Japan
Tensile and Fatigue Properties of 17-4PH Martensitic Stainless Steels in Presence of Hydrogen
Dec 2019
Publication
Effects of hydrogen on slow-strain-rate tensile (SSRT) and fatigue-life properties of 17-4PH H1150 martensitic stainless steel having an ultimate tensile strength of ~1GPa were investigated. Smooth and circumferentially-notched axisymmetric specimens were used for the SSRT and fatigue-life tests respectively. The fatigue-life tests were done to investigate the hydrogen effect on fatigue crack growth (FCG) properties. The specimens tested in air at ambient temperature were precharged by exposure to hydrogen gas at pressures of 35 and 100 MPa at 270°C for 200 h. The SSRT properties of the H-charged specimens were degraded by hydrogen showing a relative reduction in area (RRA) of 0.31 accompanied by mixed fracture surfaces composed of quasi-cleavage (QC) and intergranular cracking (IG). The fatigue-life tests conducted under wide test frequencies ranging from 10-3 Hz to 10 Hz revealed three distinct characteristics in low- and high-cycle regimes and at the fatigue limit. The fatigue limit was not degraded by hydrogen. In the high-cycle regime the hydrogen caused FCG acceleration with an upper bound ratio of 30 accompanied by QC surfaces. In the low-cycle regime the hydrogen caused FCG acceleration with a ratio of ~100 accompanied by QC and IG. The ordinary models such as process competition and superposition models hardly predicted the H-assisted FCG acceleration; therefore an interaction model successfully reproducing the experimental FCG acceleration was newly introduced.
A Study on the Effectivity of Hydrogen Leakage Detection for Hydrogen Fuel Cell
Sep 2017
Publication
Unlike four-wheel fuel-cell vehicles fuel-cell motorcycles have little semi-closure space corresponding to the engine compartment of four-wheel fuel-cell vehicles. Furthermore motorcycles may fall while parked or running. We conducted hydrogen concentration measurement and ignition tests to evaluate the feasibility of detecting leaks when hydrogen gas leaked from a fuel-cell motorcycle as well as the risk of ignition. We found that the installation of hydrogen leak detectors is effective because it is possible to detect minute hydrogen leaks by installing leak detectors at appropriate points on the fuel cell motorcycle and risks can be reduced by interrupting the hydrogen leak immediately after detection.
Understanding Composition–property Relationships in Ti–Cr–V–Mo Alloys for Optimisation of Hydrogen Storage in Pressurised Tanks
Jun 2014
Publication
The location of hydrogen within Ti–Cr–V–Mo alloys has been investigated during hydrogen absorption and desorption using in situ neutron powder diffraction and inelastic neutron scattering. Neutron powder diffraction identifies a low hydrogen equilibration pressure body-centred tetragonal phase that undergoes a martensitic phase transition to a face-centred cubic phase at high hydrogen equilibration pressures. The average location of the hydrogen in each phase has been identified from the neutron powder diffraction data although inelastic neutron scattering combined with density functional theory calculations show that the local structure is more complex than it appears from the average structure. Furthermore the origin of the change in dissociation pressure and hydrogen trapping on cycling in Ti–Cr–V–Mo alloys is discussed.
