Publications
Energy Transition Strategies in the Gulf Cooperation Council Countries
Sep 2024
Publication
During the last two decades Gulf Cooperation Council (GCC) countries have seen their population economies and energy production growing steeply with a substantial increase in Gross Domestic Product. As a result of this growth GCC consumption-based carbon dioxide (CO2) emissions increased from 540.79 Metric tons of CO2 equivalent (MtCO2) in 2003 to 1090.93 MtCO2 in 2020. The assumptions and strategies that have driven energy production in the past are now being recast to achieve a more sustainable economic development. The aim of this study is to review and analyze ongoing energy transition strategies that characterize this change to identify challenges and opportunities for bolstering the effectiveness of current strategic orientations. The ensuing analysis shows that since COP26 GCC countries have been pursuing a transition away from carbon-based energy policies largely characterized by the adoption of solar PV with other emerging technologies including energy storage carbon capture and hydrogen generation and storage. While as of 2022 renewable energy adoption in the GCC only represented 0.15 % of global installed capacity GCC countries are making strong efforts to achieve their declared 2030 energy targets that average about 26 % with peaks of 50 % in Saudi Arabia and 30 % in the UAE and Oman. With reference to solar energy plans are afoot to add 42.1 GW of solar photovoltaics and concentrated solar power which will increase 8-fold the current installed renewable capacity (5.1 GW). At the same time oil and gas production rates remain stable and fossil fuel subsidies have grown in the last few years. Also there is a marked preference for the deployment of CCUS and utility-scale solar energy technology vs. distributed solar energy energy efficiency and nature-based solutions. The pursuit of energy transition in the GCC will require increased efforts in the latter and other overlooked strategic endeavors to achieve a more balanced portfolio of sustainable energy solutions with stronger emphasis on energy efficiency (as long as rebound effects are mitigated) and nature-based solutions. Increased efforts are also needed in promoting governance practices aimed to institutionalize regulatory frameworks incentives and cooperation activities that promote the reduction of fossil fuel subsidies and the transition away from fossil fuels.
Reducing the Environmental Impact of International Aviationg through Sustainable Aviation Fuel with Integrated Carbon Capture and Storage
Feb 2024
Publication
Sustainable aviation fuels (SAFs) represent the short-term solution to reduce fossil carbon emissions from aviation. The Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA) was globally adopted to foster and make SAFs production economically competitive. Fischer-Tropsch synthetic paraffinic kerosene (FTSPK) produced from forest residue is a promising CORSIA-eligible fuel. FT conversion pathway permits the integration of carbon capture and storage (CCS) technology which provides additional carbon offsetting ca pacities. The FT-SPK with CCS process was modelled to conduct a comprehensive analysis of the conversion pathway. Life-cycle assessment (LCA) with a well-to-wake approach was performed to quantify the SAF’s carbon footprint considering both biogenic and fossil carbon dynamics. Results showed that 0.09 kg FT-SPK per kg of dry biomass could be produced together with other hydrocarbon products. Well-to-wake fossil emissions scored 21.6 gCO2e per MJ of FT-SPK utilised. When considering fossil and biogenic carbon dynamics a negative carbon flux (-20.0 gCO2eMJ− 1 ) from the atmosphere to permanent storage was generated. However FT-SPK is limited to a 50 %mass blend with conventional Jet A/A1 fuel. Using the certified blend reduced Jet A/A1 fossil emissions in a 37 % and the net carbon flux resulted positive (30.9 gCO2eMJ− 1 ). Sensitivity to variations in process as sumptions was investigated. The lifecycle fossil-emissions reported in this study resulted 49 % higher than the CORSIA default value for FT-SPK. In a UK framework only 0.7 % of aviation fuel demand could be covered using national resources but the emission reduction goal in aviation targeted for 2037 could be satisfied when considering CCS.
