Production & Supply Chain

Green hydrogen produced by power‐to‐gas will play a major role in the defossilization of the energy system as it offers both carbon‐neutral chemical energy and the chance to provide flexibility. This paper provides an extensive analysis of hydrogen production in decentralized energy systems as well as possible operation modes (H2 generation or system flexibility). Modelling was realized for municipalities—the lowest administrative unit in Germany thus providing high spatial resolution—in the linear optimization framework OEMOF. The results allowed for a detailed regional analysis of the specific operating modes and were analyzed using full‐load hours share of used negative residual load installed capacity and levelized cost of hydrogen to derive the operation mode of power‐to‐gas to produce hydrogen. The results show that power‐to‐gas is mainly characterized by constant hydrogen production and rarely provides flexibility to the system. Main drivers of this dominant operation mode include future demand for hydrogen and the fact that high full‐load hours reduce hydrogen‐production costs. However changes in the regulatory market and technical framework could promote more flexibility and support possible use cases for the central technology to succeed in the energy transition.

Pressure is mounting on the natural gas and LNG community to reduce methane emissions and this is most urgent in EU countries following the adoption of much tougher greenhouse gas reduction targets of 2030 and the publication of the European Commission’s Methane Strategy. With rapidly declining indigenous EU production and therefore rising import dependence there are increasing calls for emissions from imported pipeline gas and LNG to be quantified and based on actual measurements as opposed to standard emission factors. The Methane Strategy promises to be a significant milestone in that process. Companies which are supplying (or intending to supply) natural gas to the EU – the largest global import market for pipeline gas and a very significant market for LNG – would be well advised to pay close attention to how the regulation of methane emissions is unfolding and to make an immediate and positive response. Failure to do so could accelerate the demise of natural gas in European energy balances faster than would otherwise have been the case and shorten the time available for transition to decarbonised gases – specifically hydrogen – using existing natural gas infrastructure.<br/>This EU initiative will (and arguably already has) attracted attention from non-EU governments and companies involved in global gas and LNG trade. We have already seen deliveries of `carbon neutral’ LNG cargos to Asia as well as a long-term LNG contract in which the greenhouse gas content of cargos will be measured reported and verified (MRV) according to an agreed methodology. Natural gas and LNG exports if based on these standards or those set out in the EU Methane Strategy may be able to command premium prices from buyers eager to demonstrate their own GHG reduction credentials to governments customers and civil society.

Currently hydrogen is mainly produced through steam reforming of natural gas. However this conventional process involves environmental and energy security concerns. This has led to the development of alternative technologies for (potentially) green hydrogen production. In this work the environmental and energy performance of biohydrogen produced in Europe via steam reforming of glycerol and bio-oil is evaluated from a life-cycle perspective and contrasted with that of conventional hydrogen from steam methane reforming. Glycerol as a by-product from the production of rapeseed biodiesel and bio-oil from the fast pyrolysis of poplar biomass are considered. The processing plants are simulated in Aspen Plus® to provide inventory data for the life cycle assessment. The environmental impact potentials evaluated include abiotic depletion global warming ozone layer depletion photochemical oxidant formation land competition acidification and eutrophication. Furthermore the cumulative (total and non-renewable) energy demand is calculated as well as the corresponding renewability scores and life-cycle energy balances and efficiencies of the biohydrogen products. In addition to quantitative evidence of the (expected) relevance of the feedstock and impact categories considered results show that poplar-derived bio-oil could be a suitable feedstock for steam reforming in contrast to first-generation bioglycerol.

This report is commissioned by the Henry Royce Institute for advanced materials as part of its role around convening and supporting the UK advanced materials community to help promote and develop new research activity. The overriding objective is to bring together the advanced materials community to discuss analyse and assimilate opportunities for emerging materials research for economic and societal benefit. Such research is ultimately linked to both national and global drivers namely Transition to Zero Carbon Sustainable Manufacture Digital & Communications Circular Economy as well as Health & Wellbeing.

