Safety
Current Research and Development Activities on Fission Products and Hydrogen Risk after the Accident at Fukushima Daiiichi Nuclear Power Station
Jan 2015
Publication
After the Fukushima Daiichi nuclear power plant (NPP) accident new regulatory requirements were enforced in July 2013 and a backfit was required for all existing nuclear power plants. It is required to take measures to prevent severe accidents and mitigate their radiological consequences. The Regulatory Standard and Research Department Secretariat of Nuclear Regulation Authority (S/NRA/R) has been conducting numerical studies and experimental studies on relevant severe accident phenomena and countermeasures. This article highlights fission product (FP) release and hydrogen risk as two major areas. Relevant activities in the S/NRA/R are briefly introduced as follows: 1. For FP release: Identifying the source terms and leak mechanisms is a key issue from the viewpoint of understanding the progression of accident phenomena and planning effective countermeasures that take into account vulnerabilities of containment under severe accident conditions. To resolve these issues the activities focus on wet well venting pool scrubbing iodine chemistry (in-vessel and ex-vessel) containment failure mode and treatment of radioactive liquid effluent. 2. For hydrogen risk: because of three incidents of hydrogen explosion in reactor buildings a comprehensive reinforcement of the hydrogen risk management has been a high priority topic. Therefore the activities in evaluation methods focus on hydrogen generation hydrogen distribution and hydrogen combustion.
Safety Planning for Hydrogen and Fuel Cell Projects
Jul 2019
Publication
The document provides information on safety planning monitoring and reporting for the concerned hydrogen and fuel cell projects and programmes in Europe. It does not replace or contradict existing regulations which prevails under all circumstances. Neither is it meant to conflict with relevant international or national standards or to replace existing company safety policies codes and procedures. Instead this guidance document aims to assist in identifying minimum safety requirements hazards and associated risks and in generating a quality safety plan that will serve as an assisting guide for the inherently safer conduct of all work related to the development and operation of hydrogen and fuel cell systems and infrastructure. A safety plan should be revisited periodically as part of an overall effort to pay continuous and priority attention to the associated safety aspects and to account for all modifications of the considered system and its operations. Potential hazards failure mechanisms and related incidents associated with any work process or system should always be identified analysed reported (recorded in relevant knowledge databases e.g. HIAD 2.0 or HELLEN handbooks papers etc.) and eliminated or mitigated as part of sound safety planning and comprehensive hydrogen safety engineering which extends beyond the recommendations of this document. All relevant objects or aspects that may be adversely affected by a failure should be considered including low frequency high consequences events. So the general protection objective is to exclude or at least minimise potential hazards and associated risks to prevent impacts on the following:
- People. Hazards that pose a risk of injury or loss of life to people must be identified and eliminated or mitigated. A complete safety assessment considers not only those personnel who are directly involved in the work but also others who are at risk due to these hazards.
- Property. Damage to or loss of equipment or facilities must be prevented or minimised. Damage to equipment can be both the cause of incidents and the result of incidents. An equipment failure can result in collateral damage to nearby equipment and property which can then trigger additional equipment failures or even lead to additional hazards and risks e.g. through the domino effect. Effective safety planning monitoring and reporting considers and minimises serious risk of equipment and property damage.
- Environment. Damage to the environment must be prevented. Any aspect of a natural or the built environment which can be harmed due to a hydrogen system or infrastructure failure should be identified and analysed. A qualification of the failure modes resulting in environmental damage must be considered.
Assessment and Lessons Learnt from HIAD 2.0 – Hydrogen Incidents and Accidents Database
Sep 2019
Publication
The Hydrogen Incidents and Accidents Database (HIAD) is an international open communication platform collecting systematic data on hydrogen-related undesired events (incidents or accidents). It was initially developed in the frame of the project HySafe an EC co-funded NoE of the 6th Frame Work Programme by the Joint Research Centre of the European Commission (EC-JRC) and populated by many HySafe partners. After the end of the project the database has been maintained and populated by JRC with publicly available events.<br/>Starting from June 2016 JRC has been developing a new version of the database (HIAD 2.01). With the support of the Fuel Cells and Hydrogen 2 Joint Undertaking (FCH 2 JU) the structure of the database and the web-interface have been redefined and simplified resulting in a streamlined user interface compared to the previous version of HIAD. The new version is mainly focused to facilitate the sharing of lessons learnt and other relevant information related to hydrogen technology; the database is publicly released and the events are anonymized. The database currently contains over 250 events. It aims to contribute to improve the safety awareness fostering the users to benefit from the experiences of others as well as to share information from their own experiences.<br/>The FCH 2 JU launched the European Hydrogen Safety Panel (EHSP2) initiative in 2017. The mission of the EHSP is to assist the FCH 2 JU at both programme and project level in assuring that hydrogen safety is adequately managed and to promote and disseminate hydrogen safety culture within and outside of the FCH 2 JU programme. Composed of a multidisciplinary pool of experts – 16 experts in 2018 - the EHSP is grouped in small ad-hoc working groups (task forces) according to the tasks to be performed and the expertise required. In 2018 Task Force 3 (TF3) of the ESHP has encompassed the analysis of safety data and events contained in HIAD 2.0 operated by JRC and supported by the FCH 2 JU. In close collaboration with JRC the EHSP members have systematically reviewed more than 250 events.<br/>This report summarizes the lessons learnt stemmed from this assessment. The report is self-explanatory and hence includes brief introduction about HIAD 2.0 the assessment carried out by the EHSP and the results stemmed from the joint assessment to enable new readers without prior knowledge of HIAD 2.0 to understand the rationale of the overall exercise and the lessons learnt from this effort. Some materials have also been lifted from the joint paper between JRC and EHSP which will also be presented at the International Conference on Hydrogen Safety (ICHS 2019) to provide some general and specific information about HIAD 2.0.
Research Efforts for the Resolution of Hydrogen Risk
Jan 2015
Publication
During the past 10 years the Korea Atomic Energy Research Institute (KAERI) has performed a study to control hydrogen gas in the containment of the nuclear power plants. Before the Fukushima accident analytical activities for gas distribution analysis in experiments and plants were primarily conducted using a multidimensional code: the GASFLOW. After the Fukushima accident the COM3D code which can simulate a multi-dimensional hydrogen explosion was introduced in 2013 to complete the multidimensional hydrogen analysis system. The code validation efforts of the multidimensional codes of the GASFLOW and the COM3D have continued to increase confidence in the use of codes using several international experimental data. The OpenFOAM has been preliminarily evaluated for APR1400 containment based on experience from coded validation and the analysis of hydrogen distribution and explosion using the multidimensional codes the GASFLOW and the COM3D. Hydrogen safety in nuclear power has become a much more important issue after the Fukushima event in which hydrogen explosions occurred. The KAERI is preparing a large-scale test that can be used to validate the performance of domestic passive autocatalytic recombiners (PARs) and can provide data for the validation of the severe accident code being developed in Korea
Cryogenic and Ambient Gaseous Hydrogen Blowdown with Discharge Line Effects
Sep 2021
Publication
The present work performed within the PRESLHY EC-project presents a simplified 1-d transient modelling methodology to account for discharge line effects during blowdown. The current formulation includes friction extra resistance area change and heat transfer through the discharge line walls and is able to calculate the mass flow rate and distribution of all physical variables along the discharge line. Choked flow at any time during the transient is calculated using the Possible Impossible Flow (PIF) algorithm. Hydrogen single phase physical properties and vapour-liquid equilibrium are calculated using the Helmholtz Free Energy (HFE) formulation. Homogeneous Equilibrium Mixture (HEM) model is used for two-phase physical properties. Validation is performed against the new experiments with compressed gaseous hydrogen performed at the DISCHA facility in the framework of PRESLHY (200 bar ambient and cryogenic initial tank temperature 77 K and 4 nozzle diameters 0.5 1 2 and 4 mm) and an older experiment at 900 bar ambient temperature and 2 mm nozzle. Predictions are compared against measured data from the experiments and the relative importance of line heat transfer compared to flow resistance is analysed.
