Applications & Pathways
Hydrogenerally - Episode 8: Hydrogen for Combustion
Jan 2023
Publication
In this episode Steffan Eldred Hydrogen Knowledge Transfer Manager and Debra Jones Chemistry Knowledge Transfer Manager from Innovate UK KTN talk about hydrogen combustion with special guest Duncan Engeham European Research and Development Director at Cummins Inc.
The podcast can be found on their website.
The podcast can be found on their website.
Hydrogen-Powered Aviation—Design of a Hybrid-Electric Regional Aircraft for Entry into Service in 2040
Mar 2023
Publication
Over the past few years the rapid growth of air traffic and the associated increase in emissions have created a need for sustainable aviation. Motivated by these challenges this paper explores how a 50-passenger regional aircraft can be hybridized to fly with the lowest possible emissions in 2040. In particular the use of liquid hydrogen in this aircraft is an innovative power source that promises to reduce CO2 and NOx emissions to zero. Combined with a fuel-cell system the energy obtained from the liquid hydrogen can be used efficiently. To realize a feasible concept in the near future considering the aspects of performance and security the system must be hybridized. In terms of maximized aircraft sustainability this paper analyses the flight phases and ground phases resulting in an aircraft design with a significant reduction in operating costs. Promising technologies such as a wingtip propeller and electric green taxiing are discussed in this paper and their potential impacts on the future of aviation are highlighted. In essence the hybridization of regional aircraft is promising and feasible by 2040; however more research is needed in the areas of fuel-cell technology thermal management and hydrogen production and storage.
Hydrogen Fuel Cell Power System—Development Perspectives for Hybrid Topologies
Mar 2023
Publication
In recent years the problem of environmental pollution especially the emission of greenhouse gases has attracted people’s attention to energy infrastructure. At present the fuel consumed by transportation mainly comes from fossil energy and the strong traffic demand has a great impact on the environment and climate. Fuel cell electric vehicles (FCEVs) use hydrogen energy as a clean alternative to fossil fuels taking into account the dual needs of transportation and environmental protection. However due to the low power density and high manufacturing cost of hydrogen fuel cells their combination with other power supplies is necessary to form a hybrid power system that maximizes the utilization of hydrogen energy and prolongs the service life of hydrogen fuel cells. Therefore the hybrid power system control mode has become a key technology and a current research hotspot. This paper first briefly introduces hydrogen fuel cells then summarizes the existing hybrid power circuit topology categorizes the existing technical solutions and finally looks forward to the future for different scenarios of hydrogen fuel cell hybrid power systems. This paper provides reference and guidance for the future development of renewable hydrogen energy and hydrogen fuel cell hybrid electric vehicles.
Concepts for Hydrogen Internal Combustion Engines and Their Implications on the Exhaust Gas Aftertreatment System
Dec 2021
Publication
Hydrogen as carbon-free fuel is a very promising candidate for climate-neutral internal combustion engine operation. In comparison to other renewable fuels hydrogen does obviously not produce CO2 emissions. In this work two concepts of hydrogen internal combustion engines (H2 -ICEs) are investigated experimentally. One approach is the modification of a state-of-the-art gasoline passenger car engine using hydrogen direct injection. It targets gasoline-like specific power output by mixture enrichment down to stoichiometric operation. Another approach is to use a heavy-duty diesel engine equipped with spark ignition and hydrogen port fuel injection. Here a diesel-like indicated efficiency is targeted through constant lean-burn operation. The measurement results show that both approaches are applicable. For the gasoline engine-based concept stoichio-metric operation requires a three-way catalyst or a three-way NOX storage catalyst as the primary exhaust gas aftertreatment system. For the diesel engine-based concept state-of-the-art selective catalytic reduction (SCR) catalysts can be used to reduce the NOx emissions provided the engine calibration ensures sufficient exhaust gas temperature levels. In conclusion while H2 -ICEs present new challenges for the development of the exhaust gas aftertreatment systems they are capable to realize zero-impact tailpipe emission operation.
