Applications & Pathways
Double Compression-Expansion Engine (DCEE) Fueled with Hydrogen: Preliminary Computational Assessment
Jan 2022
Publication
Hydrogen (H2 ) is currently a highly attractive fuel for internal combustion engines (ICEs) owing to the prospects of potentially near-zero emissions. However the production emissions and cost of H2 fuel necessitate substantial improvements in ICE thermal efficiency. This work aims to investigate a potential implementation of H2 combustion in a highly efficient double compression-expansion engine (DCEE). DICI nonpremixed H2 combustion mode is used for its superior characteristics as concluded in previous studies. The analysis is performed using a 1D GT-Power software package where different variants of the DICI H2 and diesel combustion cycles obtained experimentally and numerically (3D CFD) are imposed in the combustion cylinder of the DCEE. The results show that the low jet momentum free jet mixing dominated variants of the DICI H2 combustion concept are preferred owing to the lower heat transfer losses and relaxed requirements on the fuel injection system. Insulation of the expander and removal of the intercooling improve the engine efficiency by 1.3 and 0.5 %-points respectively but the latter leads to elevated temperatures in the high-pressure tank which makes the selection of its materials harder but allows the use of cheaper oxidation catalysts. The results also show that the DCEE performance is insensitive to combustion cylinder temperatures making it potentially suitable for other high-octane fuels such as methane methanol ammonia etc. Finally a brake thermal efficiency of 56 % is achieved with H2 combustion around 1 %-point higher than with diesel. Further efficiency improvements are also possible with a fully optimized H2 combustion system.
Industrial Decarbonization Pathways: The Example of the German Glass Industry
Nov 2022
Publication
Mitigating anthropogenic climate change and achieving the Paris climate goals is one of the greatest challenges of the twenty-first century. To meet the Paris climate goals sector-specific transformation pathways need to be defined. The different transformation pathways are used to hypothetically quantify whether a defined climate target is achievable or not. For this reason a bottom-up model was developed to assess the extent of selected industrial decarbonization options compared to conventionally used technologies from an emissions perspective. Thereby the bottom-up model is used to analyze the German container and flat glass industries as an example. The results show that no transformation pathway can be compatible with the 1.5 °C based strict carbon dioxide budget target. Even the best case scenario exceeds the 1.5 °C based target by approximately +200%. The 2 °C based loose carbon dioxide budget target is only achievable via fuel switching the complete phase-out from natural gas to renewable energy carriers. Furthermore the results of hydrogen for flat glass production demonstrate that missing investments in renewable energy carriers may lead to the non-compliance with actually achievable 2 °C based carbon dioxide budget targets. In conclusion the phase-out from natural gas to renewable energies should be executed at the end of the life of any existing furnace and process emissions should be avoided in the long term to contribute to 1.5 °C based strict carbon dioxide budget target.
Economic Evaluation of Renewable Hydrogen Integration into Steelworks for the Production of Methanol and Methane
Jun 2022
Publication
This work investigates the cost-efficient integration of renewable hydrogen into steelworks for the production of methane and methanol as an efficient way to decarbonize the steel industry. Three case studies that utilize a mixture of steelworks off-gases (blast furnace gas coke oven gas and basic oxygen furnace gas) which differ on the amount of used off-gases as well as on the end product (methane and/or methanol) are analyzed and evaluated in terms of their economic performance. The most influential cost factors are identified and sensitivity analyses are conducted for different operating and economic parameters. Renewable hydrogen produced by PEM electrolysis is the most expensive component in this scheme and responsible for over 80% of the total costs. Progress in the hydrogen economy (lower electrolyzer capital costs improved electrolyzer efficiency and lower electricity prices) is necessary to establish this technology in the future.
Performance Estimation of a Downsized SI Engine Running with Hydrogen
Jun 2022
Publication
Hydrogen is a carbon-free fuel that can be produced in many ways starting from different sources. Its use as a fuel in internal combustion engines could be a method of significantly reducing their environmental impact. In spark-ignition (SI) engines lean hydrogen–air mixtures can be burnt. When a gaseous fuel like hydrogen is port-injected in an SI engine working with lean mixtures supercharging becomes very useful in order not to excessively penalize the engine performance. In this work the performance of a turbocharged PFI spark-ignition engine fueled by hydrogen has been investigated by means of 1-D numerical simulations. The analysis focused on the engine behavior both at full and partial load considering low and medium engine speeds (1500 and 3000 rpm). Equivalence ratios higher than 0.35 have been considered in order to ensure acceptable cycle-to-cycle variations. The constraints that ensure the safety of engine components have also been respected. The results of the analysis provide a guideline able to set up the load control strategy of a SI hydrogen engine based on the variation of the air to fuel ratio boost pressure and throttle opening. Furthermore performance and efficiency of the hydrogen engine have been compared to those of the base gasoline engine. At 1500 and 3000 rpm except for very low loads the hydrogen engine load can be regulated by properly combining the equivalence ratio and the boost pressure. At 3000 rpm the gasoline engine maximum power is not reached but for each engine load lean burning allows the hydrogen engine achieving much higher efficiencies than those of the gasoline engine. At full load the maximum power output decreases from 120 kW to about 97 kW but the engine efficiency of the hydrogen engine is higher than that of the gasoline one for each full load operating point.
Experimental Study on Tri-fuel Combustion Using Premixed Methane-hydrogen Mixtures Ignited by a Diesel Pilot
Apr 2021
Publication
A comprehensive investigation on diesel pilot spray ignited methane-hydrogen (CH4–H2) combustion tri-fuel combustion (TF) is performed in a single-cylinder compression ignition (CI) engine. The experiments provide a detailed analysis of the effect of H2 concentration (based on mole fraction MH2) and charge-air temperature (Tair) on the ignition behavior combustion stability cycle-to-cycle (CCV) and engine performance. The results indicate that adding H2 from 0 to 60% shortens the ignition delay time (IDT) and combustion duration (based on CA90) up to 33% and 45% respectively. Thereby H2 helps to increase the indicated thermal efficiency (ITE) by as much as 10%. Furthermore to gain an insight into the combustion stability and CCV the short-time Fourier transform (STFT) and continuous wavelet transform (CWT) methodologies are applied to estimate the combustion stability and CCV of the TF combustion process. The results reveal that the pressure oscillation can be reduced up to 4 dB/Hz and the CCV by 50% when MH2 < 60% and Tair < 55 °C. However when MH2 > 60% and Tair > 40 °C abnormal combustion and knocking are observed.
Two Generations of Hydrogen Powertrain—An Analysis of the Operational Indicators in Real Driving Conditions (RDC)
Jun 2022
Publication
Hydrogen fuel cells are systems that can be successfully used to partially replace internal combustion propulsion systems. For this reason the article presents an operational analysis of energy flow along with an analysis of individual energy transmission systems. Two generations of the Toyota Mirai vehicle were used for the tests. The operational analyses were carried out on the same route (compliant with RDE test requirements) assessing the system’s operation in three driving sections (urban rural and motorway). Both generations of the drive system with fuel cells are quite different which affects the obtained individual systems operation results as well as the overall energy flow. Research was carried out on the energy flow in the fuel cells FC converter battery and electric motor using a dedicated data acquisition system. The analyses were carried out in relation to the energy of fuel cells battery energy and recovered braking energy. It was found that in the urban drive section of the second-generation system (due to its much larger mass) a slightly higher energy consumption value was obtained (by about 2%). However in the remaining phases of the test consumption was lower (the maximum difference was 18% in the rural phase). Total energy consumption in the research test was 19.64 kWh/100 km for the first-generation system compared to 18.53 kWh/100 km for the second-generation system. Taking into account the increased mass of the second-generation vehicle resulted in significantly greater benefits in the second-generation drive (up to 37% in individual drive sections and about 28% in the entire drive test).
