Publications
Underground Hydrogen Storage in Salt Caverns: Laboratory Experiments to Determine Integrity of Rock Salt and Wellbore Through Effective Permeability Measurements
Dec 2024
Publication
Underground hydrogen storage in salt caverns is a promising solution for short-term storage allowing multiple cycles per year. This study experimentally investigates the integrity of such caverns and their wellbores under operating conditions typical of German salt caverns. Specifically we measure the permeability of rock salt cement (API Class G and High Magnesium Resistant (HMR+)) rock salt-anhydrite composites cement-salt composites and casing-cement composites. Rock salt demonstrates extremely low permeability (10− 23 m2 ) while casing-cement composites (HMR+) exhibit permeabilities similar to pure cement (10− 20 m2 or lower). Both salt-cement (HMR+) and casing-cement (HMR+) composites meet the strict tightness requirements for hydrogen storage (10− 19 m2 or less). While thin anhydrite layers in rock salt can increase permeability compaction can reduce it to levels comparable to rock salt. This study’s novelty lies in evaluating the feasibility of a real German cavern for hydrogen storage using a custom-built transient permeability setup capable of testing casing-cement composites at a 1:1 wellbore scale.
China and Italy’s Energy Development Trajectories: Current Landscapes and Future Cooperation Potential
Feb 2024
Publication
In order to achieve the ambitious goal of “carbon neutrality” countries around the world are striving to develop clean energy. Against this background this paper takes China and Italy as representatives of developing and developed countries to summarize the energy structure composition and development overview of the two countries. The paper analyzes the serious challenges facing the future energy development of both countries and investigates the possibilities of energy cooperation between the two countries taking into account their respective advantages in energy development. By comparing the policies issued by the two governments to encourage clean energy development this paper analyzes the severe challenges faced by the two countries’ energy development in the future and combines their respective energy development advantages to look forward to the possibility of energy cooperation between the two countries in the future. This lays the foundation for China and Italy to build an “Energy Road” after the “Silk Road”.
Energy Transition Technology Comes With New Process Safety Challenges and Risks
Jul 2023
Publication
This paper intends to give an impression of new technologies and processes that are in development for application to achieve decarbonization and about which less or no experience on associated hazards exists in the process industry. More or less an exception is hydrogen technology because its hazards are relatively known and there is industry experience in handling it safely but problems will arise when it is produced stored and distributed on a large scale. So when its use spreads to communities and it becomes as common as natural gas now measures to control the risks will be needed. And even with hydrogen surprise findings have been shown lately e.g. its BLEVE behavior when in a liquified form stored in a vessel heated externally. Substitutes for hydrogen are not without hazard concern either. The paper will further consider the hazards of energy storage in batteries and the problems to get those hazards under control. Relatively much attention will be paid to the electrification of the process industry. Many new processes are being researched which given green energy will be beneficial to reduce greenhouse gases and enhance sustainability but of which hazards are rather unknown. Therefore as last chapter the developments with respect to the concept of hazard identification and scenario definition will be considered in quite detail. Improvements in that respect are also being possible due to the digitization of the industry and the availability of data and considering the entire life cycle all facilitated by the data model standard ISO 15926 with the scope of integration of life-cycle data for process plants including oil and gas production facilities. Conclusion is that the new technologies and processes entail new process and personal hazards and that much effort is going into renewal but safety analyses are scarce. Right in a period of process renewal attention should be focused on possibilities to implement inherently safer design.