Development of Liquid Hydrogen Leak Frequencies Using a Bayesian Update Process
Sep 2021
Publication
To quantify the risk of an accident in a liquid hydrogen system it is necessary to determine how often a leak may occur. To do this representative component leakage frequencies specific to liquid hydrogen can be determined as a function of the normalized leak size. Subsequently the system characteristics (e.g. system pressure) can be used to calculate accident consequences. Operating data (such as leak frequencies) for liquid hydrogen systems are very limited; rather than selecting a single leak frequency value from a literature source data from different sources can be combined using a Bayesian model. This approach provides leakage rates for different amounts of leakage distributions for leakage rates to propagate through risk assessment models to establish risk result uncertainty and a means for incorporating liquid hydrogen-specific leakage data with leakage frequencies from other fuels. Specifically other cryogenic fluids like liquefied natural gas are used as a baseline for the Bayesian analysis. This Bayesian update process is used to develop leak frequency distributions for different system component types and leak sizes. These leak frequencies can be refined as liquid hydrogen data becomes available and may then inform safety code requirements based on the likelihood of liquid hydrogen release for different systems.
Hydrogen Infrastructure Project Risks in The Netherlands
Sep 2021
Publication
This study aims to assess the potential risks of setting up a hydrogen infrastructure in the Netherlands. An integrated risk assessment framework capable of analyzing projects identifying risks and comparing projects is used to identify and analyze the main risks in the upcoming Dutch hydrogen infrastructure project. A time multiplier is added to the framework to develop parameters. The impact of the different risk categories provided by the integrated framework is calculated using the discounted cash flow (DCF) model. Despite resource risks having the highest impact scope risks are shown to be the most prominent in the hydrogen infrastructure project. To present the DCF model results a risk assessment matrix is constructed. Compared to the conventional Risk Assessment Matrix (RAM) used to present project risks this matrix presents additional information in terms of the internal rate of return and risk specifics.
Role of Grain Boundaries in Hydrogen Embrittlement of Alloy 725: Single and Bi-crystal Microcantilever Bending Study
Jan 2022
Publication
In situ electrochemical microcantilever bending tests were conducted in this study to investigate the role of grain boundaries (GBs) in hydrogen embrittlement (HE) of Alloy 725. Specimens were prepared under three different heat treatment conditions and denoted as solution-annealed (SA) aged (AG) and over-aged (OA) samples. For single-crystal beams in an H-containing environment all three heat-treated samples exhibited crack formation and propagation; however crack propagation was more severe in the OA sample. The anodic extraction of H presented similar results as those under the H-free condition indicating the reversibility of the H effect under the tested conditions. Bi-crystal micro-cantilevers bent under H-free and H-charged conditions revealed the significant role of the GB in the HE of the beams. The results indicated that the GB in the SA sample facilitated dislocation dissipation whereas for the OA sample it caused the retardation of crack propagation. For the AG sample testing in an H-containing environment led to the formation of a sharp severe crack along the GB path.
The Effect of Hydrogen Containing Fuel Blends Upon Flashback in Swirl Burners
Feb 2011
Publication
Lean premixed swirl combustion is widely used in gas turbines and many other combustion Processes due to the benefits of good flame stability and blow off limits coupled with low NOx emissions. Although flashback is not generally a problem with natural gas combustion there are some reports of flashback damage with existing gas turbines whilst hydrogen enriched fuel blends especially those derived from gasification of coal and/or biomass/industrial processes such as steel making cause concerns in this area. Thus this paper describes a practical experimental approach to study and reduce the effect of flashback in a compact design of generic swirl burner representative of many systems. A range of different fuel blends are investigated for flashback and blow off limits; these fuel mixes include methane methane/hydrogen blends pure hydrogen and coke oven gas. Swirl number effects are investigated by varying the number of inlets or the configuration of the inlets. The well known Lewis and von Elbe critical boundary velocity gradient expression is used to characterise flashback and enable comparison to be made with other available data. Two flashback phenomena are encountered here. The first one at lower swirl numbers involves flashback through the outer wall boundary layer where the crucial parameter is the critical boundary velocity gradient Gf. Values of Gf are of similar magnitude to those reported by Lewis and von Elbe for laminar flow conditions and it is recognised that under the turbulent flow conditions pertaining here actual gradients in the thin swirl flow boundary layer are much higher than occur under laminar flow conditions. At higher swirl numbers the central recirculation zone (CRZ) becomes enlarged and extends backwards over the fuel injector to the burner baseplate and causes flashback to occur earlier at higher velocities. This extension of the CRZ is complex being governed by swirl number equivalence ratio and Reynolds Number. Under these conditions flashback occurs when the cylindrical flame front surrounding the CRZ rapidly accelerates outwards to the tangential inlets and beyond especially with hydrogen containing fuel mixes. Conversely at lower swirl numbers with a modified exhaust geometry hence restricted CRZ flashback occurs through the outer thin boundary layer at much lower flow rates when the hydrogen content of the fuel mix does not exceed 30%. The work demonstrates that it is possible to run premixed swirl burners with a wide range of hydrogen fuel blends so as to substantially minimise flashback behaviour thus permitting wider used of the technology to reduce NOx emissions.
Adapting Maintenance Facilities for Hydrogen
Sep 2021
Publication
Transit planners and managers need to be armed with the best information on how to make the transition towards zero emission transit fleets. Although zero emission transit is becoming increasingly necessary many transit operators are unsure of how to make the transition and how to replace their existing infrastructure especially when it comes to on site bus maintenance facilities. Upgrading vehicle maintenance facilities to safely accommodate hydrogen can be a deciding factor in whether an operator chooses to adopt this fuel for its fleet. This paper reviews best practices in hydrogen bus maintenance facilities for transit agencies. It includes safety and infrastructure factors transit managers must consider when transitioning to servicing and maintaining fuel cell electric buses. Although local requirements and regulations vary this paper will help the reader gain insights on what needs to be considered in transitioning a workshop. As with any fuel hydrogen must be treated with respect and care. Today’s hydrogen fuel cell technologies are mature in their safety features. Fuel cell electric buses are designed and built for safety and the protocols for safe storage maintenance and refuelling are well developed and understood.
Rethinking "BLEVE Explosion" After Liquid Hydrogen Storage Tank Rupture in a Fire
Sep 2022
Publication
The underlying physical mechanisms leading to the generation of blast waves after liquid hydrogen (LH2) storage tank rupture in a fire are not yet fully understood. This makes it difficult to develop predictive models and validate them against a very limited number of experiments. This study aims at the development of a CFD model able to predict maximum pressure in the blast wave after the LH2 storage tank rupture in a fire. The performed critical review of previous works and the thorough numerical analysis of BMW experiments (LH2 storage pressure in the range 2.0e11.3 bar abs) allowed us to conclude that the maximum pressure in the blast wave is generated by gaseous phase starting shock enhanced by combustion reaction of hydrogen at the contact surface with heated by the shock air. The boiling liquid expanding vapour explosion (BLEVE) pressure peak follows the gaseous phase blast and is smaller in amplitude. The CFD model validated recently against high-pressure hydrogen storage tank rupture in fire experiments is essentially updated in this study to account for cryogenic conditions of LH2 storage. The simulation results provided insight into the blast wave and combustion dynamics demonstrating that combustion at the contact surface contributes significantly to the generated blast wave increasing the overpressure at 3 m from the tank up to 5 times. The developed CFD model can be used as a contemporary tool for hydrogen safety engineering e.g. for assessment of hazard distances from LH2 storage.
