Norway
An Intercomparison Exercise on the Capabilities of CFD Models to Predict Deflagration of a Large-Scale H2-Air Mixture in Open Atmosphere
Sep 2005
Publication
This paper presents a compilation of the results supplied by HySafe partners participating in the Standard Benchmark Exercise Problem (SBEP) V2 which is based on an experiment on hydrogen combustion that is first described. A list of the results requested from participants is also included. The main characteristics of the models used for the calculations are compared in a very succinct way by using tables. The comparison between results together with the experimental data when available is made through a series of graphs. The results show quite good agreement with the experimental data. The calculations have demonstrated to be sensitive to computational domain size and far field boundary condition.
An Intercomparison Exercise on the Capabilities of CFD Models to Predict Distribution and Mixing of H2 in a Closed Vessel.
Sep 2005
Publication
This paper presents a compilation and discussion of the results supplied by HySafe partners participating in the Standard Benchmark Exercise Problem (SBEP) V1 which is based on an experiment on hydrogen release mixing and distribution inside a vessel. Each partner has his own point of view of the problem and uses a different approach to the solution. The main characteristics of the models employed for the calculations are compared. The comparison between results together with the experimental data when available is made. Relative deviations of each model from the experimental values are also included. Explanations and interpretations of the results are presented together with some useful conclusions for future work.
Simulation of Flame Acceleration and DDT in H2-air Mixture with a Flux Limiter Centred Method
Sep 2005
Publication
Flame acceleration and deflagration to detonation transition (DDT) is simulated with a numerical code based on a flux limiter centred method for hyperbolic differential equations. The energy source term is calculated by a Riemann solver for the in homogeneous Euler equations for the turbulent combustion and a two-step reaction model for hydrogen-air. The transport equations are filtered for large eddy simulation (LES) and the sub filter turbulence is modelled by a transport equation for the the turbulent kinetic energy. The flame tracking is handled by the G-equation for turbulent flames. Numerical results are compared to pressure histories from physical experiments. These experiments are performed in a closed circular 4m long tube with inner diameter of 0.107m. The tube is filled with hydrogen-air mixture at 1atm which is at rest when ignited. The ignition is located at one end of the tube. The tube is fitted with an obstruction with circular opening 1m down the tube from the ignition point. The obstruction has a blockage ratio of 0.92 and a thickness of 0.01m. The obstruction creates high pressures in the ignition end of the tube and very high gas velocities in and behind the obstruction opening. The flame experiences a detonation to deflagration transition (DDT) in the super sonic jet created by the obstruction. Pressure build-up in the ignition end of the tube is simulated with some discrepancies. The DDT in the supersonic jet is simulated but the position of the DDT is strongly dependent on the simulated pressure in the ignition end.
Safety Distances- Definition and Values
Sep 2005
Publication
In order to facilitate the introduction of a new technology as it is the utilization of hydrogen as an energy carrier development of safety codes and standards besides the conduction of demonstrative projects becomes a very important action to be realized. Useful tools of work could be the existing gaseous fuel codes (natural gas and propane) regulating the stationary and automotive applications. Some safety codes have been updated to include hydrogen but they have been based on criteria and/or data applicable for large industrial facilities making the realization of public hydrogen infrastructures prohibitive in terms of space. In order to solve the above mentioned problems others questions come out: how these safety distances have been defined? Which hazard events have been taken as reference for calculation? Is it possible to reduce the safety distances through an appropriate design of systems and components or through the predisposition of adequate mitigation measures? This paper presents an analysis of the definitions of “safety distances” and “hazardous locations” as well as a synoptic analysis of the different values in force in several States for hydrogen and natural gas. The above mentioned synoptic table will highlight the lacks and so some fields that need to be investigated in order to produce a suitable hydrogen standard.
Validation of Flacs-Hydrogen CFD Consequence Prediction Model Against Large Scale H2 Explosion Experiments in the Flame Facility
Sep 2005
Publication
The FLACS CFD-tool for consequence prediction has been developed continuously since 1980. The initial focus was explosion safety on offshore oil platforms in recent years the tool is also applied to study dispersion hydrogen safety dust explosions and more. A development project sponsored by Norsk Hydro Statoil and Ishikawajima Heavy Industries (IHI) was carried out to improve the modelling and validation of hydrogen dispersion and explosions. In this project GexCon carried out 200 small-scale experiments on dispersion and explosion with H2 and mixtures with H2 and CO or N2. Experiments with varying confinement congestion concentration and ignition location were performed. Since the main purpose of the tests was to produce good validation data all tests were simulated with the FLACS-HYDROGEN tool. The simulations confirmed the ability to predict explosions effects for the wide range of scenarios studied. A few examples of comparisons will be shown. To build confidence in a consequence prediction model it is important that the scales used for validation are as close as possible to reality. Since the hazard to people and facilities and the risk will generally increase with scale validation against large-scale experiments is important. In the 1980s a series of large-scale explosion experiments with H2 was carried out in the Sandia FLAME facility and sponsored by the US Nuclear Regulatory Commission. The FLAME facility is a 30.5m x 1.83m x 2.44m channel tests were performed with H2 concentrations from 7% to 30% with varying degree of top venting (0% 13% and 50%) and congestion (with or without baffles blocking 33% of the channel cross-section). A wide range of flame speeds and overpressures were observed. Comparisons are made between FLACS simulations and FLAME tests. The main conclusion from this validation study is that the precision when predicting H2 explosion consequences with FLACS has been improved to a very acceptable level
Stress Corrosion Cracking Of Stainless Steels In High Pressure Alkaline Electrolysers
Sep 2005
Publication
Hydrogen-producing high-pressure electrolysers operating with 40% potassium hydroxide solution and an applied oxygen pressure up to 30 barg have been developed. Austenitic stainless steels of type AISI316L are deemed resistant to stress corrosion cracking (SCC) in concentrated KOH solutions. However SCC has on some occasions been observed on the oxygen side of the high-pressure electrolysers thereby representing a safety risk in the operation. Several materials have been tested for resistance to SCC using C-ring specimens in autoclaves under conditions similar to the high-pressure electrolysers and at temperatures up to 120°C. The tests confirmed the observed susceptibility of austenitic stainless steels to SCC in concentrated KOH solutions. Higher alloyed austenitic stainless steels also showed SCC. Duplex stainless steel and nickel based Alloy 28 showed good resistance to SCC in the given environment. Further tests are needed to define the optimum weld procedure.
Development of Tools for Risk Assessment and Risk Communication for Hydrogen Applications
Sep 2005
Publication
For decades risk assessment has been an important tool in risk management of activities in several industries world wide. It provides among others authorities and stakeholders with a sound basis for creating awareness about existing and potential hazards and risks and making decisions related to how they can prioritise and plan expenditures on risk reduction. The overall goal of the ongoing HySafe project is to contribute to the safe transition to a more sustainable development in Europe by facilitating the safe introduction of hydrogen technologies and applications. An essential element in this is the demonstration of safety: that all safety aspects related to production transportation and public use are controlled to avoid that introducing hydrogen as energy carrier should pose unacceptable risk to the society.<br/>History has proven that introducing risk analysis to new industries is beneficial e.g. in transportation and power production and distribution. However this will require existing methods and standards to be adapted to the specific applications. Furthermore when trying to quantify risk it is of utmost importance to have access to relevant accident and incident information. Such data may in many cases not be readily available and the utilisation of them will then require specific and long lasting data collection initiatives.<br/>In this paper we will present the work that has been undertaken in the HySafe project in developing methodologies and collecting data for risk management of hydrogen infrastructure. Focus is laid on the development of risk acceptance criteria and on the demonstration of safety and benefits to the public. A trustworthy demonstration of safety will have to be based on facts especially on facts widely known and emphasis will thus be put on the efforts taken to establish and operate a database containing hydrogen accident and incident information which can be utilised in risk assessment of hydrogen applications. A demonstration of safety will also have to include a demonstration of risk control measures and the paper will also present work carried out on safety distances and ignition source control.
