Applications & Pathways

Blending hydrogen into the gas grid could be an important stepping stone during the transition to a sustainable net zero system. In particular it may: provide a significant and reliable source of demand for hydrogen producers supporting the investment case for hydrogen; provide learnings and incremental change towards what could potentially become a 100% hydrogen grid; and immediately decarbonise a portion of the gas flowing through the grid. Technical questions relating to hydrogen blending are being taken forward by the industry (e.g. through the HyDeploy project in relation to the maximum potential blend of hydrogen that can be accommodated without end user appliances needing to be altered or replaced). But if blending is to take place changes to commercial arrangements will be necessary as today these assume a relatively uniform gas quality. In particular the commercial framework will need to ensure that limits on the percentage of hydrogen that can safely be blended (currently expected to be around 20% by volume) are not exceeded. We have been commissioned by Cadent to undertake a Network Innovation Allowance (NIA) project to identify the changes required to the gas commercial framework that will enable hydrogen blending in the GB gas grid and to set out a roadmap for how these can be delivered. This report sets out our recommendations.

On today's show the EAH team will be joined by Brendan Norman to talk about deployment of sustainable FCEV technologies across many different segments of the transport sector and utility vehicles. Brendan is the CEO of H2X a new vehicle manufacturing company based in Sydney with a manufacturing facility in Port Kembla will deliver its first hydrogen FCEVs to market beginning in 2022 before expanding its vehicle offerings in subsequent years. Brendan joined the EAH team via SquadCast from Kuala Lumpur to talk fuel cells with us and you don't want to miss the excellent discussion that we had on this week's episode.

The podcast can be found on their website

A 100 MW stand-alone wind power to methanol process has been evaluated to determine the capital requirement and power to methanol efficiency. Power available for electrolysis determines the amount of hydrogen produced. The stoichiometric amount of CO₂– required for the methanol synthesis – is produced using direct air capture. Integration of utilities for CO₂ air capture hydrogen production from co-harvested water and methanol synthesis is incorporated and capital costs for all process steps are estimated. Power to methanol efficiency is determined to be around 50%. The cost of methanol is around 300€ ton−1 excluding and 800€ ton−1 including wind turbine capital cost. Excluding 300 M€ investment cost for 100 MW of wind turbines total plant capital cost is around 200 M€. About 45% of the capital cost is reserved for the electrolysers 50% for the CO₂ air capture installation and 5% for the methanol synthesis system. The conceptual design and evaluation shows that renewable methanol produced from air captured CO₂ water and renewable electricity is becoming a realistic option at reasonable costs of 750–800 € ton−1.

Whilst various new technologies for power generation are continuously being evaluated the owners of almost-new facilities such as combined-cycle gas turbine (CCGT) plants remain motivated to adapt these to new circumstances and avoid the balance-sheet financial impairments of underutilization. Not only are the owners reluctant to decommission the legacy CCGT assets but system operators value the inertia and flexibilities they contribute to a system becoming predominated with renewable generation. This analysis therefore focuses on the reinvestment cases for adapting CCGT to hydrogen (H2 ) synthetic natural gas (SNG) and/or retrofitted carbon capture and utilization systems (CCUS). Although H2 either by itself or as part of SNG has been evaluated attractively for longer-term electricity storage the business case for how it can be part of a hybrid legacy CCGT system has not been analyzed in a market context. This work compares the power to synthetic natural gas to power (PSNGP) adaptation with the simpler and less expensive power to hydrogen to power (P2HP) adaptation. Both the P2HP and PSNGP configurations are effective in terms of decarbonizations. The best results of the feasibility analysis for a UK application with low CCGT load factors (around 31%) were obtained for 100% H2 (P2HP) in the lower range of wholesale electricity prices (less than 178 GBP/MWh) but in the higher range of prices it would be preferable to use the PSNGP configuration with a low proportion of SNG (25%). If the CCGT load factor increased to 55% (the medium scenario) the breakeven profitability point between P2HP and PSNGP decreased to a market price of 145 GBP/MWh. Alternatively with the higher load factors (above 77%) satisfactory results were obtained for PSNGP using 50% SNG if with market prices above 185 GBP/MWh.

