Applications & Pathways
Energy and Exergy Analysis of a Geothermal Sourced Multigeneration System for Sustainable City
Feb 2023
Publication
The issue of depleting fossil fuels has emphasized the use of renewable energy. Multigeneration systems fueled by renewables such as geothermal biomass solar etc. have proven to be cutting-edge technologies for the production of different valuable by-products. This study proposes a multigeneration system using a geothermal source of energy. The main outputs include power space heating cooling fresh and hot water dry air and hydrogen. The system includes a regenerative Rankine cycle a double effect absorption cycle and a double flash desalination cycle. A significant amount of electrical power hydrogen and fresh water is generated which can be used for commercial or domestic purposes. The power output is 103 MW. The thermal efficiency is 24.42% while energetic and exergetic efficiencies are 54.22% and 38.96% respectively. The COPen is found to be 1.836 and the COPex is found to be 1.678. The hydrogen and fresh water are produced at a rate of 0.1266 kg/s and 37.6 kg/s respectively.
Conditions for Profitable Operation of P2X Energy Hubs to Meet Local Demand Under Energy Market Access
Feb 2023
Publication
This paper analyzes the operation of an energy hub on a community level with an integrated P2X facility and with access to energy markets. In our case P2X allows converting power to hydrogen heat methane or back to power. We consider the energy hub as a large prosumer who can be both a producer and consumer in the markets with the novelty that P2X technology is available. We investigate how such a P2X energy hub trades optimally in the electricity market and satisfies local energy demand under the assumption of a long-term strong climate scenario in year 2050. For numerical analysis a case study of a mountain village in Switzerland is used. One of the main contributions of this paper is to quantify key conditions for profitable operations of such a P2X energy hub. In particular the analysis includes impacts of influencing factors on profits and operational patterns in terms of different degrees of self-sufficiency and different availability of local renewable resources. Moreover the access to real-time wholesale market electricity price signals and a future retail hydrogen market is assessed. The key factors for the successful operation of a P2X energy hub are identified to be sufficient local renewable resources and access to a retail market of hydrogen. The results also show that the P2X operation leads to an increased deployment of local renewables especially in the case of low initial deployment; on the other hand seasonal storage plays a subordinated role. Additionally P2X lowers for the community the wholesale electricity market trading volumes.
Fuel-Cell Electric Vehicles: Plotting a Scientific and Technological Knowledge Map
Mar 2020
Publication
The fuel-cell electric vehicle (FCEV) has been defined as a promising way to avoid road transport greenhouse emissions but nowadays they are not commercially available. However few studies have attempted to monitor the global scientific research and technological profile of FCEVs. For this reason scientific research and technological development in the field of FCEV from 1999 to 2019 have been researched using bibliometric and patent data analysis including network analysis. Based on reports the current status indicates that FCEV research topics have reached maturity. In addition the analysis reveals other important findings: (1) The USA is the most productive in science and patent jurisdiction; (2) both Chinese universities and their authors are the most productive in science; however technological development is led by Japanese car manufacturers; (3) in scientific research collaboration is located within the tri-polar world (North America–Europe–Asia-Pacific); nonetheless technological development is isolated to collaborations between companies of the same automotive group; (4) science is currently directing its efforts towards hydrogen production and storage energy management systems related to battery and hydrogen energy Life Cycle Assessment and greenhouse gas (GHG) emissions. The technological development focuses on technologies related to electrically propelled vehicles; (5) the International Journal of Hydrogen Energy and SAE Technical Papers are the two most important sources of knowledge diffusion. This study concludes by outlining the knowledge map and directions for further research.
On the Way to Utilizing Green Hydrogen as an Energy Carrier—A Case of Northern Sweden
Mar 2024
Publication
Low or even zero carbon dioxide emissions will be an essential requirement for energy supplies in the near future. Besides transport and electricity generation industry is another large carbon emitter. Hydrogen produced by renewable energy provides a flexible way of utilizing that energy. Hydrogen as an energy carrier could be stored in a large capacity compared to electricity. In Sweden hydrogen will be used to replace coal for steel production. This paper discusses how the need for electricity to produce hydrogen will affect the electricity supply and power flow in the Swedish power grid and whether it will result in increased emissions in other regions. Data of the Swedish system will be used to study the feasibility of implementing the hydrogen system from the power system viewpoint and discuss the electricity price and emission issues caused by the hydrogen production in different scenarios. This paper concludes that the Swedish power grid is feasible for accommodating the additional electricity capacity requirement of producing green hydrogen for the steel industry. The obtained results could be references for decision makers investors and power system operators.