An Exploration of Safety Measures in Hydrogen Refueling Stations: Delving into Hydrogen Equipment and Technical Performance
Feb 2024
Publication
The present paper offers a thorough examination of the safety measures enforced at hydrogen filling stations emphasizing their crucial significance in the wider endeavor to advocate for hydrogen as a sustainable and reliable substitute for conventional fuels. The analysis reveals a wide range of crucial safety aspects in hydrogen refueling stations including regulated hydrogen dispensing leak detection accurate hydrogen flow measurement emergency shutdown systems fire-suppression mechanisms hydrogen distribution and pressure management and appropriate hydrogen storage and cooling for secure refueling operations. The paper therefore explores several aspects including the sophisticated architecture of hydrogen dispensers reliable leak-detection systems emergency shut-off mechanisms and the implementation of fire-suppression tactics. Furthermore it emphasizes that the safety and effectiveness of hydrogen filling stations are closely connected to the accuracy in the creation and upkeep of hydrogen dispensers. It highlights the need for materials and systems that can endure severe circumstances of elevated pressure and temperature while maintaining safety. The use of sophisticated leak-detection technology is crucial for rapidly detecting and reducing possible threats therefore improving the overall safety of these facilities. Moreover the research elucidates the complexities of emergency shut-off systems and fire-suppression tactics. These components are crucial not just for promptly managing hazards but also for maintaining the station’s structural soundness in unanticipated circumstances. In addition the study provides observations about recent technical progress in the industry. These advances effectively tackle current safety obstacles and provide the foundation for future breakthroughs in hydrogen fueling infrastructure. The integration of cutting-edge technology and materials together with the development of upgraded safety measures suggests a positive trajectory towards improved efficiency dependability and safety in hydrogen refueling stations.
Enhancing Wind Energy Efficiency: A Study on the Power Output of Shrouded Wind Turbines for a Hydrogen Storage System
Mar 2025
Publication
This study presents a simulation and analysis of a shrouded wind turbine system integrated with a proton exchange membrane electrolyzer (PEME) for hydrogen production. The novel aspect of this research lies in the use of an aerodynamic blade shroud to enhance the wind turbine's performance particularly at low wind speeds. The addition of the aerodynamic shroud increases the power output by up to 68% at a wind speed of 2.5 m/s compared to a conventional wind turbine. Additionally the effect of radial clearance between the shroud and turbine blades is explored showing that a smaller clearance significantly improves power generation. The study also investigates the impact of blade shape (NACA 2408 and NACA 4418) on performance with results indicating a 53% increase in power output for the NACA 4418 design compared to the unshrouded turbine. The influence of the aerodynamic blade shroud on PEME energy density and hydrogen production efficiency is discussed demonstrating how increasing wind turbine power output leads to higher current density in the electrolyzer which while increasing hydrogen production slightly reduces thermal and exergy efficiencies. To counteract this the study suggests using multiple PEME stacks in parallel to enhance both efficiency and hydrogen output.
Thermodynamic Modelling, Testing and Sensitive Analysis of a Directly Pressurized Hydrogen Refuelling Process with a Compressor
Mar 2024
Publication
This paper presents the development of a thermodynamic model for the hydrogen refuelling station (HRS) to simulate the process of refuelling which involves the transfer of hydrogen gas from a high-pressure storage tank to the onboard tank of a fuel cell electric vehicle (FCEV). This model encompasses the fundamental elements of an HRS which consists of a storage tank compressor piping system heat exchanger and an on-board vehicle tank. The model is implemented and validated using experimental data from SAE J2601. Various simulations are conducted to assess the impact of the Joule-Thomson effect and compression on the temperature of hydrogen flow specifically focusing on an average pressure rate of 18 MPa/min. Furthermore a comprehensive analysis is conducted to examine the impact of pressure variations in the storage tank (10–90 MPa) and the initial pressure within the vehicle tank (5–35 MPa) as well as variations in ambient temperature (0–40 °C). The study revealed that the energy consumption in the cooling system surpasses the average power consumption in the more advantageous scenario of 60 MPa by a range of 36% to over 220% when the pressure in the storage system drops below 30 MPa. Furthermore it was noted that the impact of ambient temperature is comparatively less significant when compared to the initial pressure of the vehicle's tank. The impact of an ambient temperature change of 10 °C on the final temperature of a hydrogen vehicle is found to be approximately 2 °C. Similarly a variation in the initial vehicle pressure of 10 MPa results in a modification of the final hydrogen vehicle temperature by approximately 8.5 °C.
