Applications & Pathways
Renewable Hydrogen Potential for Low-carbon Retrofit of the Building Stocks
Dec 2015
Publication
Energy-related GHG emissions mainly from fossil fuels combustion account for around 70% of total emissions. Those emissions are the target of the recent sustainability policies. Indeed renewables exploitation is considered widely the weapon to deal with this challenge thanks to their carbon neutrality. But the biggest drawback is represented by the mismatching between their production and users consumption. The storage would be a possible solution but its viability consists of economic sustainability and energy process efficiency as well. The cutting edge technologies of batteries have not still solved these issues at the same time. So a paradigm shift towards the identification of an energy carrier as storage option the so called Power-to-Gas could be the viable solution. From viability to feasibility a mandatory step is required: the opportunity to integrate the new solution in the proven infrastructures system. Thus the recent studies on Hydrogen (H2) enrichment in Natural Gas demonstrating a lower environmental impact and an increase in energy performance are the base to build the hydrogen transition in the urban environment. The aim of this paper is to evaluate the environmental benefits at building and district scale.
An Evaluation of Turbocharging and Supercharging Options for High-Efficiency Fuel Cell Electric Vehicles
Dec 2018
Publication
Mass-produced off-the-shelf automotive air compressors cannot be directly used for boosting a fuel cell vehicle (FCV) application in the same way that they are used in internal combustion engines since the requirements are different. These include a high pressure ratio a low mass flow rate a high efficiency requirement and a compact size. From the established fuel cell types the most promising for application in passenger cars or light commercial vehicle applications is the proton exchange membrane fuel cell (PEMFC) operating at around 80 ◦C. In this case an electric-assisted turbocharger (E-turbocharger) and electric supercharger (single or two-stage) are more suitable than screw and scroll compressors. In order to determine which type of these boosting options is the most suitable for FCV application and assess their individual merits a co-simulation of FCV powertrains between GT-SUITE and MATLAB/SIMULINK is realised to compare vehicle performance on the Worldwide Harmonised Light Vehicle Test Procedure (WLTP) driving cycle. The results showed that the vehicle equipped with an E-turbocharger had higher performance than the vehicle equipped with a two-stage compressor in the aspects of electric system efficiency (+1.6%) and driving range (+3.7%); however for the same maximal output power the vehicle’s stack was 12.5% heavier and larger. Then due to the existence of the turbine the E-turbocharger led to higher performance than the single-stage compressor for the same stack size. The solid oxide fuel cell is also promising for transportation application especially for a use as range extender. The results show that a 24-kWh electric vehicle can increase its driving range by 252% due to a 5 kW solid oxide fuel cell (SOFC) stack and a gas turbine recovery system. The WLTP driving range depends on the charge cycle but with a pure hydrogen tank of 6.2 kg the vehicle can reach more than 600 km.
Design Challenges in Hydrogen-Fueled Rotary Engine-A Review
Jan 2023
Publication
The rotary engine (RE) is a potential power plant for unmanned aerial vehicles (UAVs) and automobiles because of its structural and design merits. However it has some serious drawbacks such as frequent maintenance requirements and excessive fuel consumption. This review paper presents the current status of hydrogen-fueled rotary engine (HRE) technology and identifies the existing research and development gaps in combustion efficiency and performance of this engine that might benefit transportation sector. Focusing primarily on the research from past ten years the crucial challenges encountered in hydrogen-powered rotary engines have been reviewed in terms of knock hydrocarbon (HC) emissions and seal leakages. The paper identifies the recent advances in design concepts and production approaches used in hydrogen-fueled rotary engines such as geometric models of trochoid profiles port configurations fuel utilization systems and currently available computational fluid dynamics (CFD) tools. This review article is an attempt to collect and organize literature on existing design methods up to date and provide recommendations for further improvements in RE technology.