Hydrogen Refueling Station Cost Model Applied to Five Real Case Studies for Fuel Cell buses
Oct 2021
Publication
Hydrogen Refueling Stations (HRS) are a key infrastructure to the successful deployment of hydrogen mobility. Their cost-effectiveness will represent an increasingly crucial issue considering the foreseen growth of vehicle fleets from few captive fleets to large-scale penetration of hydrogen vehicles. In this context a detailed component-oriented cost model is important to assess HRS costs for different design concepts layout schemes and possible customizations respect to aggregate tools which are mostly available in literature. In this work an improved version of a previously developed component-oriented scale-sensitive HRS cost model is applied to 5 different European HRS developed within the 3Emotion project with different refueling capacities (kgH2/day) hydrogen supply schemes (in-situ production or delivery) storage volumes and pressures and operational strategies. The model output allows to assess the upfront investment cost (CAPEX) the annual operational cost (OPEX) and the Levelized Cost of Hydrogen (LCOH) at the dispenser and identify the most crucial cost components. The results for the five analyzed HRS sites show an LCOH at the nozzle of around 8-9 €/kg for delivery based HRSs which are mainly dominated by the H2 retail price and transport service price and around 11-12 €/kg for on-site producing HRS for which the electrolyzer CAPEX and electricity price plays a key role in the cost structure. The compression storage and dispensing sections account for between 1-3 €/kg according to the specific design & performance requirements of the HRS. The total LCOH values are comparable with literature standard market prices for similar scale HRSs and with the 3Emotion project targets.
Dynamic Hydrogen Demand Forecasting Using Hybrid Time Series Models: Insights for Renewable Energy Systems
Feb 2025
Publication
Hydrogen is gaining traction as a key energy carrier due to its clean combustion high energy content and versatility. As the world shifts towards sustainable energy hydrogen demand is rapidly increasing. This paper introduces a novel hybrid time series modeling approach designed and developed to accurately predict hydrogen demand by mixing linear and nonlinear models and accounting for the impact of non-recurring events and dynamic energy market changes over time. The model incorporates key economic variables like hydrogen price oil price natural gas price and gross domestic product (GDP) per capita. To address these challenges we propose a four-part framework comprising the Hodrick–Prescott (HP) filter the autoregressive fractionally integrated moving average (ARFIMA) model the enhanced empirical wavelet transform (EEWT) and high-order fuzzy cognitive maps (HFCM). The HP filter extracts recurring structural patterns around specific data points and resolves challenges in hybridizing linear and nonlinear models. The ARFIMA model equipped with statistical memory captures linear trends in the data. Meanwhile the EEWT handles non-stationary time series by adaptively decomposing data. HFCM integrates the outputs from these components with ridge regression fine-tuning the HFCM to handle complex time series dynamics. Validation using stochastic non-Gaussian synthetic data demonstrates that this model significantly enhances prediction performance. The methodology offers notable improvements in prediction accuracy and stability compared to existing models with implications for optimizing hydrogen production and storage systems. The proposed approach is also a valuable tool for policy formulation in renewable energy and smart energy transitions offering a robust solution for forecasting hydrogen demand
Techno-economic Assessment of Renewable Methanol from Biomass Gasification and PEM Electrolysis for Decarbonization of the Maritime Sector in California
Mar 2022
Publication
At scale biomass-based fuels are seen as long-term alternatives to conventional shipping fuels to reduce greenhouse gas emissions in the maritime sector. While the operational benefits of renewable methanol as a marine fuel are well-known its cost and environmental performance depend largely on production method and geographic context. In this study a techno-economic and environmental assessment of renewable methanol produced by gasification of forestry residues is performed. Two biorefinery systems are modeled thermody namically for the first time integrating several design changes to extend past work: (1) methanol synthesized by gasification of torrefied biomass while removing and storing underground a fraction of the carbon initially contained in it and (2) integration of a polymer electrolyte membrane (PEM) electrolyzer for increased carbon efficiency via hydrogen injection into the methanol synthesis process. The chosen use case is set in California with forest residue biomass as the feedstock and the ports of Los Angeles and Long Beach as the shipping fuel demand point. Methanol produced by both systems achieves substantial lifecycle greenhouse gas emissions savings compared to traditional shipping fuels ranging from 38 to 165% from biomass roadside to methanol combustion. Renewable methanol can be carbon-negative if the CO2 captured during the biomass conversion process is sequestered underground with net greenhouse gas emissions along the lifecycle amounting to − 57 gCO2eq/MJ. While the produced methanol in both pathways is still more expensive than conventional fossil fuels the introduction of CO2eq abatement incentives available in the U.S. and California could bring down minimum fuel selling prices substantially. The produced methanol can be competitive with fossil shipping fuels at credit amounts ranging from $150 to $300/tCO2eq depending on the eligible credits.
