Production & Supply Chain
Review of Power-to-X Demonstration Projects in Europe
Sep 2020
Publication
At the heart of most Power-to-X (PtX) concepts is the utilization of renewable electricity to produce hydrogen through the electrolysis of water. This hydrogen can be used directly as a final energy carrier or it can be converted into for example methane synthesis gas liquid fuels electricity or chemicals. Technical demonstration and systems integration are of major importance for integrating PtX into energy systems. As of June 2020 a total of 220 PtX research and demonstration projects in Europe have either been realized completed or are currently being planned. The central aim of this review is to identify and assess relevant projects in terms of their year of commissioning location electricity and carbon dioxide sources applied technologies for electrolysis capacity type of hydrogen post-processing and the targeted field of application. The latter aspect has changed over the years. At first the targeted field of application was fuel production for example for hydrogen buses combined heat and power generation and subsequent injection into the natural gas grid. Today alongside fuel production industrial applications are also important. Synthetic gaseous fuels are the focus of fuel production while liquid fuel production is severely under-represented. Solid oxide electrolyzer cells (SOECs) represent a very small proportion of projects compared to polymer electrolyte membranes (PEMs) and alkaline electrolyzers. This is also reflected by the difference in installed capacities. While alkaline electrolyzers are installed with capacities between 50 and 5000 kW (2019/20) and PEM electrolyzers between 100 and 6000 kW SOECs have a capacity of 150 kW. France and Germany are undertaking the biggest efforts to develop PtX technologies compared to other European countries. On the whole however activities have progressed at a considerably faster rate than had been predicted just a couple of years ago.
A Comprehensive Survey of Alkaline Electrolyzer Modeling: Electrical Domain and Specific Electrolyte Conductivity
May 2022
Publication
Alkaline electrolyzers are the most widespread technology due to their maturity low cost and large capacity in generating hydrogen. However compared to proton exchange membrane (PEM) electrolyzers they request the use of potassium hydroxide (KOH) or sodium hydroxide (NaOH) since the electrolyte relies on a liquid solution. For this reason the performances of alkaline electrolyzers are governed by the electrolyte concentration and operating temperature. Due to the growing development of the water electrolysis process based on alkaline electrolyzers to generate green hydrogen from renewable energy sources the main purpose of this paper is to carry out a comprehensive survey on alkaline electrolyzers and more specifically about their electrical domain and specific electrolytic conductivity. Besides this survey will allow emphasizing the remaining key issues from the modeling point of view.
Putting Bioenergy With Carbon Capture and Storage in a Spatial Context: What Should Go Where?
Mar 2022
Publication
This paper explores the implications of siting a bioenergy with carbon capture and storage (BECCS) facility to carbon emission performances for three case-study supply chains using the Carbon Navigation System (CNS) model. The three case-study supply chains are a wheat straw derived BECCS-power a municipal solid waste derived BECCS-waste-to-energy and a sawmill residue derived BECCS-hydrogen. A BECCS facility needs to be carefully sited taking into consideration its local low carbon infrastructure available biomass and geography for successful deployment and achieving a favorable net-negative carbon balance. On average across the three supply chains a 10 km shift in the siting of the BECCS facility results in an 8.6–13.1% increase in spatially explicit supply chain emissions. BECCS facilities producing low purity CO2 at high yields have lower spatial emissions when located within the industrial clusters while those producing high purity CO2 at low yields perform better outside the clusters. A map is also generated identifying which of the three modeled supply chains delivers the lowest spatially explicit supply chain emission options for any given area of the UK at a 1 MtCO2/yr capture scale.
Selection Criteria and Ranking for Sustainable Hydrogen Production Options
Aug 2022
Publication
This paper aims to holistically study hydrogen production options essential for a sustainable and carbon-free future. This study also outlines the benefits and challenges of hydrogen production methods to provide sustainable alternatives to fossil fuels by meeting the global energy demand and net-zero targets. In this study sixteen hydrogen production methods are selected for sustainability investigation based on seven different criteria. The criteria selected in the comparative evaluation cover various dimensions of hydrogen production in terms of economic technical environmental and thermodynamic aspects for better sustainability. The current study results show that steam methane reforming with carbon capture could provide sustainable hydrogen in the near future while the other technologies’ maturity levels increase and the costs decrease. In the medium- and long-terms photonic and thermal-based hydrogen production methods can be the key to sustainable hydrogen production.
