Publications
Photoelectrochemical Green Hydrogen Production Utilizing ZnO Nanostructured Photoelectrodes
May 2023
Publication
One of the emerging and environmentally friendly technologies is the photoelectrochemical generation of green hydrogen; however the cheap cost of production and the need for customizing photoelectrode properties are thought to be the main obstacles to the widespread adoption of this technology. The primary players in hydrogen production by photoelectrochemical (PEC) water splitting which is becoming more common on a worldwide basis are solar renewable energy and widely available metal oxide based PEC electrodes. This study attempts to prepare nanoparticulate and nanorod-arrayed films to better understand how nanomorphology can impact structural optical and PEC hydrogen production efficiency as well as electrode stability. Chemical bath deposition (CBD) and spray pyrolysis are used to create ZnO nanostructured photoelectrodes. Various characterization methods are used to investigate morphologies structures elemental analysis and optical characteristics. The crystallite size of the wurtzite hexagonal nanorod arrayed film was 100.8 nm for the (002) orientation while the crystallite size of nanoparticulate ZnO was 42.1 nm for the favored (101) orientation. The lowest dislocation values for (101) nanoparticulate orientation and (002) nanorod orientation are 5.6 × 10−4 and 1.0 × 10−4 dislocation/nm2 respectively. By changing the surface morphology from nanoparticulate to hexagonal nanorod arrangement the band gap is decreased to 2.99 eV. Under white and monochromatic light irradiation the PEC generation of H2 is investigated using the proposed photoelectrodes. The solar-to-hydrogen conversion rate of ZnO nanorod-arrayed electrodes was 3.72% and 3.12% respectively under 390 and 405 nm monochromatic light which is higher than previously reported values for other ZnO nanostructures. The output H2 generation rates for white light and 390 nm monochromatic illuminations were 28.43 and 26.11 mmol.h−1 cm−2 respectively. The nanorod-arrayed photoelectrode retains 96.6% of its original photocurrent after 10 reusability cycles compared to 87.4% for the nanoparticulate ZnO photoelectrode. The computation of conversion efficiencies H2 output rates Tafel slope and corrosion current as well as the application of low-cost design methods for the photoelectrodes show how the nanorod-arrayed morphology offers low-cost high-quality PEC performance and durability.
Overview of Hydrogen Production Technologies for Fuel Cell Utilization
Jun 2023
Publication
With rapidly depleting fossil fuels and growing environmental alarms due to their usage hydrogen as an energy vector provides a clean and sustainable solution. However the challenge lies in replacing mature fossil fuel technology with efficient and economical hydrogen production. This paper provides a technoeconomic and environmental overview of H2 production technologies. Reforming of fossil fuels is still considered as the backbone of large-scale H2 production. Whereas renewable hydrogen has technically advanced and improved its cost remains an area of concern. Finding alternative catalytic materials would reduce such costs for renewable hydrogen production. Taking a mid-term timeframe a viable scenario is replacing fossil fuels with solar hydrogen production integrated with water splitting methods or from biomass gasification. Gasification of biomass is the preferred option as it is carbon neutral and costeffective producing hydrogen at 1.77 – 2.77 $/kg of H2. Among other uses of hydrogen in industrial applications the most viable approach is to use it in hydrogen fuel cells for generating electricity. Commercialization of fuel cell technology is hindered by a lack of hydrogen infrastructure. Fuel cells and hydrogen production units should be integrated to achieve desired results. Case studies of different fuel cells and hydrogen production technologies are presented at the end of this paper depicting a viable and environmentally acceptable approach compared with fossil fuels.
Techno-Economic Assessment of a Grid-Independent Hybrid Power Plant for Co-Supplying a Remote Micro-Community with Electricity and Hydrogen
Aug 2021
Publication
This study investigates the techno-economic feasibility of an off-grid integrated solar/wind/hydrokinetic plant to co-generate electricity and hydrogen for a remote micro-community. In addition to the techno-economic viability assessment of the proposed system via HOMER (hybrid optimization of multiple energy resources) a sensitivity analysis is conducted to ascertain the impact of ±10% fluctuations in wind speed solar radiation temperature and water velocity on annual electric production unmet electricity load LCOE (levelized cost of electricity) and NPC (net present cost). For this a far-off village with 15 households is selected as the case study. The results reveal that the NPC LCOE and LCOH (levelized cost of hydrogen) of the system are equal to $333074 0.1155 $/kWh and 4.59 $/kg respectively. Technical analysis indicates that the PV system with the rated capacity of 40 kW accounts for 43.7% of total electricity generation. This portion for the wind turbine and the hydrokinetic turbine with nominal capacities of 10 kW and 20 kW equates to 23.6% and 32.6% respectively. Finally the results of sensitivity assessment show that among the four variables only a +10% fluctuation in water velocity causes a 20% decline in NPC and LCOE.
Cost-optimal Design and Operation of Hydrogen Refueling Stations with Mechanical and Electrochemical Hydrogen Compressors
Sep 2024
Publication
Hydrogen refueling stations (HRS) can cause a significant fraction of the hydrogen refueling cost. The main cost contributor is the currently used mechanical compressor. Electrochemical hydrogen compression (EHC) has recently been proposed as an alternative. However its optimal integration in an HRS has yet to be investigated. In this study we compare the performance of a gaseous HRS equipped with different compressors. First we develop dynamic models of three process configurations which differ in the compressor technology: mechanical vs. electrochemical vs. combined. Then the design and operation of the compressors are optimized by solving multi-stage dynamic optimization problems. The optimization results show that the three configurations lead to comparable hydrogen dispensing costs because the electrochemical configuration exhibits lower capital cost but higher energy demand and thus operating cost than the mechanical configuration. The combined configuration is a trade-off with intermediate capital and operating cost.
Electricity Supply Configurations for Green Hydrogen Hubs: A European Case Study on Decarbonizing Urban Transport
Aug 2024
Publication
In this study a techno-economic analysis tool for conducting detailed feasibility studies on the deployment of green hydrogen hubs for fuel cell bus fleets is developed. The study evaluates and compares five green hydrogen hub configurations’ operational and economic performance under a typical metropolitan bus fleet refuelling schedule. Each configuration differs based on its electricity sourcing characteristics such as the mix of energy sources capacity sizing financial structure and grid interaction. A detailed comparative analysis of distinct green hydrogen hub configurations for decarbonising a fleet of fuel-cell buses is conducted. Among the key findings is that a hybrid renewable electricity source and hydrogen storage are essential for cost-optimal operation across all configurations. Furthermore bi-directional grid-interactive configurations are the most costefficient and can benefit the electricity grid by flattening the duck curve. Lastly the paper highlights the potential for cost reduction when the fleet refuelling schedule is co-optimized with the green hydrogen hub electricity supply configuration.
Hydrogen-Enabled Power Systems: Technologies’ Options Overview and Effect on the Balance of Plant
Aug 2025
Publication
Hydrogen-based Power Systems (H2PSs) are gaining accelerating momentum globally to reduce energy costs and dependency on fossil fuels. A H2PS typically comprises three main parts: hydrogen production storage and power generation called packages. A review of the literature and Original Equipment Manufacturers (OEM) datasheets reveals that no single manufacturer supplies all H2PS components posing significant challenges in system design parts integration and safety assurance. Additionally both the literature and H2PS projects’ database highlight a gap in a systematic hydrogen equipment and auxiliary sub-systems technology selection process and how this selection affects the overall H2PS Balance of Plant (BoP). This study addresses that gap by providing a guideline for available technology options and their impact on the H2PS-BoP. The analysis compares packages and auxiliary sub-system technologies to support informed engineering decisions regarding technology and equipment selection. The study finds that each package’s technology influences the selection criteria of the other packages and the associated BoP requirements. Furthermore the choice of technologies across packages significantly affects overall system integrity and BoP. These interdependencies are illustrated using a cause-and-effect matrix. The study’s significance lies in establishing a structured guideline for engineering design and operations enhancing the accuracy of feasibility studies and accelerating the global implementation of H2PS.