Efficiency, Economic and Environmental Impact Assessment of a Newly Developed Rail Engine using Hydrogen and Other Sustainable Fuel Blends
Jan 2023
Publication
Locomotives still use antiqued engines such as internal combustion engines operated by fossil fuels which cause global warming due to their significant emissions. This paper continues investigating the newly hybridized locomotive engine containing a gas turbine system solid oxide fuel cell system energy saving system and on-board hydrogen production system. This new engine is operated using five fuel blends composed of five alternative fuels such as hydrogen methane methanol ethanol and dimethyl ether. The current investigation involves exergy analysis exergo-economic analysis and exergo-environmental analysis to assess the engine from three perspectives: efficiency/irreversibility cost and environmental impact. The study results show that the net power of this new engine is 4948.6 kW and it has an exergetic efficiency of 62.7% according to the fuel and product principle. This engine weighs about 9 tons and costs about $10.2M with a levelized cost rate of 147 $/h and 14.06 mPt/h of overall component-related environmental rate. The average overall specific fuel and product exergy costs are about 37 $/GJ and 60 $/GJ and the minimum values are 13.3 $/GJ and 21.8 $/GJ using methane and hydrogen blend respectively. Also the average overall specific fuel and product exergo-environmental impact are about 15 and 23 mPt/MJ respectively. The on-board hydrogen production has an average exergy cost of 274 $/GJ and an environmental impact of 52 mPt/MJ. Hydrogen blended with methane or methanol is found to be more economic and has less environmental impact.
Solid Oxide Fuel Cell-Based Polygeneration Systems in Residential Applications: A Review of Technology, Energy Planning and Guidelines for Optimizing the Design
Oct 2022
Publication
Solid oxide fuel cells are an emerging energy conversion technology suitable for high-temperature power generation with proper auxiliary heat. Combining SOFCs and polygeneration has produced practical applications for modern energy system designs. Even though many researchers have reviewed these systems’ technologies opportunities and challenges reviews regarding the optimal strategy for designing and operating the systems are limited. Polygeneration is more complicated than any other energy generation type due to its ability to generate many types of energy from various prime movers. Moreover integration with other applications such as vehicle charging and fueling stations increases the complication in making the system optimally serve the loads. This study elaborates on the energy planning and guidelines for designing a polygeneration system especially for residential applications. The review of polygeneration technologies also aligns with the current research trend of developing green technology for modern and smart homes in residential areas. The proposed guideline is expected to solve the complication in other applications and technologies and design the polygeneration system optimally.
Cost and Thermodynamic Analysis of Wind-Hydrogen Production via Multi-energy Systems
Mar 2024
Publication
With rising temperatures extreme weather events and environmental challenges there is a strong push towards decarbonization and an emphasis on renewable energy with wind energy emerging as a key player. The concept of multi-energy systems offers an innovative approach to decarbonization with the potential to produce hydrogen as one of the output streams creating another avenue for clean energy production. Hydrogen has significant potential for decarbonizing multiple sectors across buildings transport and industries. This paper explores the integration of wind energy and hydrogen production particularly in areas where clean energy solutions are crucial such as impoverished villages in Africa. It models three systems: distinct configurations of micro-multi-energy systems that generate electricity space cooling hot water and hydrogen using the thermodynamics and cost approach. System 1 combines a wind turbine a hydrogen-producing electrolyzer and a heat pump for cooling and hot water. System 2 integrates this with a biomass-fired reheat-regenerative power cycle to balance out the intermittency of wind power. System 3 incorporates hydrogen production a solid oxide fuel cell for continuous electricity production an absorption cooling system for refrigeration and a heat exchanger for hot water production. These systems are modeled with Engineering Equation Solver and analyzed based on energy and exergy efficiencies and on economic metrics like levelized cost of electricity (LCOE) cooling (LCOC) refrigeration (LCOR) and hydrogen (LCOH) under steady-state conditions. A sensitivity analysis of various parameters is presented to assess the change in performance. Systems were optimized using a multiobjective method with maximizing exergy efficiency and minimizing total product unit cost used as objective functions. The results show that System 1 achieves 79.78 % energy efficiency and 53.94 % exergy efficiency. System 2 achieves efficiencies of 55.26 % and 27.05 % respectively while System 3 attains 78.73 % and 58.51 % respectively. The levelized costs for micro-multi-energy System 1 are LCOE = 0.04993 $/kWh LCOC = 0.004722 $/kWh and LCOH = 0.03328 $/kWh. For System 2 these values are 0.03653 $/kWh 0.003743 $/kWh and 0.03328 $/kWh. In the case of System 3 they are 0.03736 $/kWh 0.004726 $/kWh and 0.03335 $/kWh and LCOR = 0.03309 $/kWh. The results show that the systems modeled here have competitive performance with existing multi-energy systems powered by other renewables. Integrating these systems will further the sustainable and net zero energy system transition especially in rural communities.
