Applications & Pathways
Propulsion System Integration for a First-generation Hydrogen Civil Airliner?
May 2021
Publication
An unusual philosophical approach is proposed here to decarbonise larger civil aircraft that fly long ranges and consume a large fraction of civil aviation fuel. These inject an important amount of carbon emissions into the atmosphere and holistic decarbonising solutions must consider this sector. A philosophical–analytical investigation is reported here on the feasibility of an airliner family to fly over long ranges and assist in the elimination of carbon dioxide emissions from civil aviation. Backed by state-of-the-art correlations and engine performance integration analytical tools a family of large airliners is proposed based on the development and integration of the body of a very large two-deck four-engine airliner with the engines wings and flight control surfaces of a very long-range twin widebody jet. The proposal is for a derivative design and not a retrofit. This derivative design may enable a swifter entry to service. The main contribution of this study is a philosophical one: a carefully evaluated aircraft family that appears to have very good potential for first-generation hydrogen-fuelled airliners using gas turbine engines for propulsion. This family offers three variants: a 380-passenger aircraft with a range of 3300nm a 330-passenger aircraft with a range of 4800nm and a 230- passenger aircraft with a range of 5500nm. The latter range is crucially important because it permits travel from anywhere in the globe to anywhere else with only one stop. The jet engine of choice is a 450kN high-bypass turbofan.
Centralized and Decentralized Electrolysis-based Hydrogen Supply Systems for Road Transportation - A Modeling Study of Current and Future Costs
Oct 2022
Publication
This work compares the costs of three electrolysis-based hydrogen supply systems for heavy road transportation: a decentralized off-grid system for hydrogen production from wind and solar power (Dec-Sa); a decentralized system connected to the electricity grid (Dec-Gc); and a centralized grid-connected electrolyzer with hydrogen transported to refueling stations (Cen-Gc). A cost-minimizing optimization model was developed in which the hydrogen production is designed to meet the demand at refueling stations at the lowest total cost for two timeframes: one with current electricity prices and one with estimated future prices. The results show that: For most of the studied geographical regions Dec-Gc gives the lowest costs of hydrogen delivery (2.2e3.3V/kgH2) while Dec-Sa entails higher hydrogen production costs (2.5e6.7V/kgH2). In addition the centralized system (Cen-Gc) involves lower costs for production and storage than the grid-connected decentralized system (Dec-Gc) although the additional costs for hydrogen transport increase the total cost (3.5e4.8V/kgH2).
Environmental Economical Dispatching of Electric–Gas Integrated Energy System Considering Hydrogen Compressed-Natural Gas
Dec 2022
Publication
As a high-quality secondary energy hydrogen energy has great potential in energy storage and utilization. The development of power-to-hydrogen (P2H) technology has alleviated the problem of wind curtailment and improved the coupling between the power grid and the natural gas grid. Under the premise of ensuring safety using P2H technology to mix the produced hydrogen into the natural gas network for long-distance transmission and power generation can not only promote the development of hydrogen energy but also reduce carbon emissions. This paper presents a new model for incorporating hydrogen into natural gas pipelines. To minimize the sum of wind curtailment cost operation cost and carbon emission cost an electric–gas integrated energy system (EGIES) model of hydrogen-compressed natural gas (HCNG) containing P2H for power generation is constructed. Aiming at the problem of global warming caused by a lot of abandoned wind and carbon emissions the economy and environmental protection of the system model are analyzed. The results show that the model of EGIES considering HCNG can not only absorb excess wind power but also reduce carbon emission costs and system costs which can reduce the total cost of the environmental economic dispatch of the EGIES by about 34.1%. In the context of the EGIES the proposal of this model is of great significance to the economical and environmentally friendly operation of the system.
Hydrogenerally - Episode 7: Hydrogen for Heat
Dec 2022
Publication
In this seventh episode Steffan Eldred Hydrogen Innovation Network Knowledge Transfer Manager and Jenni McDonnell MBE Heating and Cooling Knowledge Transfer Manager from Innovate UK KTN discuss why using hydrogen to generate heat is so important and explore the hydrogen economy opportunities and challenges within this sector alongside their special guest Jeff House Head of External Affairs Baxi Boilers.