Quantitative Risk Analysis of Scaled-up Hydrogen Facilities
Sep 2021
Publication
Development of hydrogen facilities such as hydrogen refuelling stations (HRS) at scale is a fine balance between economy and safety where an optimal solution would both prevent showstoppers due to cost of increased safety measures and prevent showstoppers due to hydrogen accidents. A detailed Quantitative Risk Analysis (QRA) methodology is presented where the aim is to establish the total risk of the facility and use it to find the right level of safety features such as blast walls and layout. With upscaled hydrogen facilities comes larger area footprints and more potential leak points. These effects will cause increased possible consequence in terms of vapour cloud explosions and increased leak frequencies. Both effects contributing negative to the total risk of the hydrogen facility. At the same time as the number of such facilities is increasing rapidly the frequency of incidents can also increase. A risk-based approach is employed where inherently safe solutions is investigated and cost efficient and acceptable solutions can be established. The present QRA uses well established tools such as SAFETI FLACS and Express which are fitted for hydrogen risks. By using the established Explosion Risk Analysis tool Express the explosion risk inside the station can be found. By using CFD tools actively one can point at physical risk drivers such as equipment layout that can minimize gas cloud build-up on the station. The explosion simulations are further used to find the effects of e.g. blast wall on the pressures affecting on people on the other side of the wall. This is used together with the results from the SAFETI analysis to develop risk contours around the facility. Current standardized safety distances are discussed by considering the effects of scaling and risk drivers on the safety distances. The methodology can be used to develop certain requirement for how hydrogen facilities should be built inherently safe and in cost-efficient ways.
Comparative Risk Assessment of a Hydrogen Refueling Station Using Gaseous Hydrogen and Formic Acid as the Hydrogen Carrier
Mar 2023
Publication
To realize a hydrogen economy many studies are being conducted regarding the development and analysis of hydrogen carriers. Recently formic acid has been receiving attention as a potential hydrogen carrier due to its high volumetric energy density and relatively safe characteristics. However hydrogen refueling systems using formic acid are very different from conventional hydrogen refueling stations and quantitative risks assessments need to be conducted to verify their safe usage. In this study a comparative safety analysis of a formic acid hydrogen refueling station (FAHRS) and a gaseous hydrogen refueling station (GHRS) was conducted. Since there is no FAHRS under operation a process simulation model was developed and integrated with quantitative risk assessment techniques to perform safety analysis. Results of the analysis show that the FAHRS poses less risk than the GHRS where the vapor cloud explosion occurring in the buffer tank is of greatest consequence. A GHRS poses a greater risk than an FAHRS due to the high pressure required to store hydrogen in the tube trailer. The mild operating conditions required for storage and dehydrogenation of formic acid contribute to the low risk values of an FAHRS. For risk scenarios exceeding the risk limit risk mitigation measures were applied to design a safe process for GHRS. The results show that the installation of active safety systems for the GHRS allow the system to operate within acceptable safety regions.
Safety Issues of a Hydrogen Refueling Station and a Prediction for an Overpressure Reduction by a Barrier Using OpenFOAM Software for an SRI Explosion Test in an Open Space
Oct 2022
Publication
Safety issues arising from a hydrogen explosion accident in Korea are discussed herein. In order to increase the safety of hydrogen refueling stations (HRSs) the Korea Gas Safety Corporation (KGS) decided to install a damage-mitigation wall also referred to as a barrier around the storage tanks at the HRSs after evaluating the consequences of hypothetical hydrogen explosion accidents based on the characteristics of each HRS. To propose a new regulation related to the barrier installation at the HRSs which can ensure a proper separation distance between the HRS and its surrounding protected facilities in a complex city KGS planned to test various barrier models under hypothetical hydrogen explosion accidents to develop a standard model of the barrier. A numerical simulation to investigate the effect of the recommended barrier during hypothetical hydrogen explosion accidents in the HRS will be performed before installing the barrier at the HRSs. A computational fluid dynamic (CFD) code based on the open-source software OpenFOAM will be developed for the numerical simulation of various accident scenarios. As the first step in the development of the CFD code we conducted a hydrogen vapor cloud explosion test with a barrier in an open space which was conducted by the Stanford Research Institute (SRI) using the modified XiFoam solver in OpenFOAMv1912. A vapor cloud explosion (VCE) accident may occur due to the leakage of gaseous hydrogen or liquefied hydrogen owing to a failure of piping connected to the storage tank in an HRS. The analysis results using the modified XiFoam predicted the peak overpressure variation from the near field to the far field of the explosion site through the barrier with an error range of approximately ±30% if a proper analysis methodology including the proper mesh distribution in the grid model is chosen. In addition we applied the proposed analysis methodology using the modified XiFoam to barrier shapes that varied from that used in the test to investigate its applicability to predict peak overpressure variations with various barrier shapes. Through the application analysis we concluded that the proposed analysis methodology is sufficient for evaluating the safety effect of the barrier which will be recommended through experimental research during VCE accidents at the HRSs.
Hydrogen Recombiners for Non-nuclear Hydrogen Safety Applications
Sep 2023
Publication
Hydrogen recombiners are catalyst-based hydrogen mitigation systems that have been successfully implemented in the nuclear industry but have not yet received serious interest from the hydrogen industry. Recombiners have been installed in the containment buildings of many nuclear power plants to prevent the accumulation of hydrogen in potential accidents. The attractiveness of hydrogen recombiners for the nuclear industry is due to the confined state of the containment building where hydrogen cannot be vented easily and its passive design where no power or actions are needed for the unit to operate. Alternatively in the hydrogen industry most applications utilize ventilation to mitigate potential hydrogen accumulation in confined areas and passive safety is not essential. However many applications in the hydrogen industry may utilize hydrogen recombiners from a different approach. For instance recombiners could be utilized in emerging hydrogen areas to minimize the costs of ventilation upgrades or built into hydrogen appliances to avoid vent connections. The potential applications for recombiners in the hydrogen industry have different atmospheric conditions than the nuclear industry which may impact the catalyst in the units and render them less effective. Thus experiments have been performed to investigate the limits of the recombiner catalyst and if modifications to the catalyst can extend their use to the hydrogen industry. This paper will present and discuss the applications of interest conditions that may affect the catalyst and results from experiments investigating the catalyst behaviour at temperatures less than 0 °C and carbon monoxide concentrations up to 1000 ppm.
An Improved Passive Scalar Model for Hazardous H2-Air Ignition Prediction
Sep 2023
Publication
As hydrogen becomes an increasingly popular alternative fuel for transportation the need for tools to predict ignition events has grown. Recently a cost-effective passive scalar formulation has been developed to address this need [1]. This approach employs a self-reacting scalar to model the hydrogenair chain-branched explosion (due to reactions of the type Reactant + Radical → Radical + Radical). The scalar branching rate is derived analytically from the kinetic Jacobian matrix [2]. The method accurately reproduces ignition delays obtained by detailed chemistry for temperatures above crossover where branching is the dominant process. However for temperatures below the crossover temperature where other phenomena like thermal runaway are more significant the scalar approach fails to predict ignition events correctly. Therefore modifications to the scalar framework have been made to extend its validity across the entire temperature range. Additionally a simple technique for approximating the molecular diffusion of the scalar has been developed using the eigenvector of the Jacobian which accounts for differences in the radical pool’s composition and non-unity Lewis number effects. The complete modified framework is presented and its capability is evaluated in canonical scenarios and a more challenging double mixing layer.
Knowledge and Technology Transfer via Publications, Patents, Standards: Exploring the Hydrogen Technological Innovation System
Nov 2022
Publication
Clean technologies play a crucial role in reducing greenhouse gas emissions and protecting the climate. Hydrogen is a promising energy carrier and fuel that can be used in many applications. We explore the global hydrogen technological innovation system (TIS) by analyzing the three knowledge and technology transfer channels of publications patents and standards. Since the adoption of hydrogen technologies requires trust in their safety this study specifically also focuses on hydrogen safety. Our results show that general and hydrogen safety research has increased significantly while patenting experienced stagnation. An analysis of the non-patent literature in safety patents shows little recognition of scientific publications. Similarly publications are under-represented in the analyzed 75 international hydrogen and fuel cell standards. This limited transfer of knowledge from published research to standards points to the necessity for greater involvement of researchers in standardization. We further derive implications for the hydrogen TIS and recommendations for a better and more impactful alignment of the three transfer channels.