A Quantitative Study of Policy-driven Changes and Forecasts in the Development of the Hydrogen Transportation Industry
Feb 2022
Publication
Through data mining and analysis of the word frequency and occurrence position of industrial policy keywords the main policy parameters affecting industrial development are determined and the functional relationship between industrial policy and industrial development is obtained through multi-parameter non-linear regression: Yit−1 (y1 y2 y3 y4 y5) = β1it X1 + β2it ln X2 + β3it ln X3 + β4it X1it ∗ ln X3 + εit . The time series function of the industrial development index: Y (t) = 0.174 ∗ e (0.256∗t) is established and the industrial development under the influence of next year’s policy is predicted. It is concluded from the mathematical expression of the statistical model that there is a certain coupling effect between different policies and that industrial development is influenced by the joint effect on the parent and sub-industries. This ultimately proves that there is a clear correlation between policy and industry development.
Van der Waals Heterostructures - Recent Progress in Electrode Materials for Clean Energy Applications
Jul 2021
Publication
The unique layered morphology of van der Waals (vdW) heterostructures give rise to a blended set of electrochemical properties from the 2D sheet components. Herein an overview of their potential in energy storage systems in place of precious metals is conducted. The most recent progress on vdW electrocatalysis covering the last three years of research is evaluated with an emphasis on their catalytic activity towards the oxygen reduction reaction (ORR) oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). This analysis is conducted in pair with the most active Pt-based commercial catalyst currently utilized in energy systems that rely on the above-listed electrochemistry (metal–air battery fuel cells and water electrolyzers). Based on current progress in HER catalysis that employs vdW materials several recommendations can be stated. First stacking of the two types vdW materials with one being graphene or its doped derivatives results in significantly improved HER activity. The second important recommendation is to take advantage of an electronic coupling when stacking 2D materials with the metallic surface. This significantly reduces the face-to-face contact resistance and thus improves the electron transfer from the metallic surface to the vdW catalytic plane. A dual advantage can be achieved from combining the vdW heterostructure with metals containing an excess of d electrons (e.g. gold). Despite these recent and promising discoveries more studies are needed to solve the complexity of the mechanism of HER reaction in particular with respect to the electron coupling effects (metal/vdW combinations). In addition more affordable synthetic pathways allowing for a well-controlled confined HER catalysis are emerging areas.
High Energy Density Storage of Gaseous Marine Fuels: An Innovative Concept and its Application to a Hydrogen Powered Ferry
Apr 2020
Publication
The upcoming stricter limitations on both pollutant and greenhouse gases emissions represent a challenge for the shipping sector. The entire ship design process requires an approach to innovation with a particular focus on both the fuel choice and the power generation system. Among the possible alternatives natural gas and hydrogen based propulsion systems seem to be promising in the medium and long term. Nonetheless natural gas and hydrogen storage still represents a problem in terms of cargo volume reduction. This paper focuses on the storage issue considering compressed gases and presents an innovative solution which has been developed in the European project GASVESSEL® that allows to store gaseous fuels with an energy density higher than conventional intermediate pressure containment systems. After a general overview of natural gas and hydrogen as fuels for shipping a case study of a small Roll-on/Rolloff passenger ferry retrofit is proposed. The study analyses the technical feasibility of the installation of a hybrid power system with batteries and polymer electrolyte membrane fuel cells fuelled by hydrogen. In particular a process simulation model has been implemented to assess the quantity of hydrogen that can be stored on board taking into account boundary conditions such as filling time on shore storage capacity and cylinder wall temperature. The simulation results show that if the fuel cells system is run continuously at steady state to cover the energy need for one day of operation 140 kg of hydrogen are required. Using the innovative pressure cylinder at a storage pressure of 300 bar the volume required by the storage system assessed on the basis of the containment system outer dimensions is resulted to be 15.2 m3 with a weight of 2.5 ton. Even if the innovative type of pressure cylinder allows to reach an energy density higher than conventional intermediate pressure cylinders the volume necessary to store a quantity of energy typical for the shipping sector is many times higher than that required by conventional fuels today used. The analysis points out as expected that the filling process is critical to maximize the stored hydrogen mass and that it is critical to measure the temperature of the cylinder walls in order not to exceed the material limits. Nevertheless for specific application such as the one considered in the paper the introduction of gaseous hydrogen as fuel can be considered for implementing zero local emission propulsion system in the medium term.