Feasibility of Scaling Up the Cost-Competitive and Clean Electrolytic Hydrogen Supply in China
May 2024
Publication
Scaling up clean hydrogen supply in the near future is critical to achieving China’s hydrogen development target. This study established an electrolytic hydrogen development mechanism considering the generation mix and operation optimization of power systems with access to hydrogen. Based on the incremental cost principle we quantified the provincial and national clean hydrogen production cost performance levels in 2030. The results indicated that this mechanism could effectively reduce the production cost of clean hydrogen in most provinces with a national average value of less than 2 USD·kg−1 at the 40-megaton hydrogen supply scale. Provincial cooperation via power transmission lines could further reduce the production cost to 1.72 USD·kg−1. However performance is affected by the potential distribution of hydrogen demand. From the supply side competitiveness of the mechanism is limited to clean hydrogen production while from the demand side it could help electrolytic hydrogen fulfil a more significant role. This study could provide a solution for the ambitious development of renewables and the hydrogen economy in China.
Inspection of Hydrogen Transport Equipment: A Data-driven Approach to Predict Fatigue Degradation
Jul 2024
Publication
Hydrogen is an environmentally friendly fuel that can facilitate the upcoming energy transition. The development of an extensive infrastructure for hydrogen transport and storage is crucial. However the mechanical properties of structural materials are significantly degraded in H2 environments leading to early component failures. Pipelines are designed following defect-tolerant principles and are subjected to periodic pressure fluctuations. Hence these systems are potentially prone to fatigue degradation often accelerated in pressurized hydrogen gas. Inspection and maintenance activities are crucial to guarantee the integrity and fitness for service of this infrastructure. This study predicts the severity of hydrogen-enhanced fatigue in low-alloy steels commonly employed for H2 transport and storage equipment. Three machine-learning algorithms i.e. Linear Model Deep Neural Network and Random Forest are used to categorize the severity of the fatigue degradation. The models are critically compared and the best-performing algorithm are trained to predict the Fatigue Acceleration Factor. This approach shows good prediction capability and can estimate the fatigue crack propagation in lowalloy steels. These results allow for estimating the probability of failure of hydrogen pipelines thus facilitating the inspection and maintenance planning.
A Review on Application of Hydrogen in Gas Turbines with Intercooler Adjustments
Mar 2024
Publication
In recent years traditional fossil fuels such as coal oil and natural gas have historically dominated various applications but there has been a growing shift towards cleaner alternatives. Among these alternatives hydrogen (H2) stands out as a highly promising substitute for all other conventional fuels. Today hydrogen (H2) is actively taking on a significant role in displacing traditional fuel sources. The utilization of hydrogen in gas turbine (GT) power generation offers a significant advantage in terms of lower greenhouse gas emissions. The performance of hydrogen-based gas turbines is influenced by a range of variables including ambient conditions (temperature and pressure) component efficiency operational parameters and other factors. Additionally incorporating an intercooler into the gas turbine system yields several advantages such as reducing compression work and maintaining power and efficiency. Many scholars and researchers have conducted comprehensive investigations into the components mentioned above within context of gas turbines (GTs). This study provides an extensive examination of the research conducted on hydrogen-powered gas turbine and intercooler with employed different methods and techniques with a specific emphasis on the different case studies of a hydrogen gas turbine and intercooler. Moreover this study not only examined the current state of research on hydrogen-powered gas turbine and intercooler but also covered its influence by offering the effective recommendations and insightful for guiding for future research in this field.
Integration of Microgrids in Chemical Industries with Hydrogen as a Byproduct: Styrene Production Case Study
Feb 2024
Publication
The chemical industry serves as a global economic backbone and it is an intensive consumer of conventional energy. Due to the depletion of fossil fuels and the emission of greenhouse gases it is necessary to analyze energy supply solutions based on renewable energy sources in this industrial sector. Unlike other sectors such as residential or service industries which have been thoroughly analyzed by the scientific community the use of renewable energies in the chemical industry remains comparatively less examined by the scientific community. This article studies the use of an energy supply system based on photovoltaic technology or a PEM fuel cell for a styrene production industry analyzing the integration of energy storage systems such as batteries as well as different uses for the surplus hydrogen produced by the facility. The most interesting conclusions of the article are: (1) the renewable microgrid considered is viable both technically and economically with a discounted payback period between 5.4 and 6.5 years using batteries as an energy storage system; and (2) the use of hydrogen as energy storage system for a styrene industry is not yet a viable option from an economic point of view.