An MILP Approach for the Optimal Design of Renewable Battery-hydrogen Energy Systems for Off-grid Insular Communities
Jul 2021
Publication
The optimal sizing of stand-alone renewable H2-based microgrids requires the load demand to be reliably satisfied by means of local renewable energy supported by a hybrid battery/hydrogen storage unit while minimizing the system costs. However this task is challenging because of the high number of components that have to be installed and operated. In this work an MILP optimization framework has been developed and applied to the off-grid village of Ginostra (on the Stromboli island Italy) which is a good example of several other insular sites throughout the Mediterranean area. A year-long time horizon was considered to model the seasonal storage which is necessary for off-grid areas that wish to achieve energy independence by relying on local renewable sources. The degradation costs of batteries and H2-based devices were included in the objective function of the optimization problem i.e. the annual cost of the system. Efficiency and investment cost curves were considered for the electrolyzer and fuel cell components in order to obtain a more detailed and precise techno-economic estimation. The design optimization was also performed with the inclusion of a general demand response program (DRP) to assess its impact on the sizing results. Moreover the effectiveness of the proposed MILP-based method was tested by comparing it with a more traditional approach based on a metaheuristic algorithm for the optimal sizing complemented with ruled-based strategies for the system operation. Thanks to its longer-term storage capability hydrogen is required for the optimal system configuration in order to reach energy self-sufficiency. Finally considering the possibility of load deferral the electricity generation cost can be reduced to an extent that depends on the amount of load that is allowed to participate in the DRP scheme. This cost reduction is mainly due to the decreased capacity of the battery storage system.
Performance Analysis of a Zero-Energy Building Using Photovoltaics and Hydrogen Storage
Mar 2023
Publication
The exploitation of renewable energy sources in the building sector is a challenging aspect of achieving sustainability. The incorporation of a proper storage unit is a vital issue for managing properly renewable electricity production and so to avoid the use of grid electricity. The present investigation examines a zero-energy residential building that uses photovoltaics for covering all its energy needs (heating cooling domestic hot water and appliances-lighting needs). The building uses a reversible heat pump and an electrical heater so there is not any need for fuel. The novel aspect of the present analysis lies in the utilization of hydrogen as the storage technology in a power-to-hydrogen-to-power design. The residual electricity production from the photovoltaics feeds an electrolyzer for hydrogen production which is stored in the proper tank under high pressure. When there is a need for electricity and the photovoltaics are not enough the hydrogen is used in a fuel cell for producing the needed electricity. The present work examines a building of 400 m2 floor area in Athens with total yearly electrical demand of 23656 kWh. It was found that the use of 203 m2 of photovoltaics with a hydrogen storage capacity of 34 m3 can make the building autonomous for the year period.
Drop-in and Hydrogen-based Biofuels for Maritime Transport: Country-based Assessment of Climate Change Impacts in Europe up to 2050
Nov 2022
Publication
Alternative fuels are crucial to decarbonize the European maritime transport but their net climate benefits vary with the type of fuel and production country. In this study we assess the energy potential and climate change mitigation benefits of using agricultural and forest residues in different European countries for drop-in (Fast Pyrolysis Hydrothermal Liquefaction and Gasification to Fischer-Tropsch fuels or Bio-Synthetic Natural Gas) and hydrogen-based biofuels (hydrogen ammonia and methanol) with or without carbon capture and storage (CCS). Our results show the combinations of countries and biofuel options that successfully achieve the decarbonization targets set by the FuelEU Maritime initiative for the next years including a prospective analysis that include technological changes projected for the biofuel supply chains until 2050. With the current technologies the largest greenhouse gas (GHG) mitigation potential per year at a European scale is obtained with bio-synthetic natural gas and hydrothermal liquefaction. Among carbon-free biofuels ammonia currently has higher mitigation but hydrogen can achieve a lower GHG intensity per unit of energy with the projected decarbonization of the electricity mixes until 2050. The full deployment of CCS can further accelerate the decarbonization of the maritime sector. Choosing the most suitable renewable fuels requires a regional perspective and a transition roadmap where countries coordinate actions to meet ambitious climate targets.