CFD Modelling of Startup Fuelling Phase Accounting for All Hydrogen Refuelling Station Components
Sep 2023
Publication
Further development of hydrogen-fuelled transport and associated infrastructure requires fundamentally based validated and publicly accepted models for fuelling protocol development particularly for heavy-duty transport applications where protocols are not available yet. This study aims to use computational fluid dynamics (CFD) for modelling the entire hydrogen refuelling station (HRS) including all its components starting from high-pressure (HP) tanks a mass flow meter pressure control valve (PCV) a heat exchanger (HE) nozzle hose breakaway and up to 3 separate onboard tanks. The paper focuses on the initial phase of the refuelling procedure in which the main purpose is to check for leaks in the fuelling line and determine if it is safe to start fuelling. The simulation results are validated against the only publicly available data on hydrogen fuelling by Kuroki and co-authors (2021) from the NREL hydrogen fuelling station experiment. The simulation results – mass flow rate dynamics as well as pressure and temperature at different station locations - show good agreement with the measured experimental data. The development of such models is crucial for the further advancement of hydrogen-fuelled transport and infrastructure and this study presents a step towards this goal.
Hydrogen Release Modelling for Analysis Using Data-driven Autoencoder with Convolutional Neural Networks
Sep 2023
Publication
High-accuracy gas dispersion models are necessary for predicting hydrogen movement and for reducing the damage caused by hydrogen release accidents in chemical processes. In urban areas where obstacles are large and abundant computational fluid dynamics (CFD) would be the best choice for simulating and analyzing scenarios of the accidental release of hydrogen. However owing to the large computation time required for CFD simulation it is inappropriate in emergencies and real-time alarm systems. In this study a non-linear surrogate model based on deep learning is proposed. Deep convolutional layer data-driven autoencoder and batch normalized deep neural network is used to analyze the effects of wind speed wind direction and release degree on hydrogen concentration in real-time. The typical parameters of hydrogen diffusion accidents at hydrogen refuelling stations were acquired by CFD numerical simulation approach and a database of hydrogen diffusion accident parameters is established. By establishing an appropriate neural network structure and associated activation function a deep learning framework is created and then a deep learning model is constructed. The accuracy and timeliness of the model are assessed by comparing the results of the CFD simulation with those of the deep learning model. To develop a dynamic reconfiguration prediction model for the hydrogen refuelling station diffusion scenario the algorithm is continuously enhanced and the model is improved. After training is finished the model's prediction time is measured in seconds which is 105 times quicker than field CFD simulations. The deep learning model of hydrogen release in hydrogen refuelling stations is established to realize timely and accurate prediction and simulation of accident consequences and provide decision-making suggestions for emergency rescue and personnel evacuation which is of great significance for the protection of human life health and property safety.
Buoyant Jet Model to Predict a Vertical Thermal Stratification During Refueling of Gaseous Hydrogen Tanks in Horizontal Position with Axial Injection
Sep 2023
Publication
Thermodynamic modeling of hydrogen tank refueling i.e. 0 dimension (0D) model considers the gas in the tank as a single homogeneous volume. Based on thermodynamic considerations i.e. mass and energy balance equations the gas temperature and pressure predicted at each time step are volume-averaged. These models cannot detect the onset of the thermal stratification nor the maximum local temperature of the gas inside the tank.<br/>For safety reasons the temperature must be maintained below 85 °C in the composite tank. When thermal stratification occurs the volume-averaged gas temperature predicted by 0D models can be below 85 °C while local temperature may significantly exceed 85 °C. Then thermally stratified scenarios must be predicted to still employ 0D models safely.<br/>Up to now only computational fluid dynamics (CFD) approaches can predict the onset of the thermal stratification and estimate the amplitude of thermal gradients. However CFD approaches require much larger computational resources and CPU time than 0D models. This makes it difficult to use CFD for parametric studies or a live-stream temperature prediction for embedded applications. Previous CFD studies revealed the phenomenon of jet deflection during horizontal refueling of hydrogen tanks. The cold hydrogen injected into the warm gas bulk forms a round jet sinking down towards the lower part of the tank due to buoyancy forces. The jet breaks the horizontal symmetry and dumps the cold gas towards the lower part of the tank.<br/>The jet behavior is a key factor for the onset of the thermal stratification for horizontally filled tanks. Free round jets released in a homogeneous environment with a different density than the jet density were extensively investigated in the literature. A buoyant round jet modeling can be applied to predict the jet deflection in the tank. It requires initial conditions that can be provided by 0D refueling models. Therefore 0D models coupled with a buoyant round jet modeling can be used to predict the onset of the thermal stratification without CFD simulation. This approach clarifies the validity domain of 0D models and thus improves the safety of engineering applications
Numerical Characterization of Under-expanded Cryogenic Hydrogen Gas Jets
Sep 2022
Publication
High-resolution direct numerical simulations are conducted for under-expanded cryogenic hydrogen gas jets to characterize the nearfield flow physics. The basic flow features and jet dynamics are analyzed in detail revealing the existence of four stages during early jet development namely (a) initial penetration (b) establishment of near-nozzle expansion (c) formation of downstream compression and (d) wave propagation. Complex acoustic waves are formed around the under-expanded jets. The jet expansion can also lead to conditions for local liquefaction from the pressurized cryogenic hydrogen gas release. A series of simulations are conducted with systematically varied nozzle pressure ratios and systematically changed exit diameters. The acoustic waves around the jets are found to waken with the decrease in the nozzle pressure ratio. The increase in the nozzle pressure ratio is found to accelerate hydrogen dispersion and widen the regions with hydrogen liquefaction potential. The increase in the nozzle exit diameter also widens the region with hydrogen liquefaction potential but slows down the evolution of the flow structures.
3D Quantitative Risk Assessment on a Hydrogen Refuelling Station in Shanghai
Sep 2019
Publication
The number of hydrogen refuelling stations worldwide is growing rapidly in recent years. The first large capacity hydrogen refuelling station in China is under construction. A 3D quantitative risk assessment QRA)is conducted for this station. Hazards associated with hydrogen systems are identified. Leakage frequency of hydrogen equipment are analyzed. Jet flame explosion scenarios and corresponding accident consequences are simulated. Risk acceptance criteria for hydrogen refuelling stations are discussed. The results show that the risk of this refuelling station is acceptable. And the maximum lethality frequency is 6.3*10-6. The area around compressors has the greatest risk. People should be avoided as far as possible from the compressor when the compressor does not need to be maintained. With 3D QRA the visualization of the evaluation results will help stakeholders to observe the hazardous areas of the hydrogen refuelling station at a glance.
Near-term Location of Hydrogen Refueling Stations in Yokohama City from the Perspective of Safety
Sep 2019
Publication
The roll-out of hydrogen refuelling stations is a key step in the transition to a hydrogen economy. Since Japan has been shifting from the demonstration stage to the implementation stage of a hydrogen economy a near-term city-level roll-out plan is required. The aim of this study is to plan near-term locations for building hydrogen refuelling stations in Yokohama City from a safety perspective. Our planning provides location information for hydrogen refuelling stations in Yokohama City for the period 2020–2030. Mobile type and parallel siting type refuelling stations have been considered in our planning and locations were determined by matching supply and demand to safety concerns. Supply and demand were estimated from hybrid vehicle ownership data and from space availability in existing gas stations. The results reaffirmed the importance of hydrogen station location planning and showed that use of mobile type stations is a suitable solution in response to the uncertain fuel cell vehicle fuel demand level during the implementation stage of a hydrogen economy.
Effect of the Time Dependent Loading of Type IV Cylinders Using a Multi-scalemodel
Sep 2019
Publication
The current requirements for composite cylinders are still based on an arbitrary approach derived from the behaviour of metal structures that the designed burst pressure should be at least 2.5 times the maximum in-service pressure. This could lead to an over-designed composite cylinder for which the weight saving would be less than optimum. Moreover predicting the lifetime of composite cylinders is a challenging task due to their anisotropic characteristics. A federal research institute in Germany (BAM) has proposed a minimum load-cycle requirement that mitigates this issue by using a MonteCarlo analysis of the burst test results. To enrich this study more experiments are required however they are normally limited by the necessity of long duration testing times (loading rate and number of cylinders) and the design (stacking sequence of the composite layer). A multi-scale model incorporating the micromechanical behaviour of composite structures has been developed at Mines ParisTech. The model has shown similar behaviour to that of composite cylinders under different loading rates. This indicates that the model could assist the Monte-Carlo analysis study. An evaluation of the multi-scale model therefore has been carried out to determine its limitations in predicting lifetimes of composite cylinders. The evaluation starts with the comparison of burst pressures with type IV composite cylinders under different loading rates. A μCT-Scan of a type IV cylinder has been carried out at the University of Southampton. The produced images were analysed using the Fast-Fourier Transform (FFT) technique to determine the configuration of the composite layers which is required by the model. Finally the time dependent effect studied by using the multi scale model has been described. In the long-term this study can be used to conduct a parametric study for creating more efficient design of type IV cylinders.