Improvement of SI Engine Combustion with Ammonia as Fuel: Effect of Ammonia Dissociation Prior to Combustion
Mar 2022
Publication
Although recent studies have shown the possibility of running ‘standard’ spark-ignition engines with 6 pure ammonia the operating range remains limited mainly due to the unfavorable characteristics of 7 ammonia for premixed combustion and often requires the addition of a complementary fuel such as H2 8 to extend it. As the best way to add H2 is to crack ammonia directly on-board this paper focuses on 9 the impact of the upstream cracking level of ammonia on the performance and emissions of a single 10 cylinder spark ignition engine. Experiments were performed over several equivalence ratios 11 dissociation rates and load conditions. It is confirmed that only a slight rate of ammonia dissociation 12 (10%) upstream of the combustion considerably enhances the engine's operating range thanks to a 13 better combustion stability. In terms of pollutant emissions the partial dissociation of ammonia 14 especially for slightly lean mixtures induces a very clear trade-off between high NOx and high 15 unburned ammonia level for high and low ammonia dissociation rates respectively. Therefore 16 cracking NH3 does not only improve the operating range of ammonia-fueled spark ignition engines but 17 can also help to reduce NH3. However to reach the same engine output work higher ammonia fuel 18 consumption will be necessary since the global system efficiency is lower using fuel dissociation. In 19 addition the global warming effect is increased with dissociation level since a higher level of N2O is 20 generated by the hydrogen contribution.
Scaling Factors for Channel Width Variations in Tree-like Flow Field Patterns for Polymer Electrolyte Membrane Fuel Cells - An Experimental Study
Apr 2021
Publication
To have a uniform distribution of reactants is an advantage to a fuel cell. We report results for such a distributor with tree-like flow field plates (FFP). Numerical simulations have shown that the width scaling parameters of tree-like patterns in FFPs used in polymer electrolyte membrane fuel cells (PEMFC) reduces the viscous dissipation in the channels. In this study experimental investigations were conducted on a 2-layer FF plate possessing a tree-like FF pattern which was CNC milled on high-quality graphite. Three FF designs of different width scaling parameters were employed. I–V curves power curves and impedance spectra were generated at 70% 60% and 50% relative humidity (25 cm2 active area) and compared to those obtained from a conventional 1-channel serpentine FF. It was found that the FF design with a width scaling factor of 0.917 in the inlet and 0.925 in the outlet pattern exhibited the best peak power out of the three designs (only 11% - 0.08 W/cm2 lower than reference serpentine FF). Results showed that a reduction of the viscous dissipation in the flow pattern was not directly linked to a PEMFC performance increase. It was found that water accumulation together with a slight increase in single PEMFC resistance were the main reasons for the reduced power density. As further improvements a reduction of the number of branching generation levels and width scaling factor were recommended.
H2-powered Aviation at Airports – Design and Economics of LH2 Refueling Systems
Feb 2022
Publication
In this paper the broader perspective of green hydrogen (H2) supply and refueling systems for aircraft is provided as an enabling technology brick for more climate friendly H2-powered aviation. For this two H2 demand scenarios at exemplary airports are determined for 2050. Then general requirements for liquid hydrogen (LH2) refueling setups in an airport environment are derived and techno-economic models for LH2 storage liquefaction and transportation to the aircraft are designed. Finally a cost tradeoff study is undertaken for the design of the LH2 setup including LH2 refueling trucks and a LH2 pipeline and hydrant system. It is found that for airports with less than 125 ktLH2 annual demand a LH2 refueling truck setup is the more economic choice. At airports with higher annual LH2 demands a LH2 pipeline & hydrant system can lead to slight cost reductions and enable safer and faster refueling. However in all demand scenarios the refueling system costs only mark 3 to 4% of the total supply costs of LH2. The latter are dominated by the costs for green H2 produced offsite followed by the costs for liquefaction of H2 at an airport. While cost reducing scaling effects are likely to be achieved for H2 liquefaction plants other component capacities would already be designed at maximum capacities for medium-sized airports. Furthermore with annual LH2 demands of 100 ktLH2 and more medium and larger airports could take a special H2 hub role by 2050 dominating regional H2 consumption. Finally technology demonstrators are required to reduce uncertainty around major techno-economic parameters such as the investment costs for LH2 pipeline & hydrant systems.
A Case Study Using Hydrogen Fuel Cell as Range Extender for Lithium Battery Electric Vehicle
Mar 2024
Publication
This paper presents a case study of a lithium battery and fuel cell integrated powertrain system for a renewable energy vehicle. The performance analysis includes evaluating the energy consumption of the vehicle and the efficiency of the power generation components. When driven solely by the lithium battery at average speeds of 15 km/h and 20 km/h it was observed that speed significantly influences the travel distance of the vehicle with higher speeds resulting in lower mileage. The energy efficiency rates were found to be 89.3% and 85.7% at speeds of 15 km/h and 20 km/h respectively indicating an 18.1% decrease in efficiency from low to higher speeds. When the lithium battery is solely charged by the hydrogen fuel cell the efficiency under test conditions reaches approximately 32.5%. In the “FC + B + SC” driving mode which combines the use of the lithium battery fuel cell and solar panel to power the vehicle the travel range can be extended to 50.62 km and 42.05 km respectively representing an increase of over 50% with overall efficiencies of 63.8% and 60.7% respectively. This hybrid powertrain system exhibits rapid dynamic response high energy and power density and enables longer travel distances for the renewable energy vehicle.
Study on Applicability of Energy-Saving Devices to Hydrogen Fuel Cell-Powered Ships
Mar 2022
Publication
The decarbonisation of waterborne transport is arguably the biggest challenge faced by the maritime industry presently. By 2050 the International Maritime Organization (IMO) aims to reduce greenhouse gas emissions from the shipping industry by 50% compared to 2008 with a vision to phase out fossil fuels by the end of the century as a matter of urgency. To meet such targets action must be taken immediately to address the barriers to adopt the various clean shipping options currently at different technological maturity levels. Green hydrogen as an alternative fuel presents an attractive solution to meet future targets from international bodies and is seen as a viable contributor within a future clean shipping vision. The cost of hydrogen fuel—in the shortterm at least—is higher compared to conventional fuel; therefore energy-saving devices (ESDs) for ships are more important than ever as implementation of rules and regulations restrict the use of fossil fuels while promoting zero-emission technology. However existing and emerging ESDs in standalone/combination for traditional fossil fuel driven vessels have not been researched to assess their compatibility for hydrogen-powered ships which present new challenges and considerations within their design and operation. Therefore this review aims to bridge that gap by firstly identifying the new challenges that a hydrogen-powered propulsion system brings forth and then reviewing the quantitative energy saving capability and qualitive additional benefits of individual existing and emerging ESDs in standalone and combination with recommendations for the most applicable ESD combinations with hydrogen-powered waterborne transport presented to maximise energy saving and minimise the negative impact on the propulsion system components. In summary the most compatible combination ESDs for hydrogen will depend largely on factors such as vessel types routes propulsion operation etc. However the mitigation of load fluctuations commonly encountered during a vessels operation was viewed to be a primary area of interest as it can have a negative impact on hydrogen propulsion system components such as the fuel cell; therefore the ESD combination that can maximise energy savings as well as minimise the fluctuating loads experienced would be viewed as the most compatible with hydrogen-powered waterborne transport.
Combustion of Hydrogen Enriched Methane and Biogases Containing Hydrogen in a Controlled Auto-Ignition Engine
Dec 2018
Publication
The paper describes a numerical study of the combustion of hydrogen enriched methane and biogases containing hydrogen in a Controlled Auto Ignition engine (CAI). A single cylinder CAI engine is modelled with Chemkin to predict engine performance comparing the fuels in terms of indicated mean effective pressure engine efficiency and pollutant emissions. The effects of hydrogen and carbon dioxide on the combustion process are evaluated using the GRI-Mech 3.0 detailed radical chain reactions mechanism. A parametric study performed by varying the temperature at the start of compression and the equivalence ratio allows evaluating the temperature requirements for all fuels; moreover the effect of hydrogen enrichment on the auto-ignition process is investigated. The results show that at constant initial temperature hydrogen promotes the ignition which then occurs earlier as a consequence of higher chemical reactivity. At a fixed indicated mean effective pressure hydrogen presence shifts the operating range towards lower initial gas temperature and lower equivalence ratio and reduces NOx emissions. Such reduction somewhat counter-intuitive if compared with similar studies on spark-ignition engines is the result of operating the engine at lower initial gas temperatures.