Analysis of Hydrogen-powered Propulsion System Alternatives for Diesel-electric Regional Trains
Aug 2022
Publication
Non-electrified regional railway lines with typically employed diesel-electric multiple units require alternative propulsion systems to meet increasingly strict emissions regulations. With the aim to identify an optimal alternative to conventional diesel traction this paper presents a model-based assessment of hydrogen-powered propulsion systems with an internal combustion engine or fuel cells as the prime mover combined with different energy storage system configurations based on lithium-ion batteries and/or double-layer capacitors. The analysis encompasses technology identification design modelling and assessment of alternative powertrains explicitly considering case-related constraints imposed by the infrastructure technical and operational requirements. Using a regional railway network in the Netherlands as a case we investigate the possibilities in converting a conventional benchmark vehicle and provide the railway undertaking and decision-makers with valuable input for planning of future rolling stock investments. The results indicate the highest fuel-saving potential for fuel cell-based hybrid propulsion systems with lithium-ion battery or a hybrid energy storage system that combines both energy storage system technologies. The two configurations also demonstrate the highest reduction of greenhouse gas emissions compared to the benchmark diesel-driven vehicle by about 25% for hydrogen produced by steam methane reforming and about 19% for hydrogen obtained from electrolysis of water with grey electricity.
Thermodynamic and Emission Analysis of a Hydrogen/Methane Fueled Gas Turbine
May 2023
Publication
The importance of hydrogen in the effort to decarbonize the power sector has grown immensely in recent years. Previous studies have investigated the effects of mixing hydrogen into natural gas for gas turbine combustors but limited studies have examined the resulting effects hydrogen addition has on the entire system. In this work a thermodynamic model of a gas turbine with combustion chemical kinetics integrated is created and the effects hydrogen addition (0-100 volume percent addition) has on the system performance emissions and combustion kinetics are analyzed. The maximum system performance is achieved when the maximum turbine inlet temperature is reached and the resulting optimal fuel/air equivalence ratio is determined. As hydrogen is added to the fuel mixture the optimal equivalence ratio shifts leaner causing non-linearity in emissions and system performance at optimal conditions. An analysis of variance is conducted and it is shown that isentropic efficiencies of the turbine and compressor influences the system performance the most out of any system parameter. While isentropic efficiencies of the turbine and compressor increase towards 100% an operating regime where the optimal system efficiency cannot be achieved is discovered due to the lower flammability limit of the fuel being reached. This can be overcome by mixing hydrogen into the fuel.
Review of Life Cycle Assessments for Steel and Environmental Analysis of Future Steel Production Scenarios
Oct 2022
Publication
The steel industry is focused on reducing its environmental impact. Using the life cycle assessment (LCA) methodology the impacts of the primary steel production via the blast furnace route and the scrap-based secondary steel production via the EAF route are assessed. In order to achieve environmentally friendly steel production breakthrough technologies have to be implemented. With a shift from primary to secondary steel production the increasing steel demand is not met due to insufficient scrap availability. In this paper special focus is given on recycling methodologies for metals and steel. The decarbonization of the steel industry requires a shift from a coal-based metallurgy towards a hydrogen and electricity-based metallurgy. Interim scenarios like the injection of hydrogen and the use of pre-reduced iron ores in a blast furnace can already reduce the greenhouse gas (GHG) emissions up to 200 kg CO2/t hot metal. Direct reduction plants combined with electrical melting units/furnaces offer the opportunity to minimize GHG emissions. The results presented give guidance to the steel industry and policy makers on how much renewable electric energy is required for the decarbonization of the steel industry
Reduction of Iron Oxides with Hydrogen - A Review
Aug 2019
Publication
This review focuses on the reduction of iron oxides using hydrogen as a reducing agent. Due to increasing requirements from environmental issues a change of process concepts in the iron and steel industry is necessary within the next few years. Currently crude steel production is mainly based on fossil fuels and emitting of the climate-relevant gas carbon dioxide is integral. One opportunity to avoid or reduce greenhouse gas emissions is substituting hydrogen for carbon as an energy source and reducing agent. Hydrogen produced via renewable energies allows carbon-free reduction and avoids forming harmful greenhouse gases during the reduction process. The thermodynamic and kinetic behaviors of reduction with hydrogen are summarized and discussed in this review. The effects of influencing parameters such as temperature type of iron oxide grain size etc. are shown and compared with the reduction behavior of iron oxides with carbon monoxide. Different methods to describe the kinetics of the reduction progress and the role of the apparent activation energy are shown and proofed regarding their plausibility.
