Transmission, Distribution & Storage
Hydrogen-assisted Fatigue Crack Growth: Pre-charging vs In-situ Testing in Gaseous Environments
Mar 2023
Publication
We investigate the implications of conducting hydrogen-assisted fatigue crack growth experiments in a hydrogen gas environment (in-situ hydrogen charging) or in air (following exposure to hydrogen gas). The study is conducted on welded 42CrMo4 steel a primary candidate for the future hydrogen transport infrastructure allowing us to additionally gain insight into the differences in behavior between the base steel and the coarse grain heat affected zone. The results reveal significant differences between the two testing approaches and the two weld regions. The differences are particularly remarkable for the comparison of testing methodologies with fatigue crack growth rates being more than one order of magnitude higher over relevant loading regimes when the samples are tested in a hydrogen-containing environment relative to the pre-charged samples. Aided by finite element modelling and microscopy analysis these differences are discussed and rationalized. Independent of the testing approach the heat affected zone showed a higher susceptibility to hydrogen embrittlement. Similar microstructural behavior is observed for both testing approaches with the base metal exhibiting martensite lath decohesion while the heat affected zone experienced both martensite lath decohesion and intergranular fracture.
Metallurgical and Hydrogen Effects on the Small Punch Tested Mechanical Properties of PH-13-8Mo Stainless Steel
Oct 2018
Publication
PH13-8Mo is a precipitation hardened martensitic stainless steel known for its high strength but also for its high sensitivity to hydrogen embrittlement. Small punch test SPT (also referred to as the ball punch test BPT) is a relatively simple and new technique to assess the mechanical properties of samples under biaxial loading conditions. The current study utilizes the unique loading conditions of SPT to investigate the mechanical behavior and fracture prior to and after the hydrogen charging of PH13-8Mo steel. The mechanical characteristics were investigated at different metallurgical conditions: solution and quenched (SQ); fully-aged (550 °C for 4 h) and over-aged (600 °C for 4 h). Samples were cathodically hydrogen charged in a 1 M H2SO4 solution containing NaAsO2 (0.125 mg/L) at 50 mA/cm2 for different durations of 0.5 h 2 h and 19 h and compared to the as-heat-treated condition. A fractographic examination was performed following the SPT measurements by scanning electron microscopy (SEM). Transmission electron microscopy (TEM) and x-ray diffraction (XRD) analyses were used as complementary characterization tools. It is shown that upon hydrogen charging the SPT fracture mode changes from ductile to completely brittle with a transition of mixed mode cracking also affecting the SPT load-displacement curve.
CFD Analysis of Fast Filling Strategies for Hydrogen Tanks and their Effects on Key-parameters
Nov 2014
Publication
A major requirement for the filling of hydrogen tanks is the maximum gas temperature within the vessels during the process. Different filling strategies in terms of pressure and temperature of the gas injected into the cylinder and their effects on key parameters like maximum temperature state of charge and energy cooling demand are investigated. It is shown that pre-cooling of the gas is required but is not necessary for the whole duration of the filling. Relevant energy savings can be achieved with pre-cooling over a fraction of the time. The most convenient filling strategy from the cooling energy point of view is identified: with an almost linear pressure rise and pre-cooling in the second half of the process a 60% reduction of the cooling energy demand is achieved compared to the case of pre-cooling for the whole filling.
Overview of Current Development in Electrical Energy Storage Technologies and the Application Potential in Power System Operation
Oct 2014
Publication
Electrical power generation is changing dramatically across the world because of the need to reduce greenhouse gas emissions and to introduce mixed energy sources. The power network faces great challenges in transmission and distribution to meet demand with unpredictable daily and seasonal variations. Electrical Energy Storage (EES) is recognized as underpinning technologies to have great potential in meeting these challenges whereby energy is stored in a certain state according to the technology used and is converted to electrical energy when needed. However the wide variety of options and complex characteristic matrices make it difficult to appraise a specific EES technology for a particular application. This paper intends to mitigate this problem by providing a comprehensive and clear picture of the state-of-the-art technologies available and where they would be suited for integration into a power generation and distribution system. The paper starts with an overview of the operation principles technical and economic performance features and the current research and development of important EES technologies sorted into six main categories based on the types of energy stored. Following this a comprehensive comparison and an application potential analysis of the reviewed technologies are presented.