CFD Simulation Study to Investigate the Risk from Hydrogen Vehicles in Tunnels
Sep 2007
Publication
When introducing hydrogen-fuelled vehicles an evaluation of the potential change in risk level should be performed. It is widely accepted that outdoor accidental releases of hydrogen from single vehicles will disperse quickly and not lead to any significant explosion hazard. The situation may be different for more confined situations such as parking garages workshops or tunnels. Experiments and computer modelling are both important for understanding the situation better. This paper reports a simulation study to examine what if any is the explosion risk associated with hydrogen vehicles in tunnels. Its aim was to further our understanding of the phenomena surrounding hydrogen releases and combustion inside road tunnels and furthermore to demonstrate how a risk assessment methodology developed for the offshore industry could be applied to the current task. This work is contributing to the EU Sixth Framework (Network of Excellence) project HySafe aiding the overall understanding that is also being collected from previous studies new experiments and other modelling activities. Releases from hydrogen cars (containing 700 bar gas tanks releasing either upwards or downwards or liquid hydrogen tanks releasing only upwards) and buses (containing 350 bar gas tanks releasing upwards) for two different tunnel layouts and a range of longitudinal ventilation conditions have been studied. The largest release modelled was 20 kg H2 from four cylinders in a bus (via one vent) in 50 seconds with an initial release rate around 1000 g/s. Comparisons with natural gas (CNG) fuelled vehicles have also been performed. The study suggests that for hydrogen vehicles a typical worst-case risk assessment approach assuming the full gas inventory being mixed homogeneously at stoichiometry could lead to severe explosion loads. However a more extensive study with more realistic release scenarios reduced the predicted hazard significantly. The flammable gas cloud sizes were still large for some of the scenarios but if the actual reactivity of the predicted clouds is taken into account very moderate worst-case explosion pressures are predicted. As a final step of the risk assessment approach a probabilistic QRA study is performed in which probabilities are assigned to different scenarios time dependent ignition modelling is applied and equivalent stoichiometric gas clouds are used to translate reactivity of dispersed nonhomogeneous clouds. The probabilistic risk assessment study is based on over 200 dispersion and explosion CFD calculations using the commercially available tool FLACS. The risk assessment suggested a maximum likely pressure level of 0.1-0.3 barg at the pressure sensors that were used in the study. Somewhat higher pressures are seen elsewhere due to reflections (e.g. under the vehicles). Several other interesting observations were found in the study. For example the study suggests that for hydrogen releases the level of longitudinal tunnel ventilation has only a marginal impact on the predicted risk since the momentum of the releases and buoyancy of hydrogen dominates the mixing and dilution processes.
Determination Of Hazardous Zones For A Generic Hydrogen Station – A Case Study
Sep 2007
Publication
A method for determination of hazardous zones for hydrogen installations has been studied. This work has been carried out within the NoE HySafe. The method is based on the Italian Method outlined in Guide 31-30(2004) Guide 31–35(2001) Guide 31-35/A(2001) and Guide 31-35/A; V1(2003). Hazardous zones for a “generic hydrogen refuelling station”(HRS) are assessed based on this method. The method is consistent with the EU directive 1999/92/EC “Safety and Health Protection of Workers potentially at risk from explosive atmospheres” which is the basis for determination of hazardous zones in Europe. This regulation is focused on protection of workers and is relevant for hydrogen installations such as hydrogen refuelling stations repair shops and other stationary installations where some type of work operations will be involved. The method is also based on the IEC standard and European norm IEC/EN60079-10 “Electrical apparatus for explosive gas atmospheres. Part 10 Classification of hazardous areas”. This is a widely acknowledged international standard/norm and it is accepted/approved by Fire and Safety Authorities in Europe and also internationally. Results from the HySafe work and other studies relevant for hydrogen and hydrogen installations have been included in the case study. Sensitivity studies have been carried out to examine the effect of varying equipment failure frequencies and leak sizes as well as environmental condition (ventilation obstacles etc.). The discharge and gas dispersion calculations in the Italian Method are based on simple mathematical formulas. However in this work also CFD (Computational Fluid Dynamics) and other simpler numerical tools have been used to quantitatively estimate the effect of ventilation and of different release locations on the size of the flammable gas cloud. Concentration limits for hydrogen to be used as basis for the extent of the hazardous zones in different situations are discussed.
An Inter-Comparison Exercise on the Capabilities of CFD Models to Predict the Short and Long Term Distribution and Mixing of Hydrogen in a Garage
Sep 2007
Publication
Alexandros G. Venetsanos,
E. Papanikolaou,
J. García,
Olav Roald Hansen,
Matthias Heitsch,
Asmund Huser,
Wilfried Jahn,
Jean-Marc Lacome,
Thomas Jordan,
H. S. Ledin,
Dmitry Makarov,
Prankul Middha,
Etienne Studer,
Andrei V. Tchouvelev,
Franck Verbecke,
M. M. Voort,
Andrzej Teodorczyk and
M. A. Delichatsios
The paper presents the results of the CFD inter-comparison exercise SBEP-V3 performed within the activity InsHyde internal project of the HYSAFE network of excellence in the framework of evaluating the capability of various CFD tools and modelling approaches in predicting the physical phenomena associated to the short and long term mixing and distribution of hydrogen releases in confined spaces. The experiment simulated was INERIS-TEST-6C performed within the InsHyde project by INERIS consisting of a 1 g/s vertical hydrogen release for 240 s from an orifice of 20 mm diameter into a rectangular room (garage) of dimensions 3.78x7.2x2.88 m in width length and height respectively. Two small openings at the front and bottom side of the room assured constant pressure conditions. During the test hydrogen concentration time histories were measured at 12 positions in the room for a period up to 5160 s after the end of release covering both the release and the subsequent diffusion phases. The benchmark was organized in two phases. The first phase consisted of blind simulations performed prior to the execution of the tests. The second phase consisted of post calculations performed after the tests were concluded and the experimental results made available. The participation in the benchmark was high: 12 different organizations (2 non-HYSAFE partners) 10 different CFD codes and 8 different turbulence models. Large variation in predicted results was found in the first phase of the benchmark between the various modelling approaches. This was attributed mainly to differences in turbulence models and numerical accuracy options (time/space resolution and discretization schemes). During the second phase of the benchmark the variation between predicted results was reduced.
Life Cycle Environmental Analysis of a Hydrogen-based Energy Storage System for Remote Applications
Mar 2022
Publication
Energy storage systems are required to address the fluctuating behaviour of variable renewable energy sources. The environmental sustainability of energy storage technologies should be carefully assessed together with their techno-economic feasibility. In this work an environmental analysis of a renewable hydrogen-based energy storage system has been performed making use of input parameters made available in the framework of the European REMOTE project. The analysis is applied to the case study of the Froan islands (Norway) which are representative of many other insular microgrid sites in northern Europe. The REMOTE solution is compared with other scenarios based on fossil fuels and submarine connections to the mainland grid. The highest climate impacts are found in the dieselbased configuration (1090.9 kgCO2eq/MWh) followed by the REMOTE system (148.2 kgCO2eq/MWh) and by the sea cable scenario (113.7 kgCO2eq/MWh). However the latter is biased by the very low carbon intensity of the Norwegian electricity. A sensitivity analysis is then performed on the length of the sea cable and on the CO2 emission intensity of electricity showing that local conditions have a strong impact on the results. The REMOTE system is also found to be the most cost-effective solution to provide electricity to the insular community. The in-depth and comparative (with reference to possible alternatives) assessment of the renewable hydrogen-based system aims to provide a comprehensive overview about the effectiveness and sustainability of these innovative solutions as a support for off-grid remote areas.
Experiments with Release and Ignition of Hydrogen Gas in a 3m Long Channel
Sep 2007
Publication
This paper presents results from laboratory experiments with hydrogen dispersions and explosions in a 3 m long channel. Our objective is to get a better understanding of the phenomena and to develop tools that can analyse hydrogen dispersions and explosions. A total of 5 test series were performed with flow rates of hydrogen from 1.8 dm³/min to 75 dm³/min. The propagation of the combustible hydrogen-air cloud in the channel was observed from high-speed video recordings. The hydrogen-air cloud in the channel behaves as a gravity current and the flow appears to be well described by Froude scaling with a length scale corresponding to the height of a layer of 100 % hydrogen. The Froude numbers observed in the experiments are in good agreement with the theory of "light-fluid intrusion" for gravity currents found in the literature. Numerical simulations with the Flacs code correlate well with the experimental results. The flame propagation indicated that approximately half the height of the channel was filled with combustible mixture. We believe that this Froude scaling can be useful as a tool to analyse the consequences of hydrogen release in buildings channels and tunnels.
A Microstructure Informed and Mixed-mode Cohesive Zone Approach to Simulating Hydrogen Embrittlement
Mar 2022
Publication
Hydrogen induced failure under uniaxial tension is simulated in a duplex stainless steel considering microstructural feature of the material. There are three key ingredients in the modelling approach: image processing and finite element representation of the experimentally observed microstructure stress driven hydrogen diffusion and diffusion coupled cohesive zone modelling of fracture considering mixed failure mode. The microstructure used as basis for the modelling work is obtained from specimens cut in the transverse and longitudinal directions. It is found that the microstructure significantly influences hydrogen diffusion and fracture. The austenite phase is polygonal and randomly distributed in the transverse direction where a larger effective hydrogen diffusion coefficient and a lower hydrogen fracture resistance is found compared to the specimen in the longitudinal direction where the austenite phase is slender and laminated. This indicates that the proper design and control of the austenite phase help improve hydrogen resistance of duplex stainless steel. The strength of the interface in the shear direction is found to dominate the fracture mode and initiation site which reveals the importance of considering mixed failure mode and calibrating the hydrogen induced strength reduction in shear.