Double Compression-Expansion Engine (DCEE) Fueled with Hydrogen: Preliminary Computational Assessment
Jan 2022
Publication
Hydrogen (H2 ) is currently a highly attractive fuel for internal combustion engines (ICEs) owing to the prospects of potentially near-zero emissions. However the production emissions and cost of H2 fuel necessitate substantial improvements in ICE thermal efficiency. This work aims to investigate a potential implementation of H2 combustion in a highly efficient double compression-expansion engine (DCEE). DICI nonpremixed H2 combustion mode is used for its superior characteristics as concluded in previous studies. The analysis is performed using a 1D GT-Power software package where different variants of the DICI H2 and diesel combustion cycles obtained experimentally and numerically (3D CFD) are imposed in the combustion cylinder of the DCEE. The results show that the low jet momentum free jet mixing dominated variants of the DICI H2 combustion concept are preferred owing to the lower heat transfer losses and relaxed requirements on the fuel injection system. Insulation of the expander and removal of the intercooling improve the engine efficiency by 1.3 and 0.5 %-points respectively but the latter leads to elevated temperatures in the high-pressure tank which makes the selection of its materials harder but allows the use of cheaper oxidation catalysts. The results also show that the DCEE performance is insensitive to combustion cylinder temperatures making it potentially suitable for other high-octane fuels such as methane methanol ammonia etc. Finally a brake thermal efficiency of 56 % is achieved with H2 combustion around 1 %-point higher than with diesel. Further efficiency improvements are also possible with a fully optimized H2 combustion system.
Towards Deep Decarbonisation of Energy-Intensive Industries: A Review of Current Status, Technologies and Policies
Apr 2021
Publication
Industries account for about 30% of total final energy consumption worldwide and about 20% of global CO2 emissions. While transitions towards renewable energy have occurred in many parts of the world in the energy sectors the industrial sectors have been lagging behind. Decarbonising the energy-intensive industrial sectors is however important for mitigating emissions leading to climate change. This paper analyses various technological trajectories and key policies for decarbonising energy-intensive industries: steel mining and minerals cement pulp and paper and refinery. Electrification fuel switching to low carbon fuels together with technological breakthroughs such as fossil-free steel production and CCS are required to bring emissions from energy-intensive industry down to net-zero. A long-term credible carbon price support for technological development in various parts of the innovation chain policies for creating markets for low-carbon materials and the right condition for electrification and increased use of biofuels will be essential for a successful transition towards carbon neutrality. The study focuses on Sweden as a reference case as it is one of the most advanced countries in the decarbonisation of industries. The paper concludes that it may be technically feasible to deep decarbonise energy-intensive industries by 2045 given financial and political support.
Repurposing Fischer-Tropsch and Natural Gas as Bridging Technologies for the Energy Revolution
Jun 2022
Publication
Immediate and widespread changes in energy generation and use are critical to safeguard our future on this planet. However while the necessity of renewable electricity generation is clear the aviation transport and mobility chemical and material sectors are challenging to fully electrify. The age-old Fischer-Tropsch process and natural gas industry could be the bridging solution needed to accelerate the energy revolution in these sectors – temporarily powering obsolete vehicles acting as renewable energy’s battery supporting expansion of hydrogen fuel cell technologies and the agricultural and waste sectors as they struggle to keep up with a full switch to biofuels. Natural gas can be converted into hydrogen synthetic natural gas or heat during periods of low electricity demand and converted back to electricity again when needed. Moving methane through existing networks and converting it to hydrogen on-site at tanking stations also overcomes hydrogen distribution storage problems and infrastructure deficiencies. Useful co-products include carbon nanotubes a valuable engineering material that offset emissions in the carbon nanotube and black industries. Finally excess carbon can be converted back into syngas if desired. This flexibility and the compatibility of natural gas with both existing and future technologies provides a unique opportunity to rapidly decarbonise sectors struggling with complex requirements.