Hydrogen and Fuel Cell Demonstrations in Turkey
Nov 2012
Publication
As a non-profit UNIDO project funded 100% by the Turkish Ministry of Energy and Natural Resources International Center for Hydrogen Energy Technologies (ICHET) has been implementing pilot demonstration projects providing applied R&D funding; organizing workshops education and training activities in Turkey and other developing countries to show potential benefits of “hydrogen and fuel cell systems”. It is important to leap-frog developing countries to hydrogen for eliminating detrimental effect of fossil fuels. To achieve its mission ICHET implements pilot demonstration projects in combination with renewable energy systems to encourage local industry to manufacture similar systems and explore market potential for such use. Support is provided to selected industrial partners in Turkey for developing products or for early demonstrations including a fuel cell forklift a fuel cell boat a fuel cell passenger cart with PV integrated roof-top renewable integrated mobile house fuel cell based UPS installations. As more and more systems demonstrated public awareness on applications of hydrogen and fuel cell technologies will increase and viability of such systems will be realized to change public perception.
Power-to-Steel: Reducing CO2 through the Integration of Renewable Energy and Hydrogen into the German Steel Industry
Apr 2017
Publication
This paper analyses some possible means by which renewable power could be integrated into the steel manufacturing process with techniques such as blast furnace gas recirculation (BF-GR) furnaces that utilize carbon capture a higher share of electrical arc furnaces (EAFs) and the use of direct reduced iron with hydrogen as reduction agent (H-DR). It is demonstrated that these processes could lead to less dependence on—and ultimately complete independence from—coal. This opens the possibility of providing the steel industry with power and heat by coupling to renewable power generation (sector coupling). In this context it is shown using the example of Germany that with these technologies reductions of 47–95% of CO2 emissions against 1990 levels and 27–95% of primary energy demand against 2008 can be achieved through the integration of 12–274 TWh of renewable electrical power into the steel industry. Thereby a substantial contribution to reducing CO2 emissions and fuel demand could be made (although it would fall short of realizing the German government’s target of a 50% reduction in power consumption by 2050).
Climate Impact Reduction Potentials of Synthetic Kerosene and Green Hydrogen Powered Mid-Range Aircraft Concepts
Jun 2022
Publication
One of aviation’s major challenges for the upcoming decades is the reduction in its climate impact. As synthetic kerosene and green hydrogen are two promising candidates their potentials in decreasing the climate impact is investigated for the mid-range segment. Evolutionary advancements for 2040 are applied first with an conventional and second with an advanced low-NOx and low-soot combustion chamber. Experts and methods from all relevant disciplines are involved starting from combustion turbofan engine overall aircraft design fleet level and climate impact assessment allowing a sophisticated and holistic evaluation. The main takeaway is that both energy carriers have the potential to strongly reduce the fleet level climate impact by more than 75% compared with the reference. Applying a flight-level constraint of 290 and a cruise Mach number of 0.75 causing 5% higher average Direct Operating Costs (DOC) the reduction is even more than 85%. The main levers to achieve this are the advanced combustion chamber an efficient contrail avoidance strategy in this case a pure flight-level constraint and the use of CO2 neutral energy carrier in a descending priority order. Although vehicle efficiency gains only lead to rather low impact reduction they are very important to compensate the increased costs of synthetic fuels or green hydrogen.
CO2 Emissions Reduction Measures for RO-RO Vessels on Non-Profitable Coastal Liner Passenger Transport
Jun 2021
Publication
Reducing CO2 emissions from ships in unprofitable coastline transport using electricity and hydrogen has potential for island development to improve transport and protect biodiversity and nature. New technologies are a challenge for shipping companies and their introduction should be accompanied by a system of state aid for alternative energy sources. The energy requirements of an electric ferry for a route of up to 6 km were considered as well as the amount of hydrogen needed to generate the electricity required to charge the ferry batteries to enable a state aid scheme. For a daily ferry operation a specific fuel consumption of 60.6 g/kWh of liquid hydrogen is required in the system fuel cell with a total of 342.69 kg of hydrogen. Compared to marine diesel the use of electric ferries leads to a reduction of CO2 emissions by up to 90% including significantly lower NOx Sox and particulate matter (PM) emissions and operating costs by up to 80%.