Well Integrity in Salt Cavern Hydrogen Storage
Jul 2024
Publication
Underground hydrogen storage (UHS) in salt caverns is a sustainable energy solution to reduce global warming. Salt rocks provide an exceptional insulator to store natural hydrogen as they have low porosity and permeability. Nevertheless the salt creeping nature and hydrogeninduced impact on the operational infrastructure threaten the integrity of the injection/production wells. Furthermore the scarcity of global UHS initiatives indicates that investigations on well integrity remain insufficient. This study strives to profoundly detect the research gap and imperative considerations for well integrity preservation in UHS projects. The research integrates the salt critical characteristics the geomechanical and geochemical risks and the necessary measurements to maintain well integrity. The casing mechanical failure was found as the most challenging threat. Furthermore the corrosive and erosive effects of hydrogen atoms on cement and casing may critically put the well integrity at risk. The research also indicated that the simultaneous impact of temperature on the salt creep behavior and hydrogen-induced corrosion is an unexplored area that has scope for further research. This inclusive research is an up-to-date source for analysis of the previous advancements current shortcomings and future requirements to preserve well integrity in UHS initiatives implemented within salt caverns.
Kilowatt-scale Solar Hydrogen Production System Using a Concentrated Integrated Photoelectrochemical Device
Apr 2023
Publication
The production of synthetic fuels and chemicals from solar energy and abundant reagents offers a promising pathway to a sustainable fuel economy and chemical industry. For the production of hydrogen photoelectrochemical or integrated photovoltaic and electrolysis devices have demonstrated outstanding performance at the lab scale but there remains a lack of larger-scale on-sun demonstrations (>100 W). Here we present the successful scaling of a thermally integrated photoelectrochemical device—utilizing concentrated solar irradiation— to a kW-scale pilot plant capable of co-generation of hydrogen and heat. A solar-to-hydrogen device-level efficiency of greater than 20% at an H2 production rate of >2.0 kW (>0.8 g min−1) is achieved. A validated model-based optimization highlights the dominant energetic losses and predicts straightforward strategies to improve the system-level efficiency of >5.5% towards the device-level efficiency. We identify solutions to the key technological challenges control and operation strategies and discuss the future outlook of this emerging technology.
The Role of Hydrogen as Enabler of Industrial Port Area Decarbonoization
Nov 2023
Publication
To meet environmental goals while maintaining economic competitiveness worldwide ports have increased the amount of renewable energy production and have focused in optimizing performances and energy efficiency. However carbon-neutral operation of industrial port areas (IPA) is challenging and requires the decarbonization of industrial processes and heavy transport systems. This study proposes a comprehensive review of decarbon ization strategies for IPA with a particular focus on the role that green hydrogen could play when used as renewable energy carrier. Much information on existing and future technologies was also derived from the analysis of 74 projects (existing and planned) in 36 IPAs 80 % of which are in Europe concerning hydrogenbased decarbonization strategies. The overall review shows that engine operation of ships at berth are respon sible of more than 70 % of emissions in ports. Therefore onshore power supply (OPS) seems to be one of the main strategies to reduce port pollution. Nevertheless OPS powered by hydrogen is not today easily achievable. By overcoming the current cost-related and regulation barriers hydrogen can also be used for the import/export of green energy and the decarbonization of hard-to-abate sectors. The technical and economic data regarding hydrogen-based technologies and strategies highlighted in this paper are useful for further research in the field of definition and development of decarbonization strategies in the IPA.
Bio-Hydrogen Production from Wastewater: A Comparative Study of Low Energy Intensive Production Processes
Feb 2021
Publication
Billions of litres of wastewater are produced daily from domestic and industrial areas and whilst wastewater is often perceived as a problem it has the potential to be viewed as a rich source for resources and energy. Wastewater contains between four and five times more energy than is required to treat it and is a potential source of bio-hydrogen—a clean energy vector a feedstock chemical and a fuel widely recognised to have a role in the decarbonisation of the future energy system. This paper investigates sustainable low-energy intensive routes for hydrogen production from wastewater critically analysing five technologies namely photo-fermentation dark fermentation photocatalysis microbial photo electrochemical processes and microbial electrolysis cells (MECs). The paper compares key parameters influencing H2 production yield such as pH temperature and reactor design summarises the state of the art in each area and highlights the scale-up technical challenges. In addition to H2 production these processes can be used for partial wastewater remediation providing at least 45% reduction in chemical oxygen demand (COD) and are suitable for integration into existing wastewater treatment plants. Key advancements in lab-based research are included highlighting the potential for each technology to contribute to the development of clean energy. Whilst there have been efforts to scale dark fermentation electro and photo chemical technologies are still at the early stages of development (Technology Readiness Levels below 4); therefore pilot plants and demonstrators sited at wastewater treatment facilities are needed to assess commercial viability. As such a multidisciplinary approach is needed to overcome the current barriers to implementation integrating expertise in engineering chemistry and microbiology with the commercial experience of both water and energy sectors. The review concludes by highlighting MECs as a promising technology due to excellent system modularity good hydrogen yield (3.6–7.9 L/L/d from synthetic wastewater) and the potential to remove up to 80% COD from influent streams.
Energy Transition Strategies in the Gulf Cooperation Council Countries
Sep 2024
Publication
During the last two decades Gulf Cooperation Council (GCC) countries have seen their population economies and energy production growing steeply with a substantial increase in Gross Domestic Product. As a result of this growth GCC consumption-based carbon dioxide (CO2) emissions increased from 540.79 Metric tons of CO2 equivalent (MtCO2) in 2003 to 1090.93 MtCO2 in 2020. The assumptions and strategies that have driven energy production in the past are now being recast to achieve a more sustainable economic development. The aim of this study is to review and analyze ongoing energy transition strategies that characterize this change to identify challenges and opportunities for bolstering the effectiveness of current strategic orientations. The ensuing analysis shows that since COP26 GCC countries have been pursuing a transition away from carbon-based energy policies largely characterized by the adoption of solar PV with other emerging technologies including energy storage carbon capture and hydrogen generation and storage. While as of 2022 renewable energy adoption in the GCC only represented 0.15 % of global installed capacity GCC countries are making strong efforts to achieve their declared 2030 energy targets that average about 26 % with peaks of 50 % in Saudi Arabia and 30 % in the UAE and Oman. With reference to solar energy plans are afoot to add 42.1 GW of solar photovoltaics and concentrated solar power which will increase 8-fold the current installed renewable capacity (5.1 GW). At the same time oil and gas production rates remain stable and fossil fuel subsidies have grown in the last few years. Also there is a marked preference for the deployment of CCUS and utility-scale solar energy technology vs. distributed solar energy energy efficiency and nature-based solutions. The pursuit of energy transition in the GCC will require increased efforts in the latter and other overlooked strategic endeavors to achieve a more balanced portfolio of sustainable energy solutions with stronger emphasis on energy efficiency (as long as rebound effects are mitigated) and nature-based solutions. Increased efforts are also needed in promoting governance practices aimed to institutionalize regulatory frameworks incentives and cooperation activities that promote the reduction of fossil fuel subsidies and the transition away from fossil fuels.
Reducing the Environmental Impact of International Aviationg through Sustainable Aviation Fuel with Integrated Carbon Capture and Storage
Feb 2024
Publication
Sustainable aviation fuels (SAFs) represent the short-term solution to reduce fossil carbon emissions from aviation. The Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA) was globally adopted to foster and make SAFs production economically competitive. Fischer-Tropsch synthetic paraffinic kerosene (FTSPK) produced from forest residue is a promising CORSIA-eligible fuel. FT conversion pathway permits the integration of carbon capture and storage (CCS) technology which provides additional carbon offsetting ca pacities. The FT-SPK with CCS process was modelled to conduct a comprehensive analysis of the conversion pathway. Life-cycle assessment (LCA) with a well-to-wake approach was performed to quantify the SAF’s carbon footprint considering both biogenic and fossil carbon dynamics. Results showed that 0.09 kg FT-SPK per kg of dry biomass could be produced together with other hydrocarbon products. Well-to-wake fossil emissions scored 21.6 gCO2e per MJ of FT-SPK utilised. When considering fossil and biogenic carbon dynamics a negative carbon flux (-20.0 gCO2eMJ− 1 ) from the atmosphere to permanent storage was generated. However FT-SPK is limited to a 50 %mass blend with conventional Jet A/A1 fuel. Using the certified blend reduced Jet A/A1 fossil emissions in a 37 % and the net carbon flux resulted positive (30.9 gCO2eMJ− 1 ). Sensitivity to variations in process as sumptions was investigated. The lifecycle fossil-emissions reported in this study resulted 49 % higher than the CORSIA default value for FT-SPK. In a UK framework only 0.7 % of aviation fuel demand could be covered using national resources but the emission reduction goal in aviation targeted for 2037 could be satisfied when considering CCS.
