Safety
Continuous Codes and Standards Improvement (CCSI)
Oct 2015
Publication
As of 2014 the majority of the Codes and Standards required to initially deploy hydrogen technologies infrastructure in the US have been promulgated1. These codes and standards will be field tested through their application to actual hydrogen technologies projects. CCSI is process of identifying code issues that arise during project deployment and then develop codes solutions to these issues. These solutions would typically be proposed amendments to codes and standards. The process is continuous because of technology and the state of safety knowledge develops there will be a need for monitoring the application of codes and standards and improving them based on information gathered during their application. This paper will discuss code issues that have surfaced through hydrogen technologies infrastructure project deployment and potential code changes that would address these issues. The issues that this paper will address include:
- Setback distances for bulk hydrogen storage
- Code mandated hazard analyses
- Sensor placement and communication
- The use of approved equipment
- System monitoring and maintenance requirements
Inhibition of Confined Hydrogen Explosion by Inert Gases
Sep 2019
Publication
"This paper is aimed at revealing the inhibiting effects of He Ar N2 and CO2 on confined hydrogen explosion. The flame characteristics under thermo diffusive instability and hydrodynamic instability are analyzed using Lewis number and ratio of density ratio to flame thickness. The inhibiting effects of inert gas on confined hydrogen explosion are evaluated using maximum explosion pressure and maximum pressure rise rate. The inhibiting mechanism is obtained by revealing thermal diffusivity maximum mole fraction and net reaction rate of active radicals. The results demonstrated that the strongest destabilization effect of hydrodynamic instability and thermodiffusive instability occurs when the inert gas is Ar and CO2 respectively. Taking maximum explosion pressure and maximum rate of pressure rise as an indicator the effects of confined hydrogen explosion inhibition from strong to weak are CO2 N2 Ar and He. Laminar burning velocity thermal diffusivity maximum mole fraction and net reaction rate of active radicals continues to decrease in the order of He Ar N2 and CO2. The elementary reactions of generating and consuming active radicals at the highest net reaction rate are mainly consisted of R1 (H+O2=OH+O) R2 (H2+O=OH+H) R3 (H2+OH=H2O+H) and R10 (HO2+H=2OH).
An Experimental Study on Mechanism of Self-ignition of High-pressure Hydrogen
Oct 2015
Publication
In the present study the self-ignition of high-pressure hydrogen released in atmospheric air through a diaphragm is visualized under various test conditions. The experimental results indicate that the hydrogen that jets through the rupturing diaphragm is mixed with the heated air near the tube wall. The self-ignition event originated from this mixing. The self-ignition was strongly dependent on the strength of an incident shock wave generated at the diaphragm rupture. As a result a cylindrical flame that formed after the self-ignition shows a tendency to become longer as it propagates in the downstream direction. The head velocities of the hydrogen-air mixture and the cylindrical flame are consistent with that of a contact surface calculated from the measured shock speed. A modified self-ignition mechanism is proposed based on the experimental observations.
CFD Validation Against Large Scale Liquified Helium Release
Sep 2019
Publication
The ADREA-HF CFD code is validated against a large scale liquefied helium release experiment on flat ground performed by INERIS in the past. The predicted release and dispersion behavior is evaluated against the experimental using temperature time histories at sensors deployed at various distances and heights downstream the source. For the selected sensors the temperature predictions are generally in good agreement with the experimental with a tendency to under-predict temperature as the source is approached.
Prediction of Pressure Reduction Rate in 30 m3 Liquid Hydrogen Tank Based on Experimental and Numerical Analysis
Sep 2019
Publication
Liquid hydrogen (LH2) compared to compressed gaseous hydrogen offers advantages for large scale transport and storage of hydrogen with higher densities and potentially better safety performance. Although the gas industry has good experience with LH2 only little experience is available for the new applications of LH2 as an energy carrier. Therefore the European FCH JU funded project PRESLHY conducts pre-normative research for the safe use of cryogenic LH2 in non-industrial settings. The work program consists of a preparatory phase where the state of the art before the project has been summarized and where the experimental planning was adjusted to the outcome of a research priorities workshop. The central part of the project consists of 3 phenomena oriented work packages addressing Release Ignition and Combustion with analytical approaches experiments and simulations. The results shall improve the general understanding of the behaviour of LH2 in accidents and thereby enhance the state-of-the-art what will be reflected in appropriate recommendations for development or revision of specific international standards. The paper presents the status of the project at the middle of its terms.