The main objective of this paper is to select the optimal configuration of a ship’s power system considering the use of fuel cells and batteries that would achieve the lowest CO2 emissions also taking into consideration the number of battery cycles. The ship analyzed in this work is a Platform Supply Vessel (PSV) used to support oil and gas offshore platforms transporting goods equipment and personnel. The proposed scheme considers the ship’s retrofitting. The ship’s original main generators are maintained and the fuel cell and batteries are installed as complementary sources. Moreover a sensitivity analysis is pursued on the ship’s demand curve. The simulations used to calculate the CO2 emissions for each of the new hybrid configurations were developed using HOMER software. The proposed solutions are auxiliary generators three types of batteries and a protonexchange membrane fuel cell (PEMFC) with different sizes of hydrogen tanks. The PEMFC and batteries were sized as containerized solutions and the sizing of the auxiliary engines was based on previous works. Each configuration consists of a combination of these solutions. The selection of the best configuration is one contribution of this paper. The new configurations are classified according to the reduction of CO2 emitted in comparison to the original system. For different demand levels the results indicate that the configuration classification may vary. Another valuable contribution of this work is the sizing of the battery and hydrogen storage systems. They were installed in 20 ft containers since the installation of batteries fuel cells and hydrogen tanks in containers is widely used for ship retrofit. As a result the most significant reduction of CO2 emissions is 10.69%. This is achieved when the configuration includes main generators auxiliary generators a 3119 kW lithium nickel manganese cobalt (LNMC) battery a 250 kW PEMFC and 581 kg of stored hydrogen.

Waterborne transport contributes to around 14% of the overall greenhouse gas emissions of transport in the European Union and it is among the most efficient modes of transport. Nonetheless considering the aim of making the European Union carbon-neutral by 2050 and the fundamental role of waterborne transport within the European economy effort is needed to reduce its environmental impact. This paper provides an assessment of research and innovation measures aiming at decreasing waterborne transport’s CO2 emissions by assessing European projects based on the European Commission’s Transport Research and Innovation Monitoring and Information System (TRIMIS). Additionally it provides an outlook of the evolution of scientific publications and intellectual property activity in the area. The review of project findings suggests that there is no single measure which can be considered as a problem solver in the area of the reduction of waterborne CO2 emissions and only the combination of different innovations should enable reaching this goal. The highlighted potential innovations include further development of lightweight composite materials innovative hull repair methods wind assisted propulsion engine efficiency waste heat electrification hydrogen and alternative fuels. The assessment shows prevalence of funding allocated to technological measures; however non-technological ones like improved vessel navigation and allocation systems also show a great potential for the reduction of CO2 emissions and reduction of negative environmental impacts of waterborne transport.

The results of studies of the influence of hydrogen and hydrogen-containing gas additives on the parameters of various types of internal combustion engines are analyzed and summarized. It made possible to identify the features of the effect on the combustion of fuel during internal combustion engine operation at partial loads. The dependences of reducing the toxicity and fuel consumption of internal combustion engine on the amount of addition of hydrogen and a hydrogen-containing gas to the air-fuel mixture were obtained. It allowed to establish quantitative effects of free hydrogen in particular to quantify the region of small hydrogen additives and the conditions under which hydrogen exhibits the qualities of a chemically active component of the mixture.

Traditional high-pressure mechanical compressors account for over half of the car station’s cost have insufficient reliability and are not feasible for a large-scale fuel cell market. An alternative technology employing a two-stage hybrid system based on electrochemical and metal hydride compression technologies represents an excellent alternative to conventional compressors. The high-pressure stage operating at 100–875 bar is based on a metal hydride thermal system. A techno-economic analysis of the metal hydride system is presented and discussed. A model of the metal hydride system was developed integrating a lumped parameter mass and energy balance model with an economic model. A novel metal hydride heat exchanger configuration is also presented based on minichannel heat transfer systems allowing for effective high-pressure compression. Several metal hydrides were analyzed and screened demonstrating that one selected material namely (Ti0.97Zr0.03)1.1Cr1.6Mn0.4 is likely the best candidate material to be employed for high-pressure compressors under the specific conditions. System efficiency and costs were assessed based on the properties of currently available materials at industrial levels. Results show that the system can reach pressures on the order of 875 bar with thermal power provided at approximately 150 ◦C. The system cost is comparable with the current mechanical compressors and can be reduced in several ways as discussed in the paper.