Hydrogen Refuelling Stations for Public Transport Quality and Safety in the User-interface
Sep 2007
Publication
Hydrogen stations and supply systems for public transport have been demonstrated in a number of European cities during the last four years. The first refuelling facility was put into operation in Reykjavik in April 2003. Experience from the four years of operation shows that safety related incidents are more frequent in the user interface than in the other parts of the hydrogen refuelling station (HRS). This might be expected taking into account the fact that the refuelling is manually operated and that according to industrial statistics human failures normally stand for more than 80% of all safety related incidents. On the other hand the HRS experience needs special attention since the refuelling at the existing stations is carried out by well trained personnel and that procedures and systems are followed closely. So far the quality and safety approach to hydrogen refuelling stations has been based on industrial experience. This paper addresses the challenge related to the development of safe robust and easy to operate refuelling systems. Such systems require well adapted components and system solutions as well as user procedures. The challenge to adapt the industrial based quality and safety philosophy and methodologies to new hydrogen applications and customers in the public sector is addressed. Risk based safety management and risk acceptance criteria relevant to users and third party are discussed in this context. Human factors and the use of incident reporting as a tool for continuous improvement are also addressed. The paper is based on internal development programmes for hydrogen refuelling stations in Hydro and on participation in international EU and IPHE projects such as CUTE HyFLEET:CUTE HySafe and HyApproval.
HYDRIDE4MOBILITY: An EU HORIZON 2020 Project on Hydrogen Powered Fuel Cell Utility Vehicles Using Metal Hydrides in Hydrogen Storage and Refuelling Systems
Feb 2021
Publication
Volodymyr A. Yartys,
Mykhaylo V. Lototskyy,
Vladimir Linkov,
Sivakumar Pasupathi,
Moegamat Wafeeq Davids,
Gojmir Radica,
Roman V. Denys,
Jon Eriksen,
José Bellosta von Colbe,
Klaus Taube,
Giovanni Capurso,
Martin Dornheim,
Fahmida Smith,
Delisile Mathebula,
Dana Swanepoel,
Suwarno Suwarno and
Ivan Tolj
The goal of the EU Horizon 2020 RISE project 778307 “Hydrogen fuelled utility vehicles and their support systems utilising metal hydrides” (HYDRIDE4MOBILITY) is in addressing critical issues towards a commercial implementation of hydrogen powered forklifts using metal hydride (MH) based hydrogen storage and PEM fuel cells together with the systems for their refuelling at industrial customers facilities. For these applications high specific weight of the metallic hydrides has an added value as it allows counterbalancing of a vehicle with no extra cost. Improving the rates of H2 charge/discharge in MH on the materials and system level simplification of the design and reducing the system cost together with improvement of the efficiency of system “MH store-FC” is in the focus of this work as a joint effort of consortium uniting academic teams and industrial partners from two EU and associated countries Member States (Norway Germany Croatia) and two partner countries (South Africa and Indonesia).<br/>The work within the project is focused on the validation of various efficient and cost-competitive solutions including (i) advanced MH materials for hydrogen storage and compression (ii) advanced MH containers characterised by improved charge-discharge dynamic performance and ability to be mass produced (iii) integrated hydrogen storage and compression/refuelling systems which are developed and tested together with PEM fuel cells during the collaborative efforts of the consortium.<br/>This article gives an overview of HYDRIDE4MOBILITY project focused on the results generated during its first phase (2017–2019).
Research and Development of Hydrogen Carrier Based Solutions for Hydrogen Compression and Storage
Aug 2022
Publication
Martin Dornheim,
Lars Baetcke,
Etsuo Akiba,
Jose-Ramón Ares,
Tom Autrey,
Jussara Barale,
Marcello Baricco,
Kriston Brooks,
Nikolaos Chalkiadakis,
Véronique Charbonnier,
Steven Christensen,
José Bellosta von Colbe,
Mattia Costamagna,
Erika Michela Dematteis,
Jose-Francisco Fernández,
Thomas Gennett,
David Grant,
Tae Wook Heo,
Michael Hirscher,
Katherine Hurst,
Mykhaylo V. Lototskyy,
Oliver Metz,
Paola Rizzi,
Kouji Sakaki,
Sabrina Sartori,
Emmanuel Stamatakis,
Alastair D. Stuart,
Athanasios Stubos,
Gavin Walker,
Colin Webb,
Brandon Wood,
Volodymyr A. Yartys and
Emmanuel Zoulias
Industrial and public interest in hydrogen technologies has risen strongly recently as hydrogen is the ideal means for medium to long term energy storage transport and usage in combination with renewable and green energy supply. In a future energy system the production storage and usage of green hydrogen is a key technology. Hydrogen is and will in future be even more used for industrial production processes as a reduction agent or for the production of synthetic hydrocarbons especially in the chemical industry and in refineries. Under certain conditions material based systems for hydrogen storage and compression offer advantages over the classical systems based on gaseous or liquid hydrogen. This includes in particular lower maintenance costs higher reliability and safety. Hydrogen storage is possible at pressures and temperatures much closer to ambient conditions. Hydrogen compression is possible without any moving parts and only by using waste heat. In this paper we summarize the newest developments of hydrogen carriers for storage and compression and in addition give an overview of the different research activities in this field.
Dissecting the Exergy Balance of a Hydrogen Liquefier: Analysis of a Scaled-up Claude Hydrogen Liquefier with Mixed Refrigerant Pre-cooling
Oct 2020
Publication
For liquid hydrogen (LH2) to become an energy carrier in energy commodity markets at scales comparable to for instance LNG liquefier capacities must be scaled up several orders of magnitude. While state-of-the-art liquefiers can provide specific power requirements down to 10 kWh/kg a long-term target for scaled-up liquefier trains is 6 kWh/kg. High capacity will shift the cost weighting more towards operational expenditures which motivates for measures to improve the efficiency. Detailed exergy analysis is the best means for gaining a clear understanding of all losses occurring in the liquefaction process. This work analyses in detail a hydrogen liquefier that is likely to be realisable without intermediate demonstration phases and all irreversibilities are decomposed to the component level. The overall aim is to identify the most promising routes for improving the process. The overall power requirement is found to be 7.09 kWh/kg with stand-alone exergy efficiencies of the mixed-refrigerant pre-cooling cycle and the cryogenic hydrogen Claude cycle of 42.5% and 38.4% respectively. About 90% of the irreversibilities are attributed to the Claude cycle while the remainder is caused by pre-cooling to 114 K. For a component group subdivision the main contributions to irreversibilities are hydrogen compression and intercooling (39%) cryogenic heat exchangers (21%) hydrogen turbine brakes (15%) and hydrogen turbines (13%). Efficiency improvement measures become increasingly attractive with scale in general and several options exist. An effective modification is to recover shaft power from the cryogenic turbines. 80% shaft-to-shaft power recovery will reduce the power requirement to 6.57 kWh/kg. Another potent modification is to replace the single mixed refrigerant pre-cooling cycle with a more advanced mixed-refrigerant cascade cycle. For substantial scaling-up in the long term promising solutions can be cryogenic refrigeration cycles with refrigerant mixtures of helium/neon/hydrogen enabling the use of efficient and well scalable centrifugal compressors.
Integration of Chemical Looping Combustion for Cost-effective CO2 Capture from State-of-the-art Natural Gas Combined Cycles
May 2020
Publication
Chemical looping combustion (CLC) is a promising method for power production with integrated CO2 capture with almost no direct energy penalty. When integrated into a natural gas combined cycle (NGCC) plant however CLC imposes a large indirect energy penalty because the maximum achievable reactor temperature is far below the firing temperature of state-of-the-art gas turbines. This study presents a techno-economic assessment of a CLC plant that circumvents this limitation via an added combustor after the CLC reactors. Without the added combustor the energy penalty amounts to 11.4%-points causing a high CO2 avoidance cost of $117.3/ton which is more expensive than a conventional NGCC plant with post-combustion capture ($93.8/ton) with an energy penalty of 8.1%-points. This conventional CLC plant would also require a custom gas turbine. With an added combustor fired by natural gas a standard gas turbine can be deployed and CO2 avoidance costs are reduced to $60.3/ton mainly due to a reduction in the energy penalty to only 1.4%-points. However due to the added natural gas combustion after the CLC reactor CO2 avoidance is only 52.4%. Achieving high CO2 avoidance requires firing with clean hydrogen instead increasing the CO2 avoidance cost to $96.3/ton when a hydrogen cost of $15.5/GJ is assumed. Advanced heat integration could reduce the CO2 avoidance cost to $90.3/ton by lowering the energy penalty to only 0.6%-points. An attractive alternative is therefore to construct the plant for added firing with natural gas and retrofit the added combustor for hydrogen firing when CO2 prices reach very high levels.
