministry for Economic Cooperation and Development (BMZ) explores how African countries can achieve universal energy access within the 2030 Agenda timeframe and identifies four areas of action:<br/><br/>Promote access to energy;<br/>De-risk and promoting private sector investments;<br/>Strengthen and modernise the grid;<br/>Support systemic innovation.<br/>The study also explores the transformational potential of the electricity sector in five Africa countries: Ghana Ivory Coast Morocco Rwanda and South Africa. Specifically developed by IRENA country case studies show the real-life applicability of power sector transformation and demonstrates how countries can:<br/><br/>Take advantage of the abundancy and competitiveness of renewables;<br/>Align ambitious renewable targets in energy and climate plans;<br/>Continue supporting the development of regional markets;<br/>Leverage renewables and distributed energy resources to achieve universal energy access;<br/>Develop tailored power sector transformation plans based on a systemic innovation approach;<br/>Build on policy frameworks for just and inclusive transitions.
LES Simulation of Buoyancy Jet From Unintended Hydrogen Release with GASFLOW-MPI
Sep 2017
Publication
Hydrogen leakage is a key safety issue for hydrogen energy application. For hydrogen leakage hydrogen releases with low momentum hence the development of the leakage jet is dominated by both initial momentum and buoyancy. It is important for a computational code to capture the flow characteristics transiting from momentum-dominated jet to buoyancy dominated plume during leakage. GASFLOW-MPI is a parallel computational fluid dynamics (CFD) code which is well validated and widely used for hydrogen safety analysis. In this paper its capability for small scale hydrogen leakage is validated with unintended hydrogen release experiment. In the experiment pure hydrogen is released into surrounding stagnant air through a jet tube on a honeycomb plate with various Froude numbers (Fr). The flow can be fully momentum-dominated at the beginning while the influence of buoyancy increases with the Fr decreases along the streamline. Several quantities of interest including velocity along the centerline radial profiles of the time-averaged H2 mass fraction are obtained to compare with experimental data. The good agreement between the numerical results and the experimental data indicates that GASFLOW-MPI can successfully simulate hydrogen turbulent dispersion driven by both momentum and buoyant force. Different turbulent models i.e. k-ε LES and DES model are analyzed for code performance the result shows that all these three models are adequate for hydrogen leakage simulation k-ε simulation is sufficient for industrial applications while LES model can be adopted for detail analysis for a jet/plume study like entrainment. The DES model possesses both characters of the former two model only the performance of its result depends on the grid refinement.
Cost Optimization of a Stand-Alone Hybrid Energy System with Fuel Cell and PV
Mar 2020
Publication
Renewable energy has become very popular in recent years. The amount of renewable generation has increased in both grid-connected and stand-alone systems. This is because it can provide clean energy in a cost-effective and environmentally friendly fashion. Among all varieties photovoltaic (PV) is the ultimate rising star. Integration of other technologies with solar is enhancing the efficiency and reliability of the system. In this paper a fuel cell–solar photovoltaic (FC-PV)-based hybrid energy system has been proposed to meet the electrical load demand of a small community center in India. The system is developed with PV panels fuel cell an electrolyzer and hydrogen storage tank. Detailed mathematical modeling of this system as well as its operation algorithm have been presented. Furthermore cost optimization has been performed to determine ratings of PV and Hydrogen system components. The objective is to minimize the levelized cost of electricity (LCOE) of this standalone system. This optimization is performed in HOMER software as well as another tool using an artificial bee colony (ABC). The results obtained by both methods have been compared in terms of cost effectiveness. It is evident from the results that for a 68 MWh/yr of electricity demand is met by the 129 kW Solar PV 15 kW Fuel cell along with a 34 kW electrolyzer and a 20 kg hydrogen tank with a LPSP of 0.053%. The LCOE is found to be in 0.228 $/kWh. Results also show that use of more sophisticated algorithms such as ABC yields more optimized solutions than package programs such as HOMER. Finally operational details for FC-PV hybrid system using IEC 61850 inter-operable communication is presented. IEC 61850 information models for FC electrolyzer hydrogen tank were developed and relevent IEC 61850 message exchanges for energy management in FC-PV hybrid system are demonstrated.
Debunking the Myths of Hydrogen Production and Water Consumption
Dec 2020
Publication
In our factsheet where we debunk 3 myths around hydrogen production and water consumption: electrolysis uses vast amounts of water; electrolysis uses freshwater resources only and electrolysis is bound to create water stress in water-scarce regions.
Market Segmentation of Domestic and Commercial Natural Gas Appliances
Jan 2021
Publication
The main goal of the project is to enable the wide adoption of H2NG (hydrogen in natural gas) blends by closing knowledge gaps regarding technical impacts on residential and commercial gas appliances. The project consortium will identify and recommend appropriate codes and standards that should be adapted to answer the needs and develop a strategy for addressing the challenges for new and existing appliances.<br/>This deliverable on market segmentation is part of work package 2 and provides a quantitative segmentation of the gas appliance market in terms of appliance population numbers. It therefore prepares the project partners to perform the subsequent selection of the most representative product types to be tested in the laboratories of the THyGA partners.<br/>The classification is developed to categorise appliances installed in the field based on available statistics calculation methods and estimations. As a result appliance populations are provided for each technology segment that draw a representative picture of the installed end-use appliances within the European Union in 2020.
Hydrogen for Heating? Decarbonization Options for Households in the European Union in 2050
Mar 2021
Publication
This study compares the cost of several low-greenhouse gas (GHG) or GHG-neutral residential heating technologies in the year 2050: (1) hydrogen boilers (2) hydrogen fuel cells with an auxiliary hydrogen boiler for cold spells (3) air-source heat pumps using renewable electricity and (4) heat pumps with an auxiliary hydrogen boiler for cold spells. The assessment includes low-carbon hydrogen from steam-methane reforming (SMR) using natural gas combined with carbon capture and storage (CCS) or SMR + CCS and zero-carbon hydrogen produced from renewable electricity using electrolysis.
The analysis finds that air-source heat pumps are the most cost-effective residential heating technology in 2050 and are at least 50% lower cost than the hydrogen-only technologies. In a sensitivity analysis we find that even if natural gas costs were 50% lower or renewable electricity prices were 50% higher in 2050 compared to our central assumptions heat pumps would still be more cost-effective than hydrogen boilers or fuel cells. Renewable electrolysis hydrogen can be cost-competitive with SMR + CCS hydrogen in 2050 although electrolysis hydrogen is not produced at scale today. At the same time energy efficiency measures to reduce heat demand would be a more cost-effective strategy for achieving GHG reductions than any of the low-GHG heating pathways we assess in this study.
The analysis shows that all pathways using renewable electricity have a near-zero GHG intensity while SMR + CCS hydrogen could reduce GHG emissions by 69%–93% compared to natural gas if improvements are made in the future to reduce the GHG intensity of this pathway. Quantifying the GHG impact and cost effectiveness of various heating pathways is relevant for European policymakers facing decisions on how to both decarbonize buildings and alleviate energy poverty in line with commitments made in the Renovation Wave Initiative.