The Trajectory of Hybrid and Hydrogen Technologies in North American Heavy Haul Operations
Jul 2021
Publication
The central aim of this paper is to provide an up-to-date snapshot of hybrid and hydrogen technology-related developments and activities in the North American heavy haul railway setting placed in the context of the transportation industry more broadly. An overview of relevant alternative propulsion technologies is provided including a discussion of applicability to the transportation sector in general and heavy haul freight rail specifically. This is followed by a discussion of current developments and research in alternative and blended fuels discussed again in both general and specific settings. Key factors and technical considerations for heavy haul applications are reviewed followed by a discussion of non-technical and human factors that motivate a move toward clean energy in North American Heavy Haul systems. Finally current project activities are described to provide a clear understanding of both the status and trajectory of hybrid and hydrogen technologies in the established context.
A Preliminary Study on an Alternative Ship Propulsion System Fueled by Ammonia: Environmental and Economic Assessments
Mar 2020
Publication
The shipping industry is becoming increasingly aware of its environmental responsibilities in the long-term. In 2018 the International Maritime Organization (IMO) pledged to reduce greenhouse gas (GHG) emissions by at least 50% by the year 2050 as compared with a baseline value from 2008. Ammonia has been regarded as one of the potential carbon-free fuels for ships based on these environmental issues. In this paper we propose four propulsion systems for a 2500 Twenty-foot Equivalent Unit (TEU) container feeder ship. All of the proposed systems are fueled by ammonia; however different power systems are used: main engine generators polymer electrolyte membrane fuel cell (PEMFC) and solid oxide fuel cell (SOFC). Further these systems are compared to the conventional main engine propulsion system that is fueled by heavy fuel oil with a focus on the economic and environmental perspectives. By comparing the conventional and proposed systems it is shown that ammonia can be a carbon-free fuel for ships. Moreover among the proposed systems the SOFC power system is the most eco-friendly alternative (up to 92.1%) even though it requires a high lifecycle cost than the others. Although this study has some limitations and assumptions the results indicate a meaningful approach toward solving GHG problems in the maritime industry.
An Energy Systems Model of a Large Commercial Liquid Hydrogen Aircraft in a Low-carbon Future
Apr 2023
Publication
Liquid hydrogen (LH2) aircraft have the potential to achieve carbon neutrality. However if the hydrogen is produced using electricity grids that utilise fossil fuel they have a non-zero carbon dioxide (CO2) emission associated with their well-to-wing pathway. To assess the potential of LH2 in aviation decarbonisation an energy systems comparison of large commercial LH2 liquified natural gas (LNG) conventional Jet-A and LH2 dual-fuel aircraft is presented. The performance of each aircraft is compared towards 2050 over which three system changes occur: (1) LH2 aircraft technology develops; (2) both world average and region-specific grid electricity which is used to produce the hydrogen decarbonises; and (3) the International Air Transportation Association (IATA) emissions targets which are used to restrict the passenger-range performance of each aircraft tighten. In 2050 the emissions of all aircraft are thus constrained to 0.063 kg-CO2/p-km relative to 0.110 kg-CO2/p-km for the unconstrained Jet A fuelled Boeing 787-8. It is estimated that in this year an LH2 aircraft powered by fuel cells and sourcing world average electricity can travel 6000 km 20% further than the conventional Jet A aircraft that is also constrained to meet the IATA targets but not as far as the LNG aircraft. At its maximum range the LH2 aircraft carries 84% of the Jet A passenger demand. Analysis using region-specific hydrogen indicates that LH2 aircraft can travel further than LNG aircraft in North America only accounting for 17% of the global demand. 1.59 times the current aviation energy consumption is required if all conventional aircraft are replaced with LH2 designs. Under stricter emissions constraints than those outlined by the IATA LH2 outperforms LNG in Europe and the Americas accounting for 41% of the global demand. Also in these regions the range energy consumption and passenger capacity of LH2 aircraft can be improved upon by combining the advantages of LH2 with LNG in dual-fuel aircraft concepts. The use of LH2 is therefore advantageous within several prominent niches of a future decarbonising aviation system.