Integration of Gas Switching Combustion and Membrane Reactors for Exceeding 50% Efficiency in Flexible IGCC Plants with Near-zero CO2 Emissions
Jul 2020
Publication
Thermal power plants face substantial challenges to remain competitive in energy systems with high shares of variable renewables especially inflexible integrated gasification combined cycles (IGCC). This study addresses this challenge through the integration of Gas Switching Combustion (GSC) and Membrane Assisted Water Gas Shift (MAWGS) reactors in an IGCC plant for flexible electricity and/or H2 production with inherent CO2 capture. When electricity prices are high H2 from the MAWGS reactor is used for added firing after the GSC reactors to reach the high turbine inlet temperature of the H-class gas turbine. In periods of low electricity prices the turbine operates at 10% of its rated power to satisfy the internal electricity demand while a large portion of the syngas heating value is extracted as H2 in the MAWGS reactor and sold to the market. This product flexibility allows the inflexible process units such as gasification gas treating air separation unit and CO2 compression transport and storage to operate continuously while the plant supplies variable power output. Two configurations of the GSC-MAWGS plant are presented. The base configuration achieves 47.2% electric efficiency and 56.6% equivalent hydrogen production efficiency with 94.8–95.6% CO2 capture. An advanced scheme using the GSC reduction gases for coal-water slurry preheating and pre-gasification reached an electric efficiency of 50.3% hydrogen efficiency of 62.4% and CO2 capture ratio of 98.1–99.5%. The efficiency is 8.4%-points higher than the pre-combustion CO2 capture benchmark and only 1.9%-points below the unabated IGCC benchmark.
Flexible Power and Hydrogen Production: Finding Synergy Between CCS and Variable Renewables
Dec 2019
Publication
The expansion of wind and solar power is creating a growing need for power system flexibility. Dispatchable power plants with CO2 capture and storage (CCS) offer flexibility with low CO2 emissions but these plants become uneconomical at the low running hours implied by renewables-based power systems. To address this challenge the novel gas switching reforming (GSR) plant was recently proposed. GSR can alternate between electricity and hydrogen production from natural gas offering flexibility to the power system without reducing the utilization rate of the capital stock embodied in CCS infrastructure. This study assesses the interplay between GSR and variable renewables using a power system model which optimizes investment and hourly dispatch of 13 different technologies. Results show that GSR brings substantial benefits relative to conventional CCS. At a CO2 price of V100/ton inclusion of GSR increases the optimal wind and solar share by 50% lowers total system costs by 8% and reduces system emissions from 45 to 4 kgCO2/MWh. In addition GSR produces clean hydrogen equivalent to about 90% of total electricity demand which can be used to decarbonize transport and industry. GSR could therefore become a key enabling technology for a decarbonization effort led by wind and solar power.
Mathematical Modeling and Simulation of Hydrogen-fueled Solid Oxide Fuel Cell System for Micro-grid Applications - Effect of Failure and Degradation on Transient Performance
May 2020
Publication
We use a detailed solid oxide fuel cell (SOFC) model for micro-grid applications to analyze the effect of failure and degradation on system performance. Design and operational constraints on a component and system level are presented. A degrees of freedom analysis identifies controlled and manipulated system variables which are important for control. Experimental data are included to model complex degradation phenomena of the SOFC unit. Rather than using a constant value a spatially distributed degradation rate as function of temperature and current density is used that allows to study trajectory based performance deterioration. The SOFC unit is assumed to consist of multiple stacks. The failure scenario studied is the loss of one individual SOFC stack e.g. due to breakage of sealing or a series of fuel cells. Simulations reveal that degradation leads to significant drifts from the design operating point. Moreover failure of individual stacks may bring the still operating power generation unit into a regime where further failures and accelerated degradation is more likely. It is shown that system design dimensioning operation and control are strongly linked. Apart from specific quantitative results perhaps the main practical contribution are the collected constraints and the degrees of freedom analysis.
Metal Hydride Hydrogen Compressors
Feb 2014
Publication
Metal hydride (MH) thermal sorption compression is an efficient and reliable method allowing a conversion of energy from heat into a compressed hydrogen gas. The most important component of such a thermal engine – the metal hydride material itself – should possess several material features in order to achieve an efficient performance in the hydrogen compression. Apart from the hydrogen storage characteristics important for every solid H storage material (e.g. gravimetric and volumetric efficiency of H storage hydrogen sorption kinetics and effective thermal conductivity) the thermodynamics of the metal–hydrogen systems is of primary importance resulting in a temperature dependence of the absorption/desorption pressures). Several specific features should be optimised to govern the performance of the MH-compressors including synchronisation of the pressure plateaus for multi-stage compressors reduction of slope of the isotherms and hysteresis increase of cycling stability and life time together with challenges in system design associated with volume expansion of the metal matrix during the hydrogenation.<br/>The present review summarises numerous papers and patent literature dealing with MH hydrogen compression technology. The review considers (a) fundamental aspects of materials development with a focus on structure and phase equilibria in the metal–hydrogen systems suitable for the hydrogen compression; and (b) applied aspects including their consideration from the applied thermodynamic viewpoint system design features and performances of the metal hydride compressors and major applications.
Synthetic Natural Gas Production from CO2 and Renewable H2: Towards Large-scale Production of Ni–Fe Alloy Catalysts for Commercialization
Apr 2020
Publication
Synthetic natural gas (SNG) is one of the promising energy carriers for the excessive electricity generated from variable renewable energy sources. SNG production from renewable H2 and CO2 via catalytic CO2 methanation has gained much attention since CO2 emissions could be simultaneously reduced. In this study Ni–Fe/(MgAl)Ox alloy catalysts for CO2 methanation were prepared via hydrotalcite precursors using a rapid coprecipitation method. The effect of total metal concentration on the physicochemical properties and catalytic behavior was investigated. Upon calcination the catalysts showed high specific surface area of above 230 m2 g−1. Small particle sizes of about 5 nm were obtained for all catalysts even though the produced catalyst amount was increased by 10 times. The catalysts exhibited excellent space-time yield under very high gas space velocity (34000 h−1) irrespective of the metal concentration. The CO2 conversions reached 73–79% at 300 °C and CH4 selectivities were at 93–95%. Therefore we demonstrated the potential of large-scale production of earth-abundant Ni–Fe based catalysts for CO2 methanation and the Power-to-Gas technology.
Gas Switching Reforming for Flexible Power and Hydrogen Production to Balance Variable Renewables
May 2019
Publication
Variable renewable energy (VRE) is expected to play a major role in the decarbonization of the electricity sector. However decarbonization via VRE requires a fleet of flexible dispatchable plants with low CO2 emissions to supply clean power during times with limited wind and sunlight. These plants will need to operate at reduced capacity factors with frequent ramps in electricity output posing techno-economic challenges. This study therefore presents an economic assessment of a new near-zero emission power plant designed for this purpose. The gas switching reforming combined cycle (GSR-CC) plant can produce electricity during times of low VRE output and hydrogen during times of high VRE output. This product flexibility allows the plant to operate continuously even when high VRE output makes electricity production uneconomical. Although the CO2 avoidance cost of the GSR-CC plant (€61/ton) was similar to the benchmark post-combustion CO2 capture plant under baseload operation GSR-CC clearly outperformed the benchmark in a more realistic scenario where continued VRE expansion forces power plants into mid-load operation (45% capacity factor). In this scenario GSR-CC promises a 5 %-point higher annualized investment return than the post-combustion benchmark. GSR-CC therefore appears to be a promising concept for a future scenario with high VRE market share and CO2 prices provided that a large market for clean hydrogen is established.