Hydrogen Refueling Station Cost Model Applied to Five Real Case Studies for Fuel Cell buses
Oct 2021
Publication
Hydrogen Refueling Stations (HRS) are a key infrastructure to the successful deployment of hydrogen mobility. Their cost-effectiveness will represent an increasingly crucial issue considering the foreseen growth of vehicle fleets from few captive fleets to large-scale penetration of hydrogen vehicles. In this context a detailed component-oriented cost model is important to assess HRS costs for different design concepts layout schemes and possible customizations respect to aggregate tools which are mostly available in literature. In this work an improved version of a previously developed component-oriented scale-sensitive HRS cost model is applied to 5 different European HRS developed within the 3Emotion project with different refueling capacities (kgH2/day) hydrogen supply schemes (in-situ production or delivery) storage volumes and pressures and operational strategies. The model output allows to assess the upfront investment cost (CAPEX) the annual operational cost (OPEX) and the Levelized Cost of Hydrogen (LCOH) at the dispenser and identify the most crucial cost components. The results for the five analyzed HRS sites show an LCOH at the nozzle of around 8-9 €/kg for delivery based HRSs which are mainly dominated by the H2 retail price and transport service price and around 11-12 €/kg for on-site producing HRS for which the electrolyzer CAPEX and electricity price plays a key role in the cost structure. The compression storage and dispensing sections account for between 1-3 €/kg according to the specific design & performance requirements of the HRS. The total LCOH values are comparable with literature standard market prices for similar scale HRSs and with the 3Emotion project targets.
Dynamic Hydrogen Demand Forecasting Using Hybrid Time Series Models: Insights for Renewable Energy Systems
Feb 2025
Publication
Hydrogen is gaining traction as a key energy carrier due to its clean combustion high energy content and versatility. As the world shifts towards sustainable energy hydrogen demand is rapidly increasing. This paper introduces a novel hybrid time series modeling approach designed and developed to accurately predict hydrogen demand by mixing linear and nonlinear models and accounting for the impact of non-recurring events and dynamic energy market changes over time. The model incorporates key economic variables like hydrogen price oil price natural gas price and gross domestic product (GDP) per capita. To address these challenges we propose a four-part framework comprising the Hodrick–Prescott (HP) filter the autoregressive fractionally integrated moving average (ARFIMA) model the enhanced empirical wavelet transform (EEWT) and high-order fuzzy cognitive maps (HFCM). The HP filter extracts recurring structural patterns around specific data points and resolves challenges in hybridizing linear and nonlinear models. The ARFIMA model equipped with statistical memory captures linear trends in the data. Meanwhile the EEWT handles non-stationary time series by adaptively decomposing data. HFCM integrates the outputs from these components with ridge regression fine-tuning the HFCM to handle complex time series dynamics. Validation using stochastic non-Gaussian synthetic data demonstrates that this model significantly enhances prediction performance. The methodology offers notable improvements in prediction accuracy and stability compared to existing models with implications for optimizing hydrogen production and storage systems. The proposed approach is also a valuable tool for policy formulation in renewable energy and smart energy transitions offering a robust solution for forecasting hydrogen demand
Techno-economic Assessment of Renewable Methanol from Biomass Gasification and PEM Electrolysis for Decarbonization of the Maritime Sector in California
Mar 2022
Publication
At scale biomass-based fuels are seen as long-term alternatives to conventional shipping fuels to reduce greenhouse gas emissions in the maritime sector. While the operational benefits of renewable methanol as a marine fuel are well-known its cost and environmental performance depend largely on production method and geographic context. In this study a techno-economic and environmental assessment of renewable methanol produced by gasification of forestry residues is performed. Two biorefinery systems are modeled thermody namically for the first time integrating several design changes to extend past work: (1) methanol synthesized by gasification of torrefied biomass while removing and storing underground a fraction of the carbon initially contained in it and (2) integration of a polymer electrolyte membrane (PEM) electrolyzer for increased carbon efficiency via hydrogen injection into the methanol synthesis process. The chosen use case is set in California with forest residue biomass as the feedstock and the ports of Los Angeles and Long Beach as the shipping fuel demand point. Methanol produced by both systems achieves substantial lifecycle greenhouse gas emissions savings compared to traditional shipping fuels ranging from 38 to 165% from biomass roadside to methanol combustion. Renewable methanol can be carbon-negative if the CO2 captured during the biomass conversion process is sequestered underground with net greenhouse gas emissions along the lifecycle amounting to − 57 gCO2eq/MJ. While the produced methanol in both pathways is still more expensive than conventional fossil fuels the introduction of CO2eq abatement incentives available in the U.S. and California could bring down minimum fuel selling prices substantially. The produced methanol can be competitive with fossil shipping fuels at credit amounts ranging from $150 to $300/tCO2eq depending on the eligible credits.
Techno-economic Analysis of the Production of Synthetic Fuels using CO2 Generated by the Cement Industry and Green Hydrogen
Jul 2024
Publication
Cement industry due to the decomposition of CaCO3 and the production of clinker emits large amounts of CO2 into the atmosphere. This anthropogenic gas can be captured and through its synthesis with green hydrogen methanol and finally synthetic fuels are achieved. By using e-fuel Europe’s climate neutrality objectives could be achieved. However the energy transition still lacks a clear roadmap and decisions are strongly affected by the geopolitical situation the energy demand and the economy. Therefore different scenarios are analysed to assess the influence of key factors on the overall economic viability of the process: 1) A business-as-usual scenario EU perspectives 2) allowing e-fuels and 3) improving H2 production processes. The technical feasibility of the production of synthetic fuels is verified. The most optimistic projections indicate future production costs of synthetic fuels will be lower than those of fossil fuels. This is directly related to the cost of green hydrogen production.
Technology for Green Hydrogen Production: Desk Analysis
Sep 2024
Publication
The use of green hydrogen as a high-energy fuel of the future may be an opportunity to balance the unstable energy system which still relies on renewable energy sources. This work is a comprehensive review of recent advancements in green hydrogen production. This review outlines the current energy consumption trends. It presents the tasks and challenges of the hydrogen economy towards green hydrogen including production purification transportation storage and conversion into electricity. This work presents the main types of water electrolyzers: alkaline electrolyzers proton exchange membrane electrolyzers solid oxide electrolyzers and anion exchange membrane electrolyzers. Despite the higher production costs of green hydrogen compared to grey hydrogen this review suggests that as renewable energy technologies become cheaper and more efficient the cost of green hydrogen is expected to decrease. The review highlights the need for cost-effective and efficient electrode materials for large-scale applications. It concludes by comparing the operating parameters and cost considerations of the different electrolyzer technologies. It sets targets for 2050 to improve the efficiency durability and scalability of electrolyzers. The review underscores the importance of ongoing research and development to address the limitations of current electrolyzer technology and to make green hydrogen production more competitive with fossil fuels.
Experimental Study on the Impact of Flow Rate Strategies on the Mass Transfer Impedance of PEM Electrolyzers
May 2025
Publication
The flow rate strategies of deionized water have a significant impact on the mass transfer process of proton exchange membrane (PEM) electrolyzers which are critical for the efficient and safe operation of hydrogen production systems. Electrochemical impedance spectroscopy is an effective tool for distinguishing different kinetic processes within the electrolyzer. In this study three different Ti-felt porous transport layers (PTLs) are tested with two flow rate modes constant flow (50 mL/min) and periodic cycling flow (10 mL/min–50 mL/min–10 mL/min) to investigate the influence of flow rate strategies on the mass transfer impedance of the electrolyzer. The following observations were made: (1) For PTL with better performance the flow rate of the periodic cycling flow has little effect on its mass transfer impedance and the mass transfer impedance of the periodic circulation flow mode is not much different from that of the constant flow. (2) For PTL with poorer performance in the periodic cycling mode the mass transfer impedance at 10 mL/min is smaller than that at 50 mL/min but both are higher than the impedance under constant flow. The conclusions of this study provide a theoretical basis for the flow management of PEM electrolytic hydrogen production systems.