The podcast can be found on their website.
The podcast can be found on their website.
Hydrogen Fuel Cells for Sustainable Energy: Development and Progress in Selected Developed Countries
Jan 2021
Publication
The sustainable development goals concept towards zero carbon emission set forth by the Paris Agreement is the foundation of decarbonisation implemented in most developed countries worldwide. One of the efforts in the decarbonisation of the environment is through hydrogen fuel cell technology. A fuel cell is an energy converter device that produces electricity via the electrochemical reaction with water as the by-product. The application of fuel cells is strongly related to the economic aspect including local and infrastructure costs making it more relevant to be implemented in a developed country. This work presents a short review of the development and progress of hydrogen fuel cells in a developed country such as Japan Germany USA Denmark and China (in transition between developing to developed status); which championed hydrogen fuel cell technology in their region.
Prioritization and Optimal Location of Hydrogen Fueling Stations in Seoul: Using Multi-Standard Decision-Making and ILP Optimization
Mar 2023
Publication
Thus far the adoption of hydrogen fuel cell vehicles (HCEVs) has been hampered by the lack of hydrogen fueling infrastructure. This study aimed to determine the optimal location and prioritization of hydrogen fueling stations (HFSs) in Seoul by utilizing a multi-standard decision making approach and optimization method. HFS candidate sites were evaluated with respect to relevant laws and regulations. Key factors such as safety economy convenience and demand for HCEVs were considered. Data were obtained through a survey of experts in the fields of HCEV and fuel cells and the Analytic Hierarchy Process method was applied to prioritize candidate sites. The optimal quantity and placement of HFSs was then obtained using optimization software based on the acceptable travel time from intersections of popular roads in Seoul. Our findings suggest that compliance with legal safety regulations is the most important factor when constructing HFSs. Furthermore sensitivity analysis revealed that the hydrogen supply cost currently holds the same weight as other elements. The study highlights the importance of utilizing a multi-standard decision-making approach and optimization methods when determining the optimal location and prioritization of HFSs and can help develop a systematic plan for the nationwide construction of HFSs in South Korea.
Design and Optimization of Coal to Hydrogen System Coupled with Non-Nominal Operation of Thermal Power Unit
Dec 2022
Publication
In an actual thermal power plant deep peak shaving will cause thermal power units to run under non-nominal conditions for an extended period resulting in serious problems such as increased equipment wearing low equipment utilization efficiency and decreased benefits. To this end in this work both the design and optimization method for a coal to hydrogen system which is coupled with the expected non-nominal operation of thermal power units are proposed. Aiming towards maximum profit in the context of thermal power plants a mathematical optimization model for a coal to hydrogen system based on the multi-period operating conditions of thermal power plants is established. The corresponding optimal design scheme of the coal to hydrogen system is determined using variable operating conditions. The superiority of the integrated system compared with an independent system is explored and the feasibility of the proposed method is verified by using the case study of an actual thermal power plant. The results show that compared with the independent system the economic benefits of the integrated system can increase by 13.56% where the sale of hydrogen in the coal to hydrogen system accounts for 60.3% of the total benefit. The main expenditure associated with the system is the purchase cost of feedstock coal accounting for 91.8%. Since the required power and medium-pressure steam in the coal to hydrogen process are provided by thermal power units the minimum operating load of the thermal power plant in the integrated system increases from 40% to 60.1% which significantly improves the utilization efficiency and service life of the generator units. In addition the proposed integration scheme of the system is simple and controllable which can contribute to the maintenance of the safe and stable operation of power generation and hydrogen production processes. These results are expected to provide the necessary methodological guidance for the integration and optimization of coal-fired power plants and coal to hydrogen systems.