Optimal Allocation of Energy Sources in Hydrogen Production for Sustainable Deployment of Electric Vehicles
Jan 2023
Publication
We analyze the use of hydrogen as a fuel for the automotive industry with the aim of decarbonizing the economy. Hydrogen is a suitable option for avoiding pollutant gas emissions developing environmentally friendly technologies replacing fossil fuels with clean renewable energies and complying with the Paris Agreement and Glasgow resolutions. In this sense renewable energies such as wind solar photovoltaic geothermal biomass etc. can be used to produce the necessary hydrogen to power vehicles. In this way the entire process from hydrogen production to its consumption as fuel will be 100% clean. If we are to meet future energy demands it is necessary to forecast the amount of hydrogen needed taking into account the facilities currently available and new ones that will be required for its generation storage and distribution. This paper presents a process for optimizing hydrogen production for the automotive industry that considers the amount of hydrogen needed the type of facilities from which it will be produced how the different sources of production are to be combined to achieve a competitive product and the potential environmental impacts of each energy source. It can serve as a frame of reference for the various actors in the hydropower and automotive industries so that more efficient designs can be planned for the gradual introduction of hydrogen fuel cell vehicles (HFCVs). The methodology implemented in this paper sets an optimization problem for minimizing energy production costs and reducing environmental impacts according to the source of energy production. The EU framework with respect to the decarbonization of the economy the percentages of the different types of energy sources used and the non-polluting vehicle fleet in the automotive sector will be considered.
Combination of b-Fuels and e-Fuels—A Technological Feasibility Study
Aug 2021
Publication
The energy supply in Austria is significantly based on fossil natural gas. Due to the necessary decarbonization of the heat and energy sector a switch to a green substitute is necessary to limit CO2 emissions. Especially innovative concepts such as power-to-gas establish the connection between the storage of volatile renewable energy and its conversion into green gases. In this paper different methanation strategies are applied on syngas from biomass gasification. The investigated syngas compositions range from traditional steam gasification sorption-enhanced reforming to the innovative CO2 gasification. As the producer gases show different compositions regarding the H2/COx ratio three possible methanation strategies (direct sub-stoichiometric and over-stoichiometric methanation) are defined and assessed with technological evaluation tools for possible future large-scale set-ups consisting of a gasification an electrolysis and a methanation unit. Due to its relative high share of hydrogen and the high technical maturity of this gasification mode syngas from steam gasification represents the most promising gas composition for downstream methanation. Sub-stoichiometric operation of this syngas with limited H2 dosage represents an attractive methanation strategy since the hydrogen utilization is optimized. The overall efficiency of the sub-stoichiometric methanation lies at 59.9%. Determined by laboratory methanation experiments a share of nearly 17 mol.% of CO2 needs to be separated to make injection into the natural gas grid possible. A technical feasible alternative avoiding possible carbon formation in the methanation reactor is the direct methanation of sorption-enhanced reforming syngas with an overall process efficiency in large-scale applications of 55.9%.
Gas Goes Green: A System for All Seasons
Oct 2021
Publication
‘A System For All Seasons’ analyses Britain’s electricity generation and consumption trends concluding that the country’s wind and solar farms will have enough spare electricity generated in spring and summer when demand is lower to produce green hydrogen to the equivalent capacity of 25 Hinkley Point C nuclear power plants.
The hydrogen stored would provide the same amount of energy needed for every person in the UK to charge a Tesla Model S electric vehicle more than 21 times in the autumn and winter months when energy demand is highest creating a clean energy buffer that avoids having to manage limited energy supplies on the international markets.
Crucially the research finds that the UK has enough capacity to store the hydrogen in a combination of salt caverns and disused oil and gas fields in the North Sea as well other locations to meet this demand.
The research also finds that using renewable hydrogen will help reduce the total number of wind farms needed in 2050 by more than 75% because it will ensure electricity generated by Britain’s wind farms is used as efficiently as possible by avoiding surplus electricity going to waste.
‘A System For All Seasons’ finds that:
The hydrogen stored would provide the same amount of energy needed for every person in the UK to charge a Tesla Model S electric vehicle more than 21 times in the autumn and winter months when energy demand is highest creating a clean energy buffer that avoids having to manage limited energy supplies on the international markets.
Crucially the research finds that the UK has enough capacity to store the hydrogen in a combination of salt caverns and disused oil and gas fields in the North Sea as well other locations to meet this demand.
The research also finds that using renewable hydrogen will help reduce the total number of wind farms needed in 2050 by more than 75% because it will ensure electricity generated by Britain’s wind farms is used as efficiently as possible by avoiding surplus electricity going to waste.
‘A System For All Seasons’ finds that:
- Britain’s wind and solar farms could generate between 60-80GW of renewable hydrogen - the equivalent capacity of 25 Hinkley Point C nuclear power plants - from spare renewable electricity generated in the spring and summer months between May and October each year.
- Running the energy system this way will reduce the need for the total electricity generating capacity of UK wind farms from 500-600GW by 2050 down to 140-190GW – a reduction of up to 76%.
- It would mean Great Britain would be using spare renewable electricity that would otherwise go to waste to produce green hydrogen. Under the alternative scenario additional wind farms would need to be built to accommodate for autumn and wind energy demand peaks but be left unused during other times of the year.
- With 140-190GW of wind generation capacity 115 to 140TWh of green hydrogen would be stored – enough energy for every person in the UK to charge a Tesla Model S more than 21 times.
- The potential storage volume from Britain’s salt fields ranges from >1TWh up to 30TWh. For disused oil and gas fields the potential storage volume for individual sites ranges from ~1TWh up to 330TWh.
Numerical 1-D Simulations on Single-Cylinder Stationary Spark Ignition Engine using Micro-Emulsions, Gasoline, and Hydrogen in Dual Fuel Mode
Mar 2022
Publication
This work is contributing towards reducing the emissions from stationary spark ignition engine single cylinder by adopting the state of the Art Technology Hydrogen fuel and H2O based Emulsion fuel in dual fuel mode. In addition comparing its combustion emissions and performance with conventional 100% Gasoline fuel. This research work has been done on 1-D AVL Boost Simulation Software by using the single cylinder engine model setup. The main objectives of this research work is to comply with the strict emission rules Euro VII. This work predicted the overall combustion parameters NOx CO and HC emissions as well as several performance measures like power torque BSFC and BMEP of stationary spark ignition engine test rig. Since Hydrogen is zero carbon emission based fuel so it is not creating any carbon-based emissions and has shown to be the most efficient source of energy. Although Hydrogen fuel showed no carbon emissions but NOx emissions were slightly higher than micro-emulsion fuel. Since Hydrogen fuel burns at very high temperature so it produced slightly more NOx emissions. The NOx emissions were 20% higher than emulsion fuel and 10% higher than Gasoline 100% fuel. The H2O based emulsion fuel is also investigated which helped in reducing the emissions and improved the performance of single-cylinder stationary spark Gasoline+ Micro-Emulsion +Hydrogen fuel Lower CO HC and NOx Emissions Improved Power Torque Bsfc & Pressure Constant Speed & variable Load ignition test rig. The Brake power BSFC BMEP & Torque were also investigated power and showed greater improvement for emulsion fuel. At 60% load the Hydrogen fuel showed 50% increase in power as compared to emulsion fuel and 38% more power than Gasoline fuel. Exhaust emissions CO HC were compared for gasoline and emulsion fuel. The CO emissions are 18% lower for micro-emulsion as compared to Gasoline 100% and HC emissions are 12.5% lower than gasoline 100% fuel at 20% load.