Is Green Hydrogen an Environmentally and Socially Sound Solution for Decarbonizing Energy Systems Within a Circular Economy Transition?
May 2025
Publication
Green hydrogen (GH2) is expected to play an important role in future energy systems in their fight against climate change. This study after briefly recalling how GH2 is produced and the main steps throughout its life cycle analyses its current development environmental and social impacts and a series of case studies from selected literature showing its main applications as fuel in transportation and electricity sectors as a heat producer in high energy intensive industries and residential and commercial buildings and as an industrial feedstock for the production of other chemical products. The results show that the use of GH2 in the three main areas of application has the potential of contributing to the decarbonization goals although its generation of non-negligible impacts in other environmental categories requires attention. However the integration of circular economy (CE) principles is important for the mitigation of these impacts. In social terms the complexity of the value chain of GH2 generates social impacts well beyond countries where GH2 is produced and used. This aspect makes the GH2 value chain complex and difficult to trace somewhat undermining its renewability claims as well as its expected localness that the CE model is centred around.
Hydrogen-Powered Aviation: Insights from a Cross-Sectional Scientometric and Thematic Analysis of Patent Claims
May 2025
Publication
Hydrogen-powered aviation is gaining momentum as a sustainable alternative to fossil-fueled flight yet the field faces complex technological and operational challenges. To better understand commercial innovation pathways this study analyzes the claims sections of 166 hydrogen aviation patents issued between 2018 and 2024. Unlike prior studies that focused on patent titles or abstracts this approach reveals the protected technical content driving commercialization. The study classifies innovations into seven domains: fuel storage fuel delivery fuel management turbine enhancement fuel cell integration hybrid propulsion and safety enhancement. Thematic word clouds and term co-occurrence networks based on natural language processing techniques validate these classifications and highlight core technical themes. Scientometric analyses uncover rapid patent growth rising international participation and strong engagement from both established aerospace firms and young companies. The findings provide stakeholders with a structured view of the innovation landscape helping to identify technological gaps emerging trends and areas for strategic investment and policymaking. This claims-based method offers a scalable framework to track progress in hydrogen aviation and is adaptable to other emerging technologies.
Electrolytic Hydrogen Production: How Green Must Green Be?
Jan 2025
Publication
Electrolytic hydrogen from renewable sources is central to many nations' net-zero emission strategies serving as a low-carbon alternative for traditional uses and enabling decarbonisation across multiple sectors. Current stringent policies in the EU and US are set to soon require hourly time-matching of renewable electricity generation used by electrolysers aimed at ensuring that hydrogen production does not cause significant direct or indirect emissions. Whilst such requirements enhance the “green credentials” of hydrogen they also increase its production costs. A modest relaxation of these requirements offers a practicable route for scaling up low-carbon hydrogen production optimising both costs and emission reductions. Moreover in jurisdictions with credible and near-to-medium-term decarbonisation targets immediate production of electrolytic hydrogen utilising grid electricity would have a lifetime carbon intensity comparable to or even below blue hydrogen and very significantly less than that of diesel emphasising the need to prioritise rapid grid decarbonisation of the broader grid.
Design and Scale-up of a Hydrogen Oxy-fuel Burner for High-temperature Industrial Processes
Aug 2025
Publication
The present study investigates the design and scale-up of a pure hydrogen oxy-fuel combustion burner for industrial applications. In recent years this technology has garnered attention as an effective approach to the decarbonisation of high-temperature industrial processes. Replacing air with oxygen in combustion processes significantly reduces nitrogen oxides emissions and leads to sustainable energy use. A laboratory-scale burner was designed with inlet nozzle dimensions adapted to the specific properties of hydrogen and oxygen as fuel and oxidant respectively. Implementing oxy-fuel combustion requires addressing several technical issues to prevent the burner wall from overheating and to ensure a stable flame. An infrared camera was used to characterise the performance and operating conditions of the laboratory-scale burner in the range of 2.5–30 kW. The 10 kW baseline case was analysed numerically and validated experimentally using thermocouples. This revealed stable lifted flames with maximum temperatures of 2800 K and a flame length of 0.15 m. A key challenge in engineering is transferring results from laboratory-scale to large-scale industrial applications. Once validated the prototype design was scaled up numerically from 10 kW to 1 MW investigating the feasibility of different scaling criteria. The impact of these criteria on flame characteristics mixing patterns and the volumetric distribution of the reaction zone was then assessed. The constant velocity criterion yielded the lowest pressure drops although it also resulted in longer flame lengths. In contrast the constant residence time criterion generated the highest pressure drops. The increased velocities associated with this criterion enhanced mixing leading to shorter flame lengths as noted in the cases of 200 kW decreasing from 0.98 m under constant velocity criterion to 0.46 m. The intermediate criteria demonstrated a feasible alternative for scaling up the burner by effectively balancing flame length mixing rate and pressure losses. Nevertheless all criteria enabled the burner to sustain high combustion efficiency. Overall this investigation provides valuable insight into the potential of hydrogen oxy-fuel combustion technology to reduce carbon emissions in high-temperature processes.
Performance and Emissions Evaluation of a Turbofan Burner with Hydrogen Fuel
Mar 2025
Publication
This paper examines the changes in the performance level and pollutant emissions of a combustion chamber for turbofan engines. Two different fuels are compared: a conventional liquid fuel of the JET-A (kerosene) class and a hydrogen-based gaseous fuel. A turbofan engine delivering a 70 kN thrust at cruise conditions and 375 kN thrust at takeoff is considered. The comparison is carried out by investigating the combustion pattern with different boundary conditions the latter assigned along a typical flight mission. The calculations rely on a combined approach with a preliminary lumped parameter estimation of the engine performance and thermodynamic properties under different flight conditions (i.e. take-off climbing and cruise) and a CFD-based combustion simulation employing as boundary conditions the outputs obtained from the 0-D computations. The results are discussed in terms of performance thermal properties distributions throughout the combustor and of pollutant concentration at the combustor outflow. The results demonstrate that replacing the JET-A fuel with hydrogen does not affect the overall engine performance significantly and stable and efficient combustion takes place inside the burner although a different temperature regime is observable causing a relevant increase in thermal NO emissions.
An Insight into the Application and Progress of Artificial Intelligence in the Hydrogen Production Industry: A Review
Mar 2025
Publication
The urgent need for low carbon emissions in hydrogen production has become increasingly critical as global energy demands rise highlighting the inefficiencies in traditional methods and the industry’s challenges in meeting evolving environmental standards. This review aims to provide a comprehensive overview of these challenges and opportunities. The current review discusses the use of artificial intelligence (AI) technologies especially machine learning (ML) and deep learning (DL) algorithms for process optimization in hydrogen production and associated power systems. The current study analyzes data from several important industry case studies and recently published studied evidence by using a review methodology in order to critically evaluate the effectiveness of AI applications. Key findings show how AI greatly improves operational efficiency through optimized production conditions and forecasted energy use. The review indicates that real-time data processing by AI helps to quickly detect anomalies for timely correction minimizing downtimes and maximizing reliability. Integrating AI with energy management solutions not only optimizes hydrogen production but also supports a transition to sustainable energy systems. Thus the current review recommends strategic investments in AI technologies and comprehensive training programs to harness their full potential ultimately contributing to a more sustainable energy future.