The document can be downloaded from the ICCT website
The analysis finds that air-source heat pumps are the most cost-effective residential heating technology in 2050 and are at least 50% lower cost than the hydrogen-only technologies. In a sensitivity analysis we find that even if natural gas costs were 50% lower or renewable electricity prices were 50% higher in 2050 compared to our central assumptions heat pumps would still be more cost-effective than hydrogen boilers or fuel cells. Renewable electrolysis hydrogen can be cost-competitive with SMR + CCS hydrogen in 2050 although electrolysis hydrogen is not produced at scale today. At the same time energy efficiency measures to reduce heat demand would be a more cost-effective strategy for achieving GHG reductions than any of the low-GHG heating pathways we assess in this study.
The analysis shows that all pathways using renewable electricity have a near-zero GHG intensity while SMR + CCS hydrogen could reduce GHG emissions by 69%–93% compared to natural gas if improvements are made in the future to reduce the GHG intensity of this pathway. Quantifying the GHG impact and cost effectiveness of various heating pathways is relevant for European policymakers facing decisions on how to both decarbonize buildings and alleviate energy poverty in line with commitments made in the Renovation Wave Initiative.
The document can be downloaded from the ICCT website
What is Needed to Deliver Carbon-neutral Heat Using Hydrogen and CCS?
Sep 2020
Publication
In comparison with the power sector large scale decarbonisation of heat has received relatively little attention at the infrastructural scale despite its importance in the global CO2 emissions landscape. In this study we focus on the regional transition of a heating sector from natural gas-based infrastructure to H2 using mathematical optimisation. A discrete spatio-temporal description of the geographical region of Great Britain was used in addition to a detailed description of all network elements for illustrating the key factors in the design of nation-wide H2 and CO2 infrastructure. We have found that the synergistic deployment of H2 production technologies such as autothermal reforming of methane and biomass gasification with CO2 abatement technologies such as carbon capture and storage (CCS) are critical in achieving cost-effective decarbonisation. We show that both large scale underground H2 storage and water electrolysis provide resilience and flexibility to the heating system competing on cost and deployment rates. The optimal regions for siting H2 production infrastructure are characterised by proximity to: (1) underground H2 storage (2) high demands for H2 (3) geological storage for CO2. Furthermore cost-effective transitions based on a methane reforming pathway may necessitate regional expansions in the supply of natural gas with profound implications for security of supply in nations that are already highly reliant potentially creating an infrastructure lock-in during the near term. We found that the total system cost comprising both investment and operational elements is mostly influenced by the natural gas price followed by biomass price and CapEx of underground caverns. Under a hybrid Regulated Asset Base (RAB) commercial framework with private enterprises delivering production infrastructure the total cost of heat supply over the infrastructure lifetime is estimated as 5.2–8.6 pence per kW h. Due to the higher cost relative to natural gas a Contract for Difference payment between d20 per MW h and d53 per MW h will be necessary for H2-derived heat to be competitive in the market.
Cohesive Zone Modelling of Hydrogen Assisted Fatigue Crack Growth: The Role of Trapping
Apr 2022
Publication
We investigate the influence of microstructural traps in hydrogen-assisted fatigue crack growth. To this end a new formulation combining multi-trap stress-assisted diffusion mechanism-based strain gradient plasticity and a hydrogen- and fatigue-dependent cohesive zone model is presented and numerically implemented. The results show that the ratio of loading frequency to effective diffusivity governs fatigue crack growth behaviour. Increasing the density of beneficial traps not involved in the fracture process results in lower fatigue crack growth rates. The combinations of loading frequency and carbide trap densities that minimise embrittlement susceptibility are identified providing the foundation for a rational design of hydrogen-resistant alloys.
The Decarbonisation of Heat
Mar 2020
Publication
This paper proposes that whilst the exact pathway to decarbonising heat in the UK is not yet clear there are a range of actions that could be taken in the next ten years to shift heat onto the right route to meet our 2050 net zero obligation. We already possess many of the skills and technologies required but there are a number of significant barriers preventing a spontaneous movement towards low carbon heat on the scale required – a starting impulse is needed.<br/><br/>Energy efficiency and low carbon heating have the potential to radically improve the quality of life of not just the poorest in our society but all residents of the United Kingdom. With the right approach the decarbonisation of heat can improve health outcomes for millions create new jobs in manufacturing and construction reduce air pollution in our cities and reduce the burden on our health service. This in addition to leading the world in mitigating the climate emergency.
H21- Leeds City Gate Project Report
Jul 2016
Publication
The H21 Leeds City Gate project is a study with the aim of determining the feasibility from both a technical and economic viewpoint of converting the existing natural gas network in Leeds one of the largest UK cities to 100% hydrogen. The project has been designed to minimise disruption for existing customers and to deliver heat at the same cost as current natural gas to customers. The project has shown that:
The project has provided costs for the scheme and has modelled these costs in a regulatory finance model. In addition the availability of low-cost bulk hydrogen in a gas network could revolutionise the potential for hydrogen vehicles and via fuel cells support a decentralised model of combined heat and power and localised power generation.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
- The gas network has the correct capacity for such a conversion
- It can be converted incrementally with minimal disruption to customers
- Minimal new energy infrastructure will be required compared to alternatives
- The existing heat demand for Leeds can be met via steam methane reforming and salt cavern storage using technology in use around the world today
The project has provided costs for the scheme and has modelled these costs in a regulatory finance model. In addition the availability of low-cost bulk hydrogen in a gas network could revolutionise the potential for hydrogen vehicles and via fuel cells support a decentralised model of combined heat and power and localised power generation.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Modeling of Hydrogen Flame Dynamics in Narrow Gap with Bendable Walls
Sep 2017
Publication
A concept of volume porosity together with model of moving walls were elaborated and implemented into the COM3D code. Additionally to that a support of real-time data exchange with finite-element code ABAQUS - © Dassault Systèmes provided possibility to perform simulations of the gas-dynamic simultaneously with geometrical adaptation of environmental conditions. Based on the data obtained in the KIT combustion experiments in narrow gaps the authors performed a series of the simulation on the combustion in the corresponding conditions. Obtained numerical results demonstrated good agreement with the observed experimental data. These data were also compared with those obtained in the simulation without wall bending where simulation showed considerably different combustion regime. Application of the developed technique allows to obtain results unreachable without accounting on wall displacements which demonstrates massive over-estimation of the pressures observed during flame propagation.
The Hydrogen Economy - Evaluation of the Materials Science and Engineering Issues
Jan 2005
Publication
The main objectives were to identify materials issues relating to the widespread use of hydrogen as a fuel.
MAIN FINDINGS
MAIN FINDINGS
- Hydrogen is seen by many as the answer to the environmental problems of reliance on fossil fuels for energy needs. A great deal of effort is currently being invested in research into all areas of the hydrogen economy such as fuel cells hydrogen generation transportation and storage.
- Fuel cells have the potential to provide power for a very wide range of applications ranging from small portable electronics devices to large stationary electricity production and vehicles covering the whole range of road vehicles and possibly extending to rail marine and even aviation.
- The main obstacles to achieving a viable hydrogen economy are costs of producing hydrogen from renewable sources issues relating to transportation and storage due to the low energy density of hydrogen gas and the cost and reliability of fuel cells.
- The main material considerations relating to the use of hydrogen are hydrogen embrittlement material properties at cryogenic temperatures (due to use of liquid hydrogen) and permeability.