Analysis of the Combustion Process in a Hydrogen-Fueled CFR Engine
Mar 2023
Publication
Green hydrogen produced using renewable energy is nowadays one of the most promising alternatives to fossil fuels for reducing pollutant emissions and in turn global warming. In particular the use of hydrogen as fuel for internal combustion engines has been widely analyzed over the past few years. In this paper the authors show the results of some experimental tests performed on a hydrogen-fueled CFR (Cooperative Fuel Research) engine with particular reference to the combustion. Both the air/fuel (A/F) ratio and the engine compression ratio (CR) were varied in order to evaluate the influence of the two parameters on the combustion process. The combustion duration was divided in two parts: the flame front development (characterized by laminar flame speed) and the rapid combustion phase (characterized by turbulent flame speed). The results of the hydrogen-fueled engine have been compared with results obtained with gasoline in a reference operating condition. The increase in engine CR reduces the combustion duration whereas the opposite effect is observed with an increase in the A/F ratio. It is interesting to observe how the two parameters CR and A/F ratio have a different influence on the laminar and turbulent combustion phases. The influence of both A/F ratio and engine CR on heat transfer to the combustion chamber wall was also evaluated and compared with the gasoline operation. The heat transfer resulting from hydrogen combustion was found to be higher than the heat transfer resulting from gasoline combustion and this is probably due to the different quenching distance of the two fuels.
Biological CO2-Methanation: An Approach to Standardization
May 2019
Publication
Power-to-Methane as one part of Power-to-Gas has been recognized globally as one of the key elements for the transition towards a sustainable energy system. While plants that produce methane catalytically have been in operation for a long time biological methanation has just reached industrial pilot scale and near-term commercial application. The growing importance of the biological method is reflected by an increasing number of scientific articles describing novel approaches to improve this technology. However these studies are difficult to compare because they lack a coherent nomenclature. In this article we present a comprehensive set of parameters allowing the characterization and comparison of various biological methanation processes. To identify relevant parameters needed for a proper description of this technology we summarized existing literature and defined system boundaries for Power-to-Methane process steps. On this basis we derive system parameters providing information on the methanation system its performance the biology and cost aspects. As a result three different standards are provided as a blueprint matrix for use in academia and industry applicable to both biological and catalytic methanation. Hence this review attempts to set the standards for a comprehensive description of biological and chemical methanation processes.
Aspects of an Experimental Study of Hydrogen Use at Automotive Diesel Engine
Feb 2023
Publication
Hydrogen may represents a good alternative fuel that can be used to fuel internal combustion engines in order to ameliorate energetic and emissions performance. The paper presents some experimental aspects registered at hydrogen use to fuel a diesel engine different substitute ratios being use in the area of 18–34% at 40% engine load and speed of 2000 rev/min. The engine is equipped with an open ECU and the control of the cyclic dosses of diesel fuel and hydrogen are adjusted in order to maintain the engine power performance. The in-cylinder pressure diagrams show the increase of the maximum pressure with 17% from 78.5 bar to 91.8 bar for the maximum substitute ratio. Also values of maximum pressure rise rate start to increase for hydrogen addition in correlation with the increase of fuel amount burned into the premixed stage without exceed the normal values with assure the normal and reliable engine operation. Higher Lower Heating Value and combustion speed of hydrogen assure the increase in thermal efficiency the brake specific energy consumption decreases with 5.4%–7.8% at substitute ratios of 20–27%. The CO2 emission level decreases with 20% for maximum hydrogen cyclic dose. In terms of pollutant emission level at hydrogen use the emission level of the NOx decreases with 50% and the smoke number decreases with 73.8% comparative to classic fuelling at the maximum hydrogen cyclic dose.