Renewable Energy Transport via Hydrogen Pipelines and HVDC Transmission Lines
May 2021
Publication
The majority penetration of Variable Renewable Energy (VRE) will challenge the stability of electrical transmission grids due to unpredictable peaks and troughs of VRE generation. With renewable generation located further from high demand urban cores there will be a need to develop new transmission pathways to deliver the power. This paper compares the transport and storage of VRE through a hydrogen pipeline to the transport of VRE through a High Voltage Direct Current (HVDC) transmission line. The analysis found a hydrogen pipeline can offer a cost-competitive method for VRE transmission compared to a HVDC transmission line on a life-cycle cost basis normalized by energy flows for distances at 1000 miles with 2030 technology. This finding has implications for policy makers project developers and system operators for the future development of transmission infrastructure projects given the additionality which hydrogen pipelines can provide in terms of energy storage.
Life Cycle Greenhouse Gas Emission Assessment for Using Alternative Marine Fuels: A Very Large Crude Carrier (VLCC) Case Study
Dec 2022
Publication
The International Maritime Organization (IMO) has set decarbonisation goals for the shipping industry. As a result shipowners and operators are preparing to use low- or zero-carbon alternative fuels. The greenhouse gas (GHG) emission performances are fundamental for choosing suitable marine fuels. However the current regulations adopt tank-to-wake (TTW) emission assessment methods that could misrepresent the total climate impacts of fuels. To better understand the well-to-wake (WTW) GHG emission performances this work applied the life cycle assessment (LCA) method to a very large crude carrier (VLCC) sailing between the Middle East and China to investigate the emissions. The life cycle GHG emission impacts of using alternative fuels including liquified natural gas (LNG) methanol and ammonia were evaluated and compared with using marine gas oil (MGO). The bunkering site of the VLCC was in Zhoushan port China. The MGO and LNG were imported from overseas while methanol and ammonia were produced in China. Four production pathways for methanol and three production pathways for ammonia were examined. The results showed that compared with MGO using fossil energy-based methanol and ammonia has no positive effect in terms of annual WTW GHG emissions. The emission reduction effects of fuels ranking from highest to lowest were full solar and battery-based methanol full solar and battery-based ammonia and LNG. Because marine ammonia-fuelled engines have not been commercialised laboratory data were used to evaluate the nitrous oxide (N2O) emissions. The GHG emission reduction potential of ammonia can be exploited more effectively if the N2O emitted from engines is captured and disposed of through after-treatment technologies. This paper discussed three scenarios of N2O emission abatement ratios of 30% 50% and 90%. The resulting emission reduction effects showed that using full solar and battery-based ammonia with 90% N2O abatement performs better than using full solar and battery-based methanol. The main innovation of this work is realising the LCA GHG emission assessment for a deep-sea ship.
Optimal Design of a Hydrogen-powered Fuel Cell System for Aircraft Applications
Mar 2024
Publication
Recently hydrogen and fuel cells have gained interest as an emerging technology to mitigate the effects of climate change caused by the aviation sector. The aim of this work is to evaluate the applicability of this technology to an existing regional aircraft in order to assess its electrification with the aim of reducing greenhouse gas emissions and achieving sustainability goals. The design of a proton-exchange membrane fuel cell system (PEMFC) with the inclusion of liquid hydrogen storage is carried out. Specifically a general mathematical model is developed which involves multiple scales ranging from individual cells to aircraft scale. First the fuel cell electrochemical model is developed and validated against published polarization curves. Then different sizing approaches are used to compute the overall weight of the hydrogen-based propulsion system in order to optimize the system and minimize its weight. Crucially this work underscores that the feasibility of hydrogenbased fuel cell systems relies not only on hydrogen storage but especially on the electrochemical cell performance which influences the size of the balance of plant and especially its thermal management section. In particular the strategic significance of working with fuel cells at partial loads is demonstrated. This entails achieving an optimal balance between the stacks oversizing and the weights of both hydrogen storage and balance of plant thereby minimizing the overall weight of the system. It is thus shown that an integrated approach is imperative to guide progress towards efficient and implementable hydrogen technology in regional aviation. Furthermore a high-performance PEMFC is analyzed resulting in an overall weight reduction up to nearly 10% compared to the baseline case study. In this way it is demonstrated as technological advancements in PEMFCs can offer further prospects for improving system efficiency.
