Japan

It is necessary to investigate cylinder crush behavior for improvement of fuel cell vehicle crash safety. However there have been few crushing behaviour investigations of high pressurized cylinders subjected to external force. We conducted a compression test of pressurized cylinders impacted by external force. We also investigated the cylinder strength and crushing behaviour of the cylinder. The following results were obtained.

• The crush force of high pressurized cylinders is different from the direction of external force. The lateral crush force of high pressurized cylinders is larger than the external axial crush force.
• Tensile stress occurs in the boundary area between the cylinder dome and central portion when the pressurized cylinder is subjected to axial compression force and the cylinder is destroyed.
• However the high pressurized cylinders tested had a high crush force which exceeded the assumed range of vehicle crash test procedures

To identify the safety issues associated with hydrogen fuelling stations incidents at such stations in Japan and the USA were analyzed considering the regulations in these countries. Leakage due to the damage and fracture of main bodies of apparatuses and pipes in Japan and the USA is mainly caused by design error that is poorly planned fatigue. Considering the present incidents in these countries adequate consideration of the usage environment in the design is very important. Leakage from flanges valves and seals in Japan is mainly caused by screw joints. If welded joints are to be used in hydrogen fuelling stations in Japan strength data for welded parts should be obtained and pipe thicknesses should be reduced. Leakage due to other factors e.g. external impact in Japan and the USA is mainly caused by human error. To realize self-serviced hydrogen fuelling stations safety measures should be developed to prevent human error by fuel cell vehicle users.

Propagation characteristics of hydrogen-air deflagration need to be understood for an accurate risk assessment. Especially flame propagation velocity is one of the most important factors. Propagation velocity of outwardly propagating flame has been estimated from burning velocity of a flat flame considering influence of thermal expansion at a flame front; however this conventional method is not enough to estimate an actual propagation velocity because flame propagation is accelerated owing to cellular flame front caused by intrinsic instability in hydrogen-air deflagration. Therefore it is important to understand the dynamic propagation characteristics of hydrogen-air deflagration. We performed explosion tests in a closed chamber which has 300 mm diameter windows and observed flame propagation phenomena by using Schlieren photography. In the explosion experiments hydrogen-air mixtures were ignited at atmospheric pressure and room temperature and in the range of equivalence ratio from 0.2 to 1.0. Analyzing the obtained Schlieren images flame radius and flame propagation velocity were measured. As the result cellular flame fronts formed and flame propagations of hydrogen–air mixture were accelerated at the all equivalence ratios. In the case of equivalent ratio φ = 0.2 a flame floated up and could not propagate downward because the influence of buoyancy exceeded a laminar burning velocity. Based upon these propagation characteristics a favorable estimation method of flame propagation velocity including influence of flame acceleration was proposed. Moreover the influence of intrinsic instability on propagation characteristics was elucidated.

Realizing the hydrogen economy in Japan entails a risk assessment of its domestic hydrogen supply especially hydrogen transport by road. The first step of the risk assessment is to characterize the hydrogen transport accidents from different energy carriers. However it is difficult to characterize the accidents because hydrogen transport systems have not been fully implemented in Japan. The aim of this study is to characterize the hydrogen transport accidents from different energy carriers in Japan. We studied three major energy carriers namely compressed hydrogen liquefied hydrogen and liquid organic hydride. The accident networks based on network theory were constructed to capture the comprehensive accident processes and quantitatively characterized the hydrogen transport accidents from different energy carriers. The results clarified the differences and similarities in the accident process amongst the energy carriers. Furthermore key accident events were identified. This study contributes to the development of comprehensive hydrogen transport accident scenarios for risk assessment.

If Hydrogen is expected to be highly valuable some improvements should be conducted mainly regarding the storage safety. To prevent from high pressure hydrogen composite tanks bursting the comprehension of the thermo-mechanics phenomena in the case of fire should be improved. To understand the kinetic of strength loss the heat flux produced by fire of various intensities should be assessed. This is the objective of this real scale experimental campaign which will allow studying in future works the strength loss of composite high-pressure vessels in similar fire conditions to the ones determined in this study. Fire calibration tests were performed on metallic cylinder vessels. These tests with metallic cylinders are critical in the characterization of the thermal load of various fire sources (pool fire propane gas fire hydrogen gas fire) so as to evaluate differences related to different thermal load. Radiant panels were also used as thermal source for reference of pure radiation heat transfer. The retained thermal load might be representative of accidental situations in worst case scenarios and relevant for a standardized testing protocol. The tests performed show that hydrogen gas fires and heptane pool fire allow reaching the target in terms of absorbed energy regarding the results of risk analysis performed previously. Other considerations can be taken into account that will led to retain an hydrogen gas fire for further works. Firstly hydrogen gas fire is the more realistic scenario: Hydrogen is the combustible that we every time find near an hydrogen storage. Secondly as one of the objectives of the project is to make recommendations for standardization issues it's important to note that gas fires are not too complex to calibrate control and reproduce. Finally due to previous considerations Hydrogen gas fire will be retained for thermal load of composite cylinders in future works.