Optimal Capacity Planning of Power to Hydrogen in Integrated Electricity–Hydrogen–Gas Energy Systems Considering Flexibility and Hydrogen Injection
Apr 2022
Publication
With increasing penetration of renewable energy it is important to source adequate system flexibility to maintain security of supply and minimize renewable generation curtailment. Power to hydrogen (P2H) plays an important role in the low-carbon renewable dominated energy systems. By blending green hydrogen produced from renewable power into the natural gas pipelines it is possible to help integrate large-scale intermittent generation and smooth the variability of renewable power output through the interconnection of the natural gas network hydrogen energy network and electric network. A two-stage stochastic mixed-integer nonlinear planning framework for P2H sizing and siting is proposed in this paper considering system flexibility requirements. The problem is then reduced to a mixed-integer second-order cone (MISOC) model through convex transformation techniques in order to reduce the computation burden. Then a distributed algorithm based on Bender’s decomposition is applied to obtain the optimal solution. A modified hybrid IEEE 33-node and Gas 20-node system is then used for simulation tests. The results showed that investment of P2H can significantly reduce the total capital and operational costs with lower renewable generation curtailment and electricity demand shedding. Numerical tests demonstrated to demonstrate the validity of the proposed MISOC model.
Hydrogen Energy as Future of Sustainable Mobility
May 2022
Publication
Conventional fuels for vehicular applications generate hazardous pollutants which have an adverse effect on the environment. Therefore there is a high demand to shift towards environment-friendly vehicles for the present mobility sector. This paper highlights sustainable mobility and specifically sustainable transportation as a solution to reduce GHG emissions. Thus hydrogen fuel-based vehicular technologies have started blooming and have gained significance following the zero-emission policy focusing on various types of sustainable motilities and their limitations. Serving an incredible deliverance of energy by hydrogen fuel combustion engines hydrogen can revolution various transportation sectors. In this study the aspects of hydrogen as a fuel for sustainable mobility sectors have been investigated. In order to reduce the GHG (Green House Gas) emission from fossil fuel vehicles researchers have paid their focus for research and development on hydrogen fuel vehicles and proton exchange fuel cells. Also its development and progress in all mobility sectors in various countries have been scrutinized to measure the feasibility of sustainable mobility as a future. This paper is an inclusive review of hydrogen-based mobility in various sectors of transportation in particular fuel cell cars that provides information on various technologies adapted with time to add more towards perfection. When compared to electric vehicles with a 200-mile range fuel cell cars have a lower driving cost in all of the 2035 and 2050 scenarios. To stimulate the use of hydrogen as a passenger automobile fuel the cost of a hydrogen fuel cell vehicle (FCV) must be brought down to at least the same level as an electric vehicle. Compared to gasoline cars fuel cell vehicles use 43% less energy and generate 40% less CO2.
The Effects of Fuel Type and Cathode Off-gas Recirculation on Combined Heat and Power Generation of Marine SOFC Systems
Dec 2022
Publication
An increasing demand in the marine industry to reduce emissions led to investigations into more efficient power conversion using fuels with sustainable production pathways. Solid Oxide Fuel Cells (SOFCs) are under consideration for long-range shipping because of its high efficiency low pollutant emissions and fuel flexibility. SOFC systems also have great potential to cater for the heat demand in ships but the heat integration is not often considered when assessing its feasibility. This study evaluates the electrical and heat efficiency of a 100 kW SOFC system for marine applications fuelled with methane methanol diesel ammonia or hydrogen. In addition cathode off-gas recirculation (COGR) is investigated to tackle low oxygen utilisation and thus improve heat regeneration. The software Cycle Tempo is used to simulate the power plant which uses a 1D model for the SOFCs. At nominal conditions the highest net electrical efficiency (LHV) was found for methane (58.1%) followed by diesel (57.6%) and ammonia (55.1%). The highest heat efficiency was found for ammonia (27.4%) followed by hydrogen (25.6%). COGR resulted in similar electrical efficiencies but increased the heat efficiency by 11.9% to 105.0% for the different fuels. The model was verified with a sensitivity analysis and validated by comparison with similar studies. It is concluded that COGR is a promising method to increase the heat efficiency of marine SOFC systems.