Expectations, Attitudes, and Preferences Regarding Support and Purchase of Eco-friendly Fuel Vehicles
Apr 2019
Publication
This study analyses public expectations attitudes and preferences to support and purchase eco-friendly fuel vehicles. The study used a telephone survey of a sample of residents in Greater Stavanger Norway. Two cluster analyses were conducted to group the individuals based on expectations and attitudes toward eco-friendly fuel vehicles. In addition two multivariate analyses were performed to explore the determinants of support and willingness to purchase eco-friendly fuel vehicles. The study found three components of expectation to support eco-friendly fuel vehicles namely cost comfort and safety. The analysis further found four components to explain attitudes to support eco-friendly fuel vehicles: personal norm pro-technology awareness of priority and environmental degradation. Multivariate analyses confirmed that age gender and the number of cars in the household are likely to influence public preferences to support and purchase eco-friendly fuel vehicles. The results reveal that individuals tend to support the eco-friendly vehicles when the technologies meet their expectations towards cost and safety but the cost expectation is the significant factor that results in the decision to purchase the eco-friendly vehicles. The study also found that the pro-technology attitude has influenced the propensity to support and purchase the eco-friendly fuel vehicles.
Mapping of Hydrogen Fuel Quality in Europe
Nov 2020
Publication
As part of FCH-JU funded HyCoRA project running from 2014 to 2017 28 gaseous and 13 particulate samples were collected from hydrogen refuelling stations in Europe. Samples were collected with commercial sampling instruments and analysis performed in compliance with prevailing fuel quality standards. Sampling was conducted with focus on diversity in feedstock as well as commissioning date of the HRS. Results indicate that the strategy for sampling was good. No evidence of impurity cross-over was observed. Parallel samples collected indicate some variation in analytical results. It was however found that fuel quality was generally good. Fourteen analytical results were in violation with the fuel tolerance limits. Therefore eight or 29% of the samples were in violation with the fuel quality requirements. Nitrogen oxygen and organics were the predominant impurities quantified. Particulate impurities were found to be within fuel quality specifications. No correlation between fuel quality and hydrogen feedstock or HRS commissioning date was found. Nitrogen to oxygen ratios gave no indication of samples being contaminated by air. A comparison of analytical results between two different laboratories were conducted. Some difference in analytical results were observed.
Decarbonization Synergies From Joint Planning of Electricity and Hydrogen Production: A Texas Case Study
Oct 2020
Publication
Hydrogen (H2) shows promise as an energy carrier in contributing to emissions reductions from sectors which have been difficult to decarbonize like industry and transportation. At the same time flexible H2 production via electrolysis can also support cost-effective integration of high shares of variable renewable energy (VRE) in the power system. In this work we develop a least-cost investment planning model to co-optimize investments in electricity and H2 infrastructure to serve electricity and H2 demands under various low-carbon scenarios. Applying the model to a case study of Texas in 2050 we find that H2 is produced in approximately equal amounts from electricity and natural gas under the least-cost expansion plan with a CO2 price of $30–60/tonne. An increasing CO2 price favors electrolysis while increasing H2 demand favors H2 production from Steam Methane Reforming (SMR) of natural gas. H2 production is found to be a cost effective solution to reduce emissions in the electric power system as it provides flexibility otherwise provided by natural gas power plants and enables high shares of VRE with less battery storage. Additionally the availability of flexible electricity demand via electrolysis makes carbon capture and storage (CCS) deployment for SMR cost-effective at lower CO2 prices ($90/tonne CO2) than for power generation ($180/tonne CO2 ). The total emissions attributable to H2 production is found to be dependent on the H2 demand. The marginal emissions from H2 production increase with the H2 demand for CO2 prices less than $90/tonne CO2 due to shift in supply from electrolysis to SMR. For a CO2 price of $60/tonne we estimate the production weighted-average H2 price to be between $1.30–1.66/kg across three H2 demand scenarios. These findings indicate the importance of joint planning of electricity and H2 infrastructure for cost-effective energy system decarbonization.
Modelling and Numerical Simulation of Hydrogen Jet Fires for Industrial Safety Analyses – Comparison with Large-scale Experiments
Sep 2019
Publication
Reliable predictive tools for hydrogen safety engineering are needed to meet increased and more widespread use of hydrogen in the society. Industrial models and methods used to establish thermal radiation hazard safety distances from hydrogen jet fires are often based on models previously developed for hydrocarbon jet fires. Their capability of predicting radiative heat fluxes from hydrogen jet fires has often only been validated against small-scale or medium-scale jet flame experiments. However large-scale hydrogen jet fire experiments have shown that thermal radiation levels can be significantly higher than one might expect from extrapolation of experience on smaller hydrogen flames. Here two large-scale horizontal hydrogen jet fires (from a 20.9 mm and a 52.5 mm diameter release respectively) have been modelled and simulated with the advanced industrial CFD code KAMELEON FIREEX KFX® based on the Eddy Dissipation Concept by Magnussen for turbulent combustion modelling. The modelling of the high-pressure hydrogen gas releases is based on a pseudo-source concept using real-gas thermodynamic data for hydrogen. The discrete transport method of Lockwood and Shah is used to calculate the radiative heat transfer and radiative properties of water vapour are modelled according to Leckner. The predicted thermal radiation is compared to data from large-scale hydrogen jet fire experiments and discussed. This work was conducted as part of a KFX-H2 R&D project supported by the Research Council of Norway.
Probability of Occurrence of ISO 14687-2 Contaminants in Hydrogen: Principles and Examples from Steam Methane Reforming and Electrolysis (Water and Chlor-alkali) Production Processes Model
Apr 2018
Publication
According to European Directive 2014/94/EU hydrogen providers have the responsibility to prove that their hydrogen is of suitable quality for fuel cell vehicles. Contaminants may originate from hydrogen production transportation refuelling station or maintenance operation. This study investigated the probability of presence of the 13 gaseous contaminants (ISO 14687-2) in hydrogen on 3 production processes: steam methane reforming (SMR) process with pressure swing adsorption (PSA) chlor-alkali membrane electrolysis process and water proton exchange membrane electrolysis process with temperature swing adsorption. The rationale behind the probability of contaminant presence according to process knowledge and existing barriers is highlighted. No contaminant was identified as possible or frequent for the three production processes except oxygen (frequent for chlor-alkali membrane process) carbon monoxide (frequent) and nitrogen (possible) for SMR with PSA. Based on it a hydrogen quality assurance plan following ISO 19880-8 can be devised to support hydrogen providers in monitoring the relevant contaminants.
The Effect of Hydrogen on the Nanoindentation Behavior of Heat Treated 718 Alloy
Oct 2020
Publication
In this study the effect of precipitates on the surface mechanical properties in the presence of hydrogen (H) is investigated by in situ electrochemical nanoindentation. The nickel superalloy 718 is subjected to three different heat treatments leading to different sizes of the precipitates: (i) solution annealing (SA) to eliminate all precipitates (ii) the as-received (AR) sample with fine dispersed precipitates and (iii) the over-aged (OA) specimen with coarser precipitates. The nanoindentation is performed using a conical tip and a new method of reverse imaging is employed to calculate the nano-hardness. The results show that the hardness of the SA sample is significantly affected by H diffusion. However it could be recovered by removing the H from its matrix by applying an anodic potential. Since the precipitates in the OA and AR samples are different they are influenced by H differently. The hardness increase for the OA sample is more significant in −1200mV while for the AR specimen the H is more effective in −1500mV. In addition the pop-in load is reduced when the samples are exposed to cathodic charging and it cannot be fully recovered by switching to an anodic potential.
On the Evaluation of ALD TiO 2 , ZrO 2 and HfO 2 Coatings on Corrosion and Cytotoxicity Performances
May 2021
Publication
Magnesium alloys have been widely studied as materials for temporary implants but their use has been limited by their corrosion rate. Recently coatings have been proven to provide an effective barrier. Though only little explored in the field Atomic Layer Deposition (ALD) stands out as a coating technology due to the outstanding film conformality and density achievable. Here we provide first insights into the corrosion behavior and the induced biological response of 100 nm thick ALD TiO2 HfO2 and ZrO2 coatings on AZ31 alloy by means of potentiodynamic polarization curves electrochemical impedance spectroscopy (EIS) hydrogen evolution and MTS colorimetric assay with L929 cells. All three coatings improve the corrosion behavior and cytotoxicity of the alloy. Particularly HfO2 coatings were characterized by the highest corrosion resistance and cell viability slightly higher than those of ZrO2 coatings. TiO2 was characterized by the lowest corrosion improvements and though generally considered a biocompatible coating was found to not meet the demands for cellular applications (it was characterized by grade 3 cytotoxicity after 5 days of culture). These results reveal a strong link between biocompatibility and corrosion resistance and entail the need of taking the latter into consideration in the choice of a biocompatible coating to protect degradable Mg-based alloys.