On this episode of Everything About Hydrogen Jan Klawitter Head of International Policy for Anglo American speaks with Andrew Chris and Patrick about Anglo American's strategy for decarbonizing its mining operations and how they plan to use hydrogen and fuel cell technologies as a key part of their approach.

The podcast can be found on their website

The effect of carbon monoxide (CO) on the performance of polymer electrolyte fuel cells (PEFCs) with either a hydrogen circulation system or a hydrogen one-way pass system is investigated and compared. The voltage drop induced by adding 0.2 ppm of CO to the PEFC with the hydrogen circulation system was less than one-tenth of that observed in the PEFC with the hydrogen one-way pass system at 1000 mA cm–2 and a cell temperature of 60 °C. Gas analysis results showed that CO concentration in the hydrogen circulation system was lower than the initially supplied CO concentration. In the hydrogen circulation system permeated oxygen from the cathode should enhance CO oxidation. This should lead to decrease the CO concentration and mitigate the voltage drop in the hydrogen circulation system.

High performing proton exchange membrane fuel cells (PEMFCs) that can operate at low relative humidity is a continuing technical challenge for PEMFC developers. In this work micro-patterned membranes are demonstrated at the cathode side by solution casting techniques using stainless steel moulds with laser-imposed periodic surface structures (LIPSS). Three types of patterns lotus lines and sharklet are investigated for their influence on the PEMFC power performance at varying humidity conditions. The experimental results show that the cathode electrolyte pattern in all cases enhances the fuel cell power performance at 100% relative humidity (RH). However only the sharklet pattern exhibits a significant improvement at 25% RH where a peak power density of 450 mW cm⁻² is recorded compared with 150 mW cm⁻² of the conventional flat membrane. The improvements are explored based on high-frequency resistance electrochemically active surface area (ECSA) and hydrogen crossover by in situ membrane electrode assembly (MEA) testing.

With the development of high-altitude and long-endurance unmanned aerial vehicles (UAVs) optimization of the coordinated energy dispatch of UAVs’ energy management systems has become a key target in the research of electric UAVs. Several different energy management strategies are proposed herein for improving the overall efficiency and fuel economy of fuel cell/battery hybrid electric power systems (HEPS) of UAVs. A rule-based (RB) energy management strategy is designed as a baseline for comparison with other strategies. An energy management strategy (EMS) based on fuzzy logic (FL) for HEPS is presented. Compared with classical rule-based strategies the fuzzy logic control has better robustness to power fluctuations in the UAV. However the proposed FL strategy has an inherent defect: the optimization performances will be determined by the heuristic method and the past experiences of designers to a great extent rather than a specific cost function of the algorithm itself. Thus the paper puts forward an improved fuzzy logic-based strategy that uses particle swarm optimization (PSO) to track the optimal thresholds of membership functions and the equivalent hydrogen consumption minimization is considered as the objective function. Using a typical 30 min UAV mission profile all the proposed EMS were verified by simulations and rapid controller prototype (RCP) experiments. Comprehensive comparisons and analysis are presented by evaluating hydrogen consumption system efficiency and voltage bus stability. The results show that the PSO-FL algorithm can further improve fuel economy and achieve superior overall dynamic performance when controlling a UAV’s fuel-cell powertrain.

The industrial sector is the world’s second largest emitter of greenhouse gases hence a methodology for decarbonizing factory systems is crucial for achieving global climate goals. Hydrogen is an important medium for the transition towards carbon neutral factories due to its broad applicability within the factory including its use in electricity and heat generation and as a process gas or fuel. One of the main challenges is the identification of economically and environmentally suitable design scenarios such as for the entire value chain for hydrogen generation and application. For example the infrastructure for renewable electricity hydrogen generation hydrogen conversion (e.g. into synthetic fuels) storage and transport systems as well as application in the factory. Due to the high volatility of energy generation and the related dynamic interdependencies within a factory system a valid technical economic and environmental evaluation of benefits induced by hydrogen technologies can only be achieved using digital factory models. In this paper we present a framework to integrate hydrogen technologies into factory systems. This enables decision makers to identify promising measures according to their expected impact and collect data for appropriate factory modelling. Furthermore a concept for factory modelling and simulation is presented and demonstrated in a case study from the electronics industry assessing the use of hydrogen for decentralized power and heat generation.

