Publications
Review of Common Hydrogen Storage Tanks and Current Manufacturing Methods for Aluminium Tank Liners
Aug 2023
Publication
With the growing concern about climate issues and the urgent need to reduce carbon emissions hydrogen has attracted increasing attention as a clean and renewable vehicle energy source. However the storage of flammable hydrogen gas is a major challenge and it restricts the commercialisation of fuel cell electric vehicles (FCEVs). This paper provides a comprehensive review of common on-board hydrogen storage tanks possible failure mechanisms and typical manufacturing methods as well as their future development trends. There are generally five types of hydrogen tanks according to different materials used with only Type III (metallic liner wrapped with composite) and Type IV (polymeric liner wrapped with composite) tanks being used for vehicles. The metallic liner of Type III tank is generally made from aluminium alloys and the associated common manufacturing methods such as roll forming deep drawing and ironing and backward extrusion are reviewed and compared. In particular backward extrusion is a method that can produce near net-shape cylindrical liners without the requirement of welding and its tool designs and the microstructural evolution of aluminium alloys during the process are analysed. With the improvement and innovation on extrusion tool designs the extrusion force which is one of the most demanding issues in the process can be reduced significantly. As a result larger liners can be produced using currently available equipment at a lower cost.
Greenhouse Gas Emissions of a Hydrogen Engine for Automotive Application through Life-Cycle Assessment
May 2024
Publication
Hydrogen combustion engine vehicles have the potential to rapidly enter the market and reduce greenhouse gas emissions (GHG) compared to conventional engines. The ability to provide a rapid market deployment is linked to the fact that the industry would take advantage of the existing internal combustion engine production chain. The aim of this paper is twofold. First it aims to develop a methodology for applying life-cycle assessment (LCA) to internal combustion engines to estimate their life-cycle GHG emissions. Also it aims to investigate the decarbonization potential of hydrogen engines produced by exploiting existing diesel engine technology and assuming diverse hydrogen production routes. The boundary of the LCA is cradle-to-grave and the assessment is entirely based on primary data. The products under study are two monofuel engines: a hydrogen engine and a diesel engine. The hydrogen engine has been redesigned using the diesel engine as a base. The engines being studied are versatile and can be used for a wide range of uses such as automotive cogeneration maritime off-road and railway; however this study focuses on their application in pickup trucks. As part of the redesign process certain subsystems (e.g. combustion injection ignition exhaust gas recirculation and exhaust gas aftertreatment) have been modified to make the engine run on hydrogen. Results revealed that employing a hydrogen engine using green hydrogen (i.e. generated from water electrolysis using wind-based electricity) might reduce GHG emission by over 90% compared to the diesel engine This study showed that the benefits of the new hydrogen engine solution outweigh the increase of emissions related to the redesign process making it a potentially beneficial solution also for reconditioning current and used internal combustion engines.
Thermodynamic Evaluation and Carbon Footprint Analysis of the Application of Hydrogen-Based Energy-Storage Systems in Residential Buildings
Sep 2016
Publication
This study represents a thermodynamic evaluation and carbon footprint analysis of the application of hydrogen based energy storage systems in residential buildings. In the system model buildings are equipped with photovoltaic (PV) modules and a hydrogen storage system to conserve excess PV electricity from times with high solar irradiation to times with low solar irradiation. Short-term storages enable a degree of self-sufficiency of approximately 60% for a single-family house (SFH) [multifamily house (MFH): 38%]. Emissions can be reduced by 40% (SFH) (MFH: 30%) compared to households without PV modules. These results are almost independent of the applied storage technology. For seasonal storage the degree of self-sufficiency ranges between 57 and 83% (SFH). The emission reductions highly depend on the storage technology as emissions caused by manufacturing the storage dominate the emission balance. Compressed gas or liquid organic hydrogen carriers are the best options enabling emission reductions of 40%.