Pathway to Net Zero Emissions
Oct 2021
Publication
A feasible path to limit planetary warming to 1.5°C requires certain countries and sectors to go below net zero and to do so well before the middle of the century according to new analysis from the authors of the Energy Transition Outlook. DNV’s pathway to net zero says North America and Europe must be carbon neutral by 2042 whereas Indian Subcontinent is set to be a net emitter by 2050 Net zero report says carbon capture storage and use is required as energy production will not be carbon neutral by 2050 Aim to halve emissions by 2030 is out of reach but massive early action is needed if we are to have any chance of reaching a 1.5°C future DNV’s new report “Pathway to Net Zero Emissions” describes a feasible way to limit global warming to 1.5°C Policy makers are set to meet in Glasgow for the COP 26 summit with an eye on achieving zero emissions by 2050. For this to happen North America and Europe must be carbon neutral by 2042 and then carbon negative thereafter according to DNV’s pathway to net zero. The pathway also finds that Greater China must reduce emissions by 98% from 2019 levels by 2050. There are regions that cannot realistically transition completely away from fossil fuels in the same timeframe such as the Indian Subcontinent which will reduce emissions by 64%. Pathway to Net Zero Emissions also lays out the pace at which different industry sectors need to decarbonize. The so-called hard-to-abate sectors will take longer to decarbonize and even if sectors like maritime (-90% CO2 emissions in 2050) and iron and steel production (-82%) scale up the introduction of greener technologies they will still be net emitters by 2050.
Materials for Hydrogen-based Energy Storage - Past, Recent Progress and Future Outlook
Dec 2019
Publication
Michael Hirscher,
Volodymyr A. Yartys,
Marcello Baricco,
José Bellosta von Colbe,
Didier Blanchard,
Robert C. Bowman Jr.,
Darren P. Broom,
Craig Buckley,
Fei Chang,
Ping Chen,
Young Whan Cho,
Jean-Claude Crivello,
Fermin Cuevas,
William I. F. David,
Petra E. de Jongh,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
Yaroslav Filinchuk,
George E. Froudakis,
David M. Grant,
Evan MacA. Gray,
Bjørn Christian Hauback,
Teng He,
Terry D. Humphries,
Torben R. Jensen,
Sangryun Kim,
Yoshitsugu Kojima,
Michel Latroche,
Hai-wen Li,
Mykhaylo V. Lototskyy,
Joshua W. Makepeace,
Kasper T. Møller,
Lubna Naheed,
Peter Ngene,
Dag Noreus,
Magnus Moe Nygård,
Shin-ichi Orimo,
Mark Paskevicius,
Luca Pasquini,
Dorthe B. Ravnsbæk,
M. Veronica Sofianos,
Terrence J. Udovic,
Tejs Vegge,
Gavin Walker,
Colin Webb,
Claudia Weidenthaler and
Claudia Zlotea
Globally the accelerating use of renewable energy sources enabled by increased efficiencies and reduced costs and driven by the need to mitigate the effects of climate change has significantly increased research in the areas of renewable energy production storage distribution and end-use. Central to this discussion is the use of hydrogen as a clean efficient energy vector for energy storage. This review by experts of Task 32 “Hydrogen-based Energy Storage” of the International Energy Agency Hydrogen TCP reports on the development over the last 6 years of hydrogen storage materials methods and techniques including electrochemical and thermal storage systems. An overview is given on the background to the various methods the current state of development and the future prospects. The following areas are covered; porous materials liquid hydrogen carriers complex hydrides intermetallic hydrides electro-chemical storage of energy thermal energy storage hydrogen energy systems and an outlook is presented for future prospects and research on hydrogen-based energy storage
Process Integration of Green Hydrogen: Decarbonization of Chemical Industries
Sep 2020
Publication
Integrated water electrolysis is a core principle of new process configurations for decarbonized heavy industries. Water electrolysis generates H2 and O2 and involves an exchange of thermal energy. In this manuscript we investigate specific traditional heavy industrial processes that have previously been performed in nitrogen-rich air environments. We show that the individual process streams may be holistically integrated to establish new decarbonized industrial processes. In new process configurations CO2 capture is facilitated by avoiding inert gases in reactant streams. The primary energy required to drive electrolysis may be obtained from emerging renewable power sources (wind solar etc.) which have enjoyed substantial industrial development and cost reductions over the last decade. The new industrial designs uniquely harmonize the intermittency of renewable energy allowing chemical energy storage. We show that fully integrated electrolysis promotes the viability of decarbonized industrial processes. Specifically new process designs uniquely exploit intermittent renewable energy for CO2 conversion enabling thermal integration H2 and O2 utilization and sub-process harmonization for economic feasibility. The new designs are increasingly viable for decarbonizing ferric iron reduction municipal waste incineration biomass gasification fermentation pulp production biogas upgrading and calcination and are an essential step forward in reducing anthropogenic CO2 emissions.
A Review of the MSCA ITN ECOSTORE—Novel Complex Metal Hydrides for Efficient and Compact Storage of Renewable Energy as Hydrogen and Electricity
Mar 2020
Publication
Hydrogen as an energy carrier is very versatile in energy storage applications. Developments in novel sustainable technologies towards a CO2-free society are needed and the exploration of all-solid-state batteries (ASSBs) as well as solid-state hydrogen storage applications based on metal hydrides can provide solutions for such technologies. However there are still many technical challenges for both hydrogen storage material and ASSBs related to designing low-cost materials with low-environmental impact. The current materials considered for all-solid-state batteries should have high conductivities for Na+ Mg2+ and Ca2+ while Al3+-based compounds are often marginalised due to the lack of suitable electrode and electrolyte materials. In hydrogen storage materials the sluggish kinetic behaviour of solid-state hydride materials is one of the key constraints that limit their practical uses. Therefore it is necessary to overcome the kinetic issues of hydride materials before discussing and considering them on the system level. This review summarizes the achievements of the Marie Skłodowska-Curie Actions (MSCA) innovative training network (ITN) ECOSTORE the aim of which was the investigation of different aspects of (complex) metal hydride materials. Advances in battery and hydrogen storage materials for the efficient and compact storage of renewable energy production are discussed.
Faraday’s Efficiency Modeling of a Proton Exchange Membrane Electrolyzer Based on Experimental Data
Sep 2020
Publication
In electrolyzers Faraday’s efficiency is a relevant parameter to assess the amount of hydrogen generated according to the input energy and energy efficiency. Faraday’s efficiency expresses the faradaic losses due to the gas crossover current. The thickness of the membrane and operating conditions (i.e. temperature gas pressure) may affect the Faraday’s efficiency. The developed models in the literature are mainly focused on alkaline electrolyzers and based on the current and temperature change. However the modeling of the effect of gas pressure on Faraday’s efficiency remains a major concern. In proton exchange membrane (PEM) electrolyzers the thickness of the used membranes is very thin enabling decreasing ohmic losses and the membrane to operate at high pressure because of its high mechanical resistance. Nowadays high-pressure hydrogen production is mandatory to make its storage easier and to avoid the use of an external compressor. However when increasing the hydrogen pressure the hydrogen crossover currents rise particularly at low current densities. Therefore faradaic losses due to the hydrogen crossover increase. In this article experiments are performed on a commercial PEM electrolyzer to investigate Faraday’s efficiency based on the current and hydrogen pressure change. The obtained results have allowed modeling the effects of Faraday’s efficiency by a simple empirical model valid for the studied PEM electrolyzer stack. The comparison between the experiments and the model shows very good accuracy in replicating Faraday’s efficiency.
Hydrogen Enhanced Fatigue Crack Growth Rates in a Ferritic Fe-3wt%Si Alloy
Dec 2018
Publication
It is well known that ferrous materials can be damaged by absorption of hydrogen. If a sufficient quantity of hydrogen penetrates into the material static fracture and the material's fatigue performances can be affected negatively in particular causing an increase in the material crack growth rates. The latter is often referred as Hydrogen Affected-Fatigue Crack Growth Rate (HA-FCGR). It is therefore of paramount importance to quantify the impact in terms of hydrogen induce fatigue crack growth acceleration in order to determine the life of components exposed to hydrogen and avoid unexpected catastrophic failures. In this study in-situ fatigue crack growth rate testing on Compact Tension (CT) specimens were carried out to determine the fatigue crack growth behaviour for a Fe-3 wt%Si alloy and X70 pipeline steel. Tests were carried out in two environmental conditions i.e. laboratory air and in-situ electrochemically charged hydrogen and different mechanical conditions in terms of load ratio (R = 0.1 and R = 0.5 for the Fe-3 wt%Si R = 0.1 for the X70 steel) and test frequency (f = 0.1 Hz 1 Hz and 10 Hz) were adopted under electrochemically charged hydrogen conditions. The results show a clear detrimental effect of H for the specimens tested in hydrogen when compared to the specimens tested in air for both materials and that the impact of hydrogen is test frequency-dependent: the hydrogen induced acceleration is more prominent as the frequency is decreased. Post-mortem surface investigations consistently relate the global crack growth acceleration to a shift from transgranular to Quasi-cleavage fracture mechanism. Despite such consistency the acceleration factor strongly depends on the material: Fe-3wt%Si features acceleration up to 1000 times while X70 accelerates up to 76 times when compare to the material fatigue crack growth rate recorded in air. Observation of the deformation activities in the crack wake in relation to the transition into hydrogen accelerated regime in fatigue crack growth show a tendency toward restricted plastic activity in presence of hydrogen.