Everything About Hydrogen Podcast: Plotting the Course for a Decarbonized Global Maritime Industry
Jan 2023
Publication
On this episode of EAH we sat down with Dr. Bo Cerup-Simonsen Chief Executive Officer of the Maersk Mc-Kinney Møller Center for Zero Carbon Shipping. Bo holds a PHD in Naval Architecture and Mechanical Engineering and spent seven years as a research engineer at MIT.
Bo explains the Center's work and we discuss decarbonization of shipping using hydrogen derived green fuels.
The podcast can be found on their website.
Bo explains the Center's work and we discuss decarbonization of shipping using hydrogen derived green fuels.
The podcast can be found on their website.
Hydrogenerally - Episode 8: Hydrogen for Combustion
Jan 2023
Publication
In this episode Steffan Eldred Hydrogen Knowledge Transfer Manager and Debra Jones Chemistry Knowledge Transfer Manager from Innovate UK KTN talk about hydrogen combustion with special guest Duncan Engeham European Research and Development Director at Cummins Inc.
The podcast can be found on their website.
The podcast can be found on their website.
New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation
Dec 2022
Publication
Using hydrogen fuel cells for power systems temperature conditions are important for efficient and reliable operations especially in low-temperature environments. A heating system with an electrical energy buffer is therefore required for reliable operation. There is a research gap in finding an appropriate control strategy regarding energy efficiency and reliable operations for different environmental conditions. This paper investigates heating strategies for the subfreezing start of a fuel cell for portable applications at an early development stage to enable frontloading in product engineering. The strategies were investigated by simulation and experiment. A prototype for such a system was built and tested for subfreezing start-ups and non-subfreezing start-ups. This was done by heating the fuel cell system with different control strategies to test their efficiency. It was found that operating strategies to heat up the fuel cell system can ensure a more reliable and energy efficient operation. The heating strategy needs to be adjusted according to the ambient conditions as this influences the required heating energy efficiency and reliable operation of the system. A differentiation in the control strategy between subfreezing and non-subfreezing temperatures is recommended due to reliability reasons.
Performance Evaluation of a Hydrogen-fired Combined Cycle with Water Recovery
Mar 2023
Publication
Hydrogen can alleviate the increasing environmental pollution and has good development prospects in power generation due to its high calorific value and low environmental impact. The previously designed hydrogen-fired combined cycle ignored water recycling which led to an inefficient application of hydrogen and the wastage of water. This paper proposes the concept of a hydrogen-fired combined cycle with water recovery to reuse the condensed water as an industrial heat supply. It was applied to an F-class combined cycle power plant. The results demonstrate that the efficiency of hydrogen-fired combined cycles with and without water recovery increased by 1.92% and 1.35% respectively compared to that of the natural-gas-fired combined cycle under full working conditions. In addition an economic comparison of the three cycles was conducted. The levelized cost of energy of the hydrogen-fired combined cycle with water recovery will be 52.22% lower than that of the natural-gas-fired combined cycle in 2050. This comparative study suggested that water recovery supplementation could improve the gas turbine efficiency. The proposed hydrogen-fired combined cycle with water recovery would provide both environmental and economic benefits.