Catalytic Innovations for High-Yield Biohydrogen Production in Integrated Dark Fermentation and Microbial Electrolysis Systems
Sep 2025
Publication
Biohydrogen a low-carbon footprint technology can play a significant role in decarbonizing the energy system. It uses existing infrastructure is easily transportable and produces no greenhouse gas emissions. Four technologies can be used to produce biohydrogen: photosynthetic biohydrogen dark fermentation (DF) photo-fermentation and microbial electrolysis cells (MECs). DF produces more biohydrogen and is flexible with organic substrates making it a sustainable method of waste repurposing. However low achievable biohydrogen yields are a common issue. To overcome this catalytic mechanisms including enzymatic systems such as [Fe-Fe]- and [Ni-Fe]-hydrogenases in DF and electroactive microbial consortia in MECs alongside advanced electrode catalysts which collectively surmount thermodynamic and kinetic constraints and the two stage system such as DF connection to photo-fermentation and anaerobic digestion (AD) to microbial electrolysis cells (MECs) have been investigated. MECs can generate biohydrogen at better yields by using sugars or organic acids and combining DF and MEC technologies could improve biohydrogen production. As such this review highlights the challenges and possible solutions for coupling DF–MEC while also offering knowledge regarding the technical and microbiological aspects.
Design of a Flexible, Modular, Scalable Infrastructure to Inland Intake of Offshore Hydrogen Production
May 2025
Publication
Hydrogen is one of the energy vectors that are called to play a key role in a decarbonised energy future. On the other hand offshore energy is one of the options to increase renewable energy generation either electricity or other vectors as hydrogen. At this respect the OCEANH2 project aims to design a plant for the generation storage and distribution of modular flexible and intelligent offshore green hydrogen hybridizing floating wind and photovoltaic technology produced in locations at Gran Canarias and Carboneras (Spain) 1250 and 700 m to the coast. The intake of hydrogen to land is one of the bottlenecks of such project impacting in the whole economy of the levelized cost of hydrogen that is produced. From the analysis that is presented it is concluded that the practical alternatives in the framework of the OCEANH2 project are mainly by dedicated carbon steel pipelines due to the existing uncertainties on the utilization of non-metallic pipes and the low distance to the intake facilities at the port in the project. We have evaluated as well the implementation of hydrogen refuelling stations and truck loading stations for short-distance hydrogen delivery based on compressed hydrogen with a capital cost of 1.7 and 7 M€ for a hydrogen management of 100 kg/day. Hydrogen transport by vessel when produced hydrogen offshore has been discarded for the particular case of OCEANH2.
Thermodynamic Analysis and Optimization of a Regenerative Heat Exchange System for Solid Oxide Electrolyzer-Based Hydrogen Production
Aug 2025
Publication
The article discusses a regenerative heat exchange system for a solid oxide electrolyzer cell (SOEC) used in the production of green hydrogen. The heating system comprises four heat exchangers one condenser heat exchanger and a mixer evaporator. A pump and two throttle valves have been added to separate the hydrogen at an elevated steam condensation temperature. Assuming steady flow a thermodynamic analysis was performed to validate the design and to predict the main parameters of the heating system. Numerical optimization was then used to determine the optimal temperature distribution ensuring the lowest possible additional external energy requirement for the regenerative system. The proportions of energy gained through heat exchange were determined and their distribution analyzed. The calculated thermal efficiency of the regenerative system is 75% while its exergy efficiency is 73%. These results can be applied to optimize the design of heat exchangers for hydrogen production systems using SOECs.
Lower-Carbon Substitutes for Natural Gas for Use in Energy-Intensive Industries: Current Status and Techno-Economic Assessment in Lithuania
May 2025
Publication
Significant shortfalls in meeting the climate mitigation targets and volatile energy markets make evident the need for an urgent transition from fossil fuels to sustainable alternatives. However the integration of zero-carbon fuels like green hydrogen and ammonia is an immense project and will take time and the construction of new infrastructure. It is during this transitional period that lower-carbon natural gas alternatives are essential. In this study the industrial sectors of Lithuania are analysed based on their energy consumption. The industrial sectors that are the most energy-intensive are food chemical and wood-product manufacturing. Synthetic natural gas (SNG) has become a viable substitute and biomethane has also become viable given a feedstock price of 21 EUR/MWh in the twelfth year of operation and 24 EUR/MWh in the eighth year assuming an electricity price of 140 EUR/MWh and a natural gas price of 50 EUR/MWh. Nevertheless the scale of investment in hydrogen production is comparable to the scale of investment in the production of other chemical elements; however hydrogen production is constrained by its high electricity demand—about 3.8 to 4.4 kWh/Nm3—which makes it economically viable only at negative electricity prices. This analysis shows the techno-economic viability of biomethane and the SNG as transition pathways towards a low-carbon energy future.
Production of Hydrogen from Packaging Wastes by Two-stage Pyrolysis
Aug 2025
Publication
Plastic waste continues to increasingly pollute the environment. Currently a significant portion of this waste is either landfilled or incinerated to generate energy which leads to substantial CO2 emissions. However thermochemical processing is a potential solution to create a circular economy with pyrolysis combined with the subsequent high-temperature treatment of the vapour-gas mixture being a method preferable to incineration. This study investigated the optimal conditions for the two-stage pyrolysis of non-recyclable plastic waste. The process involved a low-temperature treatment of feedstock followed by high-temperature exposure of the vapour-gas mixture in the presence of a carbon matrix. The final products of the two-stage pyrolysis were: synthesis gas mainly consisting of hydrogen and carbon monoxide; solid pyrolysis residue obtained in the first stage and high-carbon material during the second stage was obtained. The first stage of the two-stage pyrolysis was carried out at various temperatures ranging from 460 to 540 ◦C followed by cracking at 600 to 1000 ◦C with different ratios of packaging waste to wood charcoal (1:2 1:4 1:6). The conditions for obtaining more than 70 vol% hydrogen in the synthesis gas from packaging waste were determined the effect of changing the process parameters was studied. The decomposition kinetics of packaging waste showed activation energies of the first and second steps: 165 and 255 kJ/mol (Ozawa–Flynn–Wall method) 164 and 259 kJ/mol (Kissinger–Akahira–Sunose method) respectively. This work contributes to the study of efficient recycling methods for non-recyclable packaging waste and promotes advancements in sustainable waste management practices.
Endoscopic Visualization of Backfire Behavior in a Medium Speed Maritime Hydrogen Engine
Aug 2025
Publication
Hydrogen is a promising energy carrier for decarbonizing maritime and stationary applications. However using 100% hydrogen in large-bore engines introduces combustion challenges such as pre-ignition and backfire. These statistically occurring combustion anomalies particularly their spatial and temporal behavior cannot be fully understood through thermodynamic data alone. This study applies optical diagnostics to a medium-speed single-cylinder research engine (bore: 350 mm stroke: 440 mm displacement: 42.3 dm3 ) operated with 100% hydrogen exceeding 20 bar IMEP. By varying the air–fuel equivalence ratio between 2.3 and 4.0 and comparing active pre-chamber and open combustion chamber ignition systems backfire-induced operating limits are identified. High-speed flame imaging through two endoscopic accesses and up to three cameras captures both visible and UV (308 nm) flame chemiluminescence. An implemented visual vibration compensation method using fiber optics enables tracking of flame origins and propagation. The recordings show that 65% of ignition events initiate near one intake valve suggesting local hydrogen enrichment confirmed via 3D-CFD simulations. This is linked to intake manifold geometry which leads to mixture inhomogeneity up to −260◦ CA BTDC. At loads above 15 bar IMEP the localized enrichment reduces or shifts attributed to increased turbulence and intake mass flow. CFD simulations also reveal that gas temperatures under the intake valves exceeding the ignition temperature of hydrogen as early as 300◦ CA BTDC create the risk of backfire in the early gas phase. Additionally glowing oil droplets and ignition zones near the piston were observed indicating that lube oil ignition may be a cause of later (after −290◦ CA BTDC) backfire events. These findings contribute to the understanding of hydrogen combustion anomalies and support future experimental and modeling-based optimization of large-bore hydrogen engines.