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We have studied hydrogen gas production using photocatalysis from C2-C5 carbon chain polyols cyclic alcohols and mono and di-saccharides using palladium nanoparticles supported on a TiO2 catalyst. For many of the polyols the hydrogen evolution rate is found to be dictated by the number of hydroxyl groups and available a-hydrogens in the structure. However the rule only applies to polyols and cyclic alcohols while the sugar activity is limited by the bulky structure of those molecules. There was also evidence of ring opening in photocatalytic reforming of cyclic alcohols that involved dehydrogenation and decarbonylation of a CC bond.

Photocatalytic water splitting which directly converts solar energy into hydrogen is one of the most desirable solar-energy-conversion approaches. The ultimate target of photocatalysis is to explore efficient and stable photocatalysts for solar water splitting. Tantalum (oxy)nitride-based materials are a class of the most promising photocatalysts for solar water splitting because of their narrow bandgaps and sufficient band energy potentials for water splitting. Tantalum (oxy)nitride-based photocatalysts have experienced intensive exploration and encouraging progress has been achieved over the past years. However the solar-to-hydrogen (STH) conversion efficiency is still very far from its theoretical value. The question of how to better design these materials in order to further improve their water-splitting capability is of interest and importance. This review summarizes the development of tantalum (oxy)nitride-based photocatalysts for solar water spitting. Special interest is paid to important strategies for improving photocatalytic water-splitting efficiency. This paper also proposes future trends to explore in the research area of tantalum-based narrow bandgap photocatalysts for solar water splitting.

Hydrogen production using anion exchange membrane water electrolysis (AEMWE) offers hope to the energy crisis faced by humanity. AEM electrolysis can be coupled with intermittent and renewable energy sources as well as with the use of low-cost electrocatalysts and other low-cost stack components. In AEM water electrolysis one of the biggest advantages is the use of low-cost transition metal catalysts instead of traditional noble metal electrocatalysts. AEMWE is still in its infancy despite irregular research on catalysts and membranes. In order to generate commercially viable hydrogen AEM water electrolysis technology must be further developed including energy efficiency membrane stability stack feasibility robustness ion conductivity and cost reduction. An overview of studies that have been conducted on electrocatalysts membranes and ionomers used in the AEMWEs is here reported with the aim that AEMWE research may be made more practical by this review report by bridging technological gaps and providing practical research recommendations leading to the production of scalable hydrogen.

This study focuses on a renewable energy power plant equipped with electrolytic hydrogen production system aiming to optimize energy management to smooth renewable energy generation fluctuations participate in peak shaving auxiliary services and increase the absorption space for renewable energy. A multi-objective energy management model and corresponding algorithms were developed incorporating considerations of cost pricing and the operational constraints of a renewable energy generating unit and electrolytic hydrogen production system. By introducing uncertain programming the uncertainty issues associated with renewable energy output were successfully addressed and an improved particle swarm optimization algorithm was employed for solving. A simulation system established on the Matlab platform verified the effectiveness of the model and algorithms demonstrating that this approach can effectively meet the demands of the electricity market while enhancing the utilization rate of renewable energies.

Microbial electrolysis cells (MECs) have attracted significant interest as sustainable green hydrogen production devices because they utilize the environmentally friendly biocatalytic oxidation of organic wastes and electrochemical proton reduction with the support of relatively lower external power compared to that used by water electrolysis. However the commercialization of MEC technology has stagnated owing to several critical technological challenges. Recently many attempts have been made to utilize nanomaterials in MECs owing to the unique physicochemical properties of nanomaterials originating from their extremely small size (at least <100 nm in one dimension). The extraordinary properties of nanomaterials have provided great clues to overcome the technological hurdles in MECs. Nanomaterials are believed to play a crucial role in the commercialization of MECs. Thus understanding the technological challenges of MECs the characteristics of nanomaterials and the employment of nanomaterials in MECs could be helpful in realizing commercial MEC technologies. Herein the critical challenges that need to be addressed for MECs are highlighted and then previous studies that used nanomaterials to overcome the technological difficulties of MECs are reviewed.