Green Steel: Synergies between the Australian Iron Ore Industry and the Production of Green Industry
May 2023
Publication
Green steel produced using renewable energy and hydrogen presents a promising avenue to decarbonize steel manufacturing and expand the hydrogen industry. Australia endowed with abundant renewable resources and iron ore deposits is ideally placed to support this global effort. This paper's two-step analytical approach offers the first comprehensive assessment of Australia's potential to develop green steel as a value-added export commodity. The Economic Fairways modelling reveals a strong alignment between prospective hydrogen hubs and current and future iron ore operations enabling shared infrastructure development and first-mover advantages. By employing a site-based system optimization that integrates both wind and solar power sources the cost of producing green steel could decrease significantly to around AU$900 per tonne by 2030 and AU$750 per tonne by 2050. Moreover replacing 1% of global steel production would require 35 GW of well-optimized wind and solar photovoltaics 11 GW of hydrogen electrolysers and 1000 square kilometres of land. Sensitivity analysis further indicates that iron ore prices would exert a long-term influence on green steel prices. Overall this study highlights the opportunities and challenges facing the Australian iron ore industry in contributing to the decarbonization of the global steel sector underscoring the crucial role of government support in driving the growth and development of the green steel industry.
Evaluation of the Potential for Distributed Generation of Green Hydrogen Using Metal-hydride Storage Methods
May 2023
Publication
This study presents methodology for the evaluation of appropriateness of a hydrogen generator for gas production in multiple distributed plants based on renewable energy sources. The general idea is to form hydrogen clusters integrated with storage and transportation. The paper focuses on the financial viability of the plants presenting the results of economic evaluation together with sensitivity analysis for various economic factors. The analyzed case study proves that over a wide range of parameters alkaline electrolyzers show favorable economic characteristics however a PEM-based plant is more resilient to changes in the price of electricity which is the main cost component in hydrogen generation. The study is enriched with an experimental investigation of low-pressure storage methods based on porous metal hydride tanks. The effectiveness of the tanks (β) compared to pressurized hydrogen tanks in the same volume and pressure is equal to β = 10.2. A solution is proposed whereby these can be used in a distributed hydrogen generation concept due to their safe and simple operation without additional costly equipment e.g. compressors. A method for evaluation of the avoided energy consumption as a function of the effectiveness of the tanks is developed. Avoided energy consumption resulting from implementing MH tanks equals 1.33 – 1.37 kWh per kilogram of hydrogen depending on the number of stages of a compressor. The methods proposed in this paper are universal and can be used for various green hydrogen facilities.
Comparative Study of Spark-Ignited and Pre-Chamber Hydrogen-Fueled Engine: A Computational Approach
Nov 2022
Publication
Hydrogen is a promising future fuel to enable the transition of transportation sector toward carbon neutrality. The direct utilization of H2 in internal combustion engines (ICEs) faces three major challenges: high NOx emissions severe pressure rise rates and pre-ignition at mid to high loads. In this study the potential of H2 combustion in a truck-size engine operated in spark ignition (SI) and pre-chamber (PC) mode was investigated. To mitigate the high pressure rise rate with the SI configuration the effects of three primary parameters on the engine combustion performance and NOx emissions were evaluated including the compression ratio (CR) the air–fuel ratio and the spark timing. In the simulations the severity of the pressure rise was evaluated based on the maximum pressure rise rate (MPRR). Lower compression ratios were assessed as a means to mitigate the auto-ignition while enabling a wider range of engine operation. The study showed that by lowering CR from 16.5:1 to 12.5:1 an indicated thermal efficiency of 47.5% can be achieved at 9.4 bar indicated mean effective pressure (IMEP) conditions. Aiming to restrain the auto-ignition while maintaining good efficiency growth in λ was examined under different CRs. The simulated data suggested that higher CRs require a higher λ and due to practical limitations of the boosting system λ at 4.0 was set as the limit. At a fixed spark timing using a CR of 13.5 combined with λ at 3.33 resulted in an indicated thermal efficiency of 48.6%. It was found that under such lean conditions the exhaust losses were high. Thus advancing the spark time was assessed as a possible solution. The results demonstrated the advantages of advancing the spark time where an indicated thermal efficiency exceeding 50% was achieved while maintaining a very low NOx level. Finally the optimized case in the SI mode was used to investigate the effect of using the PC. For the current design of the PC the results indicated that even though the mixture is lean the flame speed of H2 is sufficiently high to burn the lean charge without using a PC. In addition the PC design used in the current work induced a high MPRR inside the PC and MC leading to an increased tendency to engine knock. The operation with PC also increased the heat transfer losses in the MC leading to lower thermal efficiency compared to the SI mode. Consequently the PC combustion mode needs further optimizations to be employed in hydrogen engine applications.