Public Acceptance of the Underground Storage of Hydrogen: Lessons Learned from the Geological Storage of CO2
Mar 2025
Publication
The successful commercialisation of underground hydrogen storage (UHS) is contingent upon technological readiness and social acceptance. A lack of social acceptance inadequate policies/regulations an unreliable business case and environmental uncertainty have the potential to delay or prevent UHS commercialisation even in cases where it is ready. The technologies utilised for underground hydrogen and carbon dioxide storage are analogous. The differences lie in the types of gases stored and the purpose of their storage. It is anticipated that the challenges related to public acceptance will be analogous in both cases. An assessment was made of the possibility of transferring experiences related to the social acceptance of CO2 sequestration to UHS based on an analysis of relevant articles from indexed journals. The analysis enabled the identification of elements that can be used and incorporated into the social acceptance of UHS. A framework was identified that supports the assessment and implementation of factors determining social acceptance ranging from conception to demonstration to implementation. These factors include education communication stakeholder involvement risk assessment policy and regulation public trust benefits research and demonstration programmes and social embedding. Implementing these measures has the potential to increase acceptance and facilitate faster implementation of this technology.
Recent Breakthroughs and Future Horizons in Next-generation HT-PEMs for Hydrogen Fuel Cell
Aug 2025
Publication
Aminul Islam,
Mamun Shahriar,
Tarekul Islam,
Md. Tarekul Islam,
Afsana Papia,
Suman Chandra Mohanta,
M. Azizur R. Khan,
Md Aliur Rahman,
Khadiza Tul Kubra,
Md. Munjur Hasan,
Ariyan Islam Rehan,
Mohammed Sohrab Hossain,
Adiba Islam Rasee,
M.A. Shenashen,
Eti Awual,
Md. Chanmiya Sheikh,
Tetsuya Uchida,
R.M. Waliullah,
Md. Shad Salman,
Md. Nazmul Hasan and
Md. Rabiul Awual
High-temperature proton exchange membranes (HT-PEMs) for fuel cells are considered transformative technologies for efficient energy conversion particularly in hydrogen-based transportation owing to their ability to deliver high power density and operational efficiency in harsh environments. However several critical challenges limit their broader adoption notably the limited durability and high costs associated with core components such as membranes and electrocatalysts under elevated temperature conditions. This review systematically addresses these challenges by examining the role of engineered nanomaterials in overcoming performance and stability limitations. The potential of nanomaterials to improve catalytic activity proton conductivity and thermal stability is discussed in detail emphasizing their impact on the optimization of catalyst layer composition including catalysts binders phosphoric acid electrolytes and additives. Recent advancements in nanostructured assemblies and 3D morphologies are explored to enhance fuel cell efficiency through synergistic interactions of these components. Additionally ongoing issues such as catalyst degradation long-term stability and resistance to high-temperature operation are critically analyzed. This manuscript offers a comprehensive overview of current HT-PEMs research and proposes future material design strategies that could bridge the gap between laboratory prototypes and large-scale industrial applications.
A Multi-State Rotational Control Strategy for Hydrogen Production Systems Based on Hybrid Electrolyzers
Apr 2025
Publication
Harnessing surplus wind and solar energy for water electrolysis boosts the efficiency of renewable energy utilization and supports the development of a low-carbon energy framework. However the intermittent and unpredictable nature of wind and solar power generation poses significant challenges to the dynamic stability and hydrogen production efficiency of electrolyzers. This study introduces a multi-state rotational control strategy for a hybrid electrolyzer system designed to produce hydrogen. Through a detailed examination of the interplay between electrolyzer power and efficiency—along with operational factors such as load range and startup/shutdown times—six distinct operational states are categorized under three modes. Taking into account the differing dynamic response characteristics of proton exchange membrane electrolyzers (PEMEL) and alkaline electrolyzers (AEL) a power-matching mechanism is developed to optimize the performance of these two electrolyzer types under varied and complex conditions. This mechanism facilitates coordinated scheduling and seamless transitions between operational states within the hybrid system. Simulation results demonstrate that compared to the traditional sequential startup and shutdown approach the proposed strategy increases hydrogen production by 10.73% for the same input power. Moreover it reduces the standard deviation and coefficient of variation in operating duration under rated conditions by 27.71 min and 47.04 respectively thereby enhancing both hydrogen production efficiency and the dynamic operational stability of the electrolyzer cluster.
Optimizing Proton Exchange Membrane Electrolyzer Performance Through Dynamic Pressure and Temperature Control: A Mixed-integer Linear Programming Approach
Aug 2025
Publication
Hydrogen is a key energy carrier for decarbonizing multiple sectors particularly when produced via water electrolysis powered by renewable energy. Proton exchange membrane (PEM) electrolyzers are well suited for this application due to their ability to rapidly adjust to fluctuating power inputs. Despite being conventionally operated at high temperatures and pressures to reduce heating and compression needs recent studies suggest that under partial loads lower operating conditions may enhance efficiency. This study introduces a novel optimization framework for dynamically adjusting pressure and temperature in PEM electrolyzers. The model integrates an efficiency map within a Mixed-Integer Linear Programming (MILP) formulation and applies McCormick tightening to address nonlinearities. A one-week case study demonstrates operational cost reductions of up to 12.5 % through optimal control favoring lower temperatures and pressures at low current densities and higher temperatures near rated load while maintaining moderate pressures. The results show improved efficiency and reduced hydrogen crossover enhancing safety and enabling scalable application over extended time horizons. These insights are valuable for long-term planning and evaluation of hydrogen production and storage systems.
Capacity Optimization Configuration Strategy for Electrochemical-hydrogen Hybrid Energy Storage Based on State-of-charge Self-recovery for Wind Power Fluctuation Smoothing
Aug 2025
Publication
To address the challenges in wind power fluctuation smoothing using electrochemical-hydrogen hybrid energy storage a SOC self-recovery-based capacity optimization is proposed. The key issues include extreme high/low SOC states of electrochemical storage due to large charge-discharge disparities and the degradation of hydrogen storage tank SOH caused by its efficiency characteristics which lead to high configuration costs. First considering grid-connection lag time and algorithm adaptability an adaptive weighted filter is designed to suppress wind power fluctuations to obtain precise active power reference values for hybrid energy storage. The active power is then allocated between electrochemical and hydrogen storage using EMD and HT. Subsequently a complementary operation strategy for electrochemical-hydrogen systems is proposed which incorporates equivalent SOC metrics to assess the overall SOC level of electrochemical storage. By defining trigger thresholds for different operational modes abnormal SOC and SOH states are eliminated. Finally a full lifecycle economic cost assessment model based on the rainflow counting method is established to evaluate the impact of different threshold settings on the operational lifespan of energy storage and the overall configuration cost. The proposed method is validated through real-data simulations demonstrating its effectiveness in optimizing hybrid storage configurations and reducing costs compared to conventional strategies.
Silica Aerogels as a Promising Vehicle for Effective Water Splitting for Hydrogen Production
Mar 2025
Publication
This comprehensive review explores silica aerogels and their application in environmental remediation. Due to rapid growth in the consumption of energy and water resources the purification of contaminated resources for use by humankind should be considered important. The primary objectives of this review are to assess the evolving landscape of silica aerogels their preparation and drying techniques and to discuss the main findings from a wide range of empirical studies and theoretical perspectives. Based on a significant amount of research this review provides information about aerogels’ capabilities as an adsorbent and catalyst. The analysis spans a variety of contexts for the generation of hydrogen and the degradation of the dyes employed in industry showing better performance in environmental remediation. The implications of this review point to the need for well-informed policies innovative synthesis strategies and ongoing research to harness the full potential for environmental management.
Real-Time Modeling of a Solar-Driven Power Plant with Green Hydrogen, Electricity, and Fresh Water Production: Techno-Economics and Optimization
Apr 2025
Publication
Solar energy is important for the future as it provides a clean renewable source of electricity that can help combat climate change by reducing reliance on fossil fuels via implementing various solar-based energy systems. In this study a unique configuration for a parabolic-trough-based solar system is presented that allows energy storage for periods of time with insufficient solar radiation. This model based on extensive analysis in MATLAB utilizing real-time weather data demonstrates promising results with strong practical applicability. An organic Rankine cycle with a regenerative configuration is applied to produce electricity which is further utilized for hydrogen generation. A proton exchange membrane electrolysis (PEME) unit converts electricity to hydrogen a clean and versatile energy carrier since the electricity is solar based. To harness the maximum value from this system additional energy during peak times is used to produce clean water utilizing a reverse osmosis (RO) desalination unit. The system’s performance is examined by conducting a case study for the city of Antalya Turkey to attest to the unit’s credibility and performance. This system is also optimized via the Grey Wolf multi-objective algorithm from energy exergy and techno-economic perspectives. For the optimization scenario performed the energy and exergy efficiencies of the system and the levelized cost of products are found to be approximately 26.5% 28.5% and 0.106 $/kWh respectively.