Utilization of Excess Water Accumulation for Green Hydrogen Production in a Run-ofTiver Hydropower Plant
Jun 2022
Publication
This paper discusses the potential for green-hydrogen production in a run-of-river 9 hydropower plant. This particular hydropower plant has no significant water accumulation but 10 there is the potential for limited hydrogen production due to a mismatch between the daily 11 predefined electricity production (known as the timetable) and the actual water inflows. The 12 timetable for the hydropower plant is prepared by the operator of the electro-energetic system 13 based on a model of the available production capacities forecasted consumption water 14 accumulation state of the river flows weather forecasts and the system operator’s strategy. The 15 uncertainty in the model’s input parameters is reflected in the output timetable for the 16 hydropower plant and for this reason a small reserve of water for potential exploitation is 17 envisaged. By using real data for the timetable and the water inflow we estimate the excess 18 hydropower that can be used for hydrogen cogeneration. Since the primary task of the 19 hydropower plant is to produce electricity according to the timetable the production of 20 hydrogen is only possible to a limited extent. Therefore we present a control algorithm that 21 regulates the amount of hydrogen production while considering the predefined timetable and 22 the real water accumulation. The second part of the paper deals with the economic viability of 23 hydrogen cogeneration in the case-study run-of-river hydropower plant and discusses the 24 possibility of using it for local public transport.
Earth-Abundant Electrocatalysts in Proton Exchange Membrane Electrolyzers
Dec 2018
Publication
In order to adopt water electrolyzers as a main hydrogen production system it is critical to develop inexpensive and earth-abundant catalysts. Currently both half-reactions in water splitting depend heavily on noble metal catalysts. This review discusses the proton exchange membrane (PEM) water electrolysis (WE) and the progress in replacing the noble-metal catalysts with earth-abundant ones. The efforts within this field for the discovery of efficient and stable earth-abundant catalysts (EACs) have increased exponentially the last few years. The development of EACs for the oxygen evolution reaction (OER) in acidic media is particularly important as the only stable and efficient catalysts until now are noble-metal oxides such as IrOx and RuOx. On the hydrogen evolution reaction (HER) side there is significant progress on EACs under acidic conditions but there are very few reports of these EACs employed in full PEM WE cells. These two main issues are reviewed and we conclude with prospects for innovation in EACs for the OER in acidic environments as well as with a critical assessment of the few full PEM WE cells assembled with EACs.
Everything About Hydrogen Podcast: Catching up on the State of Scale in PEM Electrolysis
Feb 2022
Publication
This episode of EAH is a chance for the team to catch up with one of our early guests on the show Graham Cooley - CEO of ITM Power. For the past twenty years ITM Power PLC has been designing and manufacturing electrolyser systems that generate hydrogen based on proton exchange membrane (PEM) technology. As the first hydrogen related company to be listed on the London Stock Exchange ITM are globally recognised experts in the field of electrolysis. In 2021 the company opened its first Gigafactory in Bessemer Park Sheffield: the world’s largest electrolyser production factory.
The podcast can be found on their website
The podcast can be found on their website
Tautomeric Equilibrium of an Asymmetric β-Diketone in Halogen-Bonded Cocrystals with Perfluorinated Iodobenzenes
Jun 2021
Publication
In order to study the effect of halogen bond on tautomerism in β-diketones in the solid-state we have prepared a series of cocrystals derived from an asymmetric β-diketone benzoyl-4-pyridoylmethane (b4pm) as halogen bond acceptor and perfluorinated iodobenzenes: iodopentaflourobenzene (ipfb) 12- 13- and 14-diiodotetraflorobenzene (12tfib 13tfib and 14tfib) and 135-triiodo-246-trifluorobenzene (135titfb). All five cocrystals are assembled by I···N halogen bonds involving pyridyl nitrogen and iodoperfluorobenzene iodine resulting in 1:1 (four compounds) or 1:2 (one compound) cocrystal stoichiometry. Tautomer of b4pm in which hydrogen atom is adjacent to the pyridyl fragment was found to be more stable in vacuo than tautomer with a benzoyl hydroxyl group. This tautomer is also found to be dominant in the majority of crystal structures somewhat more abundantly in crystal structures of cocrystals in which additional I···O halogen bond with the benzoyl oxygen has been established. Attempts have also been made to prepare an equivalent series of cocrystals using a closely related asymmetric β-diketone benzoyl-3-pyridoylmethane (b3pm); however all attempts were unsuccessful which is attributed to more effective crystal packing of b3pm isomer compared to b4pm which reduced the probability of cocrystal formation.