Techno-economic Analysis of the Production of Synthetic Fuels using CO2 Generated by the Cement Industry and Green Hydrogen
Jul 2024
Publication
Cement industry due to the decomposition of CaCO3 and the production of clinker emits large amounts of CO2 into the atmosphere. This anthropogenic gas can be captured and through its synthesis with green hydrogen methanol and finally synthetic fuels are achieved. By using e-fuel Europe’s climate neutrality objectives could be achieved. However the energy transition still lacks a clear roadmap and decisions are strongly affected by the geopolitical situation the energy demand and the economy. Therefore different scenarios are analysed to assess the influence of key factors on the overall economic viability of the process: 1) A business-as-usual scenario EU perspectives 2) allowing e-fuels and 3) improving H2 production processes. The technical feasibility of the production of synthetic fuels is verified. The most optimistic projections indicate future production costs of synthetic fuels will be lower than those of fossil fuels. This is directly related to the cost of green hydrogen production.
Technology for Green Hydrogen Production: Desk Analysis
Sep 2024
Publication
The use of green hydrogen as a high-energy fuel of the future may be an opportunity to balance the unstable energy system which still relies on renewable energy sources. This work is a comprehensive review of recent advancements in green hydrogen production. This review outlines the current energy consumption trends. It presents the tasks and challenges of the hydrogen economy towards green hydrogen including production purification transportation storage and conversion into electricity. This work presents the main types of water electrolyzers: alkaline electrolyzers proton exchange membrane electrolyzers solid oxide electrolyzers and anion exchange membrane electrolyzers. Despite the higher production costs of green hydrogen compared to grey hydrogen this review suggests that as renewable energy technologies become cheaper and more efficient the cost of green hydrogen is expected to decrease. The review highlights the need for cost-effective and efficient electrode materials for large-scale applications. It concludes by comparing the operating parameters and cost considerations of the different electrolyzer technologies. It sets targets for 2050 to improve the efficiency durability and scalability of electrolyzers. The review underscores the importance of ongoing research and development to address the limitations of current electrolyzer technology and to make green hydrogen production more competitive with fossil fuels.
Experimental Study on the Impact of Flow Rate Strategies on the Mass Transfer Impedance of PEM Electrolyzers
May 2025
Publication
The flow rate strategies of deionized water have a significant impact on the mass transfer process of proton exchange membrane (PEM) electrolyzers which are critical for the efficient and safe operation of hydrogen production systems. Electrochemical impedance spectroscopy is an effective tool for distinguishing different kinetic processes within the electrolyzer. In this study three different Ti-felt porous transport layers (PTLs) are tested with two flow rate modes constant flow (50 mL/min) and periodic cycling flow (10 mL/min–50 mL/min–10 mL/min) to investigate the influence of flow rate strategies on the mass transfer impedance of the electrolyzer. The following observations were made: (1) For PTL with better performance the flow rate of the periodic cycling flow has little effect on its mass transfer impedance and the mass transfer impedance of the periodic circulation flow mode is not much different from that of the constant flow. (2) For PTL with poorer performance in the periodic cycling mode the mass transfer impedance at 10 mL/min is smaller than that at 50 mL/min but both are higher than the impedance under constant flow. The conclusions of this study provide a theoretical basis for the flow management of PEM electrolytic hydrogen production systems.