Pore-scale Dynamics for Underground Porous Media Hydrogen Storage
Mar 2022
Publication
Underground hydrogen storage (UHS) has been launched as a catalyst to the low-carbon energy transitions. The limited understanding of the subsurface processes is a major obstacle for rapid and widespread UHS implementation. We use microfluidics to experimentally describe pore-scale multiphase hydrogen flow in an aquifer storage scenario. In a series of drainage-imbibition experiments we report the effect of capillary number on hydrogen saturations displacement/trapping mechanisms dissolution kinetics and contact angle hysteresis. We find that the hydrogen saturation after injection (drainage) increases with increasing capillary number. During hydrogen withdrawal (imbibition) two distinct mechanisms control the displacement and residual trapping – I1 and I2 imbibition mechanisms respectively. Local hydrogen dissolution kinetics show dependency on injection rate and hydrogen cluster size. Dissolved global hydrogen concentration corresponds up to 28 % of reported hydrogen solubility indicating pore-scale non-equilibrium dissolution. Contact angles show hysteresis and vary between 17 and 56°. Our results provide key UHS experimental data to improve understanding of hydrogen multiphase flow behavior.
Hydrogen Storage Assessment in Depleted Oil Reservoir and Saline Aquifer
Oct 2022
Publication
Hydrogen (H2 ) is an attractive energy carrier to move store and deliver energy in a form that can be easily used. Field proven technology for underground hydrogen storage (UHS) is essential for a successful hydrogen economy. Options for this are manmade caverns salt domes/caverns saline aquifers and depleted oil/gas fields where large quantities of gaseous hydrogen have been stored in caverns for many years. The key requirements intrinsic of a porous rock formation for seasonal storage of hydrogen are: adequate capacity ability to contain H2 capability to inject/extract high volumes of H2 and a reliable caprock to prevent leakage. We have carefully evaluated a commercial non-isothermal compositional gas reservoir simulator and its suitability for hydrogen storage and withdrawal from saline aquifers and depleted oil/gas reservoirs. We have successfully calibrated the gas equation of state model against published laboratory H2 density and viscosity data as a function of pressure and temperature. Comparisons between the H2 natural gas and CO2 storage in real field models were also performed. Our numerical models demonstrated more lateral spread of the H2 when compared to CO2 and natural gas with a need for special containment in H2 projects. It was also observed that the experience with CO2 and natural gas storage cannot be simply replicated with H2 .
Hydrogen Embrittlement of a Boiler Water Wall Tube in a District Heating System
Jul 2022
Publication
A district heating system is an eco-friendly power generation facility with high energy efficiency. The boiler water wall tube used in the district heating system is exposed to extremely harsh conditions and unexpected fractures often occur during operation. In this study a corrosion failure analysis of the boiler water wall tube was performed to elucidate the failure mechanisms. The study revealed that overheating by flames was the cause of the failure of the boiler water wall tube. With an increase in temperature in a localized region the microstructure not only changed from ferrite/pearlite to martensite/bainite which made it more susceptible to brittleness but it also developed tensile residual stresses in the water-facing side by generating cavities or microcracks along the grain boundaries inside the tube. High-temperature hydrogen embrittlement combined with stress corrosion cracking initiated many microcracks inside the tube and created an intergranular fracture.
A Review on Hydrogen-Based Hybrid Microgrid System: Topologies for Hydrogen Energy Storage, Integration, and Energy Management with Solar and Wind Energy
Oct 2022
Publication
Hydrogen is acknowledged as a potential and appealing energy carrier for decarbonizing the sectors that contribute to global warming such as power generation industries and transportation. Many people are interested in employing low-carbon sources of energy to produce hydrogen by using water electrolysis. Additionally the intermittency of renewable energy supplies such as wind and solar makes electricity generation less predictable potentially leading to power network incompatibilities. Hence hydrogen generation and storage can offer a solution by enhancing system flexibility. Hydrogen saved as compressed gas could be turned back into energy or utilized as a feedstock for manufacturing building heating and automobile fuel. This work identified many hydrogen production strategies storage methods and energy management strategies in the hybrid microgrid (HMG). This paper discusses a case study of a HMG system that uses hydrogen as one of the main energy sources together with a solar panel and wind turbine (WT). The bidirectional AC-DC converter (BAC) is designed for HMGs to maintain power and voltage balance between the DC and AC grids. This study offers a control approach based on an analysis of the BAC’s main circuit that not only accomplishes the function of bidirectional power conversion but also facilitates smooth renewable energy integration. While implementing the hydrogen-based HMG the developed control technique reduces the reactive power in linear and non-linear (NL) loads by 90.3% and 89.4%.