The Dawn of Hydrogen - Fuel of the Future
Aug 2021
Publication
This is a time of enormous change for the gas industry as the UK and the world at large attempts to meet the challenges of decarbonisation in the face of climate change. Hydrogen is expected to play a vital role in achieving the government’s commitment of eliminating the UK’s contribution to climate change by 2050 with the industry creating up to 8000 jobs by 2030 and potentially unlocking up to 100000 jobs by the middle of the century. But despite the UK government’s huge ambitions hydrogen is just one piece of the puzzle and it will be necessary to seek solutions that bring the whole energy system together – including not just heat for buildings but hard-to decarbonise areas such as manufacturing road transport aviation and shipping. Here we bring you just a taste of some of the amazing work taking place across the energy sector to understand this fuel more clearly to comprehend its strengths and limitations and to integrate it into our current energy infrastructure. We hope you enjoy this special publication.
A Review on Environmental Efficiency Evaluation of New Energy Vehicles Using Life Cycle Analysis
Mar 2022
Publication
New energy vehicles (NEVs) especially electric vehicles (EVs) address the important task of reducing the greenhouse effect. It is particularly important to measure the environmental efficiency of new energy vehicles and the life cycle analysis (LCA) model provides a comprehensive evaluation method of environmental efficiency. To provide researchers with knowledge regarding the research trends of LCA in NEVs a total of 282 related studies were counted from the Web of Science database and analyzed regarding their research contents research preferences and research trends. The conclusion drawn from this research is that the stages of energy resource extraction and collection carrier production and energy transportation maintenance and replacement are not considered to be research links. The stages of material equipment and car transportation and operation equipment settling and forms of use need to be considered in future research. Hydrogen fuel cell electric vehicles (HFCEVs) vehicle type classification the water footprint battery recovery and reuse and battery aging are the focus of further research and comprehensive evaluation combined with more evaluation methods is the direction needed for the optimization of LCA. According to the results of this study regarding EV and hybrid power vehicles (including plug-in hybrid electric vehicles (PHEV) fuel-cell electric vehicles (FCEV) hybrid electric vehicles (HEV) and extended range electric vehicles (EREV)) well-to-wheel (WTW) average carbon dioxide (CO2 ) emissions have been less than those in the same period of gasoline internal combustion engine vehicles (GICEV). However EV and hybrid electric vehicle production CO2 emissions have been greater than those during the same period of GICEV and the total CO2 emissions of EV have been less than during the same period of GICEV.
Performance of Common Rail Direct Injection (CRDi) Engine Using Ceiba Pentandra Biodiesel and Hydrogen Fuel Combination
Nov 2021
Publication
An existing diesel engine was fitted with a common rail direct injection (CRDi) facility to inject fuel at higher pressure in CRDi mode. In the current work rotating blades were incorporated in the piston cavity to enhance turbulence. Pilot fuels used are diesel and biodiesel of Ceiba pentandra oil (BCPO) with hydrogen supply during the suction stroke. Performance evaluation and emission tests for CRDi mode were carried out under different loading conditions. In the first part of the work maximum possible hydrogen substitution without knocking was reported at an injection timing of 15◦ before top dead center (bTDC). In the second part of the work fuel injection pressure (IP) was varied with maximum hydrogen fuel substitution. Then in the third part of the work exhaust gas recirculation (EGR) was varied to study the nitrogen oxides (NOx) generated. At 900 bar HC emissions in the CRDi engine were reduced by 18.5% and CO emissions were reduced by 17% relative to the CI mode. NOx emissions from the CRDi engine were decreased by 28% relative to the CI engine mode. At 20% EGR lowered the BTE by 14.2% and reduced hydrocarbons nitrogen oxide and carbon monoxide by 6.3% 30.5% and 9% respectively compared to the CI mode of operation.
Low Carbon Scenario Analysis of a Hydrogen-Based Energy Transition for On-Road Transportation in California
Nov 2021
Publication
Fuel cell electric vehicles (FCEV) are emerging as one of the prominent zero emission vehicle technologies. This study follows a deterministic modeling approach to project two scenarios of FCEV adoption and the resulting hydrogen demand (low and high) up to 2050 in California using a transportation transition model. The study then estimates the number of hydrogen production and refueling facilities required to meet demand. The impact of system scale-up and learning rates on hydrogen price is evaluated using standalone supply chain models: H2A HDSAM HRSAM and HDRSAM. A sensitivity analysis explores key factors that affect hydrogen prices. In the high scenario light and heavy-duty fuel cell vehicle stocks reach 12.5 million and 1 million by 2050 respectively. The resulting annual hydrogen demand is 3.9 billion kg making hydrogen the dominant transportation fuel. Satisfying such high future demands will require rapid increases in infrastructure investments starting now but especially after 2030 when there is an exponential increase in the number of production plants and refueling stations. In the long term electrolytic hydrogen delivered using dedicated hydrogen pipelines to larger stations offers substantial cost savings. Feedstock prices size of the hydrogen market and station utilization are the prominent parameters that affect hydrogen price.
Hydrogen Technology Towards the Solution of Environment-Friendly New Energy Vehicles
Aug 2021
Publication
The popularity of climate neutral new energy vehicles for reduced emissions and improved air quality has been raising great attention for many years. World-wide a strong commitment continues to drive the demand for zero-emission through alternative energy sources and propulsion systems. Despite the fact that 71.27% of hydrogen is produced from natural gas green hydrogen is a promising clean way to contribute to and maintain a climate neutral ecosystem. Thereby reaching CO2 targets for 2030 and beyond requires cross-sectoral changes. However the strong motivation of governments for climate neutrality is challenging many sectors. One of them is the transport sector as it is challenged to find viable all-in solutions that satisfy social economic and sustainable requirements. Currently the use of new energy vehicles operating on green sustainable hydrogen technologies such as batteries or fuel cells has been the focus for reducing the mobility induced emissions. In Europe 50% of the total emissions result from mobility. The following article reviews the background ongoing challenges and potentials of new energy vehicles towards the development of an environmentally friendly hydrogen economy. A change management process mindset has been adapted to discuss the key scientific and commercial challenges for a successful transition.
Decarbonizing the German Industrial Thermal Energy Use with Solar, Hydrogen, and Other Options - Recommendations for the World
Nov 2022
Publication
This paper is based on a position paper of the German Industry Association Concentrated Solar Power e.V. to the German government and discusses options on how to decarbonize the heat demand of the domestic industry. Among other option concentration solar collectors are a suitable option in Germany which has not been expected by many experts. The paper derives requirements that are needed to ensure a quick and sustainable way to decarbonize industrial heat demand. They are considered to also be relevant for many other countries that follow the same ambition to become climate neutral in the next decades. They major statements are: A mix of different renewable energy technologies in conjunction with efficiency measures is needed to ensure a secure climate-friendly and cost-efficient heat supply for the industry; The different technology options for the provision of heat from renewable sources through electrification and through hydrogen can and must be combined and integrated with each other. In this context concentrating solar thermal represents an important part of the hybrid supply portfolio of a decarbonized industry This requires: The definition of an expansion target for process heat and the flanking measures; Ensuring the equivalence of renewable heat renewable electricity and green hydrogen - also as hybrid solutions; The promotion of concentrating solar thermal reference projects as an impetus for market ramp-up in Germany; The launch of an information campaign for heat consumers and the establishment of a pool of consultants.
On-Board Liquid Hydrogen Cold Energy Utilization System for a Heavy-Duty Fuel Cell Hybrid Truck
Aug 2021
Publication
In this paper a kind of on-board liquid hydrogen (LH2 ) cold energy utilization system for a heavy-duty fuel cell hybrid truck is proposed. Through this system the cold energy of LH2 is used for cooling the inlet air of a compressor and the coolant of the accessories cooling system sequentially to reduce the parasitic power including the air compressor water pump and radiator fan power. To estimate the cold energy utilization ratio and parasitic power saving capabilities of this system a model based on AMESim software was established and simulated under different ambient temperatures and fuel cell stack loads. The simulation results show that cold energy utilization ratio can keep at a high level except under extremely low ambient temperature and light load. Compared to the original LH2 system without cold energy utilization the total parasitic power consumption can be saved by up to 15% (namely 1.8 kW).