- A number of new materials are likely to come to prominence in a hydrogen economy; high performance composites are likely to be used extensively for high pressure hydrogen cylinders new materials or combinations of materials may be used for hydrogen pipelines and a range of new materials are currently being considered for hydrogen storage such as metal hydrides and carbon nanotubes.
- Due to the effect of hydrogen on materials it is important to test any materials in the environment in which they would be used. Depending on the type of test this could require the use of very specialist expensive equipment.
Pressurized Hydrogen from Charged Liquid Organic Hydrogen Carrier Systems by Electrochemical Hydrogen Compression
Feb 2021
Publication
We demonstrate that the combination of hydrogen release from a Liquid Organic Hydrogen Carrier (LOHC) system with electrochemical hydrogen compression (EHC) provides three decisive advantages over the state-of-the-art hydrogen provision from such storage system: a) The EHC device produces reduced hydrogen pressure on its suction side connected to the LOHC dehydrogenation unit thus shifting the thermodynamic equilibrium towards dehydrogenation and accelerating the hydrogen release; b) the EHC device compresses the hydrogen released from the carrier system thus producing high value compressed hydrogen; c) the EHC process is selective for proton transport and thus the process purifies hydrogen from impurities such as traces of methane. We demonstrate this combination for the production of compressed hydrogen (absolute pressure of 6 bar) from perhydro dibenzyltoluene at dehydrogenation temperatures down to 240 °C in a quality suitable for fuel cell operation e.g. in a fuel cell vehicle. The presented technology may be highly attractive for providing compressed hydrogen at future hydrogen filling stations that receive and store hydrogen in a LOHC-bound manner.
Mapping of Hydrogen Fuel Quality in Europe
Nov 2020
Publication
As part of FCH-JU funded HyCoRA project running from 2014 to 2017 28 gaseous and 13 particulate samples were collected from hydrogen refuelling stations in Europe. Samples were collected with commercial sampling instruments and analysis performed in compliance with prevailing fuel quality standards. Sampling was conducted with focus on diversity in feedstock as well as commissioning date of the HRS. Results indicate that the strategy for sampling was good. No evidence of impurity cross-over was observed. Parallel samples collected indicate some variation in analytical results. It was however found that fuel quality was generally good. Fourteen analytical results were in violation with the fuel tolerance limits. Therefore eight or 29% of the samples were in violation with the fuel quality requirements. Nitrogen oxygen and organics were the predominant impurities quantified. Particulate impurities were found to be within fuel quality specifications. No correlation between fuel quality and hydrogen feedstock or HRS commissioning date was found. Nitrogen to oxygen ratios gave no indication of samples being contaminated by air. A comparison of analytical results between two different laboratories were conducted. Some difference in analytical results were observed.
Decarbonization Synergies From Joint Planning of Electricity and Hydrogen Production: A Texas Case Study
Oct 2020
Publication
Hydrogen (H2) shows promise as an energy carrier in contributing to emissions reductions from sectors which have been difficult to decarbonize like industry and transportation. At the same time flexible H2 production via electrolysis can also support cost-effective integration of high shares of variable renewable energy (VRE) in the power system. In this work we develop a least-cost investment planning model to co-optimize investments in electricity and H2 infrastructure to serve electricity and H2 demands under various low-carbon scenarios. Applying the model to a case study of Texas in 2050 we find that H2 is produced in approximately equal amounts from electricity and natural gas under the least-cost expansion plan with a CO2 price of $30–60/tonne. An increasing CO2 price favors electrolysis while increasing H2 demand favors H2 production from Steam Methane Reforming (SMR) of natural gas. H2 production is found to be a cost effective solution to reduce emissions in the electric power system as it provides flexibility otherwise provided by natural gas power plants and enables high shares of VRE with less battery storage. Additionally the availability of flexible electricity demand via electrolysis makes carbon capture and storage (CCS) deployment for SMR cost-effective at lower CO2 prices ($90/tonne CO2) than for power generation ($180/tonne CO2 ). The total emissions attributable to H2 production is found to be dependent on the H2 demand. The marginal emissions from H2 production increase with the H2 demand for CO2 prices less than $90/tonne CO2 due to shift in supply from electrolysis to SMR. For a CO2 price of $60/tonne we estimate the production weighted-average H2 price to be between $1.30–1.66/kg across three H2 demand scenarios. These findings indicate the importance of joint planning of electricity and H2 infrastructure for cost-effective energy system decarbonization.
Numerical Simulations of Cryogenic Hydrogen Cooling in Vortex Tubes with Smooth Transitions
Mar 2021
Publication
Improving efficiency of hydrogen cooling in cryogenic conditions is important for the wider applications of hydrogen energy systems. The approach investigated in this study is based on a Ranque-Hilsch vortex tube (RHVT) that generates temperature separation in a working fluid. The simplicity of RHVT is also a valuable characteristic for cryogenic systems. In the present work novel shapes of RHVT are computationally investigated with the goal to raise efficiency of the cooling process. Specifically a smooth transition is arranged between a vortex chamber where compressed gas is injected and the main tube with two exit ports at the tube ends. Flow simulations have been carried out using STAR-CCM+ software with the real-gas Redlich-Kwong model for hydrogen at temperatures near 70 K. It is determined that a vortex tube with a smooth transition of moderate size manifests about 7% improvement of the cooling efficiency when compared vortex tubes that use traditional vortex chambers with stepped transitions and a no-chamber setup with direct gas injection.
Hydrogen for Cooking: A Review of Cooking Technologies, Renewable Hydrogen Systems and Techno-Economics
Dec 2022
Publication
About 3 billion people use conventional carbon-based fuels such as wood charcoal and animal dung for their daily cooking needs. Cooking with biomass causes deforestation and habitat loss emissions of greenhouse gases and smoke pollution that affects people’s health and well-being. Hydrogen can play a role in enabling clean and safe cooking by reducing household air pollution and reducing greenhouse gas emissions. This first-of-a-kind review study on cooking with hydrogen assessed existing cooking technologies and hydrogen systems in developing country contexts. Our critical assessment also included the modelling and experimental studies on hydrogen. Renewable hydrogen systems and their adoptability in developing countries were analysed. Finally we presented a scenario for hydrogen production pathways in developing countries. Our findings indicated that hydrogen is attractive and can be safely used as a cooking fuel. However radical and disruptive models are necessary to transform the traditional cooking landscape. There is a need to develop global south-based hydrogen models that emphasize adoptability and capture the challenges in developing countries. In addition the techno-economic assumptions of the models vary significantly leading to a wide-ranging levelized cost of electricity. This finding underscored the necessity to use comprehensive techno-economic assumptions that can accurately predict hydrogen costs.
Vented Explosion of Hydrogen/Air Mixture: An Inter Comparison Benchmark Exercise
Sep 2017
Publication
Explosion venting is a widely used mitigation solution in the process industry to protect indoor equipment or buildings from excessive internal pressure caused by accidental explosions. However vented explosions are very complicated to model using computational fluid dynamics (CFD). In the framework of a French working group the main target of this investigation is to assess the predictive capabilities of five CFD codes used by five different organizations by means of comparison with recent experimental data. On this basis several recommendations for the CFD modelling of vented explosions are suggested.