AC-DC Converters for Electrolyzer Applications: State of the Art and Future Challenges
May 2020
Publication
The main objective of the article is to provide a thorough review of currently used AC-DC converters for alkaline and proton exchange membrane (PEM) electrolyzers in power grid or wind energy conversion systems. Based on the current literature this article aims at emphasizing the advantages and drawbacks of AC-DC converters mainly based on thyristor rectifier bridges and chopper-rectifiers. The analysis is mainly focused on the current issues for these converters in terms of specific energy consumption current ripple reliability efficiency and power quality. From this analysis it is shown that thyristors-based rectifiers are particularly fit for high-power applications but require the use of active and passive filters to enhance the power quality. By comparison the association combination of the chopper-rectifier can avoid the use of bulky active and passive filters since it can improve power quality. However the use of a basic chopper (i.e. buck converter) presents several disadvantages from the reliability energy efficiency voltage ratio and current ripple point of view. For this reason new emerging DC-DC converters must be employed to meet these important issues according to the availability of new power switching devices. Finally based on the authors’ experience in power conversion for PEM electrolyzers a discussion is provided regarding the future challenges that must face power electronics for green hydrogen production based on renewable energy sources.
Design of an Architectural Element Generating Hydrogen Energy by Photosynthesis—Model Case of the Roof and Window
Jun 2022
Publication
As is well known the realization of a zero-waste society is strongly desired in a sustainable society. In particular architectural elements that provide an energy-neutral living environment are attractive. This article presents the novel environmentally friendly architectural elements that generate hydrogen energy by the photosystem II (PSII) solution extracted from waste vegetables. In the present work as an architectural element the window (PSII window panel) and roof (PSII roof panel) were fabricated by injecting a PSII solution into a transparent double-layer panel and the aging properties of the power generation and the appearance of these PSII panels are investigated. It was found that the PSII roof can generate energy for 18 days under the sun shining and can actually drive the electronic device. In addition the PSII window for which light intensity is weaker than that for the PSII roof can maintain power generation for 40 days. These results indicate that the PSII roof and PSII window become the architectural elements generating energy although the lifespan depends on the total light intensity. Furthermore as an additional advantage the roof and window panels composed of the semitransparent PSII panel yield an interior space with the natural color of the leaf which gradually changes over time from green to yellow. Further it was also found that the thermal fluctuation of the PSII window is smaller than that of the typical glass window. These results indicate that the roof and window panels composed of the PSII solution extracted from waste vegetables can be used as the actual architectural elements to produce not only the electrical energy but also the beautiful transparent natural green/yellow spaces.
Hydrogen Separation and Purification from Various Gas Mixtures by Means of Electrochemical Membrane Technology in the Temperature Range 100–160 ◦C
Apr 2021
Publication
This paper reports on an experimental evaluation of the hydrogen separation performance in a proton exchange membrane system with Pt-Co/C as the anode electrocatalyst. The recovery of hydrogen from H2/CO2 H2/CH4 and H2/NH3 gas mixtures were determined in the temperature range of 100–160 ◦C. The effects of both the impurity concentration and cell temperature on the separation performance of the cell and membrane were further examined. The electrochemical properties and performance of the cell were determined by means of polarization curves limiting current density open-circuit voltage hydrogen permeability hydrogen selectivity hydrogen purity and cell efficiencies (current voltage and power efficiencies) as performance parameters. High purity hydrogen (>99.9%) was obtained from a low purity feed (20% H2 ) after hydrogen was separated from H2/CH4 mixtures. Hydrogen purities of 98–99.5% and 96–99.5% were achieved for 10% and 50% CO2 in the feed respectively. Moreover the use of proton exchange membranes for electrochemical hydrogen separation was unsuccessful in separating hydrogen-rich streams containing NH3 ; the membrane underwent irreversible damage.
Everything About Hydrogen Podcast: The Oracle of Hydrogen
Oct 2019
Publication
Nel Hydrogen is one of the largest electrolysis companies in the world with an array of Alkaline and PEM solutions that have been used in an array of energy and industrial applications. On the show we ask Bjørn Simonsen Vice President of Investor Relations and Corporate Communication at Nel Hydrogen to talk through how Nel has seen the green hydrogen market evolve and where Nel fits into this sector transition.