Analysis of Transient Hydrogen Release, Dispersion and Explosion in a Tunnel with Fuel Cell Vehicles using All-Speed CFD Code
Sep 2019
Publication
Hydrogen energy is expanding world wide in recent years while hydrogen safety issues have drawn considerable attention. It is widely accepted that accidental hydrogen release in an open air environment will disperse quickly hence not causing significant hydrogen hazards. A hydrogen hazard is more likely to occur when hydrogen is accidentally released in a confined place i.e. parking garages and tunnels. Prediction the consequences of hydrogen detonation is important for hydrogen safety assessment and for ensuring the safety of installations during accidents. Hence an accident scenario of hydrogen release nd detonation in a tunnel is analysed with GASFLOW-MPI in this paper. GASFLOW-MPI is a well validated parallel CFD code focusing on hydrogen transport combustion and detonation. GASFLOWMPI solves compressible Navier-Stokes equations with a powerful all-speed Arbitrary-Lagrangian-Eulerian (ALE) method hence it can cover both the non-compressible flow during the hydrogen relesase and dispersion phases and the compressible flow during combustion and detonation. A 3D model of a tunnel including eight cars is modelled. Firstly the hydrogen dispersion in the tunnel is calculated. Then the detonation in the tunnel is calculated by manually igniting the hydrogen at the top of the tunnel when the λ criterion is maximum. The pressure loads are calculated to evaluate the consequence of the hazard.
Tests of the Vehicle’s Powertrain with Hydrogen Fuel Cells at a Low Temperature
Sep 2019
Publication
The article discusses issues related to the operation of fuel cells stack fed with hydrogen at low temperature. The test object was a Toyota Mirai passenger car equipped with this type of powertrain. Tests were carried out in a thermoclimatic chamber at the Cracow University of Technology. They had an initial character and their aim was to evaluate the work of individual subassemblies of the propulsion system including the hydrogen supply system in terms of operational safety.
Numerical Simulation of Diverging Detonation in Hydrogen Air Mixtures
Oct 2015
Publication
Propagation and stability of diverging cylindrical detonation in hydrogen air mixture is numerically simulated and the mechanism of the transverse waves is analysed. For the numerical modelling a new solver based on compressible transient reactive Navier–Stokes equations is developed which can the simulate detonation propagation and extinction in hydrogen-air mixture. A single step reaction mechanism is tuned to ensure the detonation and deflagration properties (in case of detonation failure) can be simulated accurately. The solver is used for modelling various detonation scenarios in particular cylindrical diverging-detonations because most of accidental industrial detonations start from a spark and then a diverging-detonation propagates outwards. The diverging detonation its cellular structure and adoption with the increased surface area at the detonation front as well as interactions with obstacles leading to detonation failure and re-initiation are studied.
Development of Hydrogen Behavior Simulation Code System
Oct 2015
Publication
In the Fukushima Daiichi Nuclear Power Station (NPS) accident hydrogen generated by oxidation reaction of the cladding and water etc. was leaked into the NPS building and finally led to occurrence of hydrogen explosion in the building. This resulted in serious damage to the environment. To improve the safety performance of the NPS especially on the hydrogen safety under severe accident conditions a simulation code system has been developed to analyze hydrogen behaviour including diffusion combustion explosion and structural integrity evaluation. This developing system consists of CFD and FEM tools in order to support various hydrogen user groups consisting of students researchers and engineers. Preliminary analytical results obtained with above mentioned tools especially with open source codes including buoyancy turbulent model and condensation model agreed well with the existing test data.
Numerical Study on Spontaneous Ignition of Pressurized Hydrogen Release Through a Length of Tube
Sep 2009
Publication
The issue of spontaneous ignition of highly pressurized hydrogen release is of important safety concern e.g. in the assessment of risk and design of safety measures. This paper reports on recent numerical investigation of this phenomenon through releases via a length of tube. This mimics a potential accidental scenario involving release through instrument line. The implicit large eddy simulation (ILES) approach was used with the 5th-order weighted essentially non-oscillatory (WENO) scheme. A mixture-averaged multi-component approach was used for accurate calculation of molecular transport. The thin flame was resolved with fine grid resolution and the autoignition and combustion chemistry were accounted for using a 21-step kinetic scheme.<br/>The numerical study revealed that the finite rupture process of the initial pressure boundary plays an important role in the spontaneous ignition. The rupture process induces significant turbulent mixing at the contact region via shock reflections and interactions. The predicted leading shock velocity inside the tube increases during the early stages of the release and then stabilizes at a nearly constant value which is higher than that predicted by one-dimensional analysis. The air behind the leading shock is shock-heated and mixes with the released hydrogen in the contact region. Ignition is firstly initiated inside the tube and then a partially premixed flame is developed. Significant amount of shock-heated air and well developed partially premixed flames are two major factors providing potential energy to overcome the strong under-expansion and flow divergence following spouting from the tube.<br/>Parametric studies were also conducted to investigate the effect of rupture time release pressure tube length and diameter on the likelihood of spontaneous ignition. It was found that a slower rupture time and a lower release pressure will lead to increases in ignition delay time and hence reduces the likelihood of spontaneous ignition. If the tube length is smaller than a certain value even though ignition could take place inside the tube the flame is unlikely to be sufficiently strong to overcome under-expansion and flow divergence after spouting from the tube and hence is likely to be quenched.