Turquoise hydrogen is produced from methane cracking a cleaner alternative to steam methane reforming. This study looks at two proposed systems based on solar methane cracking for low-carbon fuel production. The systems utilize different pathways to convert the hydrogen into a suitable form for transportation and utilize the carbon solid by-product. A direct carbon fuel cell is integrated to utilize the carbon and capture the CO2 emissions. The CO2 generated is utilized for fuel production using CO2 hydrogenation or co-electrolysis. An advanced exergetic analysis is conducted on these systems using Aspen plus simulations of the process. The exergetic efficiency waste exergy ratio exergy destruction ratio exergy recoverability ratio environmental effect factor and the exergetic sustainability index were determined for each system and the subsystems. Solar methane cracking was found to have an environmental effect factor of 0.08 and an exergetic sustainability index of 12.27.

Hydrogen is emerging as a new energy vector outside of its traditional role and gaining more recognition internationally as a viable fuel route. This review paper offers a crisp analysis of the most recent developments in hydrogen production techniques using conventional and renewable energy sources in addition to key challenges in the production of Hydrogen. Among the most potential renewable energy sources for hydrogen production are solar and wind. The production of H2 from renewable sources derived from agricultural or other waste streams increases the flexibility and improves the economics of distributed and semi-centralized reforming with little or no net greenhouse gas emissions. Water electrolysis equipment driven by off-grid solar or wind energy can also be employed in remote areas that are away from the grid. Each H2 manufacturing technique has technological challenges. These challenges include feedstock type conversion efficiency and the need for the safe integration of H2 production systems with H2 purification and storage technologies.

Green hydrogen production i.e. produced on a CO2 -neutral basis through the electrolysis of water employing renewable electricity has attracted increasing attention. The electricity required is generated from Renewable Energy Sources (RES) for example wind energy hydropower or solar energy. Since neither the process of production nor the end products of H2 and O2 are harmful to the environment green hydrogen is climate neutral. Developing electrolysis technology is therefore a research topic to follow. Anion Exchange Membrane (AEM) Water Electrolysis (WE) is an innovative technology that couples the advantages of the more mature technologies of Proton Exchange Membrane (PEM) and conventional alkaline electrolysis with the potential to eliminate the drawbacks of both. AEMWE technology is in an evolutionary stage and involves more investigation on several research topics such as membrane and catalyst development and stability as well as alternative feeding solutions that do not compromise the availability of fresh water. These topics are addressed in this paper mentioning the state-of-the-art materials new promising ones and providing future research directions to improve AEMWE towards a most mature technology.

Carbon capture and storage (CCS) and hydrogen will be a catalyst to deeply decarbonize the world’s energy system but not for another 15 years according to DNV’s Energy Transition Outlook. Many aspects from policy to technology developments can help to scale these technologies and accelerate the timeline.<br/>In the report A System-Approach to Data can Help Install Trust and Enable a Net Zero Future DNV considers what role data could play to support the initiation execution and operation of CCS and hydrogen projects.<br/>The research is based on interviews with representatives from across the UK energy supply chain. It focuses in particular on the emerging carbon and hydrogen industries and the cross sectoral challenges they face. It explores how data can facilitate the flow of the product both with respect to fiscal and technical risk matters.<br/>The report is intended for anyone involved in or has an interest in CCUS or hydrogen projects and in how data eco-systems will support the efficient operation and the transition to net-zero.<br/>DNV produced the report for and in partnership with the ODI an organization that advocates for the innovative use of open data to affect positive change across the globe.