Hydrogen from Waste Gasification
Feb 2024
Publication
Hydrogen is a versatile energy vector for a plethora of applications; nevertheless its production from waste/residues is often overlooked. Gasification and subsequent conversion of the raw synthesis gas to hydrogen are an attractive alternative to produce renewable hydrogen. In this paper recent developments in R&D on waste gasification (municipal solid waste tires plastic waste) are summarised and an overview about suitable gasification processes is given. A literature survey indicated that a broad span of hydrogen relates to productivity depending on the feedstock ranging from 15 to 300 g H2/kg of feedstock. Suitable gas treatment (upgrading and separation) is also covered presenting both direct and indirect (chemical looping) concepts. Hydrogen production via gasification offers a high productivity potential. However regulations like frame conditions or subsidies are necessary to bring the technology into the market.
Shorter Message, Stronger Framing Increases Societal Acceptance for Hydrogen
Feb 2024
Publication
With the question of ‘can short messages be effective in increasing public support for a complex new technology (hydrogen)?‘ this study uses a representative national survey in Australia to analyze the differences and variations in subjective support for hydrogen in response to four differently framed short messages. The findings of this study show that short messages can increase social acceptance but the effects depend on how strongly the message is framed in terms of its alignment with either an economic or environmental values framework. Furthermore the effects depend on the social and cultural context of the receiver of the message.
Can an Energy Only Market Enable Resource Adequacy in a Decarbonized Power System? A Co-simulation with Two Agent-based-models
Feb 2024
Publication
Future power systems in which generation will come almost entirely from variable Renewable Energy Sources (vRES) will be characterized by weather-driven supply and flexible demand. In a simulation of the future Dutch power system we analyze whether there are sufficient incentives for market-driven investors to provide a sufficient level of security of supply considering the profit-seeking and myopic behavior of investors. We cosimulate two agent-based models (ABM) one for generation expansion and one for the operational time scale. The results suggest that in a system with a high share of vRES and flexibility prices will be set predominantly by the demand’s willingness to pay particularly by the opportunity cost of flexible hydrogen electrolyzers. The demand for electric heating could double the price of electricity in winter compared to summer and in years with low vRES could cause shortages. Simulations with stochastic weather profiles increase the year-to-year variability of cost recovery by more than threefold and the year-to-year price variability by more than tenfold compared to a scenario with no weather uncertainty. Dispatchable technologies have the most volatile annual returns due to high scarcity rents during years of low vRES production and diminished returns during years with high vRES production. We conclude that in a highly renewable EOM investors would not have sufficient incentives to ensure the reliability of the system. If they invested in such a way to ensure that demand could be met in a year with the lowest vRES yield they would not recover their fixed costs in the majority of years.
Geomechanics of Hydrogen Storage in a Depleted Gas Field
Feb 2024
Publication
We perform a simulation study of hydrogen injection in a depleted gas reservoir to assess the geomechanical impact of hydrogen storage relative to other commonly injected gases (methane CO2). A key finding is that the differences in hydrogen density compressibility viscosity and thermal properties compared to the other gases result in significantly less thermal perturbation at reservoir level. The risks of fault reactivation and wellbore fractures due to thermally-induced stress changes are significantly lower when storing hydrogen compared to results observed in CO2 scenarios. This implies that hydrogen injection and production has a much smaller geomechanical footprint with benefits for operational safety. We also find that use of nitrogen cushion gas ensures efficient deliverability and phase separation in the reservoir. However in this study a large fraction of cushion gas was back-produced in each cycle demonstrating the need for further studies of the surface processing requirements and economic implications.
Routes for Hydrogen Introduction in the Industrial Hard-to-Abate Sectors for Promoting Energy Transition
Aug 2023
Publication
This paper offers a set of comprehensive guidelines aimed at facilitating the widespread adoption of hydrogen in the industrial hard-to-abate sectors. The authors begin by conducting a detailed analysis of these sectors providing an overview of their unique characteristics and challenges. This paper delves into specific elements related to hydrogen technologies shedding light on their potential applications and discussing feasible implementation strategies. By exploring the strengths and limitations of each technology this paper offers valuable insights into its suitability for specific applications. Finally through a specific analysis focused on the steel sector the authors provide in-depth information on the potential benefits and challenges associated with hydrogen adoption in this context. By emphasizing the steel sector as a focal point the authors contribute to a more nuanced understanding of hydrogen’s role in decarbonizing industrial processes and inspire further exploration of its applications in other challenging sectors.