Power-to-hydrogen Storage Integrated with Rooftop Photovoltaic Systems and Combined Heat and Power Plants
Jul 2020
Publication
The growing share of intermittent renewable energy sources for power generation indicates an increasing demand for flexibility in the energy system. Energy storage technologies ensure a balance between demand and supply and increase the system flexibility. This study investigates increased application of renewable energy resources at a regional scale. Power-to-gas storage that interacts with a large-scale rooftop photovoltaic system is added to a regional energy system dominated by combined heat and power plants. The study addresses the influence of the storage system on the production planning of the combined heat and power plants and the system flexibility. The system is modeled and the product costs are optimized using the Mixed Integer Linear Programming method as well as considering the effects on CO2 emissions and power import into the regional system. The optimization model is investigated by developing different scenarios for the capacity and cost of the storage system. The results indicate that the proposed storage system increases the system flexibility and can reduce power imports and the marginal emissions by around 53% compared with the current energy system. There is a potential to convert a large amount of excess power to hydrogen and store it in the system. However because of low efficiency a fuel cell cannot significantly contribute to power regeneration from the stored hydrogen. Therefore for about 70% of the year the power is imported to the optimized system to compensate the power shortfalls rather than to use the fuel cell.
Energy Storage Strategy - Phase 2
Feb 2023
Publication
This document is phase 2 of the energy storage strategy study and it covers the storage challenges of the energy transition. We start in section 3 by covering historical and current natural gas imports into the UK and what these could look like in the future. In section 4 we explore what demand for hydrogen could look like – this has a high level of uncertainty and future policy decisions will have significant impacts on hydrogen volumes and annual variations. We generated two hydrogen storage scenarios based on National Grid’s Future Energy Scenarios and the Climate Change Committee’s Sixth Carbon Budget to assess the future need for hydrogen storage in the UK. We also looked at an extreme weather scenario resulting from an area of high-pressure settled over the British Isles resulting in very low ambient temperatures an unusually high demand for heating and almost no wind generation. In section 5 we investigate options for hydrogen storage and build on work previously carried out by SGN. We discuss the differences between the properties of hydrogen and natural gas and how this affects line pack and depletion of line pack. We discuss flexibility on the supply and demand side and how this can impact on hydrogen storage. We provide a summary table which compares the various options for storage. In section 5 we explore hydrogen trade and options for import and export. Using information from other innovation projects we also discuss production of hydrogen from nuclear power and the impact of hybrid appliances on gas demand for domestic heat. In section 7 we discuss the outputs from a stakeholder workshop with about 40 stakeholders across industry academia and government. The workshop covered UK gas storage strategy to date hydrogen demand and corresponding storage scenarios to 2050 including consideration of seasonal variation and storage options.
Energy Storage Strategy - Phase 3
Feb 2023
Publication
This report evaluates the main options to provide required hydrogen storage capacity including the relevant system-level considerations and provides recommendations for further actions including low-regrets actions that are needed in a range of scenarios.
Energy Storage Strategy - Narrative
Feb 2023
Publication
This narrative document sets out the main rationale for hydrogen storage development at scale in the UK: - To meet net zero the UK will need considerable energy storage - Hydrogen storage will be a major and essential part of this - Physical hydrogen storage is needed in the UK - Only geological hydrogen storage can deliver at the scale needed within the timescales for net zero - Geological hydrogen storage should be supported through a viable business model now to ensure it comes online in the 2030s.
Injection of Gaseous Hydrogen into a Natural Gas Pipeline
May 2022
Publication
The injection of pure hydrogen at a T-junction into a horizontal pipe carrying natural gas is analysed computationally to understand the influence of blending and pipe geometry (diameter ratio various 90 orientations) on mixing for a target of 4.8e20% volume fraction hydrogen blend. The strongly inhomogeneous distribution of hydrogen within the pipe flow and on the pipe walls could indicate the location of potential pipe material degradation including embrittlement effects. The low molecular mass of hydrogen reduces the penetration of a side-branch flow and increases the buoyancy forces leading to stratification with high hydrogen concentrations on the upper pipe surface downstream of the branch. Top-side injection leads to the hydrogen concentration remaining >40% for up to 8 pipe diameters from the injection point for volumetric dilutions ( D) less than 30%. Under-side injection promotes mixing within the flow interior and reduces wall concentration at the lower surface compared to top-side injection. The practical implications for these results in terms of mixing requirements and the contrasting constraint of codes of practice and energy demands are discussed.