Numerical Modelling of Unconfined and Confined Hydrogen Explosion
Sep 2019
Publication
Numerical studies were conducted with the objective of gaining a better understanding of the consequences of potential explosion that could be associated with release of hydrogen in a confined and unconfined environment. This paper describes the work done by us in modelling explosion of accidental releases of hydrogen using our Fire Explosion Release Dispersion (FRED) software. CAM and SCOPE models in FRED is used for validation of congested/uncongested unconfined and congested/uncongested confined vapour cloud explosion respectively. In the first step CAM is validated against experiments of varying gas cloud size blockage ratio equivalence ratio of the mixture and blockage configuration. The model predictions of explosion overpressure are in good agreement with experiments. The results obtained from FRED i.e. overpressure as a function of distance match well in comparison to the experiments. In the second step SCOPE is validated against vented explosion experiments available in open literature. In general SCOPE reproduces the maximum overpressure within the factor of 2. Moreover it well predicts the trends of increase in overpressure with change in type of the fuel increase in number of obstacles blockage ratio and decrease in the vent size.
Hydrogen-fueled Car Fire Spread to Adjacent Vehicles in Car Parks
Sep 2019
Publication
Car park fires are known to be dangerous due to the risk of fast fire spread from one car to another. In general no fatalities are recorded in such fires but they may have a great cost in relation to damaged cars and structural repair. A very recent example is the Liverpool multi-storey car park fire from December 31 2017. It destroyed 1400 cars and parts of the building structure collapsed. This questions the validity of current design praxis of car parks. Literature studies assumes a 12 minutes period for the fire spread from one gasoline fuelled car to another. Statistical research and test from the European commission of steel structures states that in an open car park at most 3-4 vehicles are expected to be on fire at the same time.<br/>A number of investigations have been made concerning vehicles performance in car park fires but only a few are concerned with hydrogen-fuelled vehicles (HFV). It is therefore important to investigate how these new vehicles may contribute to potential fire spread scenario. The aim of the paper is to report the outcome of car park fire spread simulations involving common fuelled and hydrogen fuelled cars. The case study is based on a typical car park found in Denmark. The simulation applied numerical models implemented in the Fire Dynamic Simulator (FDS). In particular the focus of the study is on the influence of the parking distance to fire spread to adjacent vehicles in case a TPRD is activated during a car fire. The results help understanding whether different design rules should be envisaged for such structures or how a sufficient safety level can be obtained by ensuring specific parking condition for the hydrogen-fuelled cars.
Cryogenic Hydrogen Jets: Flammable Envelope Size and Hazard Distances for Jet Fire
Sep 2019
Publication
Engineering tools for calculation of hazard distances for cryogenic hydrogen jets are currently missing. This study aims at the development of validated correlations for calculation of hazard distances for cryogenic unignited releases and jet fires. The experiments performed by Sandia National Laboratories (SNL) on jets from storage temperature in the range 46-295 K and pressure up to 6 bar abs are used to expand the validation domain of the correlations. The Ulster’s under-expanded jet theory is applied to calculate parameters at the real nozzle exit. The similarity law for concentration decay in momentum-dominated jets is shown to be capable to reproduce experimental data of SNL on 9 unignited cryogenic releases. The accuracy of the similarity law to predict experimentally measured axial concentration decay improves with the increase of the release diameter. This is thought due to decrease of the effect of friction and minor losses for large release orifices. The dimensionless flame length correlation is applied to analyse 30 cryogenic jet fire tests. The deviation of calculated flame length from measured in experiments is mostly within acceptable accuracy for engineering correlations 20% similarly to releases from storage and equipment at atmospheric temperatures. It is concluded that the similarity law and the dimensionless flame correlation can be used as universal engineering tools for calculation of hazard distances for hydrogen releases at any storage temperature including cryogenic.
Acoustic Emission Characteristics of Used 70 MPa Type IV Hydrogen Storage Tanks During Hydrostatic Burst Tests
Sep 2019
Publication
Currently the periodic inspection of composite tanks is typically achieved via hydrostatic test combined with internal and external visual inspections. Acoustic emission (AE) technology demonstrates a promising non destructive testing method for damage mode identification and damage assessment. This study focuses on AE signals characteristics and evolution behaviours for used 70 MPa Type IV hydrogen storage tanks during hydrostatic burst tests. AE-based tensile tests for epoxy resin specimen and carbon fiber tow were implemented to obtain characteristics of matrix cracking and fiber breakage. Then broadband AE sensors were used to capture AE signals during multi-step loading tests and hydrostatic burst tests. K-means ++ algorithm and wavelet packet transform are performed to cluster AE signals and verify the validity. Combining with tensile tests three clusters are manifested via matrix cracking fiber/matrix debonding and fiber breakage according to amplitude duration counts and absolute energy. The number of three clustering signals increases with the increase of pressure showing accumulated and aggravated damage. The sudden appearance of a large number of fiber breakage signals during hydrostatic burst tests suggests that the composite tank structure is becoming mechanically unstable namely the impending burst failure of the tank.
Blind-prediction: Estimating the Consequences of Vented Hydrogen Deflagrations for Homogeneous Mixtures in a 20-foot ISO Container
Sep 2017
Publication
Trygve Skjold,
Helene Hisken,
Sunil Lakshmipathy,
Gordon Atanga,
Marco Carcassi,
Martino Schiavetti,
James R. Stewart,
A. Newton,
James R. Hoyes,
Ilias C. Tolias,
Alexandros G. Venetsanos,
Olav Roald Hansen,
J. Geng,
Asmund Huser,
Sjur Helland,
Romain Jambut,
Ke Ren,
Alexei Kotchourko,
Thomas Jordan,
Jérome Daubech,
Guillaume Lecocq,
Arve Grønsund Hanssen,
Chenthil Kumar,
Laurent Krumenacker,
Simon Jallais,
D. Miller and
Carl Regis Bauwens
This paper summarises the results from a blind-prediction study for models developed for estimating the consequences of vented hydrogen deflagrations. The work is part of the project Improving hydrogen safety for energy applications through pre-normative research on vented deflagrations (HySEA). The scenarios selected for the blind-prediction entailed vented explosions with homogeneous hydrogen-air mixtures in a 20-foot ISO container. The test program included two configurations and six experiments i.e. three repeated tests for each scenario. The comparison between experimental results and model predictions reveals reasonable agreement for some of the models and significant discrepancies for others. It is foreseen that the first blind-prediction study in the HySEA project will motivate developers to improve their models and to update guidelines for users of the models.