Assessing Uncertainties of Well-To-Tank Greenhouse Gas Emissions from Hydrogen Supply Chains
Jun 2017
Publication
Hydrogen is a promising energy carrier in the clean energy systems currently being developed. However its effectiveness in mitigating greenhouse gas (GHG) emissions requires conducting a lifecycle analysis of the process by which hydrogen is produced and supplied. This study focuses on the hydrogen for the transport sector in particular renewable hydrogen that is produced from wind- or solar PV-powered electrolysis. A life cycle inventory analysis is conducted to evaluate the Well-to-Tank (WtT) GHG emissions from various renewable hydrogen supply chains. The stages of the supply chains include hydrogen being produced overseas converted into a transportable hydrogen carrier (liquid hydrogen or methylcyclohexane) imported to Japan by sea distributed to hydrogen filling stations restored from the hydrogen carrier to hydrogen and filled into fuel cell vehicles. For comparison an analysis is also carried out with hydrogen produced by steam reforming of natural gas. Foreground data related to the hydrogen supply chains are collected by literature surveys and the Japanese life cycle inventory database is used as the background data. The analysis results indicate that some of renewable hydrogen supply chains using liquid hydrogen exhibited significantly lower WtT GHG emissions than those of a supply chain of hydrogen produced by reforming of natural gas. A significant piece of the work is to consider the impacts of variations in the energy and material inputs by performing a probabilistic uncertainty analysis. This suggests that the production of renewable hydrogen its liquefaction the dehydrogenation of methylcyclohexane and the compression of hydrogen at the filling station are the GHG-intensive stages in the target supply chains.
An Experimental Study of Propagating Spherical Flames in Unconfined Hydrogen-oxygen Explosions
Sep 2021
Publication
The study to understand the flame propagation behaviors of hydrogen-oxygen explosions is required to make a precise risk assessment. Moreover although research has investigated the propagating spherical flames in unconfined hydrogen-air explosions no study to date has examined the hydrogen-oxygen explosions. The spherical flame propagation in unconfined hydrogen-oxygen explosions have been investigated using a soap bubble method. In the present experiments hydrogen-oxygen mixtures were filled in a 10 cm diameter soap bubble and ignited by an electric spark at the center. The flame propagation behaviors were measured by a high-speed Schlieren photography. The laminar burning velocities and critical flame radii for the onset of flame acceleration in unconfined hydrogen-oxygen explosions were estimated. Results demonstrated that the laminar burning velocities of hydrogenoxygen mixtures were much faster than those of hydrogen-air mixtures. In addition the shift value of maximum laminar burning velocity for hydrogen-oxygen mixtures towards a leaner equivalence ratio is observed. The experimental flame speeds for all experiments were increased owing to diffusionalthermal and Darrieus-Landau instabilities although the measured flame radii were small. The critical flame radius corresponding to the onset of flame acceleration decreased with the decrease in equivalence ratio.
Thermodynamic Assessment of a Solar-Driven Integrated Membrane Reactor for Ethanol Steam Reforming
Nov 2020
Publication
To efficiently convert and utilize intermittent solar energy a novel solar-driven ethanol steam reforming (ESR) system integrated with a membrane reactor is proposed. It has the potential to convert low-grade solar thermal energy into high energy level chemical energy. Driven by chemical potential hydrogen permeation membranes (HPM) can separate the generated hydrogen and shift the ESR equilibrium forward to increase conversion and thermodynamic efficiency. The thermodynamic and environmental performances are analyzed via numerical simulation under a reaction temperature range of 100–400 ◦C with permeate pressures of 0.01–0.75 bar. The highest theoretical conversion rate is 98.3% at 100 ◦C and 0.01 bar while the highest first-law efficiency solar-to-fuel efficiency and exergy efficiency are 82.3% 45.3% and 70.4% at 215 ◦C and 0.20 bar. The standard coal saving rate (SCSR) and carbon dioxide reduction rate (CDRR) are maximums of 101 g·m−2 ·h −1 and 247 g·m−2 ·h −1 at 200 ◦C and 0.20 bar with a hydrogen generation rate of 22.4 mol·m−2 ·h −1 . This study illustrates the feasibility of solar-driven ESR integrated with a membrane reactor and distinguishes a novel approach for distributed hydrogen generation and solar energy utilization and upgradation.