Hydrogen Station Location Planning via Geodesign in Connecticut: Comparing Optimization Models and Structured Stakeholder Collaboration
Nov 2021
Publication
Geodesign is a participatory planning approach in which stakeholders use geographic information systems to develop and vet alternative design scenarios in a collaborative and iterative process. This study is based on a 2019 geodesign workshop in which 17 participants from industry government university and non-profit sectors worked together to design an initial network of hydrogen refueling stations in the Hartford Connecticut metropolitan area. The workshop involved identifying relevant location factors rapid prototyping of station network designs and developing consensus on a final design. The geodesign platform which was designed specifically for facility location problems enables breakout groups to add or delete stations with a simple point-and-click operation view and overlay different map layers compute performance metrics and compare their designs to those of other groups. By using these sources of information and their own expert local knowledge participants recommended six locations for hydrogen refueling stations over two distinct phases of station installation. We quantitatively and qualitatively compared workshop recommendations to solutions of three optimal station location models that have been used to recommend station locations which minimize travel times from stations to population and traffic or maximize trips that can be refueled on origin–destination routes. In a post-workshop survey participants rated the workshop highly for facilitating mutual understanding and information sharing among stakeholders. To our knowledge this workshop represents the first application of geodesign for hydrogen refueling station infrastructure planning.
Optimization of Hydrogen Cost and Transport Technology in France and Germany for Various Production and Demand Scenarios
Jan 2021
Publication
Green hydrogen for mobility represents an alternative to conventional fuel to decarbonize the transportation sector. Nevertheless the thermodynamic properties make the transport and the storage of this energy carrier at standard conditions inefficient. Therefore this study deploys a georeferenced optimal transport infrastructure for four base case scenarios in France and Germany that differs by production distribution based on wind power potential and demand capacities for the mobility sector at different penetration shares for 2030 and 2050. The restrained transport network to the road infrastructure allows focusing on the optimum combination of trucks operating at different states of aggregations and storage technologies and its impact on the annual cost and hydrogen flow using linear programming. Furthermore four other scenarios with production cost investigate the impact of upstream supply chain cost and eight scenarios with daily transport and storage optimization analyse the modeling method sensitivity. The results show that compressed hydrogen gas at a high presser level around 500 bar was on average a better option. However at an early stage of hydrogen fuel penetration substituting compressed gas at low to medium pressure levels by liquid organic hydrogen carrier minimizes the transport and storage costs. Finally in France hydrogen production matches population distribution in contrast to Germany which suffers from supply and demand disparity.
Why Can’t We Just Burn Hydrogen? Challenges When Changing Fuels in an Existing Infrastructure
Feb 2021
Publication
The current global consumption of natural gas as a fuel is roughly 4 trillion cubic meters per year. In terms of energy the demand for natural gas exceeds the global demand for fossil fuels for transportation. Despite this observation the challenges to natural gas end use that arise when changing the composition of the fuel are largely absent from public policy and research agendas whereas for transportation fuels the issues are more appreciated. Natural gas is delivered via complex networks of interconnected pipelines to end users for direct and indirect heating in household and industrial sectors and for power generation. This interconnectedness is a crucial aspect of the challenge for introducing new fuels.<br/>In this paper we discuss the issues that arise from changing fuel properties for an existing population of end-use equipment. To illustrate the issues we will consider the changes in (combustion) performance of domestic combustion equipment and gas engines for power generation in response to substituting natural gas by hydrogen or hydrogen/natural gas blends. During the discussion we shall also indicate methods for characterizing the properties of the fuel and identify the combustion challenges that must be addressed for a successful transition from the current fuel mix to whatever the future mix may be.
Hydrogen for Australia’s Future
Aug 2018
Publication
The Hydrogen Strategy Group chaired by Australia’s Chief Scientist Dr Alan Finkel has today released a briefing paper on the potential domestic and export opportunities of a hydrogen industry in Australia.
Like natural gas hydrogen can be used to heat buildings and power vehicles. Unlike natural gas or petrol when hydrogen is burned there are no CO2 emissions. The only by-products are water vapour and heat.
Hydrogen is the most abundant element in the universe not freely available as a gas on Earth but bound into many common substances including water and fossil fuels.
Hydrogen was first formally presented as a credible alternative energy source in the early 1970s but never proved competitive at scale as an energy source – until now. We find that the worldwide demand for hydrogen is set to increase substantially over coming decades driven by Japan’s decision to put imported hydrogen at the heart of its economy. Production costs are falling technologies are progressing and the push for non-nuclear low-emissions fuels is building momentum. We conclude that Australia is remarkably well-positioned to benefit from the growth of hydrogen industries and markets.