Stable Electrolytic Hydrogen Production Using Renewable Energy
Oct 2024
Publication
The inherent intermittency of upstream solar and wind power can result in fluctuating electrolytic hydrogen production which is incompatible with the feedstock requirements of many downstream hydrogen storage and utilisation applications. Suitable backup power or storage (hydrogen or energy) strategies are thus needed in overall system design. This work conducts technoeconomic modelling to design electrolytic production systems featuring stable hydrogen output for various locations across Australia based on hourly weather data and determines the levelised cost of hydrogen (LCOH) emissions intensities and annual electrolyser usage factors. A stable truly green hydrogen supply is consistently achieved by imposing annual usage factor requirements on the system which forces the system modules (i.e. solar wind electrolyser and hydrogen storage) to be oversized in order to achieve the desired usage factor. Whilst the resultant system designs are however very location-specific a design that ensures a 100% usage factor costs approximately 22% more on average than a system design which is optimised for cost alone.
Perspectives on the Development of Technologies for Hydrogen as a Carrier of Sustainable Energy
Aug 2023
Publication
Hydrogen is a prospective energy carrier because there are practically no gaseous emissions of greenhouse gases in the atmosphere during its use as a fuel. The great benefit of hydrogen being a practically inexhaustible carbon-free fuel makes it an attractive alternative to fossil fuels. I.e. there is a circular process of energy recovery and use. Another big advantage of hydrogen as a fuel is its high energy content per unit mass compared to fossil fuels. Nowadays hydrogen is broadly used as fuel in transport including fuel cell applications as a raw material in industry and as an energy carrier for energy storage. The mass exploitation of hydrogen in energy production and industry poses some important challenges. First there is a high price for its production compared to the price of most fossil fuels. Next the adopted traditional methods for hydrogen production like water splitting by electrolysis and methane reforming lead to the additional charging of the atmosphere with carbon dioxide which is a greenhouse gas. This fact prompts the use of renewable energy sources for electrolytic hydrogen production like solar and wind energy hydropower etc. An important step in reducing the price of hydrogen as a fuel is the optimal design of supply chains for its production distribution and use. Another group of challenges hindering broad hydrogen utilization are storage and safety. We discuss some of the obstacles to broad hydrogen application and argue that they should be overcome by new production and storage technologies. The present review summarizes the new achievements in hydrogen application production and storage. The approach of optimization of supply chains for hydrogen production and distribution is considered too.
Performance Assessment of a 25 kW Solid Oxide Cell Module for Hydrogen Production and Power Generation
Jan 2024
Publication
Hydrogen produced via water electrolysis from renewable electricity is considered a key energy carrier to defossilize hard-to-electrify sectors. Solid oxide cells (SOC) based reactors can supply hydrogen not only in electrolysis but also in fuel cell mode when operating with (synthetic) natural gas or biogas at low conversion (polygeneration mode). However the scale-up of SOC reactors to the multi-MW scale is still a research topic. Strategies for transient operation depending on electricity intermittency still need to be developed. In this work a unique testing environment for SOC reactors allows reversible operation demonstrating the successful switching between electrolysis (− 75 kW) and polygeneration (25 kW) modes. Transient and steady state experiments show promising performance with a net hydrogen production of 53 kg day− 1 in SOEL operation with ca. − 75 kW power input. The experimental results validate the scaling approach since the reactor shows homogenous temperature profiles.