The Potential Role of Ammonia as Marine Fuel—Based on Energy Systems Modeling and Multi-Criteria Decision Analysis
Apr 2020
Publication
To reduce the climate impact of shipping the introduction of alternative fuels is required. There is a range of different marine fuel options but ammonia a potential zero carbon fuel has recently received a lot of attention. The purpose of this paper is to assess the prospects for ammonia as a future fuel for the shipping sector in relation to other marine fuels. The assessment is based on a synthesis of knowledge in combination with: (i) energy systems modeling including the cost-effectiveness of ammonia as marine fuel in relation to other fuels for reaching global climate targets; and (ii) a multi-criteria decision analysis (MCDA) approach ranking marine fuel options while considering estimated fuel performance and the importance of criteria based on maritime stakeholder preferences. In the long-term and to reach global GHG reduction the energy systems modeled indicate that the use of hydrogen represents a more cost-effective marine fuel option than ammonia. However in the MCDA covering more aspects we find that ammonia may be almost as interesting for shipping related stakeholders as hydrogen and various biomass-based fuels. Ammonia may to some extent be an interesting future marine fuel option but many issues remain to be solved before large-scale introduction.
Heat in Buildings Strategy: Achieving Net Zero Emissions in Scotland's Buildings
Oct 2021
Publication
Sets out our vision for the future of heat in buildings and the actions we are taking in the buildings sector to deliver our climate change commitments maximise economic opportunities and ensure a just transition including helping address fuel poverty.
The Role of Synthetic Fuels for a Carbon Neutral Economy
Apr 2017
Publication
Fossil fuels depletion and increasing environmental impacts arising from their use call for seeking growing supplies from renewable and nuclear primary energy sources. However it is necessary to simultaneously attend to both the electrical power needs and the specificities of the transport and industrial sector requirements. A major question posed by the shift away from traditional fossil fuels towards renewable energy sources lies in matching the power demand with the daily and seasonal oscillation and the intermittency of these natural energy fluxes. Huge energy storage requirements become necessary or otherwise the decline of the power factor of both the renewable and conventional generation would mean loss of resources. On the other hand liquid and gaseous fuels for which there is vast storage and distribution capacity available appear essential to supply the transport sector for a very long time ahead besides their domestic and industrial roles. Within this context the present assessment suggests that proven technologies and sound tested principles are available to develop an integrated energy system relying on synthetic fuels. These would incorporate carbon capture and utilization in a closed carbon cycle progressively relying mostly on solar and/or nuclear primary sources providing both electric power and gaseous/liquid hydrocarbon fuels having ample storage capacity and able to timely satisfy all forms of energy demand. The principles and means are already available to develop a carbon-neutral synthetic fuel economy.
Everything About Hydrogen Podcast: Changing the Game in Hydrogen Compression
Oct 2021
Publication
In the second episode of EAH's Season 3 Patrick Andrew and Chris sit down with Maria Fennis CEO of HyET. HyET Hydrogen is a leading SME in the field of electrochemical hydrogen compression founded in 2008. HyET has introduced the first commercially viable Electrochemical Hydrogen Compressor (EHPC) the HCS 100 in 2017. HyET enters partnerships with key stakeholders to develop products with a focus on application. Maria is a leading voice in the compression arena and it is a pleasure to have her on the show!
The podcast can be found on their website
The podcast can be found on their website
Potential Transitions in the Iron and Steel Industry in Sweden: Towards a Hydrogen-based Future?
May 2018
Publication
The iron and steel industry accounts for one third of global industrial CO2 emissions putting pressure on the industry to shift towards more sustainable modes of production. However for an industry characterised by path dependency and technological lock-ins sustainability transitions are not straightforward. In this study we aim to explore the potential pathways for sustainability transitions in the iron and steel industry. To do so we have conducted a case study in Sweden where there are policy and industry commitments towards fossil-free steel production. Our theoretical points of departure are the technological innovation system (TIS) approach and the multi-level perspective (MLP) and our paper presents the dynamics behind an emerging case of transition towards a hydrogen-based future. The paper has two major contributions to the literature on sustainability transitions. First it attempts to borrow some concepts from the MLP and integrate them with the TIS approach. Second it empirically presents an in-depth case study of the iron and steel industry e an understudied context in the field of sustainability transitions. By doing so it sheds some light on the dynamics between an emerging TIS and potential transition pathways of a regime.
Alternative Vehicular Fuels for Environmental Decarbonization: A Critical Review of Challenges in Using Electricity, Hydrogen, and Biofuels as a Sustainable Vehicular Fuel
Jan 2023
Publication
Using vehicles powered by alternative fuels such as electricity hydrogen and biofuels have been envisioned as the ideal way to curb noxious vehicular emissions. However the availability of resources for the sustainable use of these alternative fuels the possible risks and their fate at the end of their life are frequently questioned necessitating a detailed assessment of factors influencing the use of all three alternative fuels for vehicular use. Though the vehicles powered by batteries and fuel cells are “locally” zero-emission vehicles (ZEVs) they have resource scarcity infrastructure limitations and are relatively expensive thus restricting their market penetration and consumer acceptance. Biofuels though can be used in the existing vehicles procuring the required amounts of feedstock and mitigating food-versus-fuel issues is still a challenge. Overcoming these challenges is a crucial and critical step for the sustained use of these alternative fuels as primary vehicular fuels. To accomplish this all these challenges need to be categorized and a comparative analysis among them is necessary to address them. This work can therefore serve as a ready reference for researchers and policy makers to take appropriate and informed decisions for long-term action to achieve the goals of the Paris agreement to reduce global temperature.
Effect of Bipolar Plate Material on Proton Exchange Membrane Fuel Cell Performance
Mar 2022
Publication
Commercialization of proton exchange membrane fuel cells can only materials provided its performance is closely related to existing technologies useful in commercial application. Other critical parameters like the utilization of cheaper materials should be taken into account during the manufacturing of the cell. A key component in the cell that has direct correlation to the cell perfor‐ mance is the flow plate. The weight coupled with cost of the cell revolves around the flow plate used in the manufacturing of the cell. This study explores materials ideal for the manufacturing of fuel cells in order to improve the overall cell performance. The investigation highlights the critical impact of varying materials used in the manufacturing of flow plates for PEM fuel cells. Stainless steel (SS) aluminium (Al) and copper (Cu) were the materials considered. The flow plate designs considered were serpentine and open pore cellular foam channel. Machine learning using python for the validation of the results with Linear regression Ridge regression and Polynomial regression algorithm was carried out. The performance of both flow field channels was compared using dif‐ ferent bipolar plate materials. The results show that metal foam flow channels overall performance was better than serpentine flow channels with all the various bipolar plate material used and Al material outperformed Cu and SS material. There is a direct correlation in terms of the outcome of the study and literature based on the data generated experimentally. It can however be concluded that molecules of hydrogen are stable on aluminium plates compared to copper and stainless steel
Sustainable Public Transport Strategies—Decomposition of the Bus Fleet and Its Influence on the Decrease in Greenhouse Gas Emissions
Mar 2022
Publication
The COVID pandemic has caused a major exodus of passengers who chose urban and suburban transport. In many countries especially in the European Union there is a tendency to choose individual means of transport causing damage to the environment and contributing significantly to greenhouse gas emissions. One method to promote urban transport is replacing bus fleets with newer ones thus making public transport more attractive and reducing the emission of harmful exhaust fume components into the atmosphere. The aim of this study was to show a methodology for calculating CO2e for bus fleets. When determining CO2e the principal greenhouse gases such as CO2 CH4 and N2O are usually considered. However CO emissions also have indirect effects on climate through enhanced levels of tropospheric O3 and increased lifetime of CH4; therefore CO2 CH4 N2O and CO emissions were determined for CO2e emission calculations. Two bus fleet variant scenarios were analysed; the first non-investment variant assumed passenger transport using the old fleet without any P&R parking zones. The second scenario was based on the current state which includes the purchase of new low-emission buses and the construction of P&R infrastructure. The calculations were performed using the COPERT emission model with real data from 52 buses running on 13 lines. For the analysed case study of the Rzeszow agglomeration and neighbouring communes implementing the urban and suburban transport modernisation project resulted in a reduction in estimated CO2e emissions of about 450 t. The methodology presented which also considers the impact of CO emissions on the greenhouse effect is a new element of the study that has not been presented in previous works and may serve as a model for other areas in the field of greenhouse gas emission analyses. The future research scope includes investigation of other fuels and powertrain supplies such as hydrogen and hybrid vehicles.