Like natural gas hydrogen can be used to heat buildings and power vehicles. Unlike natural gas or petrol when hydrogen is burned there are no CO2 emissions. The only by-products are water vapour and heat.
Hydrogen is the most abundant element in the universe not freely available as a gas on Earth but bound into many common substances including water and fossil fuels.
Hydrogen was first formally presented as a credible alternative energy source in the early 1970s but never proved competitive at scale as an energy source – until now. We find that the worldwide demand for hydrogen is set to increase substantially over coming decades driven by Japan’s decision to put imported hydrogen at the heart of its economy. Production costs are falling technologies are progressing and the push for non-nuclear low-emissions fuels is building momentum. We conclude that Australia is remarkably well-positioned to benefit from the growth of hydrogen industries and markets.
Modeling Hydrogen Refueling Infrastructure to Support Passenger Vehicles
May 2018
Publication
The year 2014 marked hydrogen fuel cell electric vehicles (FCEVs) first becoming commercially available in California where significant investments are being made to promote the adoption of alternative transportation fuels. A refueling infrastructure network that guarantees adequate coverage and expands in line with vehicle sales is required for FCEVs to be successfully adopted by private customers. In this paper we provide an overview of modelling methodologies used to project hydrogen refueling infrastructure requirements to support FCEV adoption and we describe in detail the National Renewable Energy Laboratory’s scenario evaluation and regionalization analysis (SERA) model. As an example we use SERA to explore two alternative scenarios of FCEV adoption: one in which FCEV deployment is limited to California and several major cities in the United States; and one in which FCEVs reach widespread adoption becoming a major option as passenger vehicles across the entire country. Such scenarios can provide guidance and insights for efforts required to deploy the infrastructure supporting transition toward different levels of hydrogen use as a transportation fuel for passenger vehicles in the United States.
Everything About Hydrogen Podcast: Toyota's global hydrogen ambitions
Feb 2020
Publication
On this weeks episode the team are talking all things hydrogen with Craig Scott the Group Manager for Toyota North America a global automotive giant and a recognised pioneer in the field of fuel cell mobility. On the show we get into the story of Toyota’s roll out of fuel cell mobility solutions in North America the challenges and opportunities that fuel cell vehicles can offer in the hydrogen market and the challenges around infrastructure. Importantly we also dive into the scaling up work that Toyota is undertaking and some of its plans for next steps on the mission to become the world’s leader in fuel cell mobility solutions. All this and more on the show!
The podcast can be found on their website
The podcast can be found on their website
Comparing e-Fuels and Electrification for Decarbonization of Heavy-Duty Transports
Oct 2022
Publication
The freight sector is expected to keep or even increase its fundamental role for the major modern economies and therefore actions to limit the growing pressure on the environment are urgent. The use of electricity is a major option for the decarbonization of transports; in the heavy-duty segment it can be implemented in different ways: besides full electric-battery powertrains electricity can be used to supply catenary roads or can be chemically stored in liquid or gaseous fuels (e-fuels). While the current EU legislation adopts a tailpipe Tank-To-Wheels approach which results in zero emissions for all direct uses of electricity a Well-To-Wheels (WTW) method would allow accounting for the potential benefits of using sustainable fuels such as e-fuels. In this article we have performed a WTW-based comparison and modelling of the options for using electricity to supply heavy-duty vehicles: e-fuels eLNG eDiesel and liquid Hydrogen. Results showed that the direct use of electricity can provide high Greenhouse Gas (GHG) savings and also in the case of the e-fuels when low-carbonintensity electricity is used for their production. While most studies exclusively focus on absolute GHG savings potential considerations of the need for new infrastructures and the technological maturity of some options are fundamental to compare the different technologies. In this paper an assessment of such technological and non-technological barriers has been conducted in order to compare alternative pathways for the heavy-duty sector. Among the available options the flexibility of using drop-in energy-dense liquid fuels represents a clear and substantial immediate advantage for decarbonization. Additionally the novel approach adopted in this paper allows us to quantify the potential benefits of using e-fuels as chemical storage able to accumulate electricity from the production peaks of variable renewable energies which would otherwise be wasted due to grid limitations.