Investigation of Mechanical Tests for Hydrogen Embrittlement in Automotive PHS Steels
Aug 2019
Publication
The problem of hydrogen embrittlement in ultra-high-strength steels is well known. In this study slow strain rate four-point bending and permeation tests were performed with the aim of characterizing innovative materials with an ultimate tensile strength higher than 1000 MPa. Hydrogen uptake in the case of automotive components can take place in many phases of the manufacturing process: during hot stamping due to the presence of moisture in the furnace atmosphere high-temperature dissociation giving rise to atomic hydrogen or also during electrochemical treatments such as cataphoresis. Moreover possible corrosive phenomena could be a source of hydrogen during an automobile’s life. This series of tests was performed here in order to characterize two press-hardened steels (PHS)—USIBOR 1500® and USIBOR 2000®—to establish a correlation between ultimate mechanical properties and critical hydrogen concentration.
Modelling and Numerical Simulation of Hydrogen Jet Fires for Industrial Safety Analyses – Comparison with Large-scale Experiments
Sep 2019
Publication
Reliable predictive tools for hydrogen safety engineering are needed to meet increased and more widespread use of hydrogen in the society. Industrial models and methods used to establish thermal radiation hazard safety distances from hydrogen jet fires are often based on models previously developed for hydrocarbon jet fires. Their capability of predicting radiative heat fluxes from hydrogen jet fires has often only been validated against small-scale or medium-scale jet flame experiments. However large-scale hydrogen jet fire experiments have shown that thermal radiation levels can be significantly higher than one might expect from extrapolation of experience on smaller hydrogen flames. Here two large-scale horizontal hydrogen jet fires (from a 20.9 mm and a 52.5 mm diameter release respectively) have been modelled and simulated with the advanced industrial CFD code KAMELEON FIREEX KFX® based on the Eddy Dissipation Concept by Magnussen for turbulent combustion modelling. The modelling of the high-pressure hydrogen gas releases is based on a pseudo-source concept using real-gas thermodynamic data for hydrogen. The discrete transport method of Lockwood and Shah is used to calculate the radiative heat transfer and radiative properties of water vapour are modelled according to Leckner. The predicted thermal radiation is compared to data from large-scale hydrogen jet fire experiments and discussed. This work was conducted as part of a KFX-H2 R&D project supported by the Research Council of Norway.
Non-adiabatic Under-expanded Jet Theory for Blowdown and Fire Resistance Rating of Hydrogen Tank
Sep 2019
Publication
The European Regulations on type-approval of hydrogen vehicles require thermally-activated pressure relief device (TPRD) to be installed on hydrogen onboard storage tanks to release its content in a fire event to prevent its catastrophic rupture. The aim of this study is to develop a model for design of an inherently safer system TPRD-storage tank. Parameters of tank materials and hydrogen external heat flux from the fire to the tank wall TPRD diameter time to initiate TPRD are input parameters of the model. The energy conservation equation and real gas equation of state are employed to describe the dynamic behaviour of the system. The under-expanded jet theory developed previously for adiabatic release from a storage tank is applied here to non-adiabatic blowdown of a tank in a fire. Unsteady heat transfer equation is used to calculate heat conduction through the tank wall. It includes the decomposition of the wall material due to high heat flux. The convective heat transfer between tank wall and hydrogen is modelled through the dimensionless Nusselt number correlations. The model is validated against two types of experiments i.e. realistic (non-adiabatic) blowdown of high-pressure storage tank and failure of a tank without TPRD in a fire. The model is confirmed to be time efficient for computations and accurately predicts the dynamic pressure and temperature of the gas inside the tank temperature profile within the tank wall time to tank rupture in a fire and the blowdown time.
Validation of a 3d Multiphase-multicomponent CFD Model for Accidental Liquid and Gaseous Hydrogen Releases
Sep 2017
Publication
As hydrogen-air mixtures are flammable in a wide range of concentrations and the minimum ignition energy is low compared to hydrocarbon fuels the safe handling of hydrogen is of utmost importance. Additional hazards may arise with the accidental spill of liquid hydrogen. Such a release of LH2 leads to a formation of a cryogenic pool a dynamic vaporization process and consequently a dispersion of gaseous hydrogen into the environment. Several LH2 release experiments as well as modelling approaches address this phenomenology. In contrast to existing approaches a new CFD model capable of simulating liquid and gaseous distribution was developed at Forschungszentrum Jülich. It is validated against existing experiments and yields no substantial lacks in the physical model and reveals a qualitatively consistent prediction. Nevertheless the deviation between experiment and simulation raises questions on the completeness of the database in particular with regard to the boundary conditions and available measurements.
Hydrogen Embrittlement Evaluation of Micro Alloyed Steels by Means of J-Integral Curve
Jun 2019
Publication
The aim of this work is the evaluation of the hydrogen effect on the J-integral parameter. It is well-known that the micro alloyed steels are affected by Hydrogen Embrittlement phenomena only when they are subjected at the same time to plastic deformation and hydrogen evolution at their surface. Previous works have pointed out the absence of Hydrogen Embrittlement effects on pipeline steels cathodically protected under static load conditions. On the contrary in slow strain rate tests it is possible to observe the effect of the imposed potential and the strain rate on the hydrogen embrittlement steel behavior only after the necking of the specimens. J vs. Δa curves were measured on different pipeline steels in air and in aerated NaCl 3.5 g/L solution at free corrosion potential or under cathodic polarization at −1.05 and −2 V vs. SCE. The area under the J vs. Δa curves and the maximum crack propagation rate were taken into account. These parameters were compared with the ratio between the reduction of area in environment and in air obtained by slow strain rate test in the same environmental conditions and used to rank the different steels.
Clean Hydrogen Monitor
Oct 2020
Publication
It’s the first of its kind overview showing the state of play with regards to hydrogen technologies in Europe. On an annual basis there will be an update serving as a basis for your investment or political decisions.<br/><br/>OUR MISSION IS – NO EMISSION!<br/>From day 1 Hydrogen Europe promoted clean hydrogen and clean hydrogen technologies as enablers of a decarbonised energy system. We strongly support the adoption of very ambitious climate targets for 2030 and the objective of carbon neutrality in the EU by 2050. Clean hydrogen can help to realise this transition of our energy system in multiple sectors from energy production storage and distribution to end-uses in transport industry heating and others.<br/><br/>CLEAN HYDROGEN TECHNOLOGIES CAN AND WILL REPLACE<br/>not just fossil-based hydrogen in current (industrial) uses but also other fossil-based energies such as petrol diesel and hydrocarbon fuels in the transport sector coal /coke in the steel sector natural gas in the heating sector and other polluting and emitting fuels and feedstocks. <br/><br/>WE ARE TALKING ABOUT A SYSTEMIC CHANGE.<br/>The use of clean hydrogen needs adaptations in production schemes in the infrastructure and in the deployment of hydrogen by the end users. This cannot – of course –be done in a day. Yet we should not wait for the implementation of the different hydrogen strategies on private municipal regional national or European level until other geographies worldwide race ahead.<br/><br/>
Large Eddy Simulations of Asymmetric Turbulent Hydrogen Jets Issuing from Realistic Pipe Geometries
Sep 2017
Publication
In the current study a Large Eddy Simulation strategy is applied to model the dispersion of compressible turbulent hydrogen jets issuing from realistic pipe geometries. The work is novel as it explores the effect of jet densities and Reynolds numbers on vertical buoyant jets as they emerge from the outer wall of a pipe through a round orifice perpendicular to the mean flow within the pipe. An efficient Godunov solver is used and coupled with Adaptive Mesh Refinement to provide high resolution solutions only in areas of interest. The numerical results are validated against physical experiments of air and helium which allows a degree of confidence in analysing the data obtained for hydrogen releases. The results show that the jets investigated are always asymmetric. Thus significant discrepancies exist when applying conventional round jet assumptions to determine statistical properties associated with gas leaks from pipelines.