The podcast can be found on their website
The podcast can be found on their website
Water Electrolysis: From Textbook Knowledge to the Latest Scientific Strategies and Industrial Developments
May 2022
Publication
Replacing fossil fuels with energy sources and carriers that are sustainable environmentally benign and affordable is amongst the most pressing challenges for future socio-economic development. To that goal hydrogen is presumed to be the most promising energy carrier. Electrocatalytic water splitting if driven by green electricity would provide hydrogen with minimal CO2 footprint. The viability of water electrolysis still hinges on the availability of durable earth-abundant electrocatalyst materials and the overall process efficiency. This review spans from the fundamentals of electrocatalytically initiated water splitting to the very latest scientific findings from university and institutional research also covering specifications and special features of the current industrial processes and those processes currently being tested in large-scale applications. Recently developed strategies are described for the optimisation and discovery of active and durable materials for electrodes that ever-increasingly harness first principles calculations and machine learning. In addition a technoeconomic analysis of water electrolysis is included that allows an assessment of the extent to which a large-scale implementation of water splitting can help to combat climate change. This review article is intended to cross-pollinate and strengthen efforts from fundamental understanding to technical implementation and to improve the ‘junctions’ between the field’s physical chemists materials scientists and engineers as well as stimulate much-needed exchange among these groups on challenges encountered in the different domains.
Towards Net-zero Compatible Hydrogen from Steam Reformation - Techno-economic Analysis of Process Design Options
Dec 2022
Publication
Increased consumption of low-carbon hydrogen is prominent in the decarbonisation strategies of many jurisdictions. Yet prior studies assessing the current most prevalent production method steam reformation of natural gas (SRNG) have not sufficiently evaluated how process design decisions affect life cycle greenhouse gas (GHG) emissions. This techno-economic case study assesses cradle-to-gate emissions of hydrogen produced from SRNG with CO2 capture and storage (CCS) in British Columbia Canada. Four process configurations with amine-based CCS using existing technology and novel process designs are evaluated. We find that cradle-to-gate GHG emission intensity ranges from 0.7 to 2.7 kgCO2e/kgH2 – significantly lower than previous studies of SRNG with CCS and similar to the range of published estimates for hydrogen produced from renewable-powered electrolysis. The levelized cost of hydrogen (LCOH) in this study (US$1.1–1.3/kgH2) is significantly lower than published estimates for renewable-powered electrolysis.
Power-to-Gas: Electrolysis and Methanation Status Review
Jun 2019
Publication
This review gives a worldwide overview on Power-to-Gas projects producing hydrogen or renewable substitute natural gas focusing projects in central Europe. It deepens and completes the content of previous reviews by including hitherto unreviewed projects and by combining project names with details such as plant location. It is based on data from 153 completed recent and planned projects since 1988 which were evaluated with regards to plant allocation installed power development plant size shares and amounts of hydrogen or substitute natural gas producing examinations and product utilization phases. Cost development for electrolysis and carbon dioxide methanation was analyzed and a projection until 2030 is given with an outlook to 2050.<br/>The results show substantial cost reductions for electrolysis as well as for methanation during the recent years and a further price decline to less than 500 euro per kilowatt electric power input for both technologies until 2050 is estimated if cost projection follows the current trend. Most of the projects examined are located in Germany Denmark the United States of America and Canada. Following an exponential global trend to increase installed power today's Power-to-Gas applications are operated at about 39 megawatt. Hydrogen and substitute natural gas were investigated on equal terms concerning the number of projects.
A Brief Review of Hydrogen Production Methods and Their Challenges
Jan 2023
Publication
Hydrogen is emerging as a new energy vector outside of its traditional role and gaining more recognition internationally as a viable fuel route. This review paper offers a crisp analysis of the most recent developments in hydrogen production techniques using conventional and renewable energy sources in addition to key challenges in the production of Hydrogen. Among the most potential renewable energy sources for hydrogen production are solar and wind. The production of H2 from renewable sources derived from agricultural or other waste streams increases the flexibility and improves the economics of distributed and semi-centralized reforming with little or no net greenhouse gas emissions. Water electrolysis equipment driven by off-grid solar or wind energy can also be employed in remote areas that are away from the grid. Each H2 manufacturing technique has technological challenges. These challenges include feedstock type conversion efficiency and the need for the safe integration of H2 production systems with H2 purification and storage technologies.