A Review of Renewable Hydrogen Generation and Proton Exchange Membrane Fuel Cell Technology for Sustainable Energy Development
Mar 2023
Publication
Beyond its typical usage as an economical fuel for creating ammonia methanol and petroleum refineries hydrogen has become a modern form of energy. Energy-scarce advanced countries like Japan and Korea are concerned about energy privacy and environmental responsibility. Many wealthy countries have been fervently building hydrogen networks and renewable energy sources to fulfil their main goals or the growing requirement for energy. In this study we concentrate on proton-exchange membrane fuel cells (PEMFCs) generally viewed as financially viable for vehicle industries especially for automobiles demanding less hydrogen infrastructure facilities like fleets of cabs buses and logistical automobiles. This overview includes all of the significant PEMFC components focusing on the reaction gas diffusion and polymer. Without question the equipment necessary for a consistent supply of ultra-pure hydrogen is essential for the effectiveness of PEMFC in extensive requests.
Simulation and Study of PEMFC System Directly Fueled by Ammonia Decomposition Gas
Mar 2022
Publication
Ammonia can be stored as a liquid under relatively easy conditions (Ambient temperature by applying 10 bar or Ambient pressure with the temperature of 239 K). At the same time liquid ammonia has a high hydrogen storage density and is therefore a particularly promising carrier for hydrogen storage. At the same time the current large-scale industrial synthesis of ammonia has long been mature and in the future it will be possible to achieve a zero-emission ammonia regeneration cycle system by replacing existing energy sources with renewable ones. Ammonia does not contain carbon and its use in fuel cells can avoid NOx production during energy release. high temperature solid oxide fuel cells can be directly fueled by ammonia and obtain good output characteristics but the challenges inherent in high temperature solid oxide fuel cells greatly limit the implementation of this option. Whereas PEMFC has gained initial commercial use however for PEMFC ammonia is a toxic gas so the general practice is to convert ammonia to pure hydrogen. Ammonia to hydrogen requires decomposition under high temperature and purification which increases the complexity of the fuel system. In contrast PEMFC that can use ammonia decomposition gas directly can simplify the fuel system and this option has already obtained preliminary experimental validation studies. The energy efficiency of the system obtained from the preliminary validation experiments is only 34–36% which is much lower than expected. Therefore this paper establishes a simulation model of PEMFC directly using ammonia decomposition gas as fuel to study the maximum efficiency of the system and the effect of the change of system parameters on the efficiency and the results show that the system efficiency can reach up to 45% under the condition of considering certain heat loss. Increasing the ammonia decomposition reaction temperature decreases the system efficiency but the effect is small and the system efficiency can reach 44% even at a temperature of 850°C. The results of the study can provide a reference for a more scientific and quantitative assessment of the potential value of direct ammonia decomposition gas-fueled PEMFC.
Assessment of Paper Industry Decarbonization Potential via Hydrogen in a Multi-energy System Scenario: A Case Study
Jul 2023
Publication
Green hydrogen is currently regarded as a key catalyst for the decarbonization of energy-intensive industries. In this context the pulp and paper industry stands out as one of the most demanding given the simultaneous need for large amounts of heat and electricity usually satisfied via cogeneration systems. Given the urgent need for cost-effective solutions in response to the climate crisis it is crucial to analyze the feasibility of retrofitting existing power plants to operate carbon-neutral. The aim of this work is to provide a techno-economic analysis for the conversion of a conventional cogeneration system to run on locally produced hydrogen. Building on the energy consumption of the paper mill the operation of a hydrogen-fuelled gas turbine is modelled in detail. Based on these results a multi-energy system model for the production of green fuel is presented considering production via solar-powered PEM electrolyzers storage in tanks and final use in the gas turbine. An optimal configuration for the system is defined leading to the definition of a solution that ensures a cost of 6.41 /kg for the production of green hydrogen. Finally a sensitivity analysis highlights the close dependence of the economic profitability of the Power-to-X system on the natural gas price. The results indicate that although positive performance is achieved the cost of investment remains still prohibitive for systems of this size and the high initial capital expenditure needs to be supported by incentive policies that facilitate the adoption of hydrogen in industrial applications making it competitive in the short term.
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