Multi-objective Optimization of a Hydrogen Supply Chain Network: Wind and Solid Biomass as Primary Energy Sources for the Public Transport in Sicily
Jun 2024
Publication
Europe’s heavy reliance on diesel power for nearly half of its railway lines for both goods and passengers has significant implications for carbon emissions. To address this challenge the European Union advocates for a shift towards hydrogen-based mobility necessitating the development of robust and cost-effective hydrogen supply chains at regional and national levels. Leveraging renewable energy sources such as wind farms and solid biomass could foster the transition to sustainable hydrogen-based transportation. In this study a mixed-integer linear programming approach integrated with an external heavy-duty refueling station analysis model is employed to address the optimal design of a new hydrogen supply chain. Through multi-objective optimization this study aimed to minimize the overall daily costs and emissions of the supply chain. By applying the model to a case study in Sicily different scenarios with varying supply chain configurations and wind curtailment factors were explored. The findings revealed that increasing the wind curtailment factor from 1% to 2% led to reductions of 12% and 15% in the total daily emission costs and network costs respectively. Additionally centralized biomass-based plants dominated hydrogen production accounting for 96% and 94% of the total production under 1% and 2% wind curtailment factors respectively. Furthermore transporting gaseous hydrogen via tube trailers proved more cost effective than using tanker trucks for liquid hydrogen when compressed gaseous hydrogen is required at the dispenser of forecourt refueling stations. Finally the breakdown of the levelized cost for the hydrogen refuelling station strongly depends on the form of hydrogen received at the gate namely liquid or gaseous. Specifically for the former the dispenser accounts for 60% of the total cost whereas for the latter the compressor is responsible for 58% of the total cost. This study highlights the importance of preliminary and quantitative analyses of new hydrogen supply chains through model-based optimization.
Efficient and Low-emission Approaches for Cost-effective Hydrogen, Power, and Heat Production Based on Chemical Looping Combustion
Nov 2024
Publication
Hydrogen production has recently attracted much attention as an energy carrier and sector integrator (i.e. electricity and transport) in future decarbonized smart energy systems. At the same time power production is highly valued in energy systems as other sectors like transport and heating become electrified. This work compares two different low-emission systems to produce electricity hydrogen and heat. The proposed systems are based on chemical looping combustion combined with biomass gasification (CLC-BG) and steam methane reforming (CLC-SMR) both benefiting from heat integration between chemical looping combustion and downstream processes. A full process simulation is carried out in Aspen Plus for both systems and detailed modeling is performed for chemical looping combustion. The overall thermal efficiency is calculated to be 71.1 % for CLC-BG and 76.4 % for CLC-SMR. Co-feeding methane into the biomass gasification process of CLC-BG leads to an enhanced overall efficiency. In comparison to CLC-BG CLC-SMR exhibits greater potential in terms of power and hydrogen generation resulting in a higher exergy efficiency of 58.3 % as opposed to 44.6 %. Assuming market prices of 5.2 USD/GJ for biomass and 9.1 USD/GJ for natural gas the lowest minimum hydrogen sale price is estimated to be 4 USD/kg for CLC-SMR.
Identification of Safety Critical Scenarios of Hydrogen Refueling Stations in a Multifuel Context
Sep 2023
Publication
The MultHyFuel Project funded by the Clean Hydrogen Partnership aims to achieve the effective and safe deployment of hydrogen as a carbon-neutral fuel by developing a common strategy for implementing Hydrogen Refueling Stations (HRS) in a multifuel context. The project hopes to contribute to the harmonisation of existing regulations codes and standards (RCS) by generating practical theoretical and experimental data related to HRS.<br/>This paper presents how a set of safety critical scenarios have been identified from the initial preliminary as well as detailed risk analysis of three different hydrogen refueling station configurations. To achieve this a detailed examination of each potential hazardous phenomenon (DPh) or major accident event at or near the hydrogen dispenser was carried out. Particular attention is paid to the scenarios which could affect third parties external to the refueling station.<br/>The paper presents a methodology subdivided into the following steps:<br/>♦ determination of the consequence level and likelihood of each hazardous phenomenon<br/>♦ the classification of major hazard scenarios for the 3 HRS configurations specifically those arising on the dispensing forecourt;<br/>♦ proposal of example preventative control and/or mitigation barriers that could potentially reduce the probability of occurrence and/ or consequences of safety critical scenarios and hence reducing risks to a tolerable level or to as low as reasonably practicable.