Continuum Level Simulation of the Grain Size and Misorientation Effects on Hydrogen Embrittlement in Nickel
Jul 2016
Publication
This paper addresses the size and misorientation effects on hydrogen embrittlement of a four grain nickel aggregate. The grain interior is modelled with orthotropic elasticity and the grain boundary with cohesive zone technique. The grain misorientation angle is parameterized by fixing the lower grains and rotating the upper grains about the out-of-plane axis. The hydrogen effect is accounted for via the three-step hydrogen informed cohesive zone simulation. The grain misorientation exerts an obvious weakening effect on the ultimate strength of the nickel aggregate which reaches its peak at misorientation angles around 20◦ but such effect becomes less pronounced in the case with a pre-crack. The misorientation could induce size effect in the otherwise size independent case without a pre-crack. The contribution of misorientation to the size effect is negligible compare to that caused by the existence of a pre-crack. These findings indicate that the misorientation effect in cases with a deep pre-crack is weaker than expected in shallow-pre-crack situations. Most of these conclusions hold for the hydrogen charging situation except that the ultimate strength is lowered in all the sub-cases due to hydrogen embrittlement. Interestingly it is observed that the size effect becomes less pronounced with hydrogen taken into account which is caused by the fact that hydrogen takes more time to reach the failure initiation site in larger grains.
Features of the Hydrogen-Assisted Cracking Mechanism in the Low-Carbon Steel at Ex- and In-situ Hydrogen Charging
Dec 2018
Publication
Hydrogen embrittlement has been intensively studied in the past. However its governing mechanism is still under debate. Particularly the details of the formation of specific cleavage-like or quasi-cleavage fracture surfaces related to hydrogen embrittled steels are unclear yet. Recently it has been found that the fracture surface of the hydrogen charged and tensile tested low-carbon steel exhibits quasi-cleavage facets having specific smoothly curved surface which is completely different from common flat cleavage facets. In the present contribution we endeavor to shed light on the origin of such facets. For this purpose the notched flat specimens of the commercial low carbon steel were tensile tested using ex- and in-situ hydrogen charging. It is found that in the ex-situ hydrogen charged specimens the cracks originate primarily inside the specimen bulk and expand radially form the origin to the specimen surface. This process results in formation of “fisheyes” – the round-shape areas with the surface composed of curved quasi-cleavage facets. In contrast during tensile testing with in-situ hydrogen charging the cracks initiate from the surface and propagate to the bulk. This process results in the formation of the completely brittle fracture surface with the quasi-cleavage morphology - the same as that in fisheyes. The examination of the side surface of the in-situ hydrogen charged specimens revealed the straight and S-shaped sharp cracks which path is visually independent of the microstructure and crystallography but is strongly affected by the local stress fields. Nano-voids are readily found at the tips of these cracks. It is concluded that the growth of such cracks occurs by the nano-void coalescence mechanism and is responsible for the formation of fisheyes and smoothly curved quasi-cleavage facets in hydrogen charged low-carbon steel.
Techno-economic calculations of small-scale hydrogen supply systems for zero emission transport in Norway
Jun 2019
Publication
In Norway where nearly 100% of the power is hydroelectric it is natural to consider water electrolysis as the main production method of hydrogen for zero-emission transport. In a start-up market with low demand for hydrogen one may find that small-scale WE-based hydrogen production is more cost-efficient than large-scale production because of the potential to reach a high number of operating hours at rated capacity and high overall system utilization rate. Two case studies addressing the levelized costs of hydrogen in local supply systems have been evaluated in the present work: (1) Hydrogen production at a small-scale hydroelectric power plant (with and without on-site refuelling) and (2) Small hydrogen refuelling station for trucks (with and without on-site hydrogen production). The techno-economic calculations of the two case studies show that the levelized hydrogen refuelling cost at the small-scale hydroelectric power plant (with a local station) will be 141 NOK/kg while a fleet of 5 fuel cell trucks will be able to refuel hydrogen at a cost of 58 NOK/kg at a station with on-site production or 71 NOK/kg at a station based on delivered hydrogen. The study shows that there is a relatively good business case for local water electrolysis and supply of hydrogen to captive fleets of trucks in Norway particularly if the size of the fleet is sufficiently large to justify the installation of a relatively large water electrolyzer system (economies of scale). The ideal concept would be a large fleet of heavy-duty vehicles (with a high total hydrogen demand) and a refuelling station with nearly 100% utilization of the installed hydrogen production capacity.
A CFD Analysis of Liquid Hydrogen Vessel Explosions using the ADREA-HF Code
Sep 2021
Publication
Despite hydrogen is one of the most suitable candidates in replacing fossil fuels its very low densityrepresents a drawback when it is stored. The liquefaction process can increase the hydrogen densityand therefore enhance its storage capacity. The boiling liquid expanding vapour explosion (BLEVE) isa typical accident scenario that must be always considered when liquefied gases are stored. Inparticular BLEVE is a physical explosion with low probabilities and high consequences which mayoccur after the catastrophic rupture of a vessel containing a liquid with a temperature above its boilingpoint at atmospheric pressure. In this paper a parametric CFD analysis of the BLEVE phenomenonwas conducted by means of the CFD code ADREA-HF for liquid hydrogen (LH2) vessels. Firstly theCFD model is validated against a well-documented CO2 BLEVE experiment. Next hydrogen BLEVEcases are examined. The physical parameters were chosen based on the BMW tests carried out in the1990s on LH2 tanks designed for automotive purposes. Different filling degrees initial pressures andtemperatures of the tank content are simulated to comprehend how the blast wave is influenced by theinitial conditions. The aim of this study is twofold: provide new insights and observations on theBLEVE dynamics and demonstrate the CFD tool effectiveness for conducting the consequenceanalysis and thus aiding the risk assessment of liquefied gas vessel explosion. Good agreement wasshown between the simulation outcomes and the experimental results.
Discharge Modeling of Large Scale LH2 Experiments with an Engineering Tool
Sep 2021
Publication
Accurate estimation of mass flow rate and release conditions is important for the design of dispersion and combustion experiments for the subsequent validation of CFD codes/models for consequence assessment analysis within related risk assessment studies and for associated Regulation Codes and Standards development. This work focuses on the modelling of the discharge phase of the recent large scale LH2 release and dispersion experiments performed by HSE within the framework of PRESLHY project. The experimental conditions covered sub-cooled liquid stagnation conditions at two pressures (2 and 6 bara) and 3 release nozzle diameters (1 ½ and ¼ inches). The simulations were performed using a 1d engineering tool which accounts for discharge line effects due to friction extra resistance due to fittings and area change. The engineering tool uses the Possible Impossible Flow (PIF) algorithm for choked flow calculations and the Helmholtz Free Energy (HFE) EoS formulation. Three different phase distribution models were applied. The predictions are compared against measured and derived data from the experiments and recommendations are given both regarding engineering tool applicability and future experimental design.
Heat to Hydrogen by RED—Reviewing Membranes and Salts for the RED Heat Engine Concept
Dec 2021
Publication
The Reverse electrodialysis heat engine (REDHE) combines a reverse electrodialysis stack for power generation with a thermal regeneration unit to restore the concentration difference of the salt solutions. Current approaches for converting low-temperature waste heat to electricity with REDHE have not yielded conversion efficiencies and profits that would allow for the industrialization of the technology. This review explores the concept of Heat-to-Hydrogen with REDHEs and maps crucial developments toward industrialization. We discuss current advances in membrane development that are vital for the breakthrough of the RED Heat Engine. In addition the choice of salt is a crucial factor that has not received enough attention in the field. Based on ion properties relevant for both the transport through IEMs and the feasibility for regeneration we pinpoint the most promising salts for use in REDHE which we find to be KNO3 LiNO3 LiBr and LiCl. To further validate these results and compare the system performance with different salts there is a demand for a comprehensive thermodynamic model of the REDHE that considers all its units. Guided by such a model experimental studies can be designed to utilize the most favorable process conditions (e.g. salt solutions).