Status of the Pre-normative Research Project PRESLHY for the Safe Use of LH2
Sep 2019
Publication
Liquid hydrogen (LH2) compared to compressed gaseous hydrogen offers advantages for large scale transport and storage of hydrogen with higher densities and potentially better safety performance. Although the gas industry has good experience with LH2 only little experience is available for the new applications of LH2 as an energy carrier. Therefore the European FCH JU funded project PRESLHY conducts pre-normative research for the safe use of cryogenic LH2 in non-industrial settings. The work program consists of a preparatory phase where the state of the art before the project has been summarized and where the experimental planning was adjusted to the outcome of a research priorities workshop. The central part of the project consists of 3 phenomena oriented work packages addressing Release Ignition and Combustion with analytical approaches experiments and simulations. The results shall improve the general understanding of the behavior of LH2 in accidents and thereby enhance the state-of-the-art what will be reflected in appropriate recommendations for development or revision of specific international standards. The paper presents the status of the project at the middle of its terms.
Safety Aspects in the Production and Separation of Hydrogen from Biomass
Sep 2011
Publication
Tecnalia is working in the development of gasification technology for the production of hydrogen from biomass. Biomass is an abundant and disperse renewable energy source that can be important for the production of hydrogen. The development of hydrogen system from biomass requires multifaceted studies on hydrogen production systems hydrogen separation methods and hydrogen safety aspects. Steam gasification of biomass produces a syngas with high hydrogen content but this syngas requires a post-treatment to clean and to separate the hydrogen. As a result of this analysis Tecnalia has defined a global process for the production cleaning enrichment and separation of hydrogen from the syngas produced from biomass gasification. But besides the technical aspects safety considerations affecting all the described processes have been identified. For that reason it is being developed a procedure to establish the technical requirements and the recommended practices to ensure the highest level of safety in the production and handing of hydrogen.
Characteristic of Cryogenic Hydrogen Flames from High-aspect Ratio Nozzles
Sep 2019
Publication
Unintentional leaks at hydrogen fuelling stations have the potential to form hydrogen jet flames which pose a risk to people and infrastructure. The heat flux from these jet flames are often used to develop separation distances between hydrogen components and buildings lot-lines etc. The heat flux and visible flame length is well understood for releases from round nozzles but real unintended releases would be expected to be be higher aspect-ratio cracks. In this work we measured the visible flame length and heat-flux characteristics of cryogenic hydrogen flames from high-aspect ratio nozzles. We compare this data to flames of both cryogenic and compressed hydrogen from round nozzles. The aspect ratio of the release does not affect the flame length or heat flux significantly for a given mass flow under the range of conditions studied. The engineering correlations presented in this work that enable the prediction of flame length and heat flux can be used to assess risk at hydrogen fuelling stations with liquid hydrogen and develop science-based separation distances for these stations.
Comparison of Two Simplified Models Predictions with Experimental Measurements for Gas Release Within an Enclosure
Sep 2009
Publication
In this work the validity of simplified mathematical models for predicting dispersion of turbulent buoyant jet or plume within a confined volume is evaluated. In the framework of the HYSAFE Network of Excellence CEA performed experimental tests in a full-scale Garage facility in order to reproduce accidental gas leakages into an unventilated residential garage. The effects of release velocities diameters durations mass flow rates and flow regimes on the vertical distribution of the gas concentration are investigated. Experimental data confirm the formation for the release conditions of an almost well-mixed upper layer and a stratified lower layer. The comparison of the measurements and the model predictions shows that a good agreement is obtained for a relatively long-time gas discharge for jet like or plume like flow behaviour.
Experimental Study on High Pressure Hydrogen Jets Coming Out of Tubes of 0.1–4.2 m in Length
Sep 2011
Publication
Wide use of hydrogen faces significant studies to resolve hydrogen safety issues in industries worldwide. However widely acceptable safety level standards are not achieved in the present situation yet. The present paper deals with hydrogen leaks from a tube to ignite and explode in atmosphere. The experiments using a shock tube are performed to clarify the auto-ignition property of high pressure hydrogen jet spouting from a tube. In order to improve experimental repeatability and reliability the shock tube with a plunger system is applied where the PET diaphragm is ruptured by a needle in order to control a diaphragm burst pressure (hydrogen pressure). As a result it becomes possible to control the diaphragm burst pressure to obtain a local minimum value. The most important result obtained in the preset study is that the minimum diaphragm burst pressure for auto-ignition is found between 1.0 and 1.2 m of tube length using a longer tube than the one used in the previous study. This minimum tube size is not found elsewhere to suggest that the tube length has a limit size for auto-ignition. Furthermore auto-ignition and Mach disk at the tube exit are observed using a high speed camera which is set at the frame speed of 1x105 fps when the ignited hydrogen jet is spouted out the tube.