Potential Hydrogen Storage Complexes: Short-time Microwave-assisted Synthesis, Characterization, Thermodynamic, and International Relations
Feb 2025
Publication
This work included preparing and characterizing new platinum complexes with the ligand 345 -trimethoxybenzoic acid (TMB). The reactions were carried out using a n autoclave in microwave within 3 minutes only in an alkali medium of triethylamine where two moles of TMB reacted with one mole of platinum ion and two moles of PPh 3 or with one mole of diphosphines (Bis(diphenylphosphino)x; x=methane (dppm) ethane (dppe) propane (dppp) ferrocene (dppf)). The prepared complexes were characterized by measuring melting points and by the techniques of (C.H.N) molar electrical conductivity FT -IR and 1 H -NMR. The characterization results demonstrated that the TMB ligand behaves as a bidentate ligand through the oxygen atom of the carboxylic groups and its geometric shape is a square planar around the platinum ion. The complex formed with high yield ([Pt(TMB) 2(dppf)]) was used in hydrogen storage application. The storage isotherm showed that the complex has a high storage capacity of about 4.2 wt% at 61 bar under low temperature (77 K). The study showed that the thermodynamic functions were -0.67KJ/mol and -3.6 J/mol H 2 for enthalpy and entropy indicating the occurrence of physical hydrogen storage.
Comparative Study of Hydrogen Storage and Metal Hydride Systems: Future Energy Storage Solutions
May 2025
Publication
Hydrogen is a key energy carrier playing a vital role in sustainable energy systems. This review provides a comparative analysis of physical chemical and innovative hydrogen storage methods from technical environmental and economic perspectives. It has been identified that compressed and liquefied hydrogen are predominantly utilized in transportation applications while chemical transport is mainly supported by liquid organic hydrogen carriers (LOHC) and ammonia-based systems. Although metal hydrides and nanomaterials offer high hydrogen storage capacities they face limitations related to cost and thermal management. Furthermore artificial intelligence (AI)- and machine learning (ML)-based optimization techniques are highlighted for their potential to enhance energy efficiency and improve system performance. In conclusion for hydrogen storage systems to achieve broader applicability it is recommended that integrated approaches be adopted—focusing on innovative material development economic feasibility and environmental sustainability
Risk Assessment of Hydrogen Fuel System Leakage in Ships Based on Noisy-OR Gate Model Bayesian Network
Mar 2025
Publication
To mitigate the risk of hydrogen leakage in ship fuel systems powered by internal combustion engines a Bayesian network model was developed to evaluate the risk of hydrogen fuel leakage. In conjunction with the Bow-tie model fuzzy set theory and the Noisy-OR Gate model an in-depth analysis was also conducted to examine both the causal factors and potential consequences of such incidents. The Bayesian network model estimates the likelihood of hydrogen leakage at approximately 4.73 × 10−4 and identifies key risk factors contributing to such events including improper maintenance procedures inadequate operational protocols and insufficient operator training. The Bowtie model is employed to visualize the causal relationships between risk factors and their potential consequences providing a clear structure for understanding the events leading to hydrogen leakage. Fuzzy set theory is used to address the uncertainties in expert judgments regarding system parameters enhancing the robustness of the risk analysis. To mitigate the subjectivity inherent in root node probabilities and conditional probability tables the NoisyOR Gate model is introduced simplifying the determination of conditional probabilities and improving the accuracy of the evaluation. The probabilities of flash or pool fires jet fires and vapor cloud explosions following a leakage are calculated as 4.84 × 10−5 5.15 × 10−5 and 4.89 × 10−7 respectively. These findings highlight the importance of strengthening operator training and enforcing stringent maintenance protocols to mitigate the risks of hydrogen leakage. The model provides a valuable framework for safety evaluation and leakage risk management in hydrogen-powered ship fuel systems.
Green Tides: The Suez Canal as Key Hub and Green Corridor for a Hydrogen Future Between the Middle East and Europe
Feb 2025
Publication
The shipping industry faces the dual challenge of reducing emissions to meet net-zero targets by 2050 and transporting green energy sources like hydrogen and its derivatives. Green shipping corridors provide experimental routes for lowcarbon solutions with the Suez Canal uniquely positioned to lead. This paper examines the canal’s evolving role as a dynamic energy space where diverse actors and networks intersect shaping spatial power relations and aligning with green capitalism interests. It explores the Suez Canal’s potential to serve as a model for hydrogen initiatives and its capacity to influence global energy governance and geopolitical dynamics in the transition to a sustainable shipping future. The canal also represents a microcosm of broader global shifts toward a future hydrogen economy where numerous stakeholders vie for power and influence.
Optimal Operation Strategy for Multi-energy Systems Considering Renewable Energy Fluctuation and Carbon Emission
Jun 2025
Publication
Multi-energy systems (MESs) can address issues such as low renewable energy utilization and power imbalances by optimizing the integration of various energy sources. This paper proposes an optimization operation strategy for MES to regulate the hydrogen and battery storage system (HBRS) based on carbon emission factors (CEFs). Insufficient renewable energy utilization caused by reverse peak regulation can be addressed by guiding the optimal output of HBRS through this model thereby achieving multi-energy complementarity. The CEF is used to balance the output of the HBRS to achieve a low-carbon economic operating system. First the fluctuation of renewable energy is decomposed and reconstructed. Subsequently The HBRS system is utilized to smooth out the fluctuations caused by different frequencies of new energy and then the CEF is used to promote the output of the low-carbon subsystem. Finally comparative verification is conducted across validation cases to demonstrate the effectiveness of the proposed model and the optimization strategy.
Hydrogen for Long-haul Road Freight: A Realist Retroductive Assessment
Jun 2025
Publication
This study focuses on arguably the most contentious choice of energy supply option available for decarbonizing general-purpose long-haul road freight: hydrogen. For operators infrastructure providers energy providers and vehicle manufacturers to make the investments necessary to enable this transition it is essential to evaluate the feasibility of individual energy supply choices. A literature review is conducted identifying ten requirements for an energy supply choice to be feasible which are then translated into “what would need to be true” conditions for hydrogen to meet these requirements. Considering these evidence from literature is used to assess the likelihood of each condition becoming true within the lifespan of a vehicle bought today. It is concluded that it is unlikely that hydrogen will become feasible in this time frame meaning it can be disregarded as a current vehicle purchase consideration as it will not undermine the competitiveness or resale value of a vehicle using a different energy source bought today. There are two principal innovations in the study approach: the consideration of socio-technical and political as well as techno-economic factors; and the application of realist retroductive option assessment. While not necessary to address the research question regarding hydrogen a realist retroductive assessment is also presented for other prominent low carbon energy source options: battery electric electric road systems (ERS) and biofuels; and the conditions under which these options could be feasible are considered.
Produced Water Use for Hydrogen Production: Feasibility Assessment in Wyoming, USA
May 2025
Publication
This study evaluates the feasibility of repurposing produced water—an abundant byproduct of hydrocarbon extraction—for green hydrogen production in Wyoming USA. Analysis of geospatial distribution and production volumes reveals that there are over 1 billion barrels of produced water annually from key basins with a general total of dissolved solids (TDS) ranging from 35000 to 150000 ppm though Wyoming’s sources are often at the lower end of this spectrum. Optimal locations for hydrogen production hubs have been identified particularly in high-yield areas like the Powder River Basin where the top 2% of fields contribute over 80% of the state’s produced water. Detailed water-quality analysis indicates that virtually all of the examined sources exceed direct electrolyzer feed requirements (e.g. 10% LCOH) are notable electricity pricing (50–70% LCOH) and electrolyzer CAPEX (20–40% LCOH) are dominant cost factors. While leveraging produced water could reduce freshwater consumption and enhance hydrogen production sustainability further research is required to optimize treatment processes and assess economic viability under real-world conditions. This study emphasizes the need for integrated approaches combining water treatment renewable energy and policy incentives to advance a circular economy model for hydrogen production.