LaNiO3 and LaCoO3 perovskites synthesized by self-combustion were characterised and studied in the ammonia decomposition reaction for obtaining hydrogen. Both the fuel to metal nitrates molar ratio and calcination temperature were found to be crucial to synthesize perovskites by self-combustion. Moreover generating non-precursor species during synthesis and small metal size were two factors which significantly influenced catalytic activity. Hence with a citric acid to metal nitrates molar ratio equal to one a LaNiO3 perovskite was obtained with suitable physicochemical properties (specific surface area lower impurities and basicity). In addition a lower calcination temperature (650 ◦C) resulted in small and well-dispersed Ni0 crystallite size after reduction which in turn promoted the catalytic transformation of ammonia into hydrogen. For cobalt perovskites calcination temperature below 900 ◦C did not have a significant influence on the size of the metallic cobalt crystallite size. The nickel and cobalt perovskite-derived catalysts calcined at 650 ◦C and 750 ◦C respectively yielded excellent H2 production from ammonia decomposition. In particular at 450 ◦C almost 100% of the ammonia was converted over the LaNiO3 under study. Furthermore these materials displayed admirable performance and stability after one day of reaction.

The greatest challenge of our times is to identify low cost and environmentally friendly alternative energy sources to fossil fuels. From this point of view the decarbonization of industrial chemical processes is fundamental and the use of hydrogen as an energy vector usable by fuel cells is strategic. It is possible to tackle the decarbonization of industrial chemical processes with the electrification of systems. The purpose of this review is to provide an overview of the latest research on the electrification of endothermic industrial chemical processes aimed at the production of H2 from methane and its use for energy production through proton exchange membrane fuel cells (PEMFC). In particular two main electrification methods are examined microwave heating (MW) and resistive heating (Joule) aimed at transferring heat directly on the surface of the catalyst. For cases the catalyst formulation and reactor configuration were analyzed and compared. The key aspects of the use of H2 through PEM were also analyzed highlighting the most used catalysts and their performance. With the information contained in this review we want to give scientists and researchers the opportunity to compare both in terms of reactor and energy efficiency the different solutions proposed for the electrification of chemical processes available in the recent literature. In particular through this review it is possible to identify the solutions that allow a possible scale-up of the electrified chemical process imagining a distributed production of hydrogen and its consequent use with PEMs. As for PEMs in the review it is possible to find interesting alternative solutions to platinum with the PGM (Platinum Group Metal) free-based catalysts proposing the use of Fe or Co for PEM application.

Hydrogen derived from biomass feedstock (biohydrogen) can play a significant role in Germany’s hydrogen economy. However the bioenergy potential and environmental benefits of biohydrogen production are still largely unknown. Additionally there are no uniform evaluation methods present for these emerging technologies. Therefore this paper presents a methodological approach for the evaluation of bioenergy potentials and the attainable environmental impacts of these processes in terms of their carbon footprints. A procedure for determining bioenergy potentials is presented which provides information on the amount of usable energy after conversion when applied. Therefore it elaborates a four-step methodical conduct dealing with available waste materials uncertainties of early-stage processes and calculation aspects. The bioenergy to be generated can result in carbon emission savings by substituting fossil energy carriers as well as in negative emissions by applying biohydrogen production with carbon capture and storage (HyBECCS). Hence a procedure for determining the negative emissions potential is also presented. Moreover the developed approach can also serve as a guideline for decision makers in research industry and politics and might also serve as a basis for further investigations such as implementation strategies or quantification of the benefits of biohydrogen production from organic waste material in Germany

In this paper a simplified model of a Polymer Electrolyte Membrane (PEM) water electrolysis cell is presented and compared with experimental data at 60 ◦C and 80 ◦C. The model utilizes the same modelling approach used in previous work where the electrolyzer cell is divided in four subsections: cathode anode membrane and voltage. The model of the electrodes includes key electrochemical reactions and gas transport mechanism (i.e. H2 O2 and H2O) whereas the model of the membrane includes physical mechanisms such as water diffusion electro osmotic drag and hydraulic pressure. Voltage was modelled including main overpotentials (i.e. activation ohmic concentration). First and second law efficiencies were defined. Key empirical parameters depending on temperature were identified in the activation and ohmic overpotentials. The electrodes reference exchange current densities and change transfer coefficients were related to activation overpotentials whereas hydrogen ion diffusion to Ohmic overvoltages. These model parameters were empirically fitted so that polarization curve obtained by the model predicted well the voltage at different current found by the experimental results. Finally from the efficiency calculation it was shown that at low current densities the electrolyzer cell absorbs heat from the surroundings. The model is not able to describe the transients involved during the cell electrochemical reactions however these processes are assumed relatively fast. For this reason the model can be implemented in system dynamic modelling for hydrogen production and storage where components dynamic is generally slower compared to the cell electrochemical reactions dynamics.