Probability of Occurrence of ISO 14687-2 Contaminants in Hydrogen: Principles and Examples from Steam Methane Reforming and Electrolysis (Water and Chlor-alkali) Production Processes Model
Apr 2018
Publication
According to European Directive 2014/94/EU hydrogen providers have the responsibility to prove that their hydrogen is of suitable quality for fuel cell vehicles. Contaminants may originate from hydrogen production transportation refuelling station or maintenance operation. This study investigated the probability of presence of the 13 gaseous contaminants (ISO 14687-2) in hydrogen on 3 production processes: steam methane reforming (SMR) process with pressure swing adsorption (PSA) chlor-alkali membrane electrolysis process and water proton exchange membrane electrolysis process with temperature swing adsorption. The rationale behind the probability of contaminant presence according to process knowledge and existing barriers is highlighted. No contaminant was identified as possible or frequent for the three production processes except oxygen (frequent for chlor-alkali membrane process) carbon monoxide (frequent) and nitrogen (possible) for SMR with PSA. Based on it a hydrogen quality assurance plan following ISO 19880-8 can be devised to support hydrogen providers in monitoring the relevant contaminants.
Investigation of Turbulent Premixed Methane/Air and Hydrogen-enriched Methane/Air Flames in a Laboratory-scale Gas Turbine Model Combustor
Feb 2021
Publication
Methane and hydrogen-enriched (25 vol% and 50 vol% H2 -enriched CH4) methane/air premixed flames were investigated in a gas turbine model combustor under atmospheric conditions. The flame operability ranges were mapped at different Reynold numbers (Re) showing the dependence on Re and H2 concentrations. The effects of equivalence ratio (Φ) Re and H2 enrichment on flame structure were examined employing OH-PLIF measurement. For CH4/air cases the flame was stabilized with an M shape; while for H2 -enriched cases the flame transitions to a П shape above a specific Φ. This transition was observed to influence significantly the flashback limits. The flame shape transition is most likely a result of H2 enrichment occurring due to the increase in flame speed higher resistance of the flame to the strain rate and change in the inner recirculation zone. Flow fields of CH4/air flames were compared between low and high Re cases employing high-speed PIV. The flashback events led by two mechanisms (combustion-induced vortex breakdown CIVB and boundary-layer flashback BLF) were observed and recorded using high-speed OH chemiluminescence imaging. It was found that the CIVB flashback occurred only for CH4 flames with M shape whereas the BLF occurs for all H2 -enriched flames with П shape.
Post COVID-19 and the Hydrogen Sector - A Hydrogen Europe Analysis
May 2020
Publication
Following the unprecedented Covid-19 outbreak currently unfolding Hydrogen Europe is publishing its latest paper: "Post COVID-19 and the Hydrogen Sector - A Hydrogen Europe Analysis"<br/><br/>On the long-term climate and environmental challenges remain the major threat to our planet and to humanity as a whole. The economic crisis following the Covid-19 pandemic may cause a significant delay to the adoption and commercial roll-out of clean hydrogen. It may even permanently endanger the capacity of the clean hydrogen sector to take-up its role as the missing link in the energy transition.<br/><br/>A swift decisive and coordinated action is necessary to address the risks and at least dampen the negative impact that they may have on the deployment of clean hydrogen technologies and on our transition to a net carbon yet powerful and wealthy economy.<br/><br/>Our document outlines the need for and rationale behind rapid action as a result of the Covid-19 impact. Please find here below a short summary of what you will find in it:<br/><br/>Is there a need to take action? – describing why the current pandemic will result in significantly jeopardising the hydrogen sector if no action is taken.<br/><br/>Why should action be taken? – underlining the importance of the hydrogen sector to EU’s decarbonisation efforts as well as its long-term potential to support sustainable economic growth of the EU. <br/><br/>What can be done? – outlining several potential options for supporting the industry starting from most obvious monetary support but including also no less important policy actions that can be taken to restore investors’ confidence.<br/><br/>How much will it cost? – containing an estimation of the value of the monetary support needed in order to retain the high skilled workforce and the sector’s investment portfolio followed by an estimation of what will be the impact of the action.
MELCOR Analysis of a SPARC Experiment for Spray-PAR Interaction During a Hydrogen Release
Oct 2020
Publication
A series of experiments were performed in the SPARC (spray-aerosol-recombiner-combustion) test facility to simulate a hydrogen mitigation system with the actuation of a PAR (passive auto-catalytic re-combiner) and spray system. In this study the SPARC-SPRAY-PAR (SSP1) experiment is chosen to benchmark the MELCOR (a lumped-parameter code for severe accident analysis) predictions against test data. For this purpose firstly we prepared the base input model of the SPARC test vessel and tested it by a simple verification problem with well-defined boundary conditions. The implementation of a currently used PAR correlation in MELCOR is shown to be appropriate for the simulation of a PAR actuation experiment. In an SSP1 experiment the PAR is reacting with hydrogen and the spray actuation starts as soon as hydrogen injection is complete. The MELCOR simulation well predicts the pressure behavior and the gas flow affected by operating both a PAR and spray system. However the local hydrogen concentration measurement near the inlet nozzle is much higher than the volume average-value by MELCOR since high jet flow from the nozzle is dispersed in the corresponding cell volume. The experimental reproduction of the phenomena we expect or conversely the identification of phenomena we do not understand will continue to support the verification of analytical models using experimental data and to analyze the impact of spray on PAR operations in severe accident conditions.
The Effect of Hydrogen on the Nanoindentation Behavior of Heat Treated 718 Alloy
Oct 2020
Publication
In this study the effect of precipitates on the surface mechanical properties in the presence of hydrogen (H) is investigated by in situ electrochemical nanoindentation. The nickel superalloy 718 is subjected to three different heat treatments leading to different sizes of the precipitates: (i) solution annealing (SA) to eliminate all precipitates (ii) the as-received (AR) sample with fine dispersed precipitates and (iii) the over-aged (OA) specimen with coarser precipitates. The nanoindentation is performed using a conical tip and a new method of reverse imaging is employed to calculate the nano-hardness. The results show that the hardness of the SA sample is significantly affected by H diffusion. However it could be recovered by removing the H from its matrix by applying an anodic potential. Since the precipitates in the OA and AR samples are different they are influenced by H differently. The hardness increase for the OA sample is more significant in −1200mV while for the AR specimen the H is more effective in −1500mV. In addition the pop-in load is reduced when the samples are exposed to cathodic charging and it cannot be fully recovered by switching to an anodic potential.