Integrating a Top-Gas Recycling and CO2 Electrolysis Process for H2-Rich Gas Injection and Reduce CO2 Emissions from an Ironmaking Blast Furnace
Mar 2022
Publication
Introducing CO2 electrochemical conversion technology to the iron-making blast furnace not only reduces CO2 emissions but also produces H2 as a byproduct that can be used as an auxiliary reductant to further decrease carbon consumption and emissions. With adequate H2 supply to the blast furnace the injection of H2 is limited because of the disadvantageous thermodynamic characteristics of the H2 reduction reaction in the blast furnace. This paper presents thermodynamic analysis of H2 behaviour at different stages with the thermal requirement consideration of an iron-making blast furnace. The effect of injecting CO2 lean top gas and CO2 conversion products H2–CO gas through the raceway and/or shaft tuyeres are investigated under different operating conditions. H2 utilisation efficiency and corresponding injection volume are studied by considering different reduction stages. The relationship between H2 injection and coke rate is established. Injecting 7.9–10.9 m3/tHM of H2 saved 1 kg/tHM coke rate depending on injection position. Compared with the traditional blast furnace injecting 80 m3/tHM of H2 with a medium oxygen enrichment rate (9%) and integrating CO2 capture and conversion reduces CO2 emissions from 534 to 278 m3/tHM. However increasing the hydrogen injection amount causes this iron-making process to consume more energy than a traditional blast furnace does.
Everything About Hydrogen Podcast: Masters of Scale: Mobilizing the Mobility Sector (Around Hydrogen Fuel Cells)
Nov 2020
Publication
We talk a lot on the EAH podcast series about where hydrogen fuel cell electric vehicles (FCEVs) fit into the overall zero emission vehicle (ZEV) ecosystem. From personal passenger vehicles and the family car to commercial trucking and public transportation fleets and everything in between. Different vehicles and different use cases call for different capabilities and that is what makes the future of decarbonized transportation co interesting.
The podcast can be found on their website
The podcast can be found on their website
Accumulation of Inert Impurities in a Polymer Electrolyte Fuel Cell System with Anode Recirculation and Periodic Purge: A Simple Analytical Model
Mar 2022
Publication
Anode recirculation with periodic purge is commonly used in polymer electrolyte fuel cell systems to control the accumulation of nitrogen water and other impurities that are present in the fuel or diffuse through the membrane from the cathode compartment. In this work we develop a simple generalized analytical model that simulates the time dependence of the accumulation of inert impurities in the anode compartment of such a system. It is shown that when there is transport out of the anode chamber the inert species is expected to accumulate exponentially until equilibrium is reached when the rate of inert entering the anode in the fuel supply and/or via crossover from the cathode is balanced by the rate of leakage and/or crossover to the cathode. The model is validated using recently published experimental data for the accumulation of N2 CH4 and CO2 in a recirculated system. The results show that nitrogen accumulation needs to be taken into account to properly adjust system parameters such as purge rate purge volume and recirculation rate. The use of this generalized analytical model is intended to aid the selection of these system parameters to optimize performance in the presence of inerts.
Green Hydrogen Production for Oil Refining - Finnish Case
Jan 2023
Publication
This study investigates the production of green hydrogen for use in oil refining as specified in the draft of European union delegated act published in May 2022. The European union plans to set strict requirements of additionality and reporting regarding the criteria of renewable electricity used in hydrogen production. Alkaline electrolyzer proton exchange membrane electrolyzer and solid oxide electrolyzer are evaluated in various scenarios supplied by wind power: power purchase agreement-based scenarios and wind power investment-based scenarios. In power purchase agreement-based scenarios baseload and pay as produced power purchase agreements (with and without electricity storage) are assessed. According to results the use of 600 MW compressed air energy storage could reduce the dependency on the grid by 7% but increase the cost of green hydrogen significantly. Investment-based scenarios produce green hydrogen with a lower operation cost but higher break-even price compared to power purchase agreement-based scenarios. The cheapest green hydrogen can be achieved by alkaline electrolyzer with baseload power purchase agreement. Direct ownership of wind power is outside the operation of oil refining industry thus power purchase agreements contracting is more likely to realize.
Everything About Hydrogen Podcast: Commercial Trucking at the Speed of Hydrogen
Jun 2021
Publication
The transportation and mobility sector is vast complex unwieldy and most excitingly an obvious area of focus for hydrogen fuel cell technology applications. Hydrogen FCEVs allow vehicles to run in a wide range of environments with zero tailpipe emissions and can do so without the need for extremely heavy battery cells and can be refueled in the same amount of time as a modern ICE vehicle. This makes hydrogen FCEVs an ideal fit for the heavy commercial transportation industry and is why Hyzon Motors has jumped at the opportunity to revolutionize the industry. The company has grabbed headlines all over the world with its ambitious plans for rolling out its trucks in the United States and other major markets. It has also made news with its recent announcement that the company is going public and has attracted significant investor interest. The EAH team is joined on this episode by Hyzon's CEO Craig Knight to talk about how the company is tackling some of the most significant challenges in decarbonizing transport and how it can make trucking a zero-emission operation.
The podcast can be found on their website
The podcast can be found on their website
Strategies for the Sampling of Hydrogen at Refuelling Stations for Purity Assessment
Aug 2021
Publication
Hydrogen delivered at hydrogen refuelling station must be compliant with requirements stated in different standards which require specialized sampling device and personnel to operate it. Currently different strategies are implemented in different parts of the world and these strategies have already been used to perform 100s of hydrogen fuel sampling in USA EU and Japan. However these strategies have never been compared on a large systematic study. The purpose of this paper is to describe and compare the different strategies for sampling hydrogen at the nozzle and summarize the key aspects of all the existing hydrogen fuel sampling including discussion on material compatibility with the impurities that must be assessed. This review highlights the fact it is currently difficult to evaluate the impact or the difference these strategies would have on the hydrogen fuel quality assessment. Therefore comparative sampling studies are required to evaluate the equivalence between the different sampling strategies. This is the first step to support the standardization of hydrogen fuel sampling and to identify future research and development area for hydrogen fuel sampling.
An Adaptive Renewable Energy Plant (AREP) - To Power Local Premises and Vehicles with 100% Renewables
Aug 2021
Publication
An adaptive response renewable energy plant (AREP) that provides grid balancing services and XeV station fuelling services (where “X” is any type) using renewable energy located in urban centres is described. The AREP has its own primary renewable energy sources and adapts operation in the short term to changing levels of excess or deficient energy on LV and MV electricity grids. The AREP adaptively responds by (1) storing excess energy in batteries for the short term and in hydrogen tanks after energy conversion by electrolysers for the long term; (2) returning power to the grid from either the AREP’s own primary (electron-based) energy sources or batteries and/or from hydrogen via conversion in fuel cells; (3) providing electricity for fast charging BeVs and PHeVs and hydrogen for FCeVs; and (4) exporting excess stored energy as hydrogen to domestic markets. The AREP also adapts over the long term by predictive planning of charging capacity such that the type and capacity of renewable energy equipment is optimised for future operations. A key advantage of this AREP configuration is a flexible “plug and play” capability with modular extension of energy assets. If the AREP footprint is constrained interaction with neighbouring AREPs as a mini-VPP-AREP network can assist in balancing short-term operating requirements. The benefits of this grid balancing and XeV renewable energy filling station or AREP are environmental social and economic through efficient functionality of appropriately sized components. AREPs provide a net zero emissions electricity solution to an existing network with short and long-term storage options as well as a net zero emissions fuel alternative to the transport sector while leveraging existing infrastructure with minimal upfront CAPEX. AREPs can give the flexibility a grid needs to enable high levels of renewable installations while developing green hydrogen production.