Is Green Hydrogen an Environmentally and Socially Sound Solution for Decarbonizing Energy Systems Within a Circular Economy Transition?
May 2025
Publication
Green hydrogen (GH2) is expected to play an important role in future energy systems in their fight against climate change. This study after briefly recalling how GH2 is produced and the main steps throughout its life cycle analyses its current development environmental and social impacts and a series of case studies from selected literature showing its main applications as fuel in transportation and electricity sectors as a heat producer in high energy intensive industries and residential and commercial buildings and as an industrial feedstock for the production of other chemical products. The results show that the use of GH2 in the three main areas of application has the potential of contributing to the decarbonization goals although its generation of non-negligible impacts in other environmental categories requires attention. However the integration of circular economy (CE) principles is important for the mitigation of these impacts. In social terms the complexity of the value chain of GH2 generates social impacts well beyond countries where GH2 is produced and used. This aspect makes the GH2 value chain complex and difficult to trace somewhat undermining its renewability claims as well as its expected localness that the CE model is centred around.
Hydrogen-Powered Aviation: Insights from a Cross-Sectional Scientometric and Thematic Analysis of Patent Claims
May 2025
Publication
Hydrogen-powered aviation is gaining momentum as a sustainable alternative to fossil-fueled flight yet the field faces complex technological and operational challenges. To better understand commercial innovation pathways this study analyzes the claims sections of 166 hydrogen aviation patents issued between 2018 and 2024. Unlike prior studies that focused on patent titles or abstracts this approach reveals the protected technical content driving commercialization. The study classifies innovations into seven domains: fuel storage fuel delivery fuel management turbine enhancement fuel cell integration hybrid propulsion and safety enhancement. Thematic word clouds and term co-occurrence networks based on natural language processing techniques validate these classifications and highlight core technical themes. Scientometric analyses uncover rapid patent growth rising international participation and strong engagement from both established aerospace firms and young companies. The findings provide stakeholders with a structured view of the innovation landscape helping to identify technological gaps emerging trends and areas for strategic investment and policymaking. This claims-based method offers a scalable framework to track progress in hydrogen aviation and is adaptable to other emerging technologies.
Electrolytic Hydrogen Production: How Green Must Green Be?
Jan 2025
Publication
Electrolytic hydrogen from renewable sources is central to many nations' net-zero emission strategies serving as a low-carbon alternative for traditional uses and enabling decarbonisation across multiple sectors. Current stringent policies in the EU and US are set to soon require hourly time-matching of renewable electricity generation used by electrolysers aimed at ensuring that hydrogen production does not cause significant direct or indirect emissions. Whilst such requirements enhance the “green credentials” of hydrogen they also increase its production costs. A modest relaxation of these requirements offers a practicable route for scaling up low-carbon hydrogen production optimising both costs and emission reductions. Moreover in jurisdictions with credible and near-to-medium-term decarbonisation targets immediate production of electrolytic hydrogen utilising grid electricity would have a lifetime carbon intensity comparable to or even below blue hydrogen and very significantly less than that of diesel emphasising the need to prioritise rapid grid decarbonisation of the broader grid.