The Pressure Peaking Phenomenon for Ignited Under-Expanded Hydrogen Jets in the Storage Enclosure: Experiments and Simulations for Release Rates of up to 11.5 g/s
Dec 2021
Publication
This work focuses on the experimental and numerical investigation of maximum overpressure and pressure dynamics during ignited hydrogen releases in a storage enclosure e.g. in marine vessel or rail carriage with limited vent size area i.e. the pressure peaking phenomenon (PPP) revealed theoretically at Ulster University in 2010. The CFD model previously validated against small scale experiments in a 1 m3 enclosure is employed here to simulate real-scale tests performed by the University of South-Eastern Norway (USN) in a chamber with a volume of 15 m3 . The numerical study compares two approaches on how to model the ignited hydrogen release conditions for under-expanded jets: (1) notional nozzle concept model with inflow boundary condition and (2) volumetric source model in the governing conservation equations. For the test with storage pressure of 11.78 MPa both approaches reproduce the experimental pressure dynamics and the pressure peak with a maximum 3% deviation. However the volumetric source approach reduces significantly the computational time by approximately 3 times (CFL = 0.75). The sensitivity analysis is performed to study the effect of CFL number the size of the volumetric source and number of iterations per time step. An approach based on the use of a larger size volumetric source and uniform coarser grid with a mesh size of a vent of square size is demonstrated to reduce the duration of simulations by a factor of 7.5 compared to the approach with inflow boundary at the notional nozzle exit. The volumetric source model demonstrates good engineering accuracy in predicting experimental pressure peaks with deviation from −14% to +11% for various release and ventilation scenarios as well as different volumetric source sizes. After validation against experiments the CFD model is employed to investigate the effect of cryogenic temperature in the storage on the overpressure dynamics in the enclosure. For a storage pressure equal to 11.78 MPa it is found that a decrease of storage temperature from 277 K to 100 K causes a twice larger pressure peak in the enclosure due to the pressure peaking phenomenon.
An Extensive Review of Liquid Hydrogen in Transportation with Focus on the Maritime Sector
Sep 2022
Publication
The European Green Deal aims to transform the EU into a modern resource-efficient and competitive economy. The REPowerEU plan launched in May 2022 as part of the Green Deal reveals the willingness of several countries to become energy independent and tackle the climate crisis. Therefore the decarbonization of different sectors such as maritime shipping is crucial and may be achieved through sustainable energy. Hydrogen is potentially clean and renewable and might be chosen as fuel to power ships and boats. Hydrogen technologies (e.g. fuel cells for propulsion) have already been implemented on board ships in the last 20 years mainly during demonstration projects. Pressurized tanks filled with gaseous hydrogen were installed on most of these vessels. However this type of storage would require enormous volumes for large long-range ships with high energy demands. One of the best options is to store this fuel in the cryogenic liquid phase. This paper initially introduces the hydrogen color codes and the carbon footprints of the different production techniques to effectively estimate the environmental impact when employing hydrogen technologies in any application. Afterward a review of the implementation of liquid hydrogen (LH2 ) in the transportation sector including aerospace and aviation industries automotive and railways is provided. Then the focus is placed on the maritime sector. The aim is to highlight the challenges for the adoption of LH2 technologies on board ships. Different aspects were investigated in this study from LH2 bunkering onboard utilization regulations codes and standards and safety. Finally this study offers a broad overview of the bottlenecks that might hamper the adoption of LH2 technologies in the maritime sector and discusses potential solutions.
Projecting the Future Cost of PEM and Alkaline Water Electrolysers; a CAPEX Model Including Electrolyser Plant Size and Technology Department
Oct 2022
Publication
The investment costs of water electrolysis represent one key challenge for the realisation of renewable hydrogen-based energy systems. This work presents a technology cost assessment and outlook towards 2030 for alkaline electrolysers (AEL) and PEM electrolysers (PEMEL) in the MW to GW range taking into consideration the effects of plant size and expected technology developments. Critical selected data was fitted to a modified power law to describe the cost of an electrolyser plant based on the overall capacity and a learning/technology development rate to derive cost estimations for different PEMEL and AEL plant capacities towards 2030. The analysis predicts that the CAPEX gap between AEL and PEMEL technologies will decrease significantly towards 2030 with plant size until 1 e10 MW range. Beyond this only marginal cost reductions can be expected with CAPEX values approaching 320e400 $/kW for large scale (greater than 100 MW) plants by 2030 with subsequent cost reductions possible. Learning rates for electrolysers were estimated at 25 e30% for both AEL and PEMEL which are significantly higher than the learning rates reported in previous literature.
Techno-economic Analysis of Freight Railway Electrification by Overhead Line, Hydrogen and Batteries: Case Studies in Norway and USA
Aug 2019
Publication
Two non-electrified railway lines one in Norway and the other in the USA are analysed for their potential to be electrified with overhead line equipment batteries hydrogen or hydrogen-battery hybrid powertrains. The energy requirements are established with single-train simulations including the altitude profiles of the lines air and rolling resistances and locomotive tractive-effort curves. The composition of the freight trains in terms of the number of locomotives battery wagons hydrogen wagons etc. is also calculated by the same model. The different technologies are compared by the criteria of equivalent annual costs benefit–cost ratio payback period and up-front investment based on the estimated techno-economic parameters for years 2020 2030 and 2050. The results indicate the potential of batteries and fuel cells to replace diesel on rail lines with low traffic volumes.
Improving Carbon Efficiency and Profitability of the Biomass to Liquid Process with Hydrogen from Renewable Power
Aug 2018
Publication
A process where power and biomass are converted to Fischer-Tropsch liquid fuels (PBtL) is compared to a conventional Biomass-to-Liquid (BtL) process concept. Based on detailed process models it is demonstrated that the carbon efficiency of a conventional Biomass to Liquid process can be increased from 38 to more than 90% by adding hydrogen from renewable energy sources. This means that the amount of fuel can be increased by a factor of 2.4 with the same amount of biomass. Electrical power is applied to split water/steam at high temperature over solid oxide electrolysis cells (SOEC). This technology is selected because part of the required energy can be replaced by available heat. The required electrical power for the extra production is estimated to be 11.6 kWh per liter syncrude (C ) 5+ . By operating the SOEC iso-thermally close to 850 °C the electric energy may be reduced to 9.5 kWh per liter which is close to the energy density of jet fuel. A techno-economic analysis is performed where the total investments and operating costs are compared for the BtL and PBtL. With an electrical power price of 0.05 $/kWh and with SOEC investment cost of the 1000 $/kW(el) the levelized cost of producing advanced biofuel with the PBtL concept is 1.7 $/liter which is approximately 30% lower than for the conventional BtL. Converting excess renewable electric power to advanced biofuel in a PBtL plant is a sensible way of storing energy as a fuel with a relatively high energy density.
Transitioning Remote Arctic Settlements to Renewable Energy Systems – A Modelling Study of Longyearbyen, Svalbard
Nov 2019
Publication
As transitioning away from fossil fuels to renewable energy sources comes on the agenda for a range of energy systems energy modelling tools can provide useful insights. If large parts of the energy system turns out to be based on variable renewables an accurate representation of their short-term variability in such models is crucial. In this paper we have developed a stochastic long-term energy model and applied it to an isolated Arctic settlement as a challenging and realistic test case. Our findings suggest that the stochastic modelling approach is critical in particular for studies of remote Arctic energy systems. Furthermore the results from a case study of the Norwegian settlement of Longyearbyen suggest that transitioning to a system based on renewable energy sources is feasible. We recommend that a solution based mainly on renewable power generation but also including energy storage import of hydrogen and adequate back-up capacity is taken into consideration when planning the future of remote Arctic settlements.
Energy Management Strategies for a Zero-emission Hybrid Domestic Ferry
Oct 2021
Publication
The paper presents three approaches for the sizing and control of a maritime hybrid power-plant equipped with proton exchange membrane fuel cells and batteries. The study focuses on three different power-plant configurations including the energy management strategy and the power-plant component sizing. The components sizing is performed following the definition of the energy management strategy using the sequential optimization approach. These configurations are tested using a dynamic model developed in Simulink. The simulations are carried out to validate the technical feasibility of each configuration for maritime use. Each energy management strategy is developed to allow for the optimization of a chosen set of parameters such as hydrogen consumption and fuel cell degradation. It is observed that in the hybrid power-plant optimization there are always trade-offs and the optimization should be carried out by prioritizing primary factors the ship owner considers most important for day-to-day operations.
No more items...