In this review we primarily analyze the hydrogen production technologies based on water and biomass including the economic technological and environmental impacts of different types of hydrogen production technologies based on these materials and comprehensively compare them. Our analyses indicate that all renewable energy-based approaches for hydrogen production are more environmentally friendly than fossil-based hydrogen generation approaches. However the technical ease and economic efficiency of hydrogen production from renewable sources of energy needs to be further improved in order to be applied on a large scale. Compared with other renewable energy-based methods hydrogen production via biomass electrolysis has several advantages including the ease of directly using raw biomass. Furthermore its environmental impact is smaller than other approaches. Moreover using a noble metal catalyst-free anode for this approach can ensure a considerably low power consumption which makes it a promising candidate for clean and efficient hydrogen production in the future.

Although the UK has done a great job of decarbonising electricity generation to get to net zero we need to tackle harder-to-decarbonise sectors like heat transport and industry. Decarbonised gas – biogases hydrogen and the deployment of carbon capture usage and storage (CCUS) – can make our manufacturing more sustainable minimise disruption to families and deliver negative emissions.

Developing the capability to produce hydrogen at scale is one of the key challenges in the race to meet the UK’s ambitious net zero targets. Using the East Neuk of Fife - with its abundant on- and offshore renewables resource and well-developed electricity and gas networks – as a test bed we investigated the use of surplus electricity generated by renewables to produce green hydrogen which could then be used to heat homes and businesses carbon-free.

Aims

The study focused on answering a number of important questions around bringing power-to-hydrogen to Fife including:

How much low-cost low-carbon electricity would be available to a power-to-hydrogen operator in Fife and how much hydrogen could be produced today and in 2040? How much hydrogen storage would be required to meet demand under three end-use cases: injection into the natural gas grid; use in a dedicated hydrogen grid for heating; and use as transport fuel for a small fleet of vehicles? What if any network upgrades could be avoided by implementing power-to-hydrogen? Which hydrogen end-use markets would be most attractive for a power-to-hydrogen operator? What are the regulatory legislative or market barriers to be overcome to realise large-scale deployment of power-to-hydrogen?

The study

Our expert researchers used a high-level model of the European electricity system and established wholesale prices generation volumes by generation type and constrained generation in Fife. Considering both the present day and a 2040 picture based on National Grid’s Two Degrees Future Energy Scenarios our team explored a number of configurations of power generation and hydrogen end-use to assess the value associated with producing hydrogen.

Alongside this modelling our team conducted a comprehensive review of power-to-hydrogen legislation and regulation and reports and academic papers to identify the current characteristics and direction of the sector observe where most progress had been made and identify lessons learned.

This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.

Core of the Power-to-Gas (PtG) concept is the utilization of renewable electricity to produce hydrogen via water electrolysis. This hydrogen can be used directly as final energy carrier or can be converted to e.g. methane synthesis gas liquid fuels electricity or chemicals. To integrate PtG into energy systems technical demonstration and systems integration is of mayor importance. In total 128 PtG research and demonstration projects are realized or already finished in Europe to analyze these issues by May 2018. Key of the review is the identification and assessment of relevant projects regarding their field of application applied processes and technologies for electrolysis type of methanation capacity location and year of commissioning. So far main application for PtX is the injection of hydrogen or methane into the natural gas grid for storing electricity from variable renewable energy sources. Producing fuels for transport is another important application of PtX. In future PtX gets more important for refineries to lower the carbon food print of the products.