Design and Scale-up of a Hydrogen Oxy-fuel Burner for High-temperature Industrial Processes
Aug 2025
Publication
The present study investigates the design and scale-up of a pure hydrogen oxy-fuel combustion burner for industrial applications. In recent years this technology has garnered attention as an effective approach to the decarbonisation of high-temperature industrial processes. Replacing air with oxygen in combustion processes significantly reduces nitrogen oxides emissions and leads to sustainable energy use. A laboratory-scale burner was designed with inlet nozzle dimensions adapted to the specific properties of hydrogen and oxygen as fuel and oxidant respectively. Implementing oxy-fuel combustion requires addressing several technical issues to prevent the burner wall from overheating and to ensure a stable flame. An infrared camera was used to characterise the performance and operating conditions of the laboratory-scale burner in the range of 2.5–30 kW. The 10 kW baseline case was analysed numerically and validated experimentally using thermocouples. This revealed stable lifted flames with maximum temperatures of 2800 K and a flame length of 0.15 m. A key challenge in engineering is transferring results from laboratory-scale to large-scale industrial applications. Once validated the prototype design was scaled up numerically from 10 kW to 1 MW investigating the feasibility of different scaling criteria. The impact of these criteria on flame characteristics mixing patterns and the volumetric distribution of the reaction zone was then assessed. The constant velocity criterion yielded the lowest pressure drops although it also resulted in longer flame lengths. In contrast the constant residence time criterion generated the highest pressure drops. The increased velocities associated with this criterion enhanced mixing leading to shorter flame lengths as noted in the cases of 200 kW decreasing from 0.98 m under constant velocity criterion to 0.46 m. The intermediate criteria demonstrated a feasible alternative for scaling up the burner by effectively balancing flame length mixing rate and pressure losses. Nevertheless all criteria enabled the burner to sustain high combustion efficiency. Overall this investigation provides valuable insight into the potential of hydrogen oxy-fuel combustion technology to reduce carbon emissions in high-temperature processes.
Performance and Emissions Evaluation of a Turbofan Burner with Hydrogen Fuel
Mar 2025
Publication
This paper examines the changes in the performance level and pollutant emissions of a combustion chamber for turbofan engines. Two different fuels are compared: a conventional liquid fuel of the JET-A (kerosene) class and a hydrogen-based gaseous fuel. A turbofan engine delivering a 70 kN thrust at cruise conditions and 375 kN thrust at takeoff is considered. The comparison is carried out by investigating the combustion pattern with different boundary conditions the latter assigned along a typical flight mission. The calculations rely on a combined approach with a preliminary lumped parameter estimation of the engine performance and thermodynamic properties under different flight conditions (i.e. take-off climbing and cruise) and a CFD-based combustion simulation employing as boundary conditions the outputs obtained from the 0-D computations. The results are discussed in terms of performance thermal properties distributions throughout the combustor and of pollutant concentration at the combustor outflow. The results demonstrate that replacing the JET-A fuel with hydrogen does not affect the overall engine performance significantly and stable and efficient combustion takes place inside the burner although a different temperature regime is observable causing a relevant increase in thermal NO emissions.
An Insight into the Application and Progress of Artificial Intelligence in the Hydrogen Production Industry: A Review
Mar 2025
Publication
The urgent need for low carbon emissions in hydrogen production has become increasingly critical as global energy demands rise highlighting the inefficiencies in traditional methods and the industry’s challenges in meeting evolving environmental standards. This review aims to provide a comprehensive overview of these challenges and opportunities. The current review discusses the use of artificial intelligence (AI) technologies especially machine learning (ML) and deep learning (DL) algorithms for process optimization in hydrogen production and associated power systems. The current study analyzes data from several important industry case studies and recently published studied evidence by using a review methodology in order to critically evaluate the effectiveness of AI applications. Key findings show how AI greatly improves operational efficiency through optimized production conditions and forecasted energy use. The review indicates that real-time data processing by AI helps to quickly detect anomalies for timely correction minimizing downtimes and maximizing reliability. Integrating AI with energy management solutions not only optimizes hydrogen production but also supports a transition to sustainable energy systems. Thus the current review recommends strategic investments in AI technologies and comprehensive training programs to harness their full potential ultimately contributing to a more sustainable energy future.
