Applications & Pathways

This paper discusses the numerical modeling of an automobile fuel cell system using a two-stage turbo-compressor for air supply. The numerical model incorporates essential input parameters for air and hydrogen flow. The model also performed mass and energy balances across different components such as pump fan heat-exchanger air compressor and keeps in consideration the pressure losses across flow pipes and various mechanical parts. The compressor design process initiates with numerical analysis of the preliminary design of a highly efficient two-stage turbo compressor with an expander as a single-stage compressor has several limitations in terms of efficiency and pressure ratio. The compressor’s design parameters were carefully studied and analyzed with respect to the highly efficient fuel cell stack (FCS) used in modern hydrogen vehicles. The model is solved to evaluate the overall performance of PEM FCS. The final compressor has a total pressure and temperature of 4.2 bar and 149.3°C whereas the required power is 20.08kW with 3.18kW power losses and having a combined efficiency of 70.8%. According to the FC model with and without expander the net-power outputs are 98.15kW and 88.27kW respectively and the maximum efficiencies are 65.1% and 59.1% respectively. Therefore it can be concluded that a two-stage turbo compressor with a turbo-expander can have significant effects on overall system power and efficiency. The model can be used to predict and optimize system performance for PEM FCS at different operating conditions.

Densified liquid hydrogen/liquid oxygen is a promising propulsion fuel in the future. In order to systematically demonstrate the benefits and challenges of densified liquid hydrogen/liquid oxygen a transient thermodynamical model considering the heat leakage temperature rise engine thrust pressurization pressure of the tank and wall thickness of tank is developed in the present paper and the performance of densified liquid hydrogen/liquid oxygen as propulsion fuel is further evaluated in actual application. For liquid hydrogen/liquid oxygen tanks at different structural dimensions the effects of many factors such as temperature rise during propellant ground parking lift of engine thrust mass reduction of the tank structure and extension of spacecraft in‐orbit time are analyzed to demonstrate the comprehensive performance of liquid hydrogen/liquid oxygen after densification. Meanwhile the problem of subcooling combination matching of liquid hydro‐ gen/liquid oxygen is proposed for the first time. Combining the fuel consumption and engine thrust lifting the subcooling combination matching of liquid hydrogen/liquid oxygen at different mixing ratios and constant mixing ratios are discussed respectively. The results show that the relative engine thrust enhances by 6.96% compared with the normal boiling point state in the condition of slush hydrogen with 50% solid content and enough liquid oxygen. The in‐orbit time of spacecraft can extend about 2–6.5 days and 24–95 days for slush hydrogen with 50% solid content and liquid oxygen in the triple point state in different cryogenic tanks respectively. Due to temperature rise during parking the existing adiabatic storage scheme and filling scheme for densification LH2 need to be redesigned and for densification LO2 are suitable. It is found that there is an optimal subcooling matching relation after densification of liquid hydrogen/liquid oxygen as propulsion fuel. In other words the subcooling temperature of liquid hydrogen/liquid oxygen is not the lower the bet‐ ter but the matching relationship between LH2 subcooling degree and LO2 subcooling degree needs to be considered at the same time. It is necessary that the LO2 was cooled to 69.2 K and 54.5 K when the LH2 of 13.9 K and SH2 with 45% was adopted respectively. This research provides theoretical support for the promotion and application of densification cryogenic propellants.

Managing the concentration of atmospheric CO₂ requires a multifaceted engineering strategy which remains a highly challenging task. Reducing atmospheric CO₂ (CO2R) by converting it to value-added chemicals in a carbon neutral footprint manner must be the ultimate goal. The latest progress in CO2R through either abiotic (artificial catalysts) or biotic (natural enzymes) processes is reviewed herein. Abiotic CO2R can be conducted in the aqueous phase that usually leads to the formation of a mixture of CO formic acid and hydrogen. By contrast a wide spectrum of hydrocarbon species is often observed by abiotic CO2R in the gaseous phase. On the other hand biotic CO2R is often conducted in the aqueous phase and a wide spectrum of value-added chemicals are obtained. Key to the success of the abiotic process is understanding the surface chemistry of catalysts which significantly governs the reactivity and selectivity of CO2R. However in biotic CO2R operation conditions and reactor design are crucial to reaching a neutral carbon footprint. Future research needs to look toward neutral or even negative carbon footprint CO2R processes. Having a deep insight into the scientific and technological aspect of both abiotic and biotic CO2R would advance in designing efficient catalysts and microalgae farming systems. Integrating the abiotic and biotic CO2R such as microbial fuel cells further diversifies the spectrum of CO2R.