Investigation of an Intensified Thermo-Chemical Experimental Set-Up for Hydrogen Production from Biomass: Gasification Process Performance—Part I
Jun 2021
Publication
Biomass gasification for energy purposes has several advantages such as the mitigation of global warming and national energy independency. In the present work the data from an innovative and intensified steam/oxygen biomass gasification process integrating a gas filtration step directly inside the reactor are presented. The produced gas at the outlet of the 1 MWth gasification pilot plant was analysed in terms of its main gaseous products (hydrogen carbon monoxide carbon dioxide and methane) and contaminants. Experimental test sets were carried out at 0.25–0.28 Equivalence Ratio (ER) 0.4–0.5 Steam/Biomass (S/B) and 780–850 °C gasification temperature. Almond shells were selected as biomass feedstock and supplied to the reactor at approximately 120 and 150 kgdry/h. Based on the collected data the in-vessel filtration system showed a dust removal efficiency higher than 99%-wt. A gas yield of 1.2 Nm3dry/kgdaf and a producer gas with a dry composition of 27–33%v H2 23–29%v CO 31–36%v CO2 9–11%v CH4 and light hydrocarbons lower than 1%v were also observed. Correspondingly a Low Heating Value (LHV) of 10.3–10.9 MJ/Nm3dry and a cold gas efficiency (CGE) up to 75% were estimated. Overall the collected data allowed for the assessment of the preliminary performances of the intensified gasification process and provided the data to validate a simulative model developed through Aspen Plus software.
Is Hydrogen the Future of Nuclear Energy?
Jan 2008
Publication
The traditionally held belief is that the future of nuclear energy is electricity production. However another possible future exists: nuclear energy used primarily for the production of hydrogen. The hydrogen in turn would be used to meet our demands for transport fuels (including liquid fuels) materials such as steel and fertilizer and peak-load electricity production. Hydrogen would become the replacement for fossil fuels in these applications that consume more than half the world’s energy. Such a future would follow from several factors: (a) concerns about climatic change that limit the use of fossil fuels (b) the fundamental technological differences between hydrogen and electricity that may preferentially couple different primary energy sources with either hydrogen or electricity and (c) the potential for other technologies to competitively produce electricity but not hydrogen. Electricity (movement of electrons) is not fundamentally a large-scale centralized technology that requires centralized methods of production distribution or use. In contrast hydrogen (movement of atoms) is intrinsically a large-scale centralized technology. The large-scale centralized characteristics of nuclear energy as a primary energy source hydrogen production systems and hydrogen storage systems naturally couple these technologies. This connection suggests that serious consideration be given to hydrogen as the ultimate product of nuclear energy and that nuclear systems be designed explicitly for hydrogen production.
Artificial Neural Networks for Predicting Hydrogen Production in Catalytic Dry Reforming: A Systematic Review
May 2021
Publication
Dry reforming of hydrocarbons alcohols and biological compounds is one of the most promising and effective avenues to increase hydrogen (H2 ) production. Catalytic dry reforming is used to facilitate the reforming process. The most popular catalysts for dry reforming are Ni-based catalysts. Due to their inactivation at high temperatures these catalysts need to use metal supports which have received special attention from researchers in recent years. Due to the existence of a wide range of metal supports and the need for accurate detection of higher H2 production in this study a systematic review and meta-analysis using ANNs were conducted to assess the hydrogen production by various catalysts in the dry reforming process. The Scopus Embase and Web of Science databases were investigated to retrieve the related articles from 1 January 2000 until 20 January 2021. Forty-seven articles containing 100 studies were included. To determine optimal models for three target factors (hydrocarbon conversion hydrogen yield and stability test time) artificial neural networks (ANNs) combined with differential evolution (DE) were applied. The best models obtained had an average relative error for the testing data of 0.52% for conversion 3.36% for stability and 0.03% for yield. These small differences between experimental results and predictions indicate a good generalization capability.
Everything About Hydrogen Podcast: Hydrogen from Waste
Mar 2021
Publication
On this episode of EAH the team is joined by Tim Yeo Chairman of Powerhouse Energy to talk about the work they are doing in the waste-to-energy space and how they see the sector evolving in the coming years.
The podcast can be found on their website
The podcast can be found on their website
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