Hydrogen-Assisted Cracking in GMA Welding of High-Strength Structural Steel—A New Look into This Issue at Narrow Groove
Jun 2021
Publication
Modern arc processes such as the modified spray arc (Mod. SA) have been developed for gas metal arc welding of high-strength structural steels with which even narrow weld seams can be welded. High-strength joints are subjected to increasingly stringent requirements in terms of welding processing and the resulting component performance. In the present work this challenge is to be met by clarifying the influences on hydrogen-assisted cracking (HAC) in a high-strength structural steel S960QL. Adapted samples analogous to the self-restraint TEKKEN test are used and analyzed with respect to crack formation microstructure diffusible hydrogen concentration and residual stresses. The variation of the seam opening angle of the test seams is between 30° and 60°. To prevent HAC the effectiveness of a dehydrogenation heat treatment (DHT) from the welding heat is investigated. As a result the weld metals produced at reduced weld opening angle show slightly higher hydrogen concentrations on average. In addition increased micro- as well as macro-crack formation can be observed on these weld metal samples. On all samples without DHT cracks in the root notch occur due to HAC which can be prevented by DHT immediately after welding.
Renewable Hydrogen Implementations for Combined Energy Storage, Transportation and Stationary Applications
Dec 2019
Publication
The purpose of this paper is to discuss the potential of hydrogen obtained from renewable sources for energy generation and storage systems. The first part of analysis will address such issues as various methods of green hydrogen production storage and transportation. The review of hydrogen generation methods will be followed by the critical analysis and the selection of production method. This selection is justified by the results of the comparative research on alternative green hydrogen generation technologies with focus on their environmental impacts and costs. The comparative analysis includes the biomass-based methods as well as water splitting and photo-catalysis methods while water electrolysis is taken as a benchmark. Hydrogen storage and transportation issues will be further discussed in purpose to form the list of recommended solutions. In the second part of the paper the technology readiness and technical feasibility for joint hydrogen applications will be analysed. This will include the energy storage and production systems based on renewable hydrogen in combination with hydrogen usage in mobility systems as well as the stationary applications in buildings such as combined heat and power (CHP) plants or fuel cell electric generators. Based on the analysis of the selected case studies the author will discuss the role of hydrogen for the carbon emission reduction with the stress on the real value of carbon footprint of hydrogen depending on the gas source storage transportation and applications.
Hydrogen Embrittlement Mechanism in Fatigue Behavior of Austenitic and Martensitic Stainless Steels
May 2018
Publication
In the present study the influence of hydrogen on the fatigue behavior of the high strength martensitic stainless steel X3CrNiMo13-4 and the metastable austenitic stainless steels X2Crni19-11 with various nickel contents was examined in the low and high cycle fatigue regime. The focus of the investigations were the changes in the mechanisms of short crack propagation. Experiments in laboratory air with uncharged and precharged specimen and uncharged specimen in pressurized hydrogen were carried out. The aim of the ongoing investigation was to determine and quantitatively describe the predominant processes of hydrogen embrittlement and their influence on the short fatigue crack morphology and crack growth rate. In addition simulations were carried out on the short fatigue crack growth in order to develop a detailed insight into the hydrogen embrittlement mechanisms relevant for cyclic loading conditions. It was found that a lower nickel content and a higher martensite content of the samples led to a higher susceptibility to hydrogen embrittlement. In addition crack propagation and crack path could be simulated well with the simulation model.
Solid-State Hydrogen Storage Systems and the Relevance of a Gender Perspective
Sep 2021
Publication
This paper aims at addressing the exploitation of solid-state carriers for hydrogen storage with attention paid both to the technical aspects through a wide review of the available integrated systems and to the social aspects through a preliminary overview of the connected impacts from a gender perspective. As for the technical perspective carriers to be used for solid-state hydrogen storage for various applications can be classified into two classes: metal and complex hydrides. Related crystal structures and corresponding hydrogen sorption properties are reviewed and discussed. Fundamentals of thermodynamics of hydrogen sorption evidence the key role of the enthalpy of reaction which determines the operating conditions (i.e. temperatures and pressures). In addition it rules the heat to be removed from the tank during hydrogen absorption and to be delivered to the tank during hydrogen desorption. Suitable values for the enthalpy of hydrogen sorption reaction for operating conditions close to ambient (i.e. room temperature and 1–10 bar of hydrogen) are close to 30 kJ·molH2 −1 . The kinetics of the hydrogen sorption reaction is strongly related to the microstructure and to the morphology (i.e. loose powder or pellets) of the carriers. Usually the kinetics of the hydrogen sorption reaction is rather fast and the thermal management of the tank is the rate-determining step of the processes. As for the social perspective the paper arguments that as it occurs with the exploitation of other renewable innovative technologies a wide consideration of the social factors connected to these processes is needed to reach a twofold objective: To assess the extent to which a specific innovation might produce positive or negative impacts in the recipient socioeconomic system and from a sociotechnical perspective to explore the potential role of the social components and dynamics in fostering the diffusion of the innovation itself. Within the social domain attention has been paid to address the underexplored relationship between the gender perspective and the enhancement of hydrogen-related energy storage systems. This relationship is taken into account both in terms of the role of women in triggering the exploitation of hydrogen-based storage playing as experimenter and promoter and in terms of the intertwined impact of this innovation in their current conditions at work and in daily life.