A research is under development at the Department of Agro-Environmental Sciences of the University of Bari “Aldo Moro” in order to investigate the suitable solutions of a power system based on solar energy (photovoltaic) and hydrogen integrated with a geothermal heat pump for powering a self sustained heated greenhouse. The electrical energy for heat pump operation is provided by a purpose-built array of solar photovoltaic modules which supplies also a water electrolyser system controlled by embedded pc; the generated dry hydrogen gas is conserved in suitable pressured storage tank. The hydrogen is used to produce electricity in a fuel cell in order to meet the above mentioned heat pump power demand when the photovoltaic system is inactive during winter night-time or the solar radiation level is insufficient to meet the electrical demand. The present work reports some theoretical and observed data about the electrolyzer operation. Indeed the electrolyzer has required particular attention because during the experimental tests it did not show a stable operation and it was registered a performance not properly consistent with the predicted performance by means of the theoretical study.

Our new independent report finds that hydrogen can play an important role in UK’s ambitious decarbonisation plan and boost its global industrial competitiveness.

Key insights from this new analysis include:

• New independent report from Aurora Energy Research shows that hydrogen can meet up to half of Great Britain’s (GB) final energy demand by 2050 providing an important pathway to reaching UK’s ambitious Net Zero targets.
• The report concludes that both blue hydrogen (produced from natural gas after reforming to remove carbon content) and green hydrogen (produced by using power to electrolyse water) are expected to play an important role providing up to 480TWh of hydrogen or c.45% of GB’s final energy demand by 2050.
• All Net Zero scenarios require substantial growth in low-carbon generation such as renewables and nuclear. Large-scale hydrogen adoption could help to integrate renewables into the power system by reducing the power sector requirement for flexibility during peak winter months and boosting revenues for clean power generators by c. £3bn per year by 2050.
• The rollout of hydrogen could accelerate green growth and enable the development of globally competitive low-carbon industrial clusters while utilising UK’s competitive advantage on carbon capture.
• In facilitating the identification of a cost-effective hydrogen pathway there are some low-regret options for Government to explore including the stimulation of hydrogen demand in key sectors the deployment of CCS in strategic locations and the standardisation of networks. These initiatives could form an important part of the UK Government’s post-COVID stimulus plan.

Read the full report on Aurora Energy Research Website

This report summarizes the work conducted under U.S. Department of Energy (DOE) under contract DE-FC36-04GO14285 by Mercedes-Benz & Research Development North America (MBRDNA) Chrysler Daimler Mercedes Benz USA (MBUSA) BP DTE Energy and NextEnergy to validate fuel cell technologies for infrastructure transportation as well as assess technology and commercial readiness for the market. The Mercedes Team together with its partners tested the technology by operating and fuelling hydrogen fuel cell vehicles under real world conditions in varying climate terrain and driving conditions. Vehicle and infrastructure data was collected to monitor the progress toward the hydrogen vehicle and infrastructure performance targets of $2.00 to 3.00/gge hydrogen production cost and 2000-hour fuel cell durability. Finally to prepare the public for a hydrogen economy outreach activities were designed to promote awareness and acceptance of hydrogen technology. DTE BP and NextEnergy established hydrogen filling stations using multiple technologies for on-site hydrogen generation storage and dispensing. DTE established a hydrogen station in Southfield Michigan while NextEnergy and BP worked together to construct one hydrogen station in Detroit. BP constructed another fueling station in Burbank California and provided a full-time hydrogen trailer at San Francisco California and a hydrogen station located at Los Angeles International Airportmore.