Understanding and Mitigating Hydrogen Embrittlement of Steels: A Review of Experimental, Modelling and Design Progress from Atomistic to Continuum
Feb 2018
Publication
Hydrogen embrittlement is a complex phenomenon involving several lengthand timescales that affects a large class of metals. It can significantly reduce the ductility and load-bearing capacity and cause cracking and catastrophic brittle failures at stresses below the yield stress of susceptible materials. Despite a large research effort in attempting to understand the mechanisms of failure and in developing potential mitigating solutions hydrogen embrittlement mechanisms are still not completely understood. There are controversial opinions in the literature regarding the underlying mechanisms and related experimental evidence supporting each of these theories. The aim of this paper is to provide a detailed review up to the current state of the art on the effect of hydrogen on the degradation of metals with a particular focus on steels. Here we describe the effect of hydrogen in steels from the atomistic to the continuum scale by reporting theoretical evidence supported by quantum calculation and modern experimental characterisation methods macroscopic effects that influence the mechanical properties of steels and established damaging mechanisms for the embrittlement of steels. Furthermore we give an insight into current approaches and new mitigation strategies used to design new steels resistant to hydrogen embrittlement.<br/>*Correction published see Supplements section
Dispersion of Cryogenic Hydrogen Through High-aspect Ratio Nozzles
Sep 2019
Publication
Liquid hydrogen is increasingly being used as a delivery and storage medium for stations that provide compressed gaseous hydrogen for fuel cell electric vehicles. In efforts to provide scientific justification for separation distances for liquid hydrogen infrastructure in fire codes the dispersion characteristics of cryogenic hydrogen jets (50–64 K) from high aspect ratio nozzles have been measured at 3 and 5 barabs stagnation pressures. These nozzles are more characteristic of unintended leaks which would be expected to be cracks rather than conventional round nozzles. Spontaneous Raman scattering was used to measure the concentration and temperature field along the major and minor axes. Within the field of interrogation the axis-switching phenomena was not observed but rather a self-similar Gaussian-profile flow regime similar to room temperature or cryogenic hydrogen releases through round nozzles. The concentration decay rate and half-widths for the planar cryogenic jets were found to be nominally equivalent to that of round nozzle cryogenic hydrogen jets indicating a similar flammable envelope. The results from these experiments will be used to validate models for cryogenic hydrogen dispersion that will be used for simulations of alternative scenarios and quantitative risk assessment
Hydrogen Odorant and Leak Detection: Part 1, Hydrogen Odorant - Project Closure Report
Nov 2020
Publication
This work programme was focused on identifying a suitable odorant for use in a 100% hydrogen gas grid (domestic use such as boilers and cookers). The research involved a review of existing odorants (used primarily for natural gas) and the selection of five suitable odorants based on available literature. One odorant was selected based on possible suitability with a Polymer Electrolyte Membrane (PEM) based fuel cell vehicle which could in future be a possible end-user of grid hydrogen. NPL prepared Primary Reference Materials containing the five odorants in hydrogen at the relevant amount fraction levels (as would be found in the grid) including ones provided by Robinson Brothers (the supplier of odorants for natural gas in the UK). These mixtures were used by NPL to perform tests to understand the effects of the mixtures on pipeline (metal and plastic) appliances (a hydrogen boiler provided by Worcester Bosch) and PEM fuel cells. HSE investigated the health and environmental impact of these odorants in hydrogen. Olfactory testing was performed by Air Spectrum to characterise the ‘smell’ of each odorant. Finally an economic analysis was performed by E4tech. The results confirm that Odorant NB would be a suitable odorant for use in a 100% hydrogen gas grid for combustion applications but further research would be required if the intention is to supply grid hydrogen to stationery fuel cells or fuel cell vehicles. In this case further testing would need to be performed to measure the extent of fuel cell degradation caused by the non-sulphur odorant obtained as part of this work programme and also other UK projects such as the Hydrogen Grid to Vehicle (HG2V) project would provide important information about whether a purification step would be required regardless of the odorant before the hydrogen purity would be suitable for a PEM fuel cell vehicle. If purification was required it would be fine to use Odorant NB as this would be removed during the purification step.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Influence of hydraulic sequential tests on the burst strength of Type-4 compressed hydrogen containers
Sep 2019
Publication
One of the topics for the revision deliberation of GTR13 on hydrogen and fuel cell vehicles is the study of an appropriate initial burst pressure of the containers. The purpose of this study is to investigate the influence of the hydraulic sequential tests on the residual burst pressure in order to examine the appropriate initial burst pressure correlated with the provisions for the residual burst pressure at the Endof-Life (EOL). Specifically we evaluated any deterioration and variations of burst pressure due to hydraulic sequential tests on 70MPa compressed-hydrogen containers. When the burst pressure after the hydraulic sequential testing (EOL) was compared with the initial burst pressure at the beginning of life (BOL) the pressure proved to have decreased by a few percent while the variation increased. In the burst test it was observed that the rupture originated in the cylindrical part in all the BOL containers while in some of the EOL containers the rupture originated in the dome part. Since the dome part is a section that suffers an impact of vertical drop test it is conceivable that some sort of damage occurred in the CFRP. Therefore it was assumed that this damage was the main causal factor for the decrease in the burst pressure and the increase of the burst pressure variation at the dome part.
A Study of Decrease Burst Strength on Compressed-hydrogen Containers by Drop Test
Sep 2019
Publication
We investigate an appropriate initial burst pressure of compressed hydrogen containers that correlates with a residual burst pressure requirement at the end of life (EOL) and report an influence of hydraulic sequential tests on residual burst pressure. Results indicate that a container damage caused by a drop test during hydraulic sequential tests has a large influence on burst pressure. The container damage induced through hydraulic sequential tests is investigated using non-destructive evaluations to clarify a strength decreasing mechanism. An ultrasonic flaw detection analysis is conducted before and after the drop test and indicated that the damage occurred at the cylindrical and dome parts of the container after the drop test. An X-ray computed tomography imaging identifies a delamination inside laminated structure made of carbon fiber reinforced plastics (CFRP) layer with some degree of delamination reaching the end boss of the container. Results suggest that a load profile fluctuates in the CFRP layer at the dome part and that a burst strength of the dome part decreases. Therefore an observed decreasing in drop damage at the dome part can be used to prevent a degradation of EOL container burst strength.
On the Response of a Lean-premixed Hydrogen Combustor to Acoustic and Dissipative-dispersive Entropy Waves
May 2019
Publication
Combustion of hydrogen or hydrogen containing blends in gas turbines and industrial combustors can activate thermoacoustic combustion instabilities. Convective instabilities are an important and yet less investigated class of combustion instability that are caused by the so called “entropy waves”. As a major shortcoming the partial decay of these convective-diffusive waves in the post-flame region of combustors is still largely unexplored. This paper therefore presents an investigation of the annihilating effects due to hydrodynamics heat transfer and flow stretch upon the nozzle response. The classical compact analysis is first extended to include the decay of entropy waves and heat transfer from the nozzle. Amplitudes and phase shifts of the responding acoustical waves are then calculated for subcritical and supercritical nozzles subject to acoustic and entropic forcing. A relation for the stretch of entropy wave in the nozzle is subsequently developed. It is shown that heat transfer and hydrodynamic decay can impart considerable effects on the entropic response of the nozzle. It is further shown that the flow stretching effects are strongly frequency dependent. The results indicate that dissipation and dispersion of entropy waves can significantly influence their conversion to sound and therefore should be included in the entropy wave models.
Test Methodologies for Hydrogen Sensor Performance Assessment: Chamber vs. Flow-through Test Apparatus
Sep 2017
Publication
Certification of hydrogen sensors to meet standards often prescribes using large-volume test chambers. However feedback from stakeholders such as sensor manufacturers and end-users indicates that chamber test methods are often viewed as too slow and expensive for routine assessment. Flow-through test methods are potentially an efficient and cost-effective alternative for sensor performance assessment. A large number of sensors can be simultaneously tested in series or in parallel with an appropriate flow-through test fixture. The recent development of sensors with response times of less than 1s mandates improvements in equipment and methodology to properly capture the performance of this new generation of fast sensors; flow methods are a viable approach for accurate response and recovery time determinations but there are potential drawbacks. According to ISO 26142 flow-through test methods may not properly simulate ambient applications. In chamber test methods gas transport to the sensor is dominated by diffusion which is viewed by some users as mimicking deployment in rooms and other confined spaces. Conversely in flow-through methods forced flow transports the gas to the sensing element. The advective flow dynamics may induce changes in the sensor behaviour relative to the quasi-quiescent condition that may prevail in chamber test methods. The aim of the current activity in the JRC and NREL sensor laboratories is to develop a validated flow-through apparatus and methods for hydrogen sensor performance testing. In addition to minimizing the impact on sensor behaviour induced by differences in flow dynamics challenges associated with flow-through methods include the ability to control environmental parameters (humidity pressure and temperature) during the test and changes in the test gas composition induced by chemical reactions with upstream sensors. Guidelines on flow-through test apparatus design and protocols for the evaluation of hydrogen sensor performance have been developed. Various commercial sensor platforms (e.g. thermal conductivity catalytic and metal semiconductor) were used to demonstrate the advantages and issues with the flow-through methodology.