Thermodynamic Evaluation of Bi-directional Solid Oxide Cell Systems Including Year-round Cumulative Exergy Analysis
Jun 2018
Publication
Bi-directional solid oxide cell systems (Bi-SOC) are being increasingly considered as an electrical energy storage method and consequently as a means to boost the penetration of renewable energy (RE) and to improve the grid flexibility by power-to-gas electrochemical conversion. A major advantage of these systems is that the same SOC stack operates as both energy storage device (SOEC) and energy producing device (SOFC) based on the energy demand and production. SOEC and SOFC systems are now well-optimised as individual systems; this work studies the effect of using the bi-directionality of the SOC at a system level. Since the system performance is highly dependent on the cell-stack operating conditions this study improves the stack parameters for both operation modes. Moreover the year-round cumulative exergy method (CE) is introduced in the solid oxide cell (SOC) context for estimating the system exergy efficiencies. This method is an attempt to obtain more insightful exergy assessments since it takes into account the operational hours of the SOC system in both modes. The CE method therefore helps to predict more accurately the most efficient configuration and operating parameters based on the power production and consumption curves in a year. Variation of operating conditions configurations and SOC parameters show a variation of Bi-SOC system year-round cumulative exergy efficiency from 33% to 73%. The obtained thermodynamic performance shows that the Bi-SOC when feasible can prove to be a highly efficient flexible power plant as well as an energy storage system.
Potential Role of Natural Gas Infrastructure in China to Supply Low-carbon Gases During 2020–2050
Oct 2021
Publication
As natural gas (NG) demand increases in China the question arises how the NG infrastructure fit into a low greenhouse gas (GHG) emissions future towards 2050. Herein the potential role of the NG infrastructure in supplying low-carbon gases during 2020–2050 for China at a provincial resolution was analyzed for different scenarios. In total four low-carbon gases were considered in this study: biomethane bio-synthetic methane hydrogen and low-carbon synthetic methane. The results show that the total potential of low-carbon gas production can increase from 1.21 EJ to 5.25 EJ during 2020–2050 which can replace 20%–67% of the imported gas. In particular Yunnan and Inner Mongolia contribute 17% of China’s low-carbon gas production. As the deployment of NG infrastructure can be very different three scenarios replacing imported pipeline NG were found to reduce the expansion of gas infrastructure by 35%–42% while the three scenarios replacing LNG imports were found to increase infrastructure expansion by 31%–53% as compared to the base case. The cumulative avoided GHG emissions for the 6 analyzed scenarios were 6.0–8.3 Gt CO2. The GHG avoidance costs were highly influenced by the NG price. This study shows that the NG infrastructure has the potential to supply low-carbon gases in China thereby significantly reducing GHG emissions and increasing both China’s short- and long-term gas supply independence.
Energy Storage Systems: A Review
Jul 2022
Publication
The world is rapidly adopting renewable energy alternatives at a remarkable rate to address the ever-increasing environmental crisis of CO2 emissions. Renewable Energy Systems (RES) offers enormous potential to decarbonize the environment because they produce no greenhouse gases or other polluting emissions. However the RES relies on natural resources for energy generation such as sunlight wind water geothermal which are generally unpredictable and reliant on weather season and year. To account for these intermittencies renewable energy can be stored using various techniques and then used in a consistent and controlled manner as needed. Several researchers from around the world have made substantial contributions over the last century to developing novel methods of energy storage that are efficient enough to meet increasing energy demand and technological break-throughs. This review attempts to provide a critical review of the advancements in the Energy Storage System (ESS) from 1850–2022 including its evolution classification operating principles and comparison
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