Production of Hydrogen and H2/NH3 Mixtures from Ammonia at Elevated Pressures in a Cataytic Membrane Reformer
Jul 2025
Publication
Hydrogen delivery at elevated pressures is often required for fuel cell and combustion applications to improve volumetric energy density. Catalytic membrane reformers (CMRs) integrate hydrogen production and purification from reforming liquid hydrogen carriers such as ammonia enabling direct recovery of pressurized purified hydrogen. In this study high-pressure ammonia is supplied to a catalytic membrane reformer (CMR) to enhance both performance and hydrogen recovery pressures. Increasing operating pressure in the CMR resulted in nearly doubling the hydrogen flux from 17.2 to 34 sccm cm− 2 compared to our previous work. However as the recovery pressure of the permeate increased the performance notably decreased with hydrogen recovery dropping from 98 % at atmospheric pressure to 44 % at 10 bar. Nevertheless the system demonstrated rates of ammonia conversion hydrogen flux and hydrogen recovery comparable to leading literature reports when supplying ammonia at 20 bar and recovering the permeate up to 10 bar. Additionally by using ammonia as both a feed and sweep gas we demonstrate the direct production of high-pressure NH3/H2 fuel blends including a 70:30 mixture representative of natural gas without loss in CMR performance. These results highlight the potential of CMR technology to reduce hydrogen compression costs and enable on-demand generation of ammonia-derived fuel blends.
Investigation of the Suitability of Viper: Blast CFD Software for Hydrogen and Vapor Cloud Explosions
Sep 2023
Publication
Many simplified methods for estimating blast loads from a hydrogen or vapor cloud explosion are unable to take into account the accurate geometry of confining spaces obstacles or landscape that may significantly interact with the blast wave and influence the strength of blast loads. Computation fluid dynamics (CFD) software Viper::Blast which was originally developed for the simulation of the detonation of high explosives is able to quickly and easily model geometry for blast analyses however its use for vapor cloud explosions and deflagrations is not well established. This paper describes the results of an investigation into the suitability of Viper::Blast for use in modeling hydrogen deflagration and detonation events from various experiments in literature. Detonation events have been captured with a high degree of detail and relatively little uncertainty in inputs while deflagration events are significantly more complex. An approach is proposed that may allow for a reasonable bounding of uncertainty potentially leading to an approach to CFD-based Monte Carlo analyses that are able to address a problem’s true geometry while remaining reasonably pragmatic in terms of run-time and computational investment. This will allow further exploration of practical CFD application to inform hydrogen safety in the engineering design assessment and management of energy mobility and transport systems infrastructure and operations.
Examining the Nature of Two-dimensional Transverse Waves in Marginal Hydrogen Detonations using Boundary Layer Loss Modeling with Detailed Chemistry
Sep 2023
Publication
Historically it has been a challenge to simulate the experimentally observed cellular structures and marginal behavior of multidimensional hydrogen-oxygen detonations in the presence of losses even with detailed chemistry models. Very recently a quasi-two-dimensional inviscid approach was pursued where losses due to viscous boundary layers were modeled by the inclusion of an equivalent mass divergence in the lateral direction using Fay’s source term formulation with Mirels’ compressible boundary layer solutions. The same approach was used for this study along with the inclusion of thermally perfect detailed chemistry in order to capture the correct ignition sensitivity of the gas to dynamic changes in the thermodynamic state behind the detonation front. In addition the strength of transverse waves and their impact on the detonation front was investigated. Here the detailed San Diego mechanism was applied and it has been found that the detonation cell sizes can be accurately predicted without the need to prescribe specific parameters for the combustion model. For marginal cases where the detonation waves approach their failure limit quasi-stable mode behavior was observed where the number of transverse waves monotonically decreased to a single strong wave over a long enough distance. The strong transverse waves were also found to be slightly weaker than the detonation front indicating that they are not overdriven in agreement with recent studies.