Holistic View to Decarbonising Cruise Ships with a Combination of Energy Saving Technologies and Hydrogen as Fuel
Mar 2025
Publication
Cruise ship decarbonisation was studied on a Mediterranean cruise profile. The analysis focused on ship energy flows fuel consumption carbon emissions ship CII and EEDI. A combination of technologies for reducing ship fuel consumption was simulated before introducing hydrogen fueled machinery for the ship. The studied technologies included ultrasound antifouling shore power battery hybrid machinery waste heat recovery and air lubrication. Their application on the selected operational profile led to combined fuel savings of 187%. When the same technologies were combined to a hydrogen machinery the ship total energy consumption compared to baseline was reduced by 25%. The cause of this was the synergies in the ship energy system such as ship auxiliary powers heat consumption and machinery efficiency. The proposed methodology of ship energy analysis is important step in starting to evaluate new fuels for ships and in preliminary technology screening prior to integrating them in the ship design.
The Potential of Green Hydrogen and Power-to-X to Decarbonize the Fertilizer Industry in Jordan
Mar 2025
Publication
Considering economic and environmental aspects this study explored the potential of replacing urea imports in Jordan with local production utilizing green hydrogen considering agricultural land distribution fertilizer need and hydrogen demand. The analysis estimated the 2023 urea imports at approximately 13991.37 tons and evaluated the corresponding costs under various market scenarios. The cost of urea imports was projected to range between USD 6.30 million and USD 8.39 million; domestic production using green hydrogen would cost significantly more ranging from USD 30.37 million to USD 70.85 million. Despite the economic challenges transitioning to green hydrogen would achieve a 100% reduction in CO2 emissions eliminating 48739.87 tons of CO2 annually. Considering the Jordanian case an SWOT analysis was conducted to highlight the potential transition strengths such as environmental benefits and energy independence alongside weaknesses such as high initial costs and infrastructure gaps. A competitive analysis was conducted to determine the competition of green hydrogen-based ammonia compared to conventional methods. Further the analysis identified opportunities advancements in green hydrogen technology and potential policy support. Threats were assessed considering global competition and market dynamics.
Decarbonisation Pathways for the Pulp and Paper Industry: A Comprehensive Review
Jul 2025
Publication
The world is experiencing the effects of climate change at an increasing rate including rising average global temperature caused primarily by greenhouse gas (GHG) emissions. Energy-intensive industries (EIIs) are major contributors to greenhouse gas emissions. The pulp and paper industry (PPI) is among the top five most energyintensive industries and it accounts for approximately 6 % of global industrial energy use and 2 % of direct industrial CO2 emissions. Therefore it is important to decarbonize this industrial sector to achieve the climate policy goal of achieving net-zero emissions as per the Paris Agreement. This paper presents a comprehensive review of the decarbonization options also known as decarbonization pathways for the pulp and paper industrial sector. These pathways are selected from available literature and they mainly include energy efficiency measures (EEMs) paper recycling switching to carbon-neutral fuels such as biomass and hydrogen electrification of heat supply and carbon capture & storage (CCS) among other emerging technologies. After identifying each decarbonization pathway is discussed in detail with its drivers and barriers to implementation. The Analytical Hierarchy Process AHP a multi-criteria decision-making MCDM technique is carried out to rank the decarbonization pathways on five distinct criteria: cost emission reduction potential technological readiness level (TRL) implementation time and scalability. The ranking is carried out in four distinct criteria weight regimes to present clear choices on different criterion weights. This review paper aims to add to the existing literature to provide clear indications in choosing the pathways toward the decarbonization effort in the pulp & paper industry under various strategic priorities.
Simulation and Environmental Sustainability Assessment of an Integrated LNG-Power Cycle-Electrolyzer-Methanol Process for Clean Energy Generation
May 2025
Publication
The growing demand for clean energy and sustainable industrial processes has driven interest in integrated energy systems that optimize resource utilization while minimizing environmental impacts. This study presents the simulation and environmental sustainability assessment of an integrated process combining liquefied natural gas (LNG) Allam–Fetvedt cycle solid oxide electrolysis’ system and methanol synthesis to produce clean energy. The proposed system enhances overall efficiency and sustainability by utilizing the Allam–Fetvedt cycle to generate power while capturing CO2 which is then used in the manufacture of syngas and hydrogen by the electrolysis of water and CO2. Syngas is subsequently transformed into methanol a viable alternative fuel characterized by lowcarbon emissions. A comprehensive process simulation is conducted to evaluate energy efficiency material flows and system performance. The sustainability assessment focuses on environmental impact indicators including carbon footprint reduction energy efficiency improvements and resource optimization. The results demonstrate that the integrated system significantly reduces CO2 emissions while maximizing energy recovery making it a promising approach for decarbonized energy production. In this study the integrated process including the ASU power cycle electrolyzers methanol production units and LNG unit results in carbon emissions of 0.29 kg CO2 per kg of LNG produced which is very close to the literature-reported lower limit even though it also has methanol production. On the other hand when the identical process is assessed solely for methanol production (without the LNG unit) it attains net-zero carbon emissions. Despite the incorporation of high-energy electrolyzer systems the overall energy demand of the proposed integrated process remains comparable to that of existing conventional technologies with high emission outputs.
Virtual Failure Assessment Diagrams for Hydrogen Transmission Pipelines
Jun 2025
Publication
We combine state-of-the-art thermo-metallurgical welding process modeling with coupled diffusion-elastic– plastic phase field fracture simulations to predict the failure states of hydrogen transport pipelines. This enables quantitatively resolving residual stress states and the role of brittle hard regions of the weld such as the heat affected zone (HAZ). Failure pressures can be efficiently quantified as a function of asset state (existing defects) materials and weld procedures adopted and hydrogen purity. Importantly simulations spanning numerous relevant conditions (defect size and orientations) are used to build Virtual Failure Assessment Diagrams (FADs) enabling a straightforward uptake of this mechanistic approach in fitness-for-service assessment. Model predictions are in very good agreement with FAD approaches from the standards but show that the latter are not conservative when resolving the heterogeneous nature of the weld microstructure. Appropriate mechanistic FAD safety factors are established that account for the role of residual stresses and hard brittle weld regions.
Optimization of Hydrogen Gas Storage in PEM Fuel Cell mCHP System for Residential Applications using Numerical and Machine Learning Modeling
May 2025
Publication
This study explores the integration and optimization of a hydrogen-based energy system emphasizing the use of metal hydride (MH) storage coupled with Proton Exchange Membrane Fuel Cell Micro Combined Heat and Power (PEMFC MCHP) system for residential applications. MH storage coupled to a heat pump operates at charging and discharging pressures of 10 bar. COMSOL model in 6.1 version using heat transfer in solids and fluids in brinkman equations modules is validated by experimental data and uses machine learning (Feedforward Neural Networks) for predictive modeling of MH dynamics. Smaller 500 NL tanks were found to have high mass-specific heat demand but faster hydrogen gas kinetics reaching (~77 % capacity in one hour) whereas larger 6500 NL (~57 %/hour) absorb hydrogen gas more gradually but reduce thermal management intensities. Using 13 × 500 NL tanks reach ~25 % discharge in 1 h but require ~2170 Wh heating whereas one 6500 NL tank only attains ~48.5 % discharge yet uses ~1750 Wh illustrating a trade-off between faster kinetics and lower thermal load. A genetic algorithm identified an optimal configuration of two 6500 NL tanks that covered ~68 % of total hydrogen gas consumption and 65 % of production at a maximum of 2.4 kW heating and 2.45 kW cooling. Additional comparisons with 170 bar compressed storage revealed lower instantaneous thermal requirements for high-pressure gas tanks. Adding a 170 bar compressed H2 alongside the 10 bar MH system hydrogen gas coverage rose from ~70 % to ~97 % when storage expanded to 200 Nm3 but at the cost of higher compression energy. The proposed MH-based approach especially at moderate pressures with carefully planned tank geometries achieves enhanced operational flexibility for a residential 120 m2 building’s space heating and hot water while machine learning optimizations further refine charge–discharge performance.
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