The following report is a research piece outlining the potential pathways for decarbonisation of Scottish Industries. Two main pathways are considered hydrogen and electrification with both resulting in similar costs and levels of carbon reduction.

Although proton exchange membrane fuel cell (PEMFC) systems are expected to have lower environmental impacts in the operational phase compared to conventional energy conversion systems there are still certain economic operational and environmental setbacks. Durability under a wide range of operating conditions presents a challenge because degradation processes affect the PEMFC efficiency. Typically life cycle assessment (LCA) of PEMFC systems do not include performance degradation. Thus a novel semi-empirical PEMFC model is developed which includes degradation effects caused by different operational regimes (dynamic and steady-state). The model is integrated into LCA through life cycle inventory (LCI) to achieve a more realistic and accurate evaluation of environmental impacts. Verification of the model clearly showed that the use of existing LCI models underestimates the environmental impacts. This is especially evident when green hydrogen is used in PEMFC operational phase where manufacturing phase and maintenance (stack replacements) become more influential. Input parameters of the model can be modified to reflect technological improvements (e.g. platinum loading or durability) and evaluate the effects of future scenarios.

During 2020 the Scottish Government in partnership with Highlands and Islands Enterprise and Scottish Enterprise commissioned Arup and E4Tech to carry out a hydrogen assessment to deepen our evidence base in order to inform our policies on hydrogen going forward. The assessment aims to investigate how and where hydrogen may fit within the evolving energy system technically geographically and economically. To assist in this consideration a key part of the Hydrogen Assessment is the development of distinct viable scenarios for hydrogen deployment in Scotland and the economic assessment of those scenarios.<br/>From our assessment it is clear that hydrogen is not just an energy and emissions reduction opportunity; it could also have an important role in generating new economic opportunities in Scotland. The assessment forms an important part of the evidence base that informed the development of the Hydrogen Policy Statement.

The World Energy Transitions Outlook preview outlines a pathway for the world to achieve the Paris Agreement goals and halt the pace of climate change by transforming the global energy landscape. This preview presents options to limit global temperature rise to 1.5°C and bring CO₂ emissions closer to net zero by mid-century offering high-level insights on technology choices investment needs and the socio-economic contexts of achieving a sustainable resilient and inclusive energy future.



Meeting CO₂ reduction targets by 2050 will require a combination of: technology and innovation to advance the energy transition and improve carbon management; supportive and proactive policies; associated job creation and socio-economic improvements; and international co-operation to guarantee energy availability and access.



Among key findings:

• Proven technologies for a net-zero energy system already largely exist today. Renewable power green hydrogen and modern bioenergy will dominate the world of energy of the future.
• A combination of technologies is needed to keep us on a 1.5°C climate pathway. These include increasingly efficient energy production to ensure economic growth; decarbonised power systems that are dominated by renewables; increased use of electricity in buildings industry and transport to support decarbonisation; expanded production and use of green hydrogen synthetic fuels and feedstocks; and targeted use of sustainably sourced biomass.
• In anticipation of the coming energy transition financial markets and investors are already directing capital away from fossil fuels and towards other energy technologies including renewables.
• Energy transition investment will have to increase by 30% over planned investment to a total of USD 131 trillion between now and 2050 corresponding to USD 4.4 trillion on average every year.
• National social and economic policies will play fundamental roles in delivering the energy transition at the speed required to restrict global warming to 1.5°C.

This preview identifies opportunities to support informed policy and decision making to establish a new global energy system. Following this preview and aligned with the UN High-Level Dialogue process the International Renewable Energy Agency (IRENA) will release the full report which will provide a comprehensive vision and accompanying policy measures for the transition.