Alternative-energy-vehicles Deployment Delivers Climate, Air Quality, and Health Co-benefits when Coupled with Decarbonizing Power Generation in China
Aug 2021
Publication
China is the world’s largest carbon emitter and suffers from severe air pollution which results in approximately one million premature deaths/year. Alternative energy vehicles (AEVs) (electric hydrogen fuel cell and natural gas vehicles) can reduce carbon emissions and improve air quality. However climate air quality and health benefits of AEVs powered with deeply decarbonized power generation are poorly quantified. Here we quantitatively estimate the air quality health carbon emission and economic benefits of replacing internal combustion engine vehicles with various AEVs. We find co-benefits increase dramatically as the electricity grid decarbonizes and hydrogen is produced from non-fossil fuels. Relative to 2015 a conversion to AEVs using largely non-fossil power can reduce air pollution and associated premature mortalities and years of life lost by 329000 persons/year and 1611000 life years/year. Thus maximizing climate air quality and health benefits of AEV deployment in China requires rapid decarbonization of the power system.
Development and Comparison of the Test Methods Proposed in the Chinese Test Specifications for Fuel Cell Electric Vehicles
Feb 2022
Publication
Fuel cell electric vehicles are generally considered to have broad development prospects due to their high efficiency and zero emissions. The governments of the United States Japan the European Union and China are taking action to promote the development of the industry. In 2020 China launched a fuel cell electric vehicle demonstration project and there will be 30∼50 thousand FCEVs included in this project by the end of 2025. How to standardize the consistency of data and develop a unified and accurate evaluation method is an important topic. The difficulty is how to keep balance among scientificity neutrality and feasibility in the evaluation method. In order to evaluate the performance of vehicles in demonstration operation projects China has issued the "Fuel Cell Electric Vehicle Test Specifications" which is an important guide for the future development of fuel cell electric vehicles in China. This paper compares the test methods for critical parameters in this specifications with those used in the United States and Japan. It explains China’s technical considerations in detail including fuel cell system rated power the volume power density of the fuel cell stack fuel cell system specific power fuel cell system sub-zero cold start and fuel cell electric vehicle range contributed by hydrogen. For the volume power density of the fuel cell stack as an example both the US Department of Energy and Japan’s New Energy and Industrial Technology Development Organization have proposed technical goals. However the lack of specific and detailed test methods has confused the industry. We propose a new test method using bipolar plate measurement based on scientificity feasibility and neutrality This is the first time to define the measuring method of the volume and specific power density of the fuel cell stack. For sub-zero cold start we put forward a feasible scheme for sub-zero cold start at the system level. For range contributed by hydrogen we propose a new test method that can distinguish the contributing of electric and hydrogen energy. Furthermore a hydrogen-to-electric conversion formula is proposed to calculate the equivalent hydrogen consumption which makes it possible to compare the energy consumption between plug-in and non-plug-in vehicles. At the same time this approach is significant in helping fuel cell-related enterprises to understand the formulation of China’s “Fuel Cell Electric Vehicle Test Specifications”. It should also be helpful for guiding product design and predicting fuel cell electric vehicle policy direction in China.
Publication Handbook for Hydrogen Fuelled Vessels
Jun 2021
Publication
Green hydrogen could play a crucial role in the maritime industry’s journey towards decarbonization. Produced through electrolysis hydrogen is emission free and could be widely available across the globe in future – as a marine fuel or a key enabler for synthetic fuels. Many in shipping recognize hydrogen’s potential as a fuel but the barriers to realizing this potential are substantial.<br/>The 1st Edition of the ‘Handbook for Hydrogen-fuelled Vessels’ offers a road map towards safe hydrogen operations using fuel cells. It details how to navigate the complex requirements for design and construction and it covers the most important aspects of hydrogen operations such as safety and risk mitigation engineering details for hydrogen systems and implementation phases for maritime applications based on the current regulatory Alternative Design process framework.<br/>This publication is the result of the 1st phase of the DNV-led Joint Industry Project MarHySafe which has brought together a consortium of 26 leading company and associations. The project is ongoing and this publication will be continually updated to reflect the latest industry expertise on hydrogen as ship fuel.
Electric Mobility in Portugal: Current Situation and Forecasts for Fuel Cell Vehicles
Nov 2021
Publication
In recent years the growing concern for air quality has led to the development of sustainable vehicles to replace conventional internal combustion engine (ICE) vehicles. Currently the most widespread technology in Europe and Portugal is that of Battery Electric Vehicles (BEV) or plug‐in HEV (PHEV) electric cars but hydrogen‐based transport has also shown significant growth in the commercialization of Fuel Cell Electric Vehicles (FCEV) and in the development of new infrastructural schemes. In the current panorama of EV particular attention should be paid to hydrogen technology i.e. FCEVs which is potentially a valid alternative to BEVs and can also be hybrid (FCHEV) and plug‐in hybrid (FCPHEV). Several sources cited show a positive trend of hydrogen in the transport sector identifying a growing trend in the expansion of hydrogen infrastructure although at this time it is still at an early stage of development. At the moment the cost of building the infrastructure is still high but on the basis of medium/long‐term scenarios it is clear that investments in hydrogen refueling stations will be profitable if the number of Fuel Cell vehicles increases. Conversely the Fuel Cell vehicle market is hampered if there is no adequate infrastructure for hydrogen development. The opportunity to use Fuel Cells to store electrical energy is quite fascinating and bypasses some obstacles encountered with BEVs. The advantages are clear since the charging times are reduced compared to charging from an electric charging post and the long‐distance voyage is made easier as the autonomy is much larger i.e. the psycho‐ sociological anxiety is avoided. Therefore the first part of the paper provides an overview of the current state of electric mobility in Portugal and the strategies adopted by the country. This is necessary to have a clear vision of how a new technology is accepted by the population and develops on the territory that is the propensity of citizens to technological change. Subsequently using current data on EV development and comparing information from recent years this work aims to investigate the future prospects of FCEVs in Portugal by adopting a dynamic model called SERA (Scenario Evaluation and Regionalization Analysis) with which it is possible to identify the Portuguese districts and cities where an FC charging infrastructure is expected to be most beneficial. From the results obtained the districts of Lisbon Porto and Aveiro seem to be the most interested in adopting FC technology. This analysis aims to ensure a measured view of the credible development of this market segment.
The Role of Natural Gas and its Infrastructure in Mitigating Greenhouse Gas Emissions, Improving Regional Air Quality, and Renewable Resource Integration
Nov 2017
Publication
The pursuit of future energy systems that can meet electricity demands while supporting the attainment of societal environment goals including mitigating climate change and reducing pollution in the air has led to questions regarding the viability of continued use of natural gas. Natural gas use particularly for electricity generation has increased in recent years due to enhanced resource availability from non-traditional reserves and pressure to reduce greenhouse gasses (GHG) from higher-emitting sources including coal generation. While lower than coal emissions current natural gas power generation strategies primarily utilize combustion with higher emissions of GHG and criteria pollutants than other low-carbon generation options including renewable resources. Furthermore emissions from life cycle stages of natural gas production and distribution can have additional detrimental GHG and air quality (AQ) impacts. On the other hand natural gas power generation can play an important role in supporting renewable resource integration by (1) providing essential load balancing services and (2) supporting the use of gaseous renewable fuels through the existing infrastructure of the natural gas system. Additionally advanced technologies and strategies including fuel cells and combined cooling heating and power (CCHP) systems can facilitate natural gas generation with low emissions and high efficiencies. Thus the role of natural gas generation in the context of GHG mitigation and AQ improvement is complex and multi-faceted requiring consideration of more than simple quantification of total or net emissions. If appropriately constructed and managed natural gas generation could support and advance sustainable and renewable energy. In this paper a review of the literature regarding emissions from natural gas with a focus on power generation is conducted and discussed in the context of GHG and AQ impacts. In addition a pathway forward is proposed for natural gas generation and infrastructure to maximize environmental benefits and support renewable resources in the attainment of emission reductions.