Precooling Temperature Relaxation Technology in Hydrogen Refueling for Fuel-Cell Vehicles
Aug 2021
Publication
The dissemination of fuel-cell vehicles requires cost reduction of hydrogen refueling stations. The temperature of the supplied hydrogen has currently been cooled to approximately 40 C. This has led to larger equipment and increased electric power consumption. This study achieves a relaxation of the precooling temperature to the 20 C level while maintaining the refueling time. (1) Adoption of an MC formula that can flexibly change the refueling rate according to the precooling temperature. (2) Measurement of thermal capacity of refueling system parts and re-evaluation. Selection from multiple refueling control maps according to the dispenser design (Mathison et al. 2015). (3) Calculation of the effective thermal capacity and reselection of the map in real time when the line is cooled from refueling of the previous vehicle (Mathison and Handa 2015). (4) Addition of maps in which the minimum assumed pressures are 10 and 15 MPa. The new method is named MC Multi Map
A Review of Water Electrolysis-based Systems for Hydrogen Production using Hybrid/Solar/Wind Energy Systems
Oct 2022
Publication
Hydrogen energy as clean and efcient energy is considered signifcant support for the construction of a sustainable society in the face of global climate change and the looming energy revolution. Hydrogen is one of the most important chemical substances on earth and can be obtained through various techniques using renewable and nonrenewable energy sources. However the necessity for a gradual transition to renewable energy sources signifcantly hampers eforts to identify and implement green hydrogen production paths. Therefore this paper’s objective is to provide a technological review of the systems of hydrogen production from solar and wind energy utilizing several types of water electrolyzers. The current paper starts with a short brief about the diferent production techniques. A detailed comparison between water electrolyzer types and a complete illustration of hydrogen production techniques using solar and wind are presented with examples after which an economic assessment of green hydrogen production by comparing the costs of the discussed renewable sources with other production methods. Finally the challenges that face the mentioned production methods are illuminated in the current review.
A Review on Ports' Readiness to Facilitate International Hydrogen Trade
Jan 2023
Publication
The existing literature on the hydrogen supply chains has knowledge gaps. Most studies focus on hydrogen production storage transport and utilisation but neglect ports which are nexuses in the supply chains. To fill the gap this paper focuses on ports' readiness for the upcoming hydrogen international trade. Potential hydrogen exporting and importing ports are screened. Ports' readiness for hydrogen export and import are reviewed from perspectives of infrastructure risk management public acceptance regulations and standards and education and training. The main findings are: (1) liquid hydrogen ammonia methanol and LOHCs are suitable forms for hydrogen international trade; (2) twenty ports are identified that could be first movers; among them twelve are exporting ports and eight are importing ports; (3) ports’ readiness for hydrogen international trade is still in its infancy and the infrastructure construction or renovation risk management measures establishment of regulations and standards education and training all require further efforts.
The Roles of Nuclear Energy in Hydrogen Production
Dec 2021
Publication
Fossil resources are unevenly distributed on the earth and are finite primary energy which is widely used in the fields of industry transportation and power generation etc.<br/>Primary energies that can replace fossil resources include renewable energy and nuclear energy. Hydrogen has the potential to be secondary energy that can be widely used in industry for various purposes. Nuclear energy can be used for producing hydrogen; it is becoming more important to convert this primary energies into hydrogen. This paper describes the roles of nuclear energy as a primary energy in hydrogen production from the viewpoint of the basics of energy form conversion.