Hydrogen Energy Systems: A Critical Review of Technologies, Applications, Trends and Challenges
May 2021
Publication
The global energy transition towards a carbon neutral society requires a profound transformation of electricity generation and consumption as well as of electric power systems. Hydrogen has an important potential to accelerate the process of scaling up clean and renewable energy however its integration in power systems remains little studied. This paper reviews the current progress and outlook of hydrogen technologies and their application in power systems for hydrogen production re-electrification and storage. The characteristics of electrolysers and fuel cells are demonstrated with experimental data and the deployments of hydrogen for energy storage power-to-gas co- and tri-generation and transportation are investigated using examples from worldwide projects. The current techno-economic status of these technologies and applications is presented in which cost efficiency and durability are identified as the main critical aspects. This is also confirmed by the results of a statistical analysis of the literature. Finally conclusions show that continuous efforts on performance improvements scale ramp-up technical prospects and political support are required to enable a cost-competitive hydrogen economy.
Gaseous Fueling of an Adapted Commercial Automotive Spark-ignition Engine: Simplified Thermodynamic Modeling and Experimental Study Running on Hydrogen, Methane, Carbon Monoxide and their Mixtures
Dec 2022
Publication
In the present work methane carbon monoxide hydrogen and the binary mixtures 20 % CH4–80 % H2 80 % CH4–20 % H2 25 % CO–75 % H2 (by volume) were considered as fuels of a naturally aspirated port-fuel injection four-cylinder Volkswagen 1.4 L spark-ignition (SI) engine. The interest in these fuels lies in the fact that they can be obtained from renewable resources such as the fermentation or gasification of residual biomasses as well as the electrolysis of water with electricity of renewable origin in the case of hydrogen. In addition they can be used upon relatively easy modifications of the engines including the retrofitting of existing internal combustion engines. It has been found that the engine gives similar performance regardless the gaseous fuel nature if the air–fuel equivalence ratio (λ) is the same. Maximum brake torque and mean effective pressure values within 45–89 N⋅m and 4.0–8.0 bar respectively have been obtained at values of λ between 1 and 2 at full load engine speed of 2000 rpm and optimum spark-advance. In contrast the nature of the gaseous fuel had great influence upon the range of λ values at which a fuel (either pure or blend) could be used. Methane and methane-rich mixtures with hydrogen or carbon monoxide allowed operating the engine at close to stoichiometric conditions (i.e. 1 < λ < 1.5) yielding the highest brake torque and mean effective pressure values. On the contrary hydrogen and hydrogen-rich mixtures with methane or carbon monoxide could be employed only in the very fuel-lean region (i.e. 1.5 < λ < 2). The behavior of carbon monoxide was intermediate between that of methane and hydrogen. The present study extends and complements previous works in which the aforementioned fuels were compared only under stoichiometric conditions in air (λ = 1). In addition a simple zero-dimensional thermodynamic combustion model has been developed that allows describing qualitatively the trends set by the several fuels. Although the model is useful to understand the influence of the fuels properties on the engine performance its predictive capability is limited by the simplifications made.
Electrocatalytic Properties for the Hydrogen Evolution of the Electrodeposited Ni–Mo/WC Composites
May 2021
Publication
The catalytical activity for the hydrogen evolution reaction (HER) of the electrodeposited Ni–Mo/WC composites is examined in 1 M KOH solution. The structure surface morphology and surface composition is investigated using the scanning electron microscopy X-ray diffraction and X-ray photoelectron spectroscopy. The electrocatalytic properties for the HER is evaluated based on the cathodic polarization electrochemical impedance cyclic voltammetry and chronopotentiometry methods. The obtained results prove the superior catalytic activity for the HER of Ni–Mo/WC composites to Ni–Mo alloy. The catalytic activity of Ni–Mo/WC electrodes is determined by the presence of WC nanoparticles and Mo content in the metallic matrix. The best electrocatalytic properties are identified for Ni–Mo/WC composite with the highest Mo content and the most oxidized surface among the studied coatings. The impedance results reveal that the observed improvement in the catalytic activity is the consequence of high real surface area and high intrinsic catalytic activity of the composite.
Experimental and Theoretical Insights to Demonstrate the Hydrogen Evolution Activity of Layered Platinum Dichalcogenides Electrocatalysts
Mar 2021
Publication
Hydrogen is a highly efficient and clean renewable energy source and water splitting through electrocatalytic hydrogen evolution is a most promising approach for hydrogen generation. Layered transition metal dichalcogenides-based nano-structures have recently attracted significant interest as robust and durable catalysts for hydrogen evolution. We systematically investigated the platinum (Pt) based dichalcogenides (PtS2 PtSe2 and PtTe2) as highly energetic and robust hydrogen evolution electrocatalysts. PtTe2 catalyst unveiled the rapid hydrogen evolution process with the low overpotentials of 75 and 92 mV (vs. RHE) at a current density of 10 mA cm−2 and the small Tafel slopes of 64 and 59 mV/dec in acidic and alkaline medium respectively. The fabricated PtTe2 electrocatalyst explored a better catalytic activity than PtS2 and PtSe2. The density functional theory estimations explored that the observed small Gibbs free energy for H-adsorption of PtTe2 was given the prominent role to achieve the superior electrocatalytic and excellent stability activity towards hydrogen evolution due to a smaller bandgap and the metallic nature. We believe that this work will offer a key path to use Pt based dichalcogenides for hydrogen evolution electrocatalysts.
HyDeploy2: Materials Summary and Interpretation
May 2021
Publication
During the exemption application process the original report was evaluated as part of a regulatory review and responses to questions submitted for further consideration. These have been addressed in this revised version (revision 1) in the form of an addendum. The addendum includes the question raised its number and the response to it. The area of the main body of the report to which each question and response refers is indicated by square brackets and the addendum number e.g. [A1].<br/>Through analysis of the literature and results of the practical testing the susceptibility of materials present in the Winlaton trial site to hydrogen degradation has been assessed with consideration of the Winlaton operating conditions (up to 20% H2 at total blend pressures of 20 mbar – 2 bar). The aim of this report has been to determine whether there are any components which have been identified at the Winlaton trial site which could have a significantly increased risk of failure due to their exposure to hydrogen during the one year trial. Where possible direct supporting data has been used to make assessments on the likelihood of failure; in other cases the assessment was aided by collaborative expert opinion in the fields of mechanical engineering materials science and the domestic gas industry.<br/>Click on the supplements tab to view the other documents from this report
Moving Gas Turbine Package from Conventional Gas to Hydrogen Blend
Sep 2021
Publication
The current greatest challenge that all gas turbine manufactures and users have in front of them for the years to come is the energy transition while reducing CO2 footprint and to contrast climate change. To this aim the introduction of hydrogen as fuel gas (or its blend) is playing a very important role. The benefit from an environmental point of view is undisputed but the presence of hydrogen introduces a series of safety related aspects to be considered for the design of all systems of a gas turbine package. Most of the design standards developed and adopted in the past are based on conventional natural gas however physical properties of hydrogen require to analyze additional aspects or revise the current ones. In this context the design for safety is paramount as it is strongly impacted by the low energy ignition of hydrogen blend fuels. Baker Hughes has built its experience on several sites different Customers and applications currently installed. These gas turbines run with a variety of hydrogen blends with concentration as high as 100% hydrogen. Baker Hughes has achieved several milestones moving from design to experimental set up leveraging the internal infrastructures consolidating design assumptions. In this work the critical aspects such as material selection instrumentation electrical devices and components are discussed in the framework of package safety with the aim to evolve conventional design minimizing the impacts on package configurations.