Numerical Study of Combustion and Emission Characteristics for Hydrogen Mixed Fuel in the Methane-Fueled Gas Turbine Combustor
Jan 2023
Publication
The aeroderivative gas turbine is widely used as it demonstrates many advantages. Adding hydrogen to natural gas fuels can improve the performance of combustion. Following this the effects of hydrogen enrichment on combustion characteristics were analyzed in an aeroderivative gas turbine combustor using CFD simulations. The numerical model was validated with experimental results. The conditions of the constant mass flow rate and the constant energy input were studied. The results indicate that adding hydrogen reduced the fuel residues significantly (fuel mass at the combustion chamber outlet was reduced up to 60.9%). In addition the discharge of C2H2 and other pollutants was reduced. Increasing the volume fraction of hydrogen in the fuel also reduced CO emissions at the constant energy input while increasing CO emissions at the constant fuel mass flow rate. An excess in the volume fraction of added hydrogen changed the combustion mode in the combustion chamber resulting in fuel-rich combustion (at constant mass flow rate) and diffusion combustion (at constant input power). Hydrogen addition increased the pattern factor and NOx emissions at the outlet of the combustion chamber.
Precooling Temperature Relaxation Technology in Hydrogen Refueling for Fuel-Cell Vehicles
Aug 2021
Publication
The dissemination of fuel-cell vehicles requires cost reduction of hydrogen refueling stations. The temperature of the supplied hydrogen has currently been cooled to approximately 40 C. This has led to larger equipment and increased electric power consumption. This study achieves a relaxation of the precooling temperature to the 20 C level while maintaining the refueling time. (1) Adoption of an MC formula that can flexibly change the refueling rate according to the precooling temperature. (2) Measurement of thermal capacity of refueling system parts and re-evaluation. Selection from multiple refueling control maps according to the dispenser design (Mathison et al. 2015). (3) Calculation of the effective thermal capacity and reselection of the map in real time when the line is cooled from refueling of the previous vehicle (Mathison and Handa 2015). (4) Addition of maps in which the minimum assumed pressures are 10 and 15 MPa. The new method is named MC Multi Map
Dynamic Mechanical Fatigue Behavior of Polymer Electrolyte Membranes for Fuel Cell Electric Vehicles Using a Gas Pressure-Loaded Blister
Nov 2021
Publication
This study reports on an innovative press-loaded blister hybrid system equipped with gas-chromatography (PBS-GC) that is designed to evaluate the mechanical fatigue of two representative types of commercial Nafion membranes under relevant PEMFC operating conditions (e.g. simultaneously controlling temperature and humidity). The influences of various applied pressures (50 kPa 100 kPa etc.) and blistering gas types (hydrogen oxygen etc.) on the mechanical resistance loss are systematically investigated. The results evidently indicate that hydrogen gas is a more effective blistering gas for inducing dynamic mechanical losses of PEM. The changes in proton conductivity are also measured before and after hydrogen gas pressure-loaded blistering. After performing the mechanical aging test a decrease in proton conductivity was confirmed which was also interpreted using small angle X-ray scattering (SAXS) analysis. Finally an accelerated dynamic mechanical aging test is performed using the homemade PBS-GC system where the hydrogen permeability rate increases significantly when the membrane is pressure-loaded blistering for 10 min suggesting notable mechanical fatigue of the PEM. In summary this PBS-GC system developed in-house clearly demonstrates its capability of screening and characterizing various membrane candidates in a relatively short period of time (<1.5 h at 50 kPa versus 200 h).
Control Strategy Assessment for Improving PEM Fuel Cell System Efficiency in Fuel Cell Hybrid Vehicles
Mar 2022
Publication
Concerns about climate change air pollution and the depletion of oil resources have prompted authorities to enforce increasingly strict rules in the automotive sector. There are several benefits to implementing fuel cell hybrid vehicles (FCHV) in the transportation sector including the ability to assist in reducing greenhouse gas emissions by replacing fossil fuels with hydrogen as energy carriers. This paper examines different control strategies for optimizing the power split between the battery and PEM fuel cell in order to maximize the PEM fuel cell system efficiency and reduce fuel consumption. First the vehicle and fuel cell system models are described. A forward approach is considered to model the vehicle dynamics while a semi-empirical and quasi-static model is used for the PEM fuel cell. Then different rule-based control strategies are analyzed with the aim of maximizing fuel cell system efficiency while ensuring a constant battery state of charge (SOC). The different methods are evaluated while the FCHV is performing both low-load and high-load drive cycles. The hydrogen consumption and the overall fuel cell system efficiency are considered for all testing conditions. The results highlight that in both low-load cycles and high-load cycles the best control strategies achieve a fuel cell system efficiency equal or greater to 33% while achieving a fuel consumption 30% less with respect to the baseline control strategy in low-load drive cycles.
CO2 Emissions Reduction through Increasing H2 Participation in Gaseous Combustible—Condensing Boilers Functional Response
Apr 2022
Publication
Considering the imperative reduction in CO2 emissions both from household heating and hot water producing facilities one of the mainstream directions is to reduce hydrocarbons in combustibles by replacing them with hydrogen. The authors analyze condensing boilers operating when hydrogen is mixed with standard gaseous fuel (CH4 ). The hydrogen (H2 ) volumetric participation in the mixture is considered to vary in the range of 0 to 20%. The operation of the condensing boilers will be numerically modeled by computational programs and prior validated by experimental studies concluded in a European Certified Laboratory. The study concluded that an increase in the combustible flow with 16% will compensate the maximum H2 concentration situation with no other implications on the boiler’s thermal efficiency together with a decrease in CO2 emissions by approximately 7%. By assuming 0.9 (to/year/boiler) the value of CO2 emissions reduction for the condensing boiler determined in the paper and extrapolating it for the estimated number of boilers to be sold for the period 2019–2024 a 254700-ton CO2/year reduction resulted.
On the Possibility to Simulate the Operation of a SI Engine using Alternative Gaseous Fuels
Nov 2019
Publication
A thermodynamic combustion model developed in AVL BOOST software was used in order to evaluate the pollutant emissions performance and efficiency parameters of a spark ignition engine Renault K7M-710 fueled with compressed natural gas hydrogen and blends of compressed natural gas and hydrogen (hythane). Multiple research studies have concluded that for the near future hythane could be the most promising alternative fuel because it has the advantages of both its components. In our previous work the model was validated for the performance and efficiency parameters by comparison of simulation results with experimental data acquired when the engine was fueled with gasoline. In this work the model was improved and can predict the values of pollutant emissions when the engine is running with the studied alternative fuels. As the percentage of hydrogen in hythane is increased the power of the engine rises the brake specific fuel consumption carbon dioxide carbon monoxide and total unburned hydrocarbon emissions decrease while nitrogen oxides increase. The values of peak fire pressure maximum pressure derivative and peak fire temperature in cycle are higher leading to an increased probability of knock occurrence. To avoid this phenomenon an optimum correlation between the natural gas-hydrogen blend the air-fuel ratio the spark advance and the engine operating condition needs to be found.
Sector Coupling and Business Models Towards Sustainability: The Case of the Hydrogen Vehicle Industry
Mar 2022
Publication
The concept of sector coupling has been gaining increased momentum in political discourses during 18 the past few years but it has only recently received the attention of international academics. The 19 private sector is particularly relevant to foster sector coupling through entrepreneurial action – 20 specifically innovative business models for more sustainable technologies are needed to promote a 21 transition towards more sustainability. So far however the literature on business models from a 22 sector coupling perspective is scarce yet strongly emerging. To address the identified research gaps 23 and enhance the current knowledge on the emerging hydrogen vehicle industry and sector coupling 24 this study adopts a qualitative and exploratory research approach and builds on information gained 25 in 103 semi-structured interviews to discuss emerging business models in Germany. In particular 33 26 business cases have been analyzed. Anchoring business model theory to the concept of sector 27 coupling this study identifies 12 business model archetypes in the emerging hydrogen vehicle 28 industry and its value chain. It can be shown that while the market is still emerging and the market 29 players are not defined and are evolving companies are currently engaged in finding their position 30 along the value chain fostering vertical integration and promoting cooperation between the 31 different sectors. While this study is relevant for both the academia and the industry it is particularly 2 32 interesting for policy makers shaping the future of sustainable development specifically considering 33 integrated energy systems.
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