Blast Wave Generated by Delayed Ignition of Under-Expanded Hydrogen Free Jet at Ambient and Cryogenic Temperatures
Nov 2022
Publication
An under-expanded hydrogen jet from high-pressure equipment or storage tank is a potential incident scenario. Experiments demonstrated that the delayed ignition of a highly turbulent under-expanded hydrogen jet generates a blast wave able to harm people and damage property. There is a need for engineering tools to predict the pressure effects during such incidents to define hazard distances. The similitude analysis is applied to build a correlation using available experimental data. The dimensionless blast wave overpressure generated by delayed ignition and the follow-up deflagration or detonation of hydrogen jets at an any location from the jet ∆Pexp/P0 is correlated to the original dimensionless parameter composed of the product of the dimensionless ratio of storage pressure to atmospheric pressure Ps/P0 and the ratio of the jet release nozzle diameter to the distance from the centre of location of the fast-burning near-stoichiometric mixture on the jet axis (30% of hydrogen in the air by volume) to the location of a target (personnel or property) d/Rw. The correlation is built using the analysis of 78 experiments regarding this phenomenon in the wide range of hydrogen storage pressure of 0.5–65.0 MPa and release diameter of 0.5–52.5 mm. The correlation is applicable to hydrogen free jets at ambient and cryogenic temperatures. It is found that the generated blast wave decays inversely proportional to the square of the distance from the fast-burning portion of the jet. The correlation is used to calculate the hazard distances by harm thresholds for five typical hydrogen applications. It is observed that in the case of a vehicle with onboard storage tank at pressure 70 MPa the “no-harm” distance for humans reduces from 10.5 m to 2.6 m when a thermally activated pressure relief device (TPRD) diameter decreases from 2 mm to a diameter of 0.5 mm.
A Theoretical Study Using the Multiphase Numerical Simulation Technique for Effective Use of H2 as Blast Furnaces Fuel
Jun 2017
Publication
We present a numerical simulation procedure for analyzing hydrogen oxygen and carbon dioxide gases injections mixed with pulverized coals within the tuyeres of blast furnaces. Effective use of H2 rich gas is highly attractive into the steelmaking blastfurnace considering the possibility of increasing the productivity and decreasing the specific emissions of carbon dioxide becoming the process less intensive in carbon utilization. However the mixed gas and coal injection is a complex technology since significant changes on the inner temperature and gas flow patterns are expected beyond to their effects on the chemical reactions and heat exchanges. Focusing on the evaluation of inner furnace status under such complex operation a comprehensive mathematical model has been developed using the multi interaction multiple phase theory. The BF considered as a multiphase reactor treats the lump solids (sinter small coke pellets granular coke and iron ores) gas liquids metal and slag and pulverized coal phases. The governing conservation equations are formulated for momentum mass chemical species and energy and simultaneously discretized using the numerical method of finite volumes. We verified the model with a reference operational condition using pulverized coal of 215 kg per ton of hot metal (kg thm−1). Thus combined injections of varying concentrations of gaseous fuels with H2 O2 and CO2 are simulated with 220 kg thm−1 and 250 kg thm−1 coals injection. Theoretical analysis showed that stable operations conditions could be achieved with productivity increase of 60%. Finally we demonstrated that the net carbon utilization per ton of hot metal decreased 12%.
Solar Hydrogen Fuel Generation from Wastewater—Beyond Photoelectrochemical Water Splitting: A Perspective
Oct 2022
Publication
Green hydrogen—a carbon-free renewable fuel—has the capability to decarbonise a variety of sectors. The generation of green hydrogen is currently restricted to water electrolysers. The use of freshwater resources and critical raw materials however limits their use. Alternative water splitting methods for green hydrogen generation via photocatalysis and photoelectrocatalysis (PEC) have been explored in the past few decades; however their commercial potential still remains unexploited due to the high hydrogen generation costs. Novel PEC-based simultaneous generation of green hydrogen and wastewater treatment/high-value product production is therefore seen as an alternative to conventional water splitting. Interestingly the organic/inorganic pollutants in wastewater and biomass favourably act as electron donors and facilitate the dual-functional process of recovering green hydrogen while oxidising the organic matter. The generation of green hydrogen through the dual-functional PEC process opens up opportunities for a “circular economy”. It further enables the end-of-life commodities to be reused recycled and resourced for a better life-cycle design while being economically viable for commercialisation. This review brings together and critically analyses the recent trends towards simultaneous wastewater treatment/biomass reforming while generating hydrogen gas by employing the PEC technology. We have briefly discussed the technical challenges associated with the tandem PEC process new avenues techno-economic feasibility and future directions towards achieving net neutrality.