Strategic Deployment of Hydrogen Fuel Cell Buses and Fueling Stations: Insights from Fleet Transition Models
Oct 2024
Publication
Establishing new hydrogen value chains is challenging requiring economies of scale and balanced supplydemand dynamics. Municipalities can mitigate this risk through government support and deployment strategies. This study analyzes Edmonton’s transition to zero-emission buses (ZEBs) focusing on hydrogen fuel cell electric vehicles (HFCEVs) and hydrogen fueling stations (HFSs). Using scenario-based modeling and S-curve models for technology diffusion we project the adoption of battery electric vehicles (BEVs) and HFCEVs. Deploying over 1000 ZEBs by 2040 is necessary to meet Net-Zero targets with 310–760 HFCEVs required for the municipal bus inventory. This results in an estimated hydrogen demand of 6.2–14.5 t-H2/day and a reduction of 0.4–1.0 Mt-CO2 in tailpipe emissions by 2050. We use these scenario projections to develop a phased deployment strategy optimizing fleet operations to reduce HFS costs by 50–60% from 8 to 9 C$/kg-H2 to 3–4 C$/kg-H2. The study underscores the importance of strategic planning and infrastructure investment in realizing net-zero goals providing a model applicable globally.
Cost Trajectory of Hydrogen Fuel Cell Technology in China
Apr 2025
Publication
Reducing the cost of hydrogen fuel cell technology is crucial in propelling the hydrogen economy and achieving decarbonized energy systems. This study identifies the hydrogen fuel cell cost trajectory through a multi-stage learning curve model highlighting technology learning mechanisms across different stages. Findings show that innovation and production contribute to cost reduction and the learning by researching holds a more significant role presently while the learning by doing takes precedence in the long term achieving a 14% learning rate. The cost predictions imply that the system cost of hydrogen fuel cell is expected to fall below 1000 yuan/kW after 2031. Moreover the scenario analyses highlight the conducive role of various hydrogen production technologies and the evolution of cost influencing factors on cost reduction. Our research provides critical insights into the evolving dynamics of technological learning and cost trajectory in the hydrogen fuel cell industry with significant implications for policy-making.
Numerical Simulation of Hydrogen–Coal Blending Combustion in a 660 MW Tangential Boiler
Feb 2024
Publication
With the adjustment of energy structure the utilization of hydrogen energy has been widely attended. China’s carbon neutrality targets make it urgent to change traditional coal-fired power generation. The paper investigates the combustion of pulverized coal blended with hydrogen to reduce carbon emissions. In terms of calorific value the pulverized coal combustion with hydrogen at 1% 5% and 10% blending ratios is investigated. The results show that there is a significant reduction in CO2 concentration after hydrogen blending. The CO2 concentration (mole fraction) decreased from 15.6% to 13.6% for the 10% hydrogen blending condition compared to the non-hydrogen blending condition. The rapid combustion of hydrogen produces large amounts of heat in a short period which helps the ignition of pulverized coal. However as the proportion of hydrogen blending increases the production of large amounts of H2O gives an overall lower temperature. On the other hand the temperature distribution is more uniform. The concentrations of O2 and CO in the upper part of the furnace increased. The current air distribution pattern cannot satisfy the adequate combustion of the fuel after hydrogen blending.
The Influence of Gas Fuel Enrichment with Hydrogen on the Combustion Characteristics of Combustors: A Review
Oct 2024
Publication
Hydrogen is a promising fuel because it has good capabilities to operate gas turbines. Due to its ignition speed which exceeds the ignition of traditional fuel it achieves a higher thermal efficiency while the resulting emissions are low. So it was used as a clean and sustainable energy source. This paper reviews the most important research that was concerned with studying the characteristics of hydrogen combustion within incinerators and power generation equipment where hydrogen was used as a fuel mixed with traditional fuel in the combustion chambers of gas turbines. It also includes an evaluation of the combustion processes and flame formation resulting from the enrichment of gaseous fuels with hydrogen and partial oxidation. A large amount of theoretical and experimental work in this field has been reviewed. This review summarizes the predictive and experimental results of various research interests in the field of hydrogen combustion and also production.