Optimal Synergy between Photovoltaic Panels and Hydrogen Fuel Cells for Green Power Supply of a Green Building—A Case Study
Jun 2021
Publication
Alternative energy resources have a significant function in the performance and decarbonization of power engendering schemes in the building application domain. Additionally “green buildings” play a special role in reducing energy consumption and minimizing CO2 emissions in the building sector. This research article analyzes the performance of alternative primary energy sources (sun and hydrogen) integrated into a hybrid photovoltaic panel/fuel cell system and their optimal synergy to provide green energy for a green building. The study addresses the future hydrogen-based economy which involves the supply of hydrogen as the fuel needed to provide fuel cell energy through a power distribution infrastructure. The objective of this research is to use fuel cells in this field and to investigate their use as a green building energy supply through a hybrid electricity generation system which also uses photovoltaic panels to convert solar energy. The fuel cell hydrogen is supplied through a distribution network in which hydrogen production is outsourced and independent of the power generation system. The case study creates virtual operating conditions for this type of hybrid energy system and simulates its operation over a one-year period. The goal is to demonstrate the role and utility of fuel cells in virtual conditions by analyzing energy and economic performance indicators as well as carbon dioxide emissions. The case study analyzes the optimal synergy between photovoltaic panels and fuel cells for the power supply of a green building. In the simulation an optimally configured hybrid system supplies 100% of the energy to the green building while generating carbon dioxide emissions equal to 11.72% of the average value calculated for a conventional energy system providing similar energy to a standard residential building. Photovoltaic panels account for 32% of the required annual electricity production and the fuel cells generate 68% of the total annual energy output of the system.
Green Hydrogen Powering Sustainable Festivals: Public Perceptions of Generators, Production and Ownership
Nov 2022
Publication
This paper is the first to explore public perceptions about a particular market niche for hydrogen; mobile generators. By utilising a combined research approach including in-situ surveys and online focus groups this paper explores what festival audience members and residents who live near festival sites think about the displacement of incumbent diesel generator technology with hydrogen alternatives. We investigate if hydrogen production methods are important in informing perceptions and subsequent support including the extent to which participants are influenced by the organisation or entity that produces the fuel and stands to profit from its sale. In addition to a primary focus on hydrogen energy we reflect upon how sustainability might be better conceptualised in a festival context. Our findings reveal broad support for hydrogen generators the use of green hydrogen as a fuel to generate electricity and community-led hydrogen production.
Tautomeric Equilibrium of an Asymmetric β-Diketone in Halogen-Bonded Cocrystals with Perfluorinated Iodobenzenes
Jun 2021
Publication
In order to study the effect of halogen bond on tautomerism in β-diketones in the solid-state we have prepared a series of cocrystals derived from an asymmetric β-diketone benzoyl-4-pyridoylmethane (b4pm) as halogen bond acceptor and perfluorinated iodobenzenes: iodopentaflourobenzene (ipfb) 12- 13- and 14-diiodotetraflorobenzene (12tfib 13tfib and 14tfib) and 135-triiodo-246-trifluorobenzene (135titfb). All five cocrystals are assembled by I···N halogen bonds involving pyridyl nitrogen and iodoperfluorobenzene iodine resulting in 1:1 (four compounds) or 1:2 (one compound) cocrystal stoichiometry. Tautomer of b4pm in which hydrogen atom is adjacent to the pyridyl fragment was found to be more stable in vacuo than tautomer with a benzoyl hydroxyl group. This tautomer is also found to be dominant in the majority of crystal structures somewhat more abundantly in crystal structures of cocrystals in which additional I···O halogen bond with the benzoyl oxygen has been established. Attempts have also been made to prepare an equivalent series of cocrystals using a closely related asymmetric β-diketone benzoyl-3-pyridoylmethane (b3pm); however all attempts were unsuccessful which is attributed to more effective crystal packing of b3pm isomer compared to b4pm which reduced the probability of cocrystal formation.
A Solar Thermal Sorption-enhanced Steam Methane Reforming (SE-SMR) Approach and its Performance Assessment
Feb 2022
Publication
This paper proposes an integration of concentrating solar power (CSP) with a sorption-enhanced steam methane reforming (SE-SMR) process and assesses its overall solar-to-fuel conversion performance. A thermodynamic treatment of the SE-SMR process for H2 production is presented and evaluated in an innovative two reactors system configuration using CSP as a heat input. Four metal carbonate/metal oxide pairs are considered and the equilibrium thermodynamics reveals that CaCO3/CaO pair is the most suitable candidate for this process. Additionally a reactor-scale thermodynamic model is developed to determine the optimum operating conditions for the process. For the carbonation step temperatures between 700 and 900 K and steam-to-methane ratio ≥4 are found to be the most favorable. Furthermore an advanced process model which utilizes operating conditions determined from the reactor-scale model is developed to evaluate the process efficiency. The model predicts that the proposed process can achieve a solar-to-fuel efficiency ~41% for calcination temperature of 1500 K and carbonation temperature of 800 K without considering any solid heat recovery. An additional 2.5% increase in the process efficiency is feasible with the consideration of the solid heat recovery. This study shows the thermodynamic feasibility of integrating the SE-SMR process with CSP technologies.
Integration of Wind Energy, Hydrogen and Natural Gas Pipeline Systems to Meet Community and Transportation Energy Needs: A Parametric Study
Apr 2014
Publication
The potential benefits are examined of the “Power-to-Gas” (P2G) scheme to utilize excess wind power capacity by generating hydrogen (or potentially methane) for use in the natural gas distribution grid. A parametric analysis is used to determine the feasibility and size of systems producing hydrogen that would be injected into the natural gas grid. Specifically wind farms located in southwestern Ontario Canada are considered. Infrastructure requirements wind farm size pipeline capacity geographical dispersion hydrogen production rate capital and operating costs are used as performance measures. The model takes into account the potential production rate of hydrogen and the rate that it can be injected into the local gas grid. “Straw man” systems are examined centered on a wind farm size of 100 MW integrating a 16-MW capacity electrolysis system typically producing 4700 kg of hydrogen per day.
Production of Ultra-dense Hydrogen H(0): A Novel Nuclear Fuel
Mar 2021
Publication
Condensation of hydrogen Rydberg atoms (highly electronically excited) into the lowest energy state of condensed hydrogen i.e. the ultra-dense hydrogen phase H(0) has gained increased attention not only from the fundamental aspects but also from the applied point of view. The physical properties of ultra-dense hydrogen H(0) were recently reviewed summarizing the results reported in 50 publications during the last ten years. The main application of H(0) so far is as the fuel and working medium in nuclear particle generators and nuclear fusion reactors which are under commercial development. The first fusion process showing sustained operation above break-even was published in 2015 (AIP Advances) and used ultra-dense deuterium D(0) as fuel. The first generator giving a high-intensity muon flux intended for muon-catalyzed fusion reactors was patented in 2017 using H(0) as the working medium. Here we first focus on the different nuclear processes using hydrogen isotopes for energy generation and then on the detailed processes of formation of H(0). The production of H(0) employs heterogeneous catalysts which are active in hydrogen transfer reactions. Iron oxide-based alkali promoted catalysts function well but also platinum group metals and carbon surfaces are active in this process. The clusters of highly excited Rydberg hydrogen atoms H(l) are formed upon interaction with alkali Rydberg matter. The final conversion step from ordinary hydrogen Rydberg matter H(l) to H(0) is spontaneous and does not require a solid surface. It is concluded that the exact choice of catalyst is not very important. It is also concluded that the crucial feature of the catalyst is to provide excited alkali atoms at a sufficiently high surface density and in this way enabling formation and desorption of H(0) clusters. Finally the relation to industrial catalytic processes which use H(0) formation catalysts is described and some important consequences like the muon and neutron radiation from H(0) are discussed.