Potential Renewable Hydrogen from Curtailed Electricity to Decarbonize ASEAN’s Emissions: Policy Implications
Dec 2020
Publication
The power generation mix of the Association of Southeast Asian Nations (ASEAN) is dominated by fossil fuels which accounted for almost 80% in 2017 and are expected to account for 82% in 2050 if the region does not transition to cleaner energy systems. Solar and wind power are the most abundant energy resources but contribute negligibly to the power mix. Investors in solar or wind farms face high risks from electricity curtailment if surplus electricity is not used. Employing the policy scenario analysis of the energy outlook modelling results this paper examines the potential scalability of renewable hydrogen production from curtailed electricity in scenarios of high share of variable renewable energy in the power generation mix. The study found that ASEAN has high potential in developing renewable hydrogen production from curtailed electricity. The study further found that the falling cost of renewable hydrogen production could be a game changer to upscaling the large-scale hydrogen production in ASEAN through policy support. The results implied a future role of renewable hydrogen in energy transition to decarbonize ASEAN’s emissions.
Challenges Toward Achieving a Successful Hydrogen Economy in the US: Potential End-use and Infrastructure Analysis to the Year 2100
Jul 2022
Publication
Fossil fuels continue to exacerbate climate change due to large carbon emissions resulting from their use across a number of sectors. An energy transition away from fossil fuels seems inevitable and energy sources such as renewables and hydrogen may provide a low carbon alternative for the future energy system particularly in large emitting nations such as the United States. This research quantifies and maps potential hydrogen fuel distribution pathways for the continental US reflecting technological changes barriers to deployment and end-use-cases from 2020 to 2100 clarifying the potential role of hydrogen in the US energy transition. The methodology consists of two parts a linear optimization of the global energy system constrained by carbon reduction targets and system cost followed by a projection of hydrogen infrastructure development. Key findings include the emergence of trade pattern diversification with a greater variety of end-uses associated with imported fuels and greater annual hydrogen consumption over time. Further sensitivity analysis identified the influence of complementary technologies including nuclear power and carbon capture and storage technologies. We conclude that hydrogen penetration into the US energy system is economically viable and can contribute toward achieving Paris Agreement and more aggressive carbon reduction targets in the future.
Cold Start Cycling Durability of Fuel Cell Stacks for Commercial Automotive Applications
Sep 2022
Publication
System durability is crucial for the successful commercialization of polymer electrolyte fuel cells (PEFCs) in fuel cell electric vehicles (FCEVs). Besides conventional electrochemical cycling durability during long-term operation the effect of operation in cold climates must also be considered. Ice formation during start up in sub-zero conditions may result in damage to the electrocatalyst layer and the polymer electrolyte membrane (PEM). Here we conduct accelerated cold start cycling tests on prototype fuel cell stacks intended for incorporation into commercial FCEVs. The effect of this on the stack performance is evaluated the resulting mechanical damage is investigated and degradation mechanisms are proposed. Overall only a small voltage drop is observed after the durability tests only minor damage occurs in the electrocatalyst layer and no increase in gas crossover is observed. This indicates that these prototype fuel cell stacks successfully meet the cold start durability targets for automotive applications in FCEVs.
Techno-Economic Analysis of Grid-Connected Hydrogen Production via Water Electrolysis
Mar 2024
Publication
As the global energy landscape transitions towards a more sustainable future hydrogen has emerged as a promising energy carrier due to its potential to decarbonize various sectors. However the economic competitiveness of hydrogen production by water electrolysis strongly depends on renewable energy source (RES) availability. Thus it is necessary to overcome the challenges related to the intermittent nature of RESs. This paper presents a comprehensive techno-economic analysis of complementing green hydrogen production with grid electricity. An evaluation model for the levelized cost of hydrogen (LCOH) is proposed considering both CO2 emissions and the influence of RES fluctuations on electrolyzers. A minimum load restriction is required to avoid crossover gas. Moreover a new operation strategy is developed for hydrogen production plants to determine optimal bidding in the grid electricity market to minimize the LCOH. We evaluate the feasibility of the proposed approach with a case study based on data from the Kyushu area in Japan. The results show that the proposed method can reduce the LCOH by 11% to 33% and increase hydrogen productivity by 86% to 140% without significantly increasing CO2 emission levels.