Some Issues Concerning the CFD Modelling of Confined Hydrogen Releases
Sep 2017
Publication
In SUSANA E.U. project a rather broad CFD benchmarking exercise was performed encompassing a number of CFD codes a diversity of turbulence models... It is concluded that the global agreement is good. But in this particular situation the experimental data to compare with were known to the modelers. In performing this exercise the present authors explored the influence of some modelling choices which may have a significant impact on the results (apart from the traditional convergence testing and mass conservation) especially in the situation where little relevant data are available. The configuration investigated is geometrically simple: a vertical round hydrogen jet in a square box. Nevertheless modelling aspects like the representation of the source and of the boundary conditions have a rather strong influence on the final results as illustrated in this communication. In other words the difficulties may not be so much in the intrinsic capabilities of the code (which SUSANA tends to show) but more in the physical representation the modelers have. Even in the specific situation addressed in this communication although looking simple it may not be so obvious to grasp correctly the leading physical processes.
Performance Tests of Catalysts for the Safe Conversion of Hydrogen Inside the Nuclear Waste Containers in Fukushima Daiichi
Sep 2019
Publication
The safe decommissioning as well as decontamination of the radioactive waste resulting from the nuclear accident in Fukushima Daiichi represents a huge task for the next decade. At present research and development on long-term safe storage containers has become an urgent task with international cooperation in Japan. One challenge is the generation of hydrogen and oxygen in significant amounts by means of radiolysis inside the containers as the nuclear waste contains a large portion of sea water. The generation of radiolysis gases may lead to a significant pressure build-up inside the containers and to the formation of flammable gases with the risk of ignition and the loss of integrity.
In the framework of the project “R&D on technology for reducing concentration of flammable gases generated in long-term waste storage containers” funded by the Japanese Ministry of Education Culture Sports Science and Technology of Japan (MEXT) the potential application of catalytic recombiner devices inside the storage containers is investigated. In this context a suitable catalyst based on the so-called intelligent automotive catalyst for use in a recombiner is under consideration. The catalyst is originally developed and mass-produced for automotive exhaust gas purification and is characterized by having a self-healing function of precious metals (Pd Pt and Rh) dissolved as a solid solution in the perovskite type oxides. The basic features of this catalyst have been tested in an experimental program. The test series in the REKO-4 facility has revealed the basic characteristics of the catalyst required for designing the recombiner system.
In the framework of the project “R&D on technology for reducing concentration of flammable gases generated in long-term waste storage containers” funded by the Japanese Ministry of Education Culture Sports Science and Technology of Japan (MEXT) the potential application of catalytic recombiner devices inside the storage containers is investigated. In this context a suitable catalyst based on the so-called intelligent automotive catalyst for use in a recombiner is under consideration. The catalyst is originally developed and mass-produced for automotive exhaust gas purification and is characterized by having a self-healing function of precious metals (Pd Pt and Rh) dissolved as a solid solution in the perovskite type oxides. The basic features of this catalyst have been tested in an experimental program. The test series in the REKO-4 facility has revealed the basic characteristics of the catalyst required for designing the recombiner system.
Interaction of Hydrogen Jets with Hot Surfaces of Various Sizes and Temperatures
Sep 2019
Publication
The formation of hydrogen jets from pressurized sources and ignition has been studied by many projects also when hitting hot devices. In the paper presented at the conference 2 years ago the ignition was caused by glow plug a “point like source” at various temperatures distances of igniter and source and source pressures. In continuation of that work ignition now occurred by 1 or 3 platelets of size 45 x 18 mm at a temperatures of 1223 K. When hitting these hot platelets the resulting flame explosions and flame jets show interesting characteristics in contrast to the point like ignition where the explosions drifts downstream with the jet. Parameters of the experiments vary in initial pressure of the tubular source (10 20 and 40 MPa) distance between the nozzle and the hot surface (3 5 and 7 m) and temperature of the hot surface (1223 K). The initial explosions stabilize already at the stagnation point or the wake of the hot platelets. Furthermore flames propagate upstream and downstream depending on the pressure of the hydrogen reservoir and the distance. The achieved flame velocities vary strongly from 30 to 240 m/s. With all investigated hydrogen pressures strong reactions v > 40 m/s occur at platelet distances of 3 and 5 m. The higher values are mainly achieved with jets with 40 MPa pressure at 3 m distance. In these cases the initial explosion contours show irregular shapes. Various effects are found like explosion separation further independently initiated explosions and two parallel flame jets upstream as well as downstream.
The Role of the Flow Field Generated by Venting Process on the Pressure Time History of a Vented Deflagration
Sep 2017
Publication
Vented deflagrations are one of the most challenging phenomenon to be replicated numerically in order to predict its resulting pressure time history. As a matter of fact a number of different phenomena can contribute to modify the burning velocity of a gas mixture undergoing a deflagration especially when the flame velocity is considerably lower than the speed of sound. In these conditions acceleration generated by both the flow field induced by the expanding flame and from discontinuities as the vent opening and the venting of the combustion products affect the burning velocity and the burning behaviour of the flame. In particular the phenomena affecting the pressure time history of a deflagration after the flame front reaches the vent area such as flame acoustic interaction and local pressure peaks seem to be closely related to a change in the burning behaviour induced by the venting process. Flame acoustic interaction and local pressure peaks arise as a consequence of the change in the burning behaviour of the flame. This paper analyses the video recording of the flame front produced during the TP experimental campaign performed by UNIPI in the project HySEA to analyse qualitatively the contribution of the generated flow field in a vented deflagration in its pressure-time history.
Transferring the Retail of Hydrogen Economy and Missing Safety Assurance
Sep 2019
Publication
Australian regional communities are moving ahead of governments. Enterprising individuals are pushing ahead to find global solutions to local issues that governments (local or state or federal) have abandoned stalled mothballed or failed to resolve. We are faced with a flaw in retail of hydrogen economy as fatal as Walgett running dry or a million fish killed in Murray-Darling. The challenge in Australian regional communities will be to interpret safety assurance requirements in an appropriate manner even in severe economic swings such as drought bushfire or floods. In this context the efficacious cultural embrace by regional communities of three key program elements is essential - Australian Hydrogen Safety Panel Hydrogen Safety Knowledge Tools and Dissemination Hydrogen Safety First Responder Training. What are the odds of no accident in retailing hydrogen for examples to vehicles? Place is everything in regional communities of Australia because in nature (as in the ocean) there is no spin. This paper examines the safety assurance issues associated with the cultural integration of Hydrogen’s three key program elements in a country Australia that is fed-up with government.
Simulation of Deflagration-to-detonation Transition of Lean H2-CO-Air Mixtures in Obstructed Channels
Sep 2019
Publication
The possibility of flame acceleration (FA) and deflagration-to-detonation transition (DDT) when homogeneous hydrogen-carbon monoxide-air (H2-CO-air) mixtures are used rises the need for an efficient simulation approach for safety assessment. In this study a modelling approach for H2-CO-air flames incorporating deflagration and detonation within one framework is presented. It extends the previous work on H2-air mixtures. The deflagration is simulated by means of the turbulent flame speed closure model incorporating a quenching term. Since high flow velocities e.g. the characteristic speed of sound of the combustion products are reached during FA the flow passing obstacles generates turbulence at high enough levels to partially quench the flame. Partial flame quenching has the potential to stall the onset of detonation. An altered formulation for quenching is introduced to the modelling approach to better account for the combustion characteristics for accelerating lean H2-CO-air flames. The presented numerical approach is validated with experimental flame velocity data of the small-scale GraVent test rig [1] with homogeneous fuel contents of 22.5 and 25.0 vol-% and fuel compositions of 75/25 and 50/50 vol-% H2/CO respectively. The impact of the quenching term is further discussed on simulations of the FZK-7.2m test rig [2] whose obstacle spacing is smaller than the spacing in the GraVent test rig.