This paper addresses from both macro- and micro- areal coverage in introducing hydrogen system in terms of cost and performance where the produced hydrogen from surplus photovoltaic (PV) power is stored. Feed-in tariff in Japan had successful achievement for great expansion of renewable energy systems (RES) causing problematic operation due to excess power by overcapacity of RES. One of the candidate approaches to overcome this surplus energy by RES is Power to gas (P2G) system using electrolysis cells (ECs) fuel cells (FCs) or co-firing in gas turbines both for energy conversion as well as power balancing. Numerous studies had been investigated on P2G however within our knowledge no study had been addressed the system from both coverages with different capacity and scales. We investigate micro level (zero emission building in our university) and macro level (Kyushu one of big regions in Japan). We describe for macro side preliminary result on economic analysis of using surplus power of RES via production and storage of hydrogen while for micro side research design.

NiCu alloy catalysts with varying composition for electrolysis in alkaline water have been prepared by DC magnetron co-sputtering under Ar gas environment at substrate bias of  60 V. Nanocrystallinity lattice parameters and grain size of the NiCu alloys have been measured by grazing incidence X-ray diffraction (GIXRD). Elemental and microstructural analysis of the NiCu alloy have been done by field emission scanning electron microscopy (FESEM) as well as transmission electron microscopy (TEM). To analyze the NiCu alloys activity towards hydrogen evolution reaction (HER) cyclic voltammetry measurements have been done in a 6 M KOH at room temperature and further HER activities have been correlated with the varying Cu concentration in NiCu alloy catalysts.

CO₂ capture utilization and storage (CCUS) is recognized as a uniquely important option in global efforts to control anthropogenic greenhouse-gas (GHG) emissions. Despite significant progress globally in advancing the maturity of the various component technologies and their assembly into full-chain demonstrations a gap remains on the path to widespread deployment in many countries. In this paper we focus on the importance of business models adapted to the unique technical features and sociopolitical drivers in different regions as a necessary component of commercial scale-up and how lessons might be shared across borders. We identify three archetypes for CCUS development—resource recovery green growth and low-carbon grids—each with different near-term issues that if addressed will enhance the prospect of successful commercial deployment. These archetypes provide a framing mechanism that can help to translate experience in one region or context to other locations by clarifying the most important technical issues and policy requirements. Going forward the archetype framework also provides guidance on how different regions can converge on the most effective use of CCUS as part of global deep-decarbonization efforts over the long term.

Starting from the Rome Hydrogen Refuelling Station demand of 65 kg/day techno-economics of production systems and balance of plant for small scale stations have been analysed. A sensitivity analysis has been done on Levelised Cost of Hydrogen (LCOH) in the range of 0 to 400 kg/day varying capacity factor and availability hours or travel distance for alkaline electrolysers biomass gasification and hydrogen delivery. As expected minimum LCOH for electrolyser and gasifier is found at 400 kg/day and 24 h/day equal to 12.71 €/kg and 5.99 €/kg however for operating hours over 12 and 10 h/day the differential cost reaches a plateau (below 5%) for electrolyser and gasifier respectively. For the Rome station design 160 kWe of electrolysers 24 h/day and 100 kWth gasifier at 8 h/day LCOH (11.85 €/kg) was calculated considering the modification of the cost structure due to the existing equipment which is convenient respect the use of a single technology except for 24 h/day gasification.

As a sustainable and clean energy source hydrogen can be generated by electrolytic water splitting (i.e. a hydrogen evolution reaction HER). Compared with conventional noble metal catalysts (e.g. Pt) Mo based materials have been deemed as a promising alternative with a relatively low cost and comparable catalytic performances. In this review we demonstrate a comprehensive summary of various Mo based materials such as MoO2 MoS2 and Mo2C. Moreover state of the art designs of the catalyst structures are presented to improve the activity and stability for hydrogen evolution including Mo based carbon composites heteroatom doping and heterostructure construction. The structure–performance relationships relating to the number of active sites electron/ion conductivity H/H2O binding and activation energy as well as hydrophilicity are discussed in depth. Finally conclusive remarks and future works are proposed.