An Improved State Machine-based Energy Management Strategy for Renewable Energy Microgrid with Hydrogen Storage System
Oct 2022
Publication
Renewable energy (solar and wind) sources have evolved dramatically in recent years around the globe primarily because they have the potential to generate environmentally friendly energy. However operating systems with high renewable energy penetration remain challenging due to the stochastic nature of these energy sources. To tackle these problems the authors propose a state machine-based energy management strategy combined with a hysteresis band control strategy for renewable energy hybrid microgrids that integrates hydrogen storage systems. By considering the power difference between the renewable energy source and the demand the battery’s state of charge and the hydrogen storage level the proposed energy management strategy can control the power of fuel cells electrolyzers and batteries in a microgrid and the power imported into/exported from the main grid. The results showed that the energy management strategy provides the following advantages: (1) the power supply and demand balance in the microgrid was balanced (2) the lifespans of the electrolyzer and fuel cell were extended and (3) the state of charge of the battery and the stored level of the hydrogen were appropriately ensured.
An Analysis of the Potential of Hydrogen Energy Technology on Demand Side Based on a Carbon Tax: A Case Study in Japan
Dec 2022
Publication
Hydrogen energy is considered one of the main measures of zero carbonization in energy systems but high equipment and hydrogen costs hinder the development of hydrogen energy technology. The objectives of this study are to quantify the environmental advantages of hydrogen energy through a carbon tax and study the application potential of hydrogen energy technology in a regional distributed energy system (RDES). In this study various building types in the smart community covered by Japan’s first hydrogen energy pipeline are used as an example. First ten buildings of five types are selected as the research objectives. Subsequently two comparative system models of a regional distributed hydrogen energy system (RDHES) and an RDES were established. Then by studying the optimal RDHES and RDES configuration and combining the prediction of future downward trends of fuel cell (FC) costs and energy carbon emissions the application effect of FC and hydrogen storage (HS) technologies on the demand side was analyzed. Finally the adaptability of the demand-side hydrogen energy system was studied by analyzing the load characteristics of different types of buildings. The results show that when the FC price is reduced to 1.5 times that of the internal combustion engine (ICE) the existing carbon tax system can sufficiently support the RDHES in gaining economic advantages in some regions. Notably when the carbon emissions of the urban energy system are reduced the RDHES demonstrates stronger anti-risk ability and has greater suitability for promotion in museums and shopping malls. The conclusions obtained in this study provide quantitative support for hydrogen energy promotion policies on the regional demand side and serve as a theoretical reference for the design and adaptability research of RDHESs.
The Potential Role of Flying Vehicles in Progressing the Energy Transition
Oct 2022
Publication
An energy transition is in progress around the globe notably led by an increase in the deployment of renewable energy and a shift toward less emissions-intense options notably in the transportation sector. This research investigates the potential role that new transportation options namely flying vehicles may play toward progressing the energy transition. As flying vehicles are a relatively new technology yet to penetrate the market it is also prudent to consider the ethical legal and social issues (ELSI) associated with their implementation alongside the potential energy and environmental impacts. Through a review of ELSI and energy and environmental literature we identify research gaps and identify how flying vehicles may impact upon the energy transition over time. Our research identifies several critical aspects of both ELSI and energy and environmental academia relevant to the future deployment of flying vehicles and describes a deployment timeline and the resultant societal outcomes. We find that flying vehicles could drive the energy transition and the hydrogen economy and that their widespread adoption could engender shared socio-environmental benefits. Our findings are relevant to transportation and environmental policymakers and identify critical considerations for the planned introduction of new shared transportation options to the market conducive to a sustainable energy transition.
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