Pressure Decline and Gas Expansion in Underground Hydrogen Storage: A Pore-scale Percolation Study
Aug 2024
Publication
Using high-resolution micro-CT imaging at 2.98 μm/voxel we compared the percolation of hydrogen in gas injection with gas expansion for a hydrogen-brine system in Bentheimer sandstone at 1 MPa and 20 ◦C representing hydrogen storage in an aquifer. We introduced dimensionless numbers to quantify the contribution of advection and expansion to displacement. We analysed the 3D spatial distribution of gas and its displacement in both cases and demonstrated that in gas injection hydrogen can only advance from a connected cluster in an invasion-percolation type process while in gas expansion hydrogen can access more of the pore space even from disconnected clusters. The average gas saturation in the sample increased from 30% to 50% by gas expansion and we estimated that 10% of the expanded volume is attributed to hydrogen exsolution from the brine. This work emphasises the importance of studying the combined effects of pressure decline and gas withdrawal in hydrogen storage to assess the influence of gas expansion on remobilising trapped gases.
Helping the Climate by Replacing Liquefied Natural Gas with Liquefied Hydrogen or Ammonia?
Apr 2024
Publication
The war in Ukraine caused Europe to more than double its imports of liquefied natural gas (LNG) in only one year. In addition imported LNG remains a crucial source of energy for resource-poor countries such as Japan where LNG imports satisfy about a quarter of the country’s primary energy demand. However an increasing number of countries are formulating stringent decarbonization plans. Liquefied hydrogen and liquefied ammonia coupled with carbon capture and storage (LH2-CCS LNH3-CCS) are emerging as the front runners in the search for low-carbon alternatives to LNG. Yet little is currently known about the full environmental profile of LH2-CCS and LNH3-CCS because several characteristics of the two alternatives have only been analyzed in isolation in previous work. Here we show that the potential of these fuels to reduce greenhouse gas (GHG) emissions throughout the supply chain is highly uncertain. Our best estimate is that LH2-CCS and LNH3-CCS can reduce GHG emissions by 25%–61% relative to LNG assuming a 100 year global warming potential. However directly coupling LNG with CCS would lead to substantial GHG reductions on the order of 74%. Further under certain conditions emissions from LH2-CCS and LNH3-CCS could exceed those of LNG by up to 44%. These results question the suitability of LH2-CCS and LNH3-CCS for stringent decarbonization purposes.
Generalized Thermodynamic Modelling of Hydrogen Storage Tankes for Truck Application
Mar 2024
Publication
Hydrogen-driven heavy-duty trucks are a promising technology for reducing CO2 emissions in the transportation sector. Thus storing hydrogen efficiently onboard is vital. The three available or currently developed physical hydrogen storage technologies (compressed gaseous subcooled liquid and cryo-compressed hydrogen) are promising solutions. For a profound thermodynamic comparison of these storage systems a universally applicable model is required. Thus this article introduces a generalized thermodynamic model and conducts thermodynamic comparisons in terms of typical drive cycle scenarios. Therefore a model introduced by Hamacher et al. [1] for cryo-compressed hydrogen tanks is generalized by means of an explicit model formulation using the property ��2� from REFPROP [2] which is understood as a generic specific isochoric two-phase heat capacity. Due to an implemented decision logic minor changes to the equation system are automatically made whenever the operation mode or phase of the tank changes. The resulting model can simulate all three storage tank systems in all operating scenarios and conditions in the single- and two-phase region. Additionally the explicit model formulation provides deeper insights into the thermodynamic processes in the tank. The model is applied to the three physical hydrogen storage technologies to compare drive cycles heat requirement dormancy behavior and optimal usable density. The highest driving ranges were achieved with cryo-compressed hydrogen however it also comes with higher heating requirements compared to subcooled liquid hydrogen.