Techno Environmental Assessment of Flettner Rotor as Assistance Propulsion System for LH2 Tanker Ship Fuelled by Hydrogen
Nov 2022
Publication
This study presents a novel design and development of a 280000 m3 liquefied hydrogen tanker ship by implementing a set of 6 Flettner rotors as an assistance propulsion system in conjunction with a combined-cycle gas turbine fuelled by hydrogen as a prime mover. The study includes assessment of the technical and environmental aspects of the developed design. Furthermore an established method was applied to simulate the LH2 tanker in different voyages and conditions to investigate the benefits of harnessing wind energy to assist combined-cycle gas turbine in terms of performance and emission reduction based on engine behaviour for different voyages under loaded and unloaded normal as well as 6 % degraded engine and varying ambient conditions. The results indicate that implementing a set of 6 Flettner rotors for the LH2 tanker ship has the potential to positively impact the performance and lead to environmental benefits. A maximum contribution power of around 1.8 MW was achieved in the winter season owing to high wind speed and favourable wind direction. This power could save approximately 3.6 % of the combined-cycle gas turbine total output power (50 MW) and cause a 3.5 % reduction in NOx emissions.
Hydrogen in the Electricity Value Chain
Mar 2019
Publication
Renewable energy sources like solar-PV and wind and the electrification of heating demand lead to more variability in the generation and demand of electricity. The need for flexibility in the electricity supply system e.g. by energy storage will therefore increase. Hydrogen has been a long-serving CO2-free energy carrier apt to store energy over a long period of time without significant losses.
Combustion Characterization of Hybrid Methane-hydrogen Gas in Domestic Swirl Stoves
Oct 2022
Publication
Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be <1 %. A numerical model based on the simplified combustion model is developed rigorously tested and validated against hot-state tests. The results depict that the maximum difference in combustion zone’s average temperature is <13 %. The investigations have then been extended to hybrid methane-hydrogen mixtures with varying volume fraction of hydrogen. The results show that for a mixture containing 15 % hydrogen the release of CO due to combustion reduces by 25 % while the combustion zone’s average temperature reduces by 6.7 %. The numerical results and hot-state tests both confirm that the temperature remains stable when hybrid methane-hydrogen mixture is used in domestic swirl gas stoves demonstrating its effectiveness in cooking processes.
Numerical Study on Thermodynamic Coupling Characteristics of Fluid Sloshing in a Liquid Hydrogen Tank for Heavy-Duty Trucks
Feb 2023
Publication
The large-amplitude sloshing behavior of liquid hydrogen in a tank for heavy-duty trucks may have adverse effects on the safety and stability of driving. With successful application of liquid hydrogen in the field of new energy vehicles the coupled thermodynamic performance during liquid hydrogen large-amplitude sloshing becomes more attractive. In this paper a three-dimensional numerical model is established to simulate the thermodynamic coupling characteristics during liquid hydrogen sloshing in a horizontal tank for heavy-duty trucks. The calculation results obtained by the developed model are in good agreement with experimental data for liquid hydrogen. Based on the established 3D model the large-amplitude sloshing behavior of liquid hydrogen under extreme acceleration as well as the effects of acceleration magnitude and duration on liquid hydrogen sloshing is numerically determined. The simulation results show that under the influence of liquid hydrogen large-amplitude sloshing the convective heat transfer of fluid in the tank is greatly strengthened resulting in a decrease in the vapor temperature and an increase in the liquid temperature. In particular the vapor condensation caused by the sloshing promotes a rapid reduction of pressure in the tank. When the acceleration magnitude is 5 g with a duration of 200 ms the maximum reduction of ullage pressure is 1550 Pa and the maximum growth of the force on the right wall is 3.89 kN. Moreover the acceleration magnitude and duration have a remarkable influence on liquid hydrogen sloshing. With the increase in acceleration magnitude or duration there is a larger sloshing amplitude for the liquid hydrogen. When the duration of acceleration is 200 ms compared with the situation at the acceleration magnitude of 5 g the maximum reductions of ullage pressure decrease by 9.46% and 55.02% and the maximum growth of forces on the right wall decrease by 80.57% and 99.53% respectively at 2 g and 0.5 g. Additionally when the acceleration magnitude is 5 g in contrast with the situation at a duration of acceleration of 200 ms the maximum-ullage-pressure drops decrease by 8.17% and 21.62% and the maximum increase in forces on the right wall decrease by 71.80% and 88.63% at 100 ms and 50 ms respectively. These results can provide a reference to the safety design of horizontal liquid hydrogen tanks for heavy-duty trucks.