This study is a review of hydrogen station patents using the Derwent Innovation system and also a secondary screening. This was undertaken by the researchers to better understand and identify hydrogen station trends. The review focuses on analyzing the developing trends of patent technologies associated with a hydrogen station. The results of the review indicated that the countries with the major distribution of patents were Japan China the USA and Europe. Japan is leading the developmental trajectory of hydrogen stations. The results of the analysis found the leading developers of these patented technologies are Kobe Steel Nippon Oil Toyota and Honda. Other active patent developers analyzed include Linde Hyundai and Texaco. The review concludes with a suggestion that using a patent analysis methodology is a good starting point to identify evaluate and measure the trend in hydrogen station commercial development.

The U.S. transportation sector accounts for 37% of total energy consumption. Automobiles are a primary application of polymer electrolyte membrane (PEM) fuel cells which operate under low temperature and high efficiency to reduce fossil fuel consumption and CO2 emissions. Using hydrogen fuel PEM fuel cells can reach a practical efficiency as high as 65% with water as the only byproduct. Almost all the major automakers are involved in fuel cell electric vehicle (FCEV) development. Toyota and Hyundai introduced FCEVs (the Mirai and NEXO respectively) to consumers in recent years with a driving range between 312 and 402 miles and cold-start capacity from -30 °C. About 50 fuel cell electric buses (FCEB) are operating in California and most of them have achieved the durability target i.e. 25000 h in real-world driving conditions. As of September 2020 over 8573 FCEVs have been sold or leased in the U.S. More than 3521 FCEVs and 22 FCEBs have been sold or leased in Japan as of September 2019. An extensive hydrogen station network is required for the successful deployment of FCEVs and FCEBs. The U.S. currently has over 44 hydrogen fuelling stations (HFSs) nearly all located in California. Europe has over 139 HFSs with ~1500 more stations planned by 2025. This review has three primary objectives: 1) to present the current status of FCEV/FCEB commercialization and HFS development; 2) to describe the PEM fuel cell research/development in automobile applications and the significance of HFS networks; and 3) to outline major challenges and opportunities.

In this article we show a refuelling strategy analysis using different injector configurations to refuel a 70 MPa composite reinforced type 4 tank. The gas has been injected through single openings of different diameters (3 mm 6 mm and 10 mm) and alternatively through multiple small holes (4 × 3 mm). For each injector configuration slow (12 min) and faster (3 min) fillings have been performed. The gas temperature has been measured at different positions inside the tank as well as the temperatures of the wall materials at various locations: on the external surface and at the interface between the liner and the fiber reinforced composite. In general the larger the injector diameter and the slower the filling the higher the chance that the gas develops vertical temperature gradients (a so-called gas temperature stratification) resulting in higher than average temperatures near the top of the tank and lower than average at its bottom. While the single 3 mm opening injector causes homogeneous gas temperatures for both filling speeds both the 6 mm and 10 mm opening injectors induce gas temperature stratification during the 12 min fillings. The injector with multiple holes has an area comparable to the 6 mm single opening injector: in general this more complex geometry tends to limit the inhomogeneity of gas temperatures during slow fillings. When gas temperature stratification develops the wall materials temperature is also locally affected. This results in a higher than average temperature at the top of the tank and higher the slower the filling.

This report is prepared by thirty of the largest global car manufacturers oil and gas companies utilities equipment manufacturers NGOs governmental and clean energy organisations with the collaboration of the Fuel Cells and Hydrogen Joint Undertaking.<br/>The analysis compares the economics sustainability and performance of the vehicles and infrastructures needed to reach the 80% decarbonisation goal set by the<br/>European Union and is an unprecedented effort from industry and other stakeholders to analyse the role of the various new car-types in meeting this objective on the basis of proprietary industrial data.