Response Time Measurement of Hydrogen Sensors
Sep 2017
Publication
The efficiency of gas sensor application for facilitating the safe use of hydrogen depends considerably on the sensor response to a change in hydrogen concentration. Therefore the response time has been measured for five different-type commercially available hydrogen sensors. Experiments showed that all these sensors surpass the ISO 26142 standard; for the response times t90 values of 2 s to 16 s were estimated. Results can be fitted with an exponential or sigmoidal function. It can be demonstrated that the results on transient behaviour depend on both the operating parameters of sensors and investigation methods as well as on the experimental conditions: gas change rate and concentration jump.
Experimental Study on Accumulation of Helium Released into a Semi-confined Enclosure without Ventilation
Sep 2019
Publication
This paper examines the helium dispersion behaviour in a 16.6 m3 enclosure with a small opening in the floor and distributed leaks along the edges. Helium a simulant for hydrogen was injected near the center of the floor with an injection rate ranging from 2 to 50 standard liters per minute (Richardson number of 0.3–134) through an upward-facing nozzle. In a short-term transient the helium distribution predicted with the models of Baines & Turner (1969) and Worster & Huppert (1983) matched the measured distributions reasonably well. In a long-term transient the vertical helium profile always reached a steady state which consisted of a homogenous layer at the top overlaying a stratified layer at the bottom. The helium transients in the uniform layer predicted with the models of Lowesmith (2009) and Prasad & Yang (2010) assuming a vent was located in the ceiling were in good agreement with the measured transients.
Ignition of H2-NO2/N2O4 Mixtures Under Volumetric Expansion Conditions
Sep 2019
Publication
The competition between chemical energy release rate and volumetric expansion related to shock wave’s dynamics is of primary importance for a number of situations relevant to explosion safety. While studies have been performed on this topic over the years they have been limited to mixtures with monotonous energy release profile. In the present study the ignition of H2-NO2/N2O4 mixtures which exhibit a single-step or a two-step energy release rate profile depending on the equivalence ratio has been investigated under volumetric expansion conditions. The rate of expansion has been calculated using the Taylor-Sedov solution and accounted for using 0-D numerical simulations with time-dependent specific volume. The results were analyzed in terms of a Damkohler number defined as the ratio of the expansion to ignition times. For mixtures with non-monotonous energy release rate profiles two critical Damkohler numbers can be identified one for each of the steps of energy release. It was also shown that the fluid element which is the most likely to ignite corresponds to the one behind a shock propagating at the Chapman-Jouguet velocity. The thermo-chemical dynamics have been analyzed about the critical conditions using energy release rate per reaction rate of production and sensitivity analyses.
Consequence Models for Vented Hydrogen Deflagrations: CFD vs. Engineering Models
Sep 2017
Publication
This paper compares two approaches for predicting the consequences of vented hydrogen deflagrations: empirical engineering models (EMs) and computational fluid dynamics (CFD) simulations. The study is part of the project ‘Improving hydrogen safety for energy applications through pre-normative research on vented deflagrations’ (HySEA) funded by the Fuel Cells and Hydrogen 2 Joint Undertaking (FCH JU) under grant agreement No 671461. The HySEA project focuses on vented hydrogen deflagrations in containers and smaller enclosures with internal congestion representative of industrial applications. Data from experiments conducted as part of the HySEA project are used to evaluate predictions from a selection of EMs and the CFD tool FLACS. The experiments involve various obstacle and venting configurations and initially quiescent homogeneous hydrogen-air mixtures with hydrogen concentrations in the range 15–24 vol%. There is a significant scatter in the maximum reduced overpressures predicted by the different EMs in the present study. For certain configurations there is an order of magnitude difference between the different EM predictions. Two versions of the CFD tool FLACS are used in the present study: i) the standard commercial release FLACS v10.7r2 and ii) an in-house development version termed FLACS-beta. The commercial release generally over-predicts the maximum overpressures measured in the experiments while the development version of FLACS gives improved results for several configurations.
Deflagration-to-detonation Transition of H2-CO-Air Mixtures in a Partially Obstructed Channel
Sep 2019
Publication
In this study an explosion channel is used to investigate flame dynamics in homogeneous hydrogencarbon monoxide-air (H2-CO-air) mixtures. The test rig is a small scale 6 m channel at a rectangular cross section of 300x60 mm. Obstacles of a blockage ratio of BR=60% and a spacing of s=300mm are placed in first part of the channel. A 2.05 m long unobstructed part in the rear of the channel allows for investigation of freely propagating flames and detonations. The fuel composition is varied from 100/0 to 50/50 Vol.-% H2/CO mixtures. The overall fuel content ranges from 15 to 40 Vol.-% in air aiming to obtain fast flames and deflagration-to-detonation transition (DDT). Flame speed and dynamic pressure data are evaluated. Results extend data obtained by [1] and can be used for validation of numerical frameworks. Limits for fast flames and DDT in homogeneous H2-CO-air mixtures at the given geometry are presented.
Hydrogen-enhanced Fatigue Crack Growth in Steels and its Frequency Dependence
Jun 2017
Publication
In the context of the fatigue life design of components particularly those destined for use in hydrogen refuelling stations and fuel cell vehicles it is important to understand the hydrogen-induced fatigue crack growth (FCG) acceleration in steels. As such the mechanisms for acceleration and its influencing factors are reviewed and discussed in this paper with a special focus on the peculiar frequency dependence of the hydrogen-induced FCG acceleration. Further this frequency dependence is debated by introducing some potentially responsible elements along with new experimental data obtained by the authors.
This article is part of the themed issue ‘The challenges of hydrogen and metals’.
Link to document download on Royal Society Website
This article is part of the themed issue ‘The challenges of hydrogen and metals’.
Link to document download on Royal Society Website
Hot Surface Ignition in Flowing Streams of Hydrogen-Air Mixtures
Sep 2019
Publication
A set of original experiments is presented covering the topic of hydrogen-air mixture ignition by a hot surface. The hot surface is a 30 mm long/10 mm diameter heated coil which temperature is controlled by IR techniques. The coil is placed into the flowing stream of hydrogen air mixtures. The variable parameters are the composition of the flammable atmosphere (4 to 75% H2 v/v) the flow speed (from 0.5 m/s to 30 m/s) and its temperature (from -110°C to ambient). The experimental techniques and results are presented and a tentative interpretation is proposed based on ignition theories and highspeed video recordings. It is shown that the ignition temperature (600°C) is insensitive to flowing conditions which is a very unexpected result.
Closing the Regulatory Gaps and Advancing Hydrogen Infrastructure Deployment in Australia
Sep 2019
Publication
With downward trends in Australian equipment manufacturing there are increased numbers of overseas designed manufactured and certified hydrogen systems being introduced into Australia. In parallel there are also opportunities for hydrogen and its carriers to be exported to overseas. Certainty of reputable codes and standards is important to meet regulatory requirements and community safety expectations locally and overseas.
This paper is a progress report of Hydrogen Mobility Australia’s (HMA) Technical Committee on mapping the regulatory codes and standards (RCS) gaps in Australia and establishing a pathway together with Standards Australia and Commonwealth and State Governments. This paper will discuss the benefits of the pathway covering the areas of:
This paper is a progress report of Hydrogen Mobility Australia’s (HMA) Technical Committee on mapping the regulatory codes and standards (RCS) gaps in Australia and establishing a pathway together with Standards Australia and Commonwealth and State Governments. This paper will discuss the benefits of the pathway covering the areas of:
- Safety – Enable Australia to implement consensual rules to minimise avoidable risks to persons and goods to an acceptable level
- Environment – Ensure protection of the environment from unacceptable damage due to the operation and effects of products processes and services linked to hydrogen
- Elimination of barriers to trade – Provide consistency between international jurisdictions enabling streamlined entry of hydrogen related equipment from overseas
- Upskilling of Australian industry participants – Gain useful learnings from countries more advanced in their progress in implementing ISO standards and hydrogen sector development
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