Considering a simple regenerative Brayton cycle the impact of using different fuel blends containing a variable volumetric percentage of hydrogen in methane was analysed. Due to the potential of hydrogen combustion in gas turbines to reduce the overall CO2 emissions and the dependency on natural gas further research is needed to understand the impact on the overall thermodynamic cycle. For that purpose a qualitative thermodynamic analysis was carried out to assess the exergetic and energetic efficiencies of the cycle as well as the irreversibilities associated to a subsystem. A single step reaction was considered in the hypothesis of complete combustion of a generic H2/CH4 mixture where the volumetric H2 percentage was represented by fH2 which was varied from 0 to 1 defining the amount of hydrogen in the fuel mixture. Energy and entropy balances were solved through the Engineering Equation Solver (EES) code. Results showed that global exergetic and energetic efficiencies increased by 5% and 2% respectively varying fH2 from 0 to 1. Higher hydrogen percentages resulted in lower exergy destruction in the chamber despite the higher air-excess levels. It was also observed that higher values of fH2 led to lower fuel mass flow rates in the chamber showing that hydrogen can still be competitive even though its cost per unit mass is twice that of natural gas.

The target for European decarburization encourages the use of renewable energy sources and H₂ is considered the link in the global energy system transformation. So research studies are numerous but only few facilities can test materials and components for H₂ storage. This work offers a brief review of H₂ storage methods and presents the preliminary results obtained in a new facility. Slow strain rate and fatigue life tests were performed in H₂ at 80 MPa on specimens and a tank of AISI 4145 respectively. Besides the storage capacity at 30 MPa of a solid-state system they were evaluated on kg scale by adsorption test. The results have shown the H₂ influence on mechanical properties of the steel. The adsorption test showed a gain of 26% at 12 MPa in H₂ storage with respect to the empty condition. All samples have been characterized by complementary techniques in order to connect the H2 effect with material properties.

In the last two years or so there has been increasing interest in hydrogen as an energy source in Australia and around the world. Notably this is not the first time that hydrogen has caught our collective interest. Most recently the 2000s saw a substantial investment in hydrogen research development and demonstration around the world. Prior to that the oil crises of the 1970s also stimulated significant investment in hydrogen and earlier still the literature on hydrogen was not lacking. And yet the hydrogen economy is still an idea only.<br/>So what if anything might be different this time?<br/>This is an important question that we all need to ask and for which the author can only give two potential answers. First our need to make dramatic reductions in greenhouse gas (GHG) emissions has become more pressing since these previous waves of interest. Second renewable energy is considerably more affordable now than it was before and it has consistently outperformed expectations in terms of cost reductions by even its strongest supporters.<br/>While this dramatic and ongoing reduction in the cost of renewables is very promising our need to achieve substantial GHG emission reductions is the crucial challenge. Moreover meeting this challenge needs to be achieved with as little adverse social and economic impact as possible.<br/>When considering what role hydrogen might play we should first think carefully about the massive scale and complexity of our global energy system and the typical prices of the major energy commodities. This provides insights into what opportunities hydrogen may have. Considering a temperate country with a small population like Australia we see that domestic natural gas and transport fuel markets are comparable to and even larger than the electricity market on an energy basis.

The virtual energy storage system (VESS) is one of the emerging novel concepts among current energy storage systems (ESSs) due to the high effectiveness and reliability. In fact VESS could store surplus energy and inject the energy during the shortages at high power with larger capacities compared to the conventional ESSs in smart grids. This study investigates the optimal operation of a multi-carrier VESS including batteries thermal energy storage (TES) systems power to hydrogen (P2H) and hydrogen to power (H2P) technologies in hydrogen storage systems (HSS) and electric vehicles (EVs) in dynamic ESS. Further demand response program (DRP) for electrical and thermal loads has been considered as a tool of VESS due to the similar behavior of physical ESS. In the market three participants have considered such as electrical thermal and hydrogen markets. In addition the price uncertainties were calculated by means of scenarios as in stochastic programming while the optimization process and the operational constraints were considered to calculate the operational costs in different ESSs. However congestion in the power systems is often occurred due to the extreme load increments. Hence this study proposes a bi-level formulation system where independent system operators (ISO) manage the congestion in the upper level while VESS operators deal with the financial goals in the lower level. Moreover four case studies have considered to observe the effectiveness of each storage system and the simulation was modeled in the IEEE 33-bus system with CPLEX in GAMS.