Pt Catalytic Effects on the Corrosion and Hydrogen Chemisorption Properties of Zircaloy-2
Dec 2020
Publication
Noble metals are added to boiling water reactors (BWRs) to mitigate stress corrosion cracking of structural components made from steels and Ni-based alloys and this technology is referred to as Noble Metal Chemical Addition (NMCA) or NobleChemTM. There is a growing concern that NMCA can cause unwanted harmful effects on the corrosion and hydrogen uptake properties of Zircaloy-2 fuel cladding. To investigate this we have subjected Zircaloy-2 fuel claddings to out-of-pile BWR conditions in a custom-built autoclave. These claddings are oxidized in pressurized hot water (280 °C 9 MPa) for 25 60 and 150 days wherein Pt nanoparticles (~10 nm) were simultaneously injected. Cross-sectional focused ion beam cuts made at the oxide-metal interface reveal that the oxide growth is not significantly influenced by the local Pt loadings (≤ 1 µg·cm-2). Surprisingly an inverse correlation was observed between oxide thicknesses and metal's hydrogen contents. Interestingly Pt catalysts have led to diminished hydrogen absorption in specimens with liner exposed to the hot water. Overall Pt catalysts exhibited no detrimental effects on the corrosion rate and hydrogen absorption in Zircaloy-2.
Towards Ecological Alternatives in Bearing Lubrication
Jun 2021
Publication
Hydrogen is the cleanest fuel available because its combustion product is water. The internal combustion engine can in principle and without significant modifications run on hydrogen to produce mechanical energy. Regarding the technological solution leading to compact engines a question to ask is the following: Can combustion engine systems be lubricated with hydrogen? In general since many applications such as in turbomachines is it possible to use the surrounding gas as a lubricant? In this paper journal bearings global parameters are calculated and compared for steady state and dynamic conditions for different gas constituents such as air pentafluoropropane helium and hydrogen. Such a bearing may be promising as an ecological alternative to liquid lubrication.
On the Evaluation of ALD TiO 2 , ZrO 2 and HfO 2 Coatings on Corrosion and Cytotoxicity Performances
May 2021
Publication
Magnesium alloys have been widely studied as materials for temporary implants but their use has been limited by their corrosion rate. Recently coatings have been proven to provide an effective barrier. Though only little explored in the field Atomic Layer Deposition (ALD) stands out as a coating technology due to the outstanding film conformality and density achievable. Here we provide first insights into the corrosion behavior and the induced biological response of 100 nm thick ALD TiO2 HfO2 and ZrO2 coatings on AZ31 alloy by means of potentiodynamic polarization curves electrochemical impedance spectroscopy (EIS) hydrogen evolution and MTS colorimetric assay with L929 cells. All three coatings improve the corrosion behavior and cytotoxicity of the alloy. Particularly HfO2 coatings were characterized by the highest corrosion resistance and cell viability slightly higher than those of ZrO2 coatings. TiO2 was characterized by the lowest corrosion improvements and though generally considered a biocompatible coating was found to not meet the demands for cellular applications (it was characterized by grade 3 cytotoxicity after 5 days of culture). These results reveal a strong link between biocompatibility and corrosion resistance and entail the need of taking the latter into consideration in the choice of a biocompatible coating to protect degradable Mg-based alloys.
Acoustic and Psychoacoustic Levels from an Internal Combustion Engine Fueled by Hydrogen vs. Gasoline
Feb 2022
Publication
Whereas noise generated by road traffic is an important factor in urban pollution little attention has been paid to this issue in the field of hydrogen-fueled vehicles. The objective of this study is to analyze the influence of the type of fuel (gasoline or hydrogen) on the sound levels produced by a vehicle with an internal combustion engine. A Volkswagen Polo 1.4 vehicle adapted for its bi-fuel hydrogen-gasoline operation has been used. Tests were carried out with the vehicle when stationary to eliminate rolling and aerodynamic noise. Acoustics and psychoacoustics levels were measured both inside and outside the vehicle. A slight increase in the noise level has only been found outside when using hydrogen as fuel compared to gasoline. The increase is statistically significant can be quantified between 1.1 and 1.7 dBA and is mainly due to an intensification of the 500 Hz band. Loudness is also higher outside the vehicle (between 2 and 4 sones) when the fuel is hydrogen. Differences in sharpness and roughness values are lower than the just-noticeable difference (JND) values of the parameters. Higher noise levels produced by hydrogen can be attributed to its higher reactivity compared to gasoline.
Thickness-Prediction Method Involving Tow Redistribution for the Dome of Composite Hydrogen Storage Vessels
Feb 2022
Publication
Traditional thickness-prediction methods underestimate the actual dome thickness at polar openings leading to the inaccurate prediction of the load-bearing capacity of composite hydrogen storage vessels. A method of thickness prediction for the dome section of composite hydrogen storage vessels was proposed which involved fiber slippage and tow redistribution. This method considered the blocking effect of the port on sliding fiber tows and introduced the thickness correlation to predict the dome thickness at polar openings. The arc length corresponding to the parallel circle radius was calculated and then the actual radius values corresponding to the bandwidth were obtained by the interpolation method. The predicted thickness values were compared with the actual measured thickness. The maximum relative error of the predicted thickness was 4.19% and the mean absolute percentage error was 2.04%. The results show that the present method had a higher prediction accuracy. Eventually this prediction method was used to perform progressive damage analysis on vessels. By comparing with the results of the cubic spline function method the analysis results of the present method approached the actual case. This showed that the present method improved the accuracy of the design.
Enhancing Energy Recovery in Form of Biogas, from Vegetable and Fruit Wholesale Markets By-Products and Wastes, with Pretreatments
Jun 2021
Publication
Residues and by-products from vegetables and fruit wholesale markets are suitable for recovery in the form of energy through anaerobic digestion allowing waste recovery and introducing them into the circular economy. This suitability is due to their composition structural characteristics and to the biogas generation process which is stable and without inhibition. However it has been observed that the proportion of methane and the level of degradation of the substrate is low. It is decided to study whether the effect of pretreatments on the substrate is beneficial. Freezing ultrafreezing and lyophilization pretreatments are studied. A characterization of the substrates has been performed the route of action of pretreatment determined and the digestion process studied to calculate the generation of biogas methane hydrogen and the proportions among these. Also a complete analysis of the process has been performed by processing the data with mathematical and statistical methods to obtain disintegration constants and levels of degradation. It has been observed that the three pretreatments have positive effects when increasing the solubility of the substrate increasing porosity and improving the accessibility of microorganisms to the substrate. Generation of gases are greatly increased reaching a methane enrichment of 59.751%. Freezing seems to be the best pretreatment as it increases the biodegradation level the speed of the process and the disintegration constant by 306%.
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