Assessment of Paper Industry Decarbonization Potential via Hydrogen in a Multi-energy System Scenario: A Case Study
Jul 2023
Publication
Green hydrogen is currently regarded as a key catalyst for the decarbonization of energy-intensive industries. In this context the pulp and paper industry stands out as one of the most demanding given the simultaneous need for large amounts of heat and electricity usually satisfied via cogeneration systems. Given the urgent need for cost-effective solutions in response to the climate crisis it is crucial to analyze the feasibility of retrofitting existing power plants to operate carbon-neutral. The aim of this work is to provide a techno-economic analysis for the conversion of a conventional cogeneration system to run on locally produced hydrogen. Building on the energy consumption of the paper mill the operation of a hydrogen-fuelled gas turbine is modelled in detail. Based on these results a multi-energy system model for the production of green fuel is presented considering production via solar-powered PEM electrolyzers storage in tanks and final use in the gas turbine. An optimal configuration for the system is defined leading to the definition of a solution that ensures a cost of 6.41 /kg for the production of green hydrogen. Finally a sensitivity analysis highlights the close dependence of the economic profitability of the Power-to-X system on the natural gas price. The results indicate that although positive performance is achieved the cost of investment remains still prohibitive for systems of this size and the high initial capital expenditure needs to be supported by incentive policies that facilitate the adoption of hydrogen in industrial applications making it competitive in the short term.
Multi-Objective Optimization-Based Health-Conscious Predictive Energy Management Strategy for Fuel Cell Hybrid Electric Vehicles
Feb 2022
Publication
The Energy Management Strategy (EMS) in Fuel Cell Hybrid Electric Vehicles (FCHEVs) is the key part to enhance optimal power distribution. Indeed the most recent works are focusing on optimizing hydrogen consumption without taking into consideration the degradation of embedded energy sources. In order to overcome this lack of knowledge this paper describes a new health-conscious EMS algorithm based on Model Predictive Control (MPC) which aims to minimize the battery degradation to extend its lifetime. In this proposed algorithm the health-conscious EMS is normalized in order to address its multi-objective optimization. Then weighting factors are assigned in the objective function to minimize the selected criteria. Compared to most EMSs based on optimization techniques this proposed approach does not require any information about the speed profile which allows it to be used for real-time control of FCHEV. The achieved simulation results show that the proposed approach reduces the economic cost up to 50% for some speed profile keeping the battery pack in a safe range and significantly reducing energy sources degradation. The proposed health-conscious EMS has been validated experimentally and its online operation ability clearly highlighted on a PEMFC delivery postal vehicle.
Fueling Tomorrow's Commute: Current Status and Prospects of Public Bus Transit Fleets Powered by Sustainable Hydrogen
Apr 2024
Publication
Transportation is an economic sector that contributes significantly to global warming due to its high consumption of fossil fuels and sustainably produced hydrogen is a major contender for an alternative clean energy source. Public transit is vital for environmental sustainability via reducing individual vehicle usage and traffic congestion and the prospect of powering buses using hydrogen fuel has been extensively studied lately. This paper seeks to comprehensively review the current status of research on hydrogen-powered buses considering triple bottom line sustainability perspectives. A brief technical overview of prospective environmentally benign hydrogen production processes has been presented. Technological economic and environmental findings and research trends seen in recent analyses on hydrogen-powered buses have been summarized along with the status quo of global hydrogen refuelling stations. Identified focal points for future studies include performance enhancements refuelling infrastructure propagation and policy formulation. The conclusions derived from this review will benefit the accelerated deployment of hydrogen-fuelled public transit fleets.
No more items...