Catalytic Innovations for High-Yield Biohydrogen Production in Integrated Dark Fermentation and Microbial Electrolysis Systems
Sep 2025
Publication
Biohydrogen a low-carbon footprint technology can play a significant role in decarbonizing the energy system. It uses existing infrastructure is easily transportable and produces no greenhouse gas emissions. Four technologies can be used to produce biohydrogen: photosynthetic biohydrogen dark fermentation (DF) photo-fermentation and microbial electrolysis cells (MECs). DF produces more biohydrogen and is flexible with organic substrates making it a sustainable method of waste repurposing. However low achievable biohydrogen yields are a common issue. To overcome this catalytic mechanisms including enzymatic systems such as [Fe-Fe]- and [Ni-Fe]-hydrogenases in DF and electroactive microbial consortia in MECs alongside advanced electrode catalysts which collectively surmount thermodynamic and kinetic constraints and the two stage system such as DF connection to photo-fermentation and anaerobic digestion (AD) to microbial electrolysis cells (MECs) have been investigated. MECs can generate biohydrogen at better yields by using sugars or organic acids and combining DF and MEC technologies could improve biohydrogen production. As such this review highlights the challenges and possible solutions for coupling DF–MEC while also offering knowledge regarding the technical and microbiological aspects.
Design of a Flexible, Modular, Scalable Infrastructure to Inland Intake of Offshore Hydrogen Production
May 2025
Publication
Hydrogen is one of the energy vectors that are called to play a key role in a decarbonised energy future. On the other hand offshore energy is one of the options to increase renewable energy generation either electricity or other vectors as hydrogen. At this respect the OCEANH2 project aims to design a plant for the generation storage and distribution of modular flexible and intelligent offshore green hydrogen hybridizing floating wind and photovoltaic technology produced in locations at Gran Canarias and Carboneras (Spain) 1250 and 700 m to the coast. The intake of hydrogen to land is one of the bottlenecks of such project impacting in the whole economy of the levelized cost of hydrogen that is produced. From the analysis that is presented it is concluded that the practical alternatives in the framework of the OCEANH2 project are mainly by dedicated carbon steel pipelines due to the existing uncertainties on the utilization of non-metallic pipes and the low distance to the intake facilities at the port in the project. We have evaluated as well the implementation of hydrogen refuelling stations and truck loading stations for short-distance hydrogen delivery based on compressed hydrogen with a capital cost of 1.7 and 7 M€ for a hydrogen management of 100 kg/day. Hydrogen transport by vessel when produced hydrogen offshore has been discarded for the particular case of OCEANH2.
Thermodynamic Analysis and Optimization of a Regenerative Heat Exchange System for Solid Oxide Electrolyzer-Based Hydrogen Production
Aug 2025
Publication
The article discusses a regenerative heat exchange system for a solid oxide electrolyzer cell (SOEC) used in the production of green hydrogen. The heating system comprises four heat exchangers one condenser heat exchanger and a mixer evaporator. A pump and two throttle valves have been added to separate the hydrogen at an elevated steam condensation temperature. Assuming steady flow a thermodynamic analysis was performed to validate the design and to predict the main parameters of the heating system. Numerical optimization was then used to determine the optimal temperature distribution ensuring the lowest possible additional external energy requirement for the regenerative system. The proportions of energy gained through heat exchange were determined and their distribution analyzed. The calculated thermal efficiency of the regenerative system is 75% while its exergy efficiency is 73%. These results can be applied to optimize the design of heat exchangers for hydrogen production systems using SOECs.
Lower-Carbon Substitutes for Natural Gas for Use in Energy-Intensive Industries: Current Status and Techno-Economic Assessment in Lithuania
May 2025
Publication
Significant shortfalls in meeting the climate mitigation targets and volatile energy markets make evident the need for an urgent transition from fossil fuels to sustainable alternatives. However the integration of zero-carbon fuels like green hydrogen and ammonia is an immense project and will take time and the construction of new infrastructure. It is during this transitional period that lower-carbon natural gas alternatives are essential. In this study the industrial sectors of Lithuania are analysed based on their energy consumption. The industrial sectors that are the most energy-intensive are food chemical and wood-product manufacturing. Synthetic natural gas (SNG) has become a viable substitute and biomethane has also become viable given a feedstock price of 21 EUR/MWh in the twelfth year of operation and 24 EUR/MWh in the eighth year assuming an electricity price of 140 EUR/MWh and a natural gas price of 50 EUR/MWh. Nevertheless the scale of investment in hydrogen production is comparable to the scale of investment in the production of other chemical elements; however hydrogen production is constrained by its high electricity demand—about 3.8 to 4.4 kWh/Nm3—which makes it economically viable only at negative electricity prices. This analysis shows the techno-economic viability of biomethane and the SNG as transition pathways towards a low-carbon energy future.