Government has reviewed the evidence base on options for achieving long term heat decarbonisation. This report provides an overview of the key issues arising from our review and seeks to:

• highlight the different characteristics of the main alternative sources of low carbon heat and the approaches to achieving transformational change
• set out strategically important issues ‘strategic inferences’ which we have drawn from the evidence available to help focus the development of our long term policy framework
• identify areas that require further exploration to inform the development of a new long term policy framework for heat

The review confirmed we need:

• better understanding of the different options available for decarbonising heating
• a clearer common agenda across industry academia and the public sector to ensure effort and resources are effectively and efficiently applied to long term heat decarbonisation issues

We welcome your views on:

• the strategic inferences identified
• the priority areas requiring further development
• any important omissions
• the parties best placed to deliver in these areas
• opportunities for enhancing co-ordination

The chemical and petrochemical sector relies on fossil fuels and feedstocks and is a major source of carbon dioxide (CO2 ) emissions. The techno-economic potential of 20 decarbonisation options is assessed. While previous analyses focus on the production processes this analysis covers the full product life cycle CO2 emissions. The analysis elaborates the carbon accounting complexity that results from the non-energy use of fossil fuels and highlights the importance of strategies that consider the carbon stored in synthetic organic products—an aspect that warrants more attention in long-term energy scenarios and strategies. Average mitigation costs in the sector would amount to 64 United States dollars (USD) per tonne of CO2 for full decarbonisation in 2050. The rapidly declining renewables cost is one main cause for this low-cost estimate. Renewable energy supply solutions in combination with electrification account for 40% of total emissions reductions. Annual biomass use grows to 1.3 gigatonnes; green hydrogen electrolyser capacity grows to 2435 gigawatts and recycling rates increase six-fold while product demand is reduced by a third compared to the reference case. CO2 capture storage and use equals 30% of the total decarbonisation effort (1.49 gigatonnes per year) where about one-third of the captured CO2 is of biogenic origin. Circular economy concepts including recycling account for 16% while energy efficiency accounts for 12% of the decarbonisation needed. Achieving full decarbonisation in this sector will increase energy and feedstock costs by more than 35%. The analysis shows the importance of renewables-based solutions accounting for more than half of the total emissions reduction potential which was higher than previous estimates.

Energy management is a critical issue for the advancement of fuel cell vehicles because it significantly influences their hydrogen economy and lifetime. This paper offers a comprehensive investigation of the energy management of heavy-duty fuel cell vehicles for road freight transportation. An important and unique contribution of this study is the development of an extensive and realistic representation of the vehicle operation which includes 1750 hours of real-world driving data and variable truck loading conditions. This framework is used to analyze the potential benefits and drawbacks of heuristic optimal and predictive energy management strategies to maximize the hydrogen economy and system lifetime of fuel cell vehicles for road freight transportation. In particular the statistical evaluation of the effectiveness and robustness of the simulation results proves that it is necessary to consider numerous and realistic driving scenarios to validate energy management strategies and obtain a robust design. This paper shows that the hydrogen economy can be maximized as an individual target using the available driving information achieving a negligible deviation from the theoretical limit. Furthermore this study establishes that heuristic and optimal strategies can significantly reduce fuel cell transients to improve the system lifetime while retaining high hydrogen economies. Finally this investigation reveals the potential benefits of predictive energy management strategies for the multi-objective optimization of the hydrogen economy and system lifetime.

Fuel cells as clean power sources are very attractive for the maritime sector which is committed to sustainability and reducing greenhouse gas and atmospheric pollutant emissions from ships. This paper presents a technological review on fuel cell power systems for maritime applications from the past two decades. The available fuels including hydrogen ammonia renewable methane and methanol for fuel cells under the context of sustainable maritime transportation and their pre-processing technologies are analyzed. Proton exchange membrane molten carbonate and solid oxide fuel cells are found to be the most promising options for maritime applications once energy efficiency power capacity and sensitivity to fuel impurities are considered. The types layouts and characteristics of fuel cell modules are summarized based on the existing applications in particular industrial or residential sectors. The various research and demonstration projects of fuel cell power systems in the maritime industry are reviewed and the challenges with regard to power capacity safety reliability durability operability and costs are analyzed. Currently power capacity costs and lifetime of the fuel cell stack are the primary barriers. Coupling with batteries modularization mass production and optimized operating and control strategies are all important pathways to improve the performance of fuel cell power systems.