Net-zero Energy Management through Multi-criteria Optimizations of a Hybrid Solar-Hydrogen Energy Production System for an Outdoor Laboratory in Toronto
Apr 2024
Publication
Hydrogen production and storage in hybrid systems is a promising solution for sustainable energy transition decoupling the energy generation from its end use and boosting the deployment of renewable energy. Nonetheless the optimal and cost-effective design of hybrid hydrogen-based systems is crucial to tackle existing limitations in diffusion of these systems. The present study explores net-zero energy management via a multi-objective optimization algorithm for an outdoor test facility equipped with a hydrogen-based hybrid energy production system. Aimed at enabling efficient integration of hydrogen fuel cell system the proposed solution attempts to maximize the renewable factor (RF) and carbon mitigation in the hybrid system as well as to minimize the grid dependency and the life cycle cost (LCC) of the system. In this context the techno-enviroeconomic optimization of the hybrid system is conducted by employing a statistical approach to identify optimal design variables and conflictive objective functions. To examine interactions in components of the hybrid system a series of dynamic simulations are carried out by developing a TRNSYS code coupled with the OpenStudio/EnergyPlus plugin. The obtained results indicate a striking disparity in the monthly RF values as well as the hydrogen production rate and therefore in the level of grid dependency. It is shown that the difference in LCC between optimization scenarios suggested by design of experiments could reach $15780 corresponding to 57% of the mean initial cost. The LCOE value yielded for optimum scenarios varies between 0.389 and 0.537 $/kWh. The scenario with net-zero target demonstrates the lowest LCOE value and the highest carbon mitigation i.e. 828 kg CO2/yr with respect to the grid supply case. However the LCC in this scenario exceeds $57370 which is the highest among all optimum scenarios. Furthermore it was revealed that the lowest RF in optimal scenarios is equal to 66.2% and belongs to the most economical solution.
Optimizing Post-production Alternate Hydrogen Supply Chain Pathways - An Integrated TEA and LCA Approach
Dec 2024
Publication
This study presents a comprehensive techno-economic assessment (TEA) of alternative hydrogen supply chain (HSC) pathways with a focus on the conditioning transportation and reconditioning stages. The pathways assessed include compressed hydrogen liquefied hydrogen and ammonia as a hydrogen carrier. A distinctive feature of this study is its consideration of a broad range of operational capacities and transportation distances facility economies of scale and multiple vessel capacities. The TEA is complemented by a life cycle assessment (LCA) to incorporate environmental impacts ensuring a holistic analysis of economic and environmental tradeoffs. The results reveal that the compressed hydrogen pathway is optimal for short distances and low-demand scenarios with levelized costs of hydrogen (LCOH) ranging from $1.11/kg to $6.91/kg. Liquefied hydrogen shows economic competitiveness for medium distances with LCOH between $1.43/kg and $3.84/kg. Ammonia emerges as the most cost-effective for longer distances and higher demand levels with LCOH between $1.61/kg and $3.80/kg. However the LCA analysis revealed that the ammonia pathway incurs higher emissions particularly during the ammonia synthesis and cracking processes making it less promising from an integrated perspective. This integration of LCA results into the TEA framework provides a comprehensive view of each pathway accounting for both economic and environmental factors. This study provides a robust framework for guiding decision-makers in the development of an effective hydrogen supply chain integrating both economic and environmental considerations.
A Complete Assessment of the Emission Performance of an SI Engine Fueled with Methanol, Methane and Hydrogen
Feb 2024
Publication
This study explores the potentiality of low/zero carbon fuels such as methanol methane and hydrogen for motor applications to pursue the goal of energy security and environmental sustainability. An experimental investigation was performed on a spark ignition engine equipped with both a port fuel and a direct injection system. Liquid fuels were injected into the intake manifold to benefit from a homogeneous charge formation. Gaseous fuels were injected in direct mode to enhance the efficiency and prevent abnormal combustion. Tests were realized at a fixed indicated mean effective pressure and at three different engine speeds. The experimental results highlighted the reduction of CO and CO2 emissions for the alternative fuels to an extent depending on their properties. Methanol exhibited high THC and low NOx emissions compared to gasoline. Methane and even more so hydrogen allowed for a reduction in THC emissions. With regard to the impact of gaseous fuels on the NOx emissions this was strongly related to the operating conditions. A surprising result concerns the particle emissions that were affected not only by the fuel characteristics and the engine test point but also by the lubricating oil. The oil contribution was particularly evident for hydrogen fuel which showed high particle emissions although they did not contain carbon atoms.
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