Production of Hydrogen from Packaging Wastes by Two-stage Pyrolysis
Aug 2025
Publication
Plastic waste continues to increasingly pollute the environment. Currently a significant portion of this waste is either landfilled or incinerated to generate energy which leads to substantial CO2 emissions. However thermochemical processing is a potential solution to create a circular economy with pyrolysis combined with the subsequent high-temperature treatment of the vapour-gas mixture being a method preferable to incineration. This study investigated the optimal conditions for the two-stage pyrolysis of non-recyclable plastic waste. The process involved a low-temperature treatment of feedstock followed by high-temperature exposure of the vapour-gas mixture in the presence of a carbon matrix. The final products of the two-stage pyrolysis were: synthesis gas mainly consisting of hydrogen and carbon monoxide; solid pyrolysis residue obtained in the first stage and high-carbon material during the second stage was obtained. The first stage of the two-stage pyrolysis was carried out at various temperatures ranging from 460 to 540 ◦C followed by cracking at 600 to 1000 ◦C with different ratios of packaging waste to wood charcoal (1:2 1:4 1:6). The conditions for obtaining more than 70 vol% hydrogen in the synthesis gas from packaging waste were determined the effect of changing the process parameters was studied. The decomposition kinetics of packaging waste showed activation energies of the first and second steps: 165 and 255 kJ/mol (Ozawa–Flynn–Wall method) 164 and 259 kJ/mol (Kissinger–Akahira–Sunose method) respectively. This work contributes to the study of efficient recycling methods for non-recyclable packaging waste and promotes advancements in sustainable waste management practices.
Endoscopic Visualization of Backfire Behavior in a Medium Speed Maritime Hydrogen Engine
Aug 2025
Publication
Hydrogen is a promising energy carrier for decarbonizing maritime and stationary applications. However using 100% hydrogen in large-bore engines introduces combustion challenges such as pre-ignition and backfire. These statistically occurring combustion anomalies particularly their spatial and temporal behavior cannot be fully understood through thermodynamic data alone. This study applies optical diagnostics to a medium-speed single-cylinder research engine (bore: 350 mm stroke: 440 mm displacement: 42.3 dm3 ) operated with 100% hydrogen exceeding 20 bar IMEP. By varying the air–fuel equivalence ratio between 2.3 and 4.0 and comparing active pre-chamber and open combustion chamber ignition systems backfire-induced operating limits are identified. High-speed flame imaging through two endoscopic accesses and up to three cameras captures both visible and UV (308 nm) flame chemiluminescence. An implemented visual vibration compensation method using fiber optics enables tracking of flame origins and propagation. The recordings show that 65% of ignition events initiate near one intake valve suggesting local hydrogen enrichment confirmed via 3D-CFD simulations. This is linked to intake manifold geometry which leads to mixture inhomogeneity up to −260◦ CA BTDC. At loads above 15 bar IMEP the localized enrichment reduces or shifts attributed to increased turbulence and intake mass flow. CFD simulations also reveal that gas temperatures under the intake valves exceeding the ignition temperature of hydrogen as early as 300◦ CA BTDC create the risk of backfire in the early gas phase. Additionally glowing oil droplets and ignition zones near the piston were observed indicating that lube oil ignition may be a cause of later (after −290◦ CA BTDC) backfire events. These findings contribute to the understanding of hydrogen combustion anomalies and support future experimental and modeling-based optimization of large-bore hydrogen engines.
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