In this work CdS/SiC/TiO₂ tri-composite photocatalysts that exploit electron- and hole-transfer processes were fabricated using an easy two-step method in the liquid phase. The photocatalyst with a 1:1:1 M ratio of CdS/SiC/TiO₂ exhibited a rate of hydrogen evolution from an aqueous solution of sodium sulfite and sodium sulfide under visible light of 137 μmol h⁻¹ g⁻¹ which is 9.5 times that of pure CdS. β-SiC can act as a sink for the photogenerated holes because the valence band level of β-SiC is higher than the corresponding bands in CdS and TiO2. In addition the level of the conduction band of TiO2 is lower than those of CdS and β-SiC so TiO₂ can act as the acceptor of the photogenerated electrons. Our results demonstrate that hole transfer and absorption in the visible light region lead to an effective hydrogen-production scheme.

Hydrogen gas concentrations and jet velocities were measured downstream by a high response speed flame ionization detector and PIV (Particle Image Velocimetry) in order to investigate the characteristics of dispersion and ignitability for 40–82 MPa high-pressurized hydrogen jet discharged from a nozzle with 0.2 mm diameter. The light emitted from both OH radical and water vapor species yielded from hydrogen combustion ignited by an electric spark were recorded by two high speed cameras. From the results the empirical formula concerning the relationships for time-averaged concentrations concentration fluctuations and ignition probability were obtained to suggest that they would be independent of hydrogen discharge pressure.

The fourth Strategic Energy Plan adopted in April 2014 stated ""a road map toward realization of a “hydrogen society” will be formulated and a council which comprises representatives of industry academia and government and which is responsible for its implementation will steadily implement necessary measures while progress is checked". Then the Council for a Strategy for Hydrogen and Fuel Cells which was held in June in the same year as a conference of experts from industry academia and government compiled a Strategic Roadmap for Hydrogen and Fuel Cells (hereinafter referred to as ""the Roadmap"") presenting efforts to be undertaken by concerned parties from the public/private sector aimed at building a hydrogen-based society.<br/>The Roadmap was revised in March 2016 in response to the progress of the efforts to include the schedule and quantitative targets to make the fuel cells for household use (Ene-Farm) fuel cell vehicles (FCVs) and hydrogen stations self-reliant. In April 2017 the first Ministerial Council on Renewable Energy Hydrogen and Related Issues was held. The Council decided to establish--by the end of the year--a basic strategy that would allow the government to press on with the measures in an integrated manner to realize a hydrogen-based society for the first time in the world. The second Ministerial Council on Renewable Energy Hydrogen and Related Issues was then held in December of that year to establish the Basic Hydrogen Strategy. The Strategy was positioned as a policy through which the whole government would promote relevant measures and proposed that hydrogen be another new carbon-free energy option. By setting a target to be achieved by around 2030 the Strategy provides the general direction and vision that the public and private sectors should share with an eye on 2050.<br/>Furthermore the fifth Strategic Energy Plan was adopted in July 2018. In order for hydrogen to be available as another new energy option in addition to renewable energy the Plan showed the correct direction of hydrogen energy in the energy policy specifically reducing the hydrogen procurement/supply cost to a level favorably comparable with that of existing energies while taking the calculated environmental value into account.

Fast response and high durability hydrogen sensor is required in the safety management of hydrogen station and fuel cell vehicle. We had developed the catalytic combustion type hydrogen sensor in the shape of the miniature beads. It is using the optimized Pd-Pt/Al2O3 catalyst and the Pt micro-heater coil. Both warm-up time and response time of this sensor achieved less than 1 second by downsizing the element to 200μm diameter. Furthermore we improved the resistance of sensor poisoning to silicone vapor and confirmed long term stability within +/-10% of output error up to 8 years. Therefore we assume that our sensor technology contribute to hydrogen safety.

This paper shows the experimental results and findings of field explosion tests conducted to obtain fundamental data concerning the explosion of hydrogen-air mixtures. A tent covered with thin plastic sheets was filled with hydrogen/air mixed gas and subsequently ignited by an electric-spark or explosives to induce deflagration and/or detonation. Several experiments with different concentrations and/or volumes of mixture were carried out. The static overpressure of blast waves was measured using piezoelectric pressure sensors. The recorded data show that the shape of the pressure-time histories of the resulting blast waves depends on the difference in the ignition method used. The pictures of the explosion phenomenon (deflagration and/or detonation) were taken by high-speed cameras.