Hydrogen-rich Fuel Combustion Characteristics of a Counter Dual-swirl Combustor at Fixed Power
Nov 2021
Publication
In order to reduce the emission of carbon dioxide gas turbine power station will expect to use more clean fuels in the future especially those like hydrogen. Hydrogen-rich fuel(syngas) combustion characteristics of the novel counter dual-swirl gas turbine combustor under fixed calorific value input were studied by experiment and numerical simulation. PIV and temperature rake were used respectively to obtain the velocity and temperature distribution in the combustion chamber. The turbulence model of Reynolds stress and the kinetic model of detailed chemical syngas combustion were used simultaneously in the computational simulations. Based on the obtained results it was found that there is a reasonable agreement between the numerical results and the experimental data. The analysis shows that the flow field and temperature field of the combustor were almost unaffected by the change of hydrogen content and shows a nearly identical distribution structure under all conditions with hydrogen content below 90%; but when the H2 content reaches 90% the above characteristic plots were significantly changed. As the H2 content in the fuel increases on the center line of the combustor the jet velocity of the fuel decreased the temperature of the gas flow increased the recovery coefficient of total pressure decreased and the temperature distribution at the combustor outlet became more uniform. In addition it is also found that the syngas turbine with the same output power consumed less fuel than the gas turbine with hydrocarbon fuel. This paper provides reference for the study of hydrogen-rich syngas turbine and the application of hydrogen-rich fuel in combustor of energy system.
Innovative Technology Strategies for the Sustainable Development of Self-Produced Energy in the Colombian Industry
Mar 2023
Publication
This research studies the current state of the Colombian industrial sector which is focused on self-generation processes. The study’s objective is to search for viable technological strategies that strengthen this particular sector’s competitiveness and sustainable development. The analysis shows that internal combustion engines represent 49% of the technologies used for self-generation. The main fuel used in the sector is natural gas with a percentage of 56%. The lack of strategies for the use of residual heat and technological inefficiencies caused a loss of 36% in the energy used in the Colombian industrial sector. Thermoelectric generators are a feasible way to recover energy from exhaust gases in engines used for self-generation. Additionally they allow a 4% reduction in fuel consumption and an improvement in the engine’s energy efficiency. The use of hydrogen as fuel allows a 30% reduction in polluting emissions such as CO2 CO HC and particulate matter. Hydrogen production processes such as water electrolysis allow the participation of Colombia’s solar energy potential leading to sustainable hydrogen production efficiency (60–80%) and a lower economic cost. In general the application of thermoelectric generators and the use of hydrogen gas allow the improvement of the Colombian industrial sector’s environmental social and economic aspects due to greater competitiveness and the reduction in emissions and operating costs.
Evaluation of Process Simulation and Reactor Technologies of an Integrated Power-to-liquid Plant at a Cement Factory
Mar 2023
Publication
A novel carbon capture and utilization (CCU) process is described in which process-related carbon dioxide is captured from cement plant exhaust gas (10000 tons/year) and converted with green hydrogen in a Fischer Tropsch synthesis to liquid mainly paraffinic hydrocarbons (syncrude approx. 3000 tons/year) which is finally processed to polyolefins. This CCU process chain is simulated with the software package ASPEN Plus V12.1®. In a first step the influence of hydrogen production technology such as PEM and SOEC and reverse water-gas shift reactor (rWGS) technology (electrified and autothermal design) on plant specific efficiencies (Power-to-Liquid PtL carbon conversion) product volumes and investment operating and net production costs (NPC) is investigated. Furthermore process routes reducing the CO2 content in the Fischer Tropsch feed gas are elaborated implementing a CO2 separation unit or recycle streams back to the rWGS reactor. Unexpectedly CO2 capture and recycle streams back to the rWGS show no significant impact on the performance of each process scenario particularly in terms of the product quantity. However lower PtL efficiencies and higher NPC are noticeable for these cases. The techno-economic assessment reveals that the use of a SOEC and an electrified rWGS reactor offers the technologically best and economically most optimized process chain with NPC of 8.40 EUR/kgsyncrude a PtL efficiency of 54% and a carbon conversion of 85%.
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