Techno-Economic Analysis of a Hydrogen-Based Power Supply Backup System for Tertiary Sector Buildings: A Case Study in Greece
May 2023
Publication
In view of the European Union’s strategy on hydrogen for decarbonization and buildings’ decarbonization targets the use of hydrogen in buildings is expected in the future. Backup power in buildings is usually provided with diesel generators (DGs). In this study the use of a hydrogen fuel cell (HFC) power supply backup system is studied. Its operation is compared to a DG and a techno-economic analysis of the latter’s replacement with an HFC is conducted by calculating relevant key performance indicators (KPIs). The developed approach is presented in a case study on a school building in Greece. Based on the school’s electricity loads which are calculated with a dynamic energy simulation and power shortages scenarios the backup system’s characteristics are defined and the relevant KPIs are calculated. It was found that the HFC system can reduce the annual CO2 emissions by up to 400 kg and has a lower annual operation cost than a DG. However due to its high investment cost its levelized cost of electricity is higher and the replacement of an existing DG is unviable in the current market situation. The techno-economic study reveals that subsidies of around 58–89% are required to foster the deployment of HFC backup systems in buildings.
Process of Transformation to Net Zero Steelmaking: Decarbonisation Scenarios Based on the Analysis of the Polish Steel Industry
Apr 2023
Publication
The European steel industry is experiencing new challenges related to the market situation and climate policy. Experience from the period of pandemic restrictions and the effects of Russia’s armed invasion of Ukraine has given many countries a basis for including steel along with raw materials (coke iron ore electricity) in economic security products (CRMA). Steel is needed for economic infrastructure and construction development as well as a material for other industries (without steel factories will not produce cars machinery ships washing machines etc.). In 2022 steelmakers faced a deepening energy crisis and economic slowdown. The market situation prompted steelmakers to impose restrictions on production volumes (worldwide production fell by 4% compared to the previous year). Despite the difficult economic situation of the steel industry (production in EU countries fell by 11% in 2022 compared to the previous year) the EU is strengthening its industrial decarbonisation policy (“Fit for 55”). The decarbonisation of steel production is set to accelerate by 2050. To sharply reduce carbon emissions steel mills need new steelmaking technologies. The largest global steelmakers are already investing in new technologies that will use green hydrogen (produced from renewable energy sources). Reducing iron ore with hydrogen plasma will drastically reduce CO2 emissions (steel production using hydrogen could emit up to 95% less CO2 than the current BF + BOF blast furnace + basic oxygen furnace integrated method). Investments in new technologies must be tailored to the steel industry. A net zero strategy (deep decarbonisation goal) may have different scenarios in different EU countries. The purpose of this paper was to introduce the conditions for investing in low-carbon steelmaking technologies in the Polish steel market and to develop (based on expert opinion) scenarios for the decarbonisation of the Polish steel industry.
Review of Fuel Cell Technologies and Applications for Sustainable Microgrid Systems
Aug 2020
Publication
The shift from centralized to distributed generation and the need to address energy shortage and achieve the sustainability goals are among the important factors that drive increasing interests of governments planners and other relevant stakeholders in microgrid systems. Apart from the distributed renewable energy resources fuel cells (FCs) are a clean pollution-free highly efficient flexible and promising energy resource for microgrid applications that need more attention in research and development terms. Furthermore they can offer continuous operation and do not require recharging. This paper examines the exciting potential of FCs and their utilization in microgrid systems. It presents a comprehensive review of FCs with emphasis on the developmental status of the different technologies comparison of operational characteristics and the prevailing techno-economic barriers to their progress and the future outlook. Furthermore particular attention is paid to the applications of the FC technologies in microgrid systems such as grid-integrated grid-parallel stand-alone backup or emergency power and direct current systems including the FC control mechanisms and hybrid designs and the technical challenges faced when employing FCs in microgrids based on recent developments. Microgrids can help to strengthen the existing power grid and are also suitable for mitigating the problem of energy poverty in remote locations. The paper is expected to provide useful insights into advancing research and developments in clean energy generation through microgrid systems based on FCs.
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