Fundamental Study on Accidental Explosion Behavior of Hydrogen/Air Mixtures in Open Space
Sep 2011
Publication
In this study the flame propagation behavior and the intensity of blast wave by an accidental explosion of a hydrogen/air mixture in an open space have been measured simultaneously by using soap bubble method. The results show that the flame in lean hydrogen/air mixtures propagated with a wrinkled flame by spontaneous instability. The flame in rich hydrogen/air mixtures propagated smoothly in the early stage and was intensively wrinkled and accelerated in the later stage by different type of instability. The intensity of the blast wave of hydrogen/air mixtures is strongly affected by the acceleration of the flame propagation by these spontaneous flame disturbances.
Experimental Study of the Spontaneous Ignition of Partly Confined Hydrogen Jets
Sep 2011
Publication
The current study addresses the spontaneous ignition of hydrogen jets released into a confined oxidizer environment experimentally. The experiments are conducted in a shock tube where hydrogen gas is shock-accelerated into oxygen across a perforated plate. The operating conditions and hole dimension of the plate were varied in order to identify different flow field and ignition scenarios. Time resolved Schlieren visualization permitted to reconstruct the gasdynamic evolution of the release and different shock interactions. Time resolved self-luminosity records permitted us to record whether ignition was achieved and also to record the dimension of the turbulent mixing layer. The ignition limits determined experimentally in good agreement with the 1D diffusion ignition model proposed by Maxwell and Radulescu. Nevertheless the experiments demonstrated that the mixing layer is two to three orders of magnitude thicker than predicted by molecular diffusion which can be attributed to the observed mixing layer instabilities and shock-mixing layer interactions which provide a much more intense mixing rate than anticipated from previous and current numerical predictions. These observations further clarify why releases through partly confined geometries are more conducive to jet ignition of the jets.
Hydrogen Tank Filling Experiments at the JRC-IE Gastef Facility
Sep 2011
Publication
Storage of gases under pressure including hydrogen is a well-known technique. However the use in vehicles of hydrogen at pressures much higher than those applicable in natural gas cars still requires safety and performance studies with respect to the verification of the existing standards and regulations. The JRC-IE has developed a facility GasTeF for carrying out tests on full-scale high pressure vehicle’s tanks for hydrogen or natural gas. Typical tests performed in GasTeF are static permeation measurements of the storage system and hydrogen cycling in which tanks are fast filled and slowly emptied using hydrogen pressurised up to 70 MPa for at least 1000 times according to the requirements of the EU regulation on type-approval of hydrogen-powered motor vehicles. Moreover the temperature evolution of the gas inside and outside the tank is monitored using an ad-hoc designed thermocouples array system. This paper reports the first experimental results on the temperature distribution during hydrogen cycling tests.
Enhancing Safety of Hydrogen Containment Components Through Materials Testing Under In-service Conditions
Oct 2015
Publication
The capabilities in the Hydrogen Effects on Materials Laboratory (HEML) at Sandia National Laboratories and the related materials testing activities that support standards development and technology deployment are reviewed. The specialized systems in the HEML allow testing of structural materials under in-service conditions such as hydrogen gas pressures up to 138 MPa temperatures from ambient to 203 K and cyclic mechanical loading. Examples of materials testing under hydrogen gas exposure featured in the HEML include stainless steels for fuel cell vehicle balance of plant components and Cr-Mo steels for stationary seamless pressure vessels.
Ignition and Heat Radiation of Cryogenic Hydrogen Jets
Sep 2011
Publication
In the present work release and ignition experiments with horizontal cryogenic hydrogen jets at temperatures of 35–65 K and pressures from 0.7 to 3.5 MPa were performed in the ICESAFE facility at KIT. This facility is specially designed for experiments under steady-state sonic release conditions with constant temperature and pressure in the hydrogen reservoir. In distribution experiments the temperature velocity turbulence and concentration distribution of hydrogen with different circular nozzle diameters and reservoir conditions was investigated for releases into stagnant ambient air. Subsequent combustion experiments of hydrogen jets included investigations on the stability of the flame and its propagation behaviour as function of the ignition position. Furthermore combustion pressures and heat radiation from the sonic jet flame during the combustion process were measured. Safety distances were evaluated and an extrapolation model to other jet conditions was proposed. The results of this work provide novel data on cryogenic sonic hydrogen jets and give information on the hazard potential arising from leaks in liquid hydrogen reservoirs.
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