Advances in Photothermal Catalysts for Solar-driven Hydrogen Production
Nov 2024
Publication
Hydrogen is increasingly recognized as a pivotal energy storage solution and a transformative alternative to conventional energy sources. This review summarizes the evolving landscape of global H2 production and consumption markets focusing on the crucial role of photothermal catalysts (PTCs) in driving Hydrogen evolution reactions (HER) particularly with regards to oxide selenide and telluride-based PTCs. Within this exploration the mechanisms of PTCs take center stage elucidating the intricacies of light absorption localized heating and catalytic activation. Essential optimization parameters ranging from temperature and irradiance to catalyst composition and pH are detailed for their paramount role in enhancing catalytic efficiency. This work comprehensively explores photothermal catalysts (PTCs) for hydrogen production by assessing their synthesis techniques and highlighting the current research gaps particularly in optimizing catalytic stability light absorption and scalability. The energy-efficient nature of oxide selenide and telluride-based PTCs makes them prime candidates for sustainable H2 production when compared to traditional materials. By analyzing a range of materials we summarize key performance metrics including hydrogen evolution rates ranging from 0.47 mmolh− 1 g− 1 for Ti@TiO2 to 22.50 mmolh− 1 g− 1 for Mn0.2Cd0.8S/NiSe2. The review concludes with a strategic roadmap aimed at enhancing PTC performance to meet the growing demand for renewable hydrogen as well as a critical literature review addressing challenges and prospects in deploying PTCs.
Enhancing Safety through Optimal Placement of Components in Hydrogen Tractor: Rollover Angle Analysis
Feb 2024
Publication
Hydrogen tractors are being developed necessitating consideration of the variation in the center of gravity depending on the arrangement of components such as power packs and cooling modules that replace traditional engines. This study analyzes the effects of component arrangement on stability and rollover angle in hydrogen tractors through simulations and proposes an optimal configuration. Stability is evaluated by analyzing rollover angles in various directions with rotations around the tractor’s midpoint. Based on the analysis of rollover angles for Type 1 Type 2 and Type 3 hydrogen tractors Type 2 demonstrates superior stability compared to the other types. Specifically when comparing lateral rollover angles at 0◦ rotation Type 2 exhibits a 2% increase over Type 3. Upon rotations at 90◦ and 180◦ Type 2 consistently displays the highest rollover angles with differences ranging from approximately 6% to 12% compared to the other types. These results indicate that Type 2 with its specific component arrangement offers the most stable configuration among the three types of tractors. It is confirmed that the rollover angle changes based on component arrangement with a lower center of gravity resulting in greater stability. These findings serve as a crucial foundation for enhancing stability in the future design and manufacturing phases of hydrogen tractors.
Considering Carbon–Hydrogen Coupled Integrated Energy Systems: A Pathway to Sustainable Energy Transition in China Under Uncertainty
Oct 2024
Publication
The low-carbon construction of integrated energy systems is a crucial path to achieving dual carbon goals with the power-generation side having the greatest potential for emissions reduction and the most direct means of reduction which is a current research focus. However existing studies lack the precise modeling of carbon capture devices and the cascaded utilization of hydrogen energy. Therefore this paper establishes a carbon capture power plant model based on a comprehensive flexible operational mode and a coupled model of a two-stage P2G (Power-to-Gas) device exploring the “energy time-shift” characteristics of the coupled system. IGDT (Information Gap Decision Theory) is used to discuss the impact of uncertainties on the power generation side system. The results show that by promoting the consumption of clean energy and utilizing the high energy efficiency of hydrogen while reducing reliance on fossil fuels the proposed system not only meets current energy demands but also achieves a more efficient emission reduction laying a solid foundation for a sustainable future. By considering the impact of uncertainties the system ensures resilience and adaptability under fluctuating renewable energy supply conditions making a significant contribution to the field of sustainable energy transition.
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