Publications
Potentials of Green Hydrogen Production in P2G Systems Based on FPV Installations Deployed on Pit Lakes in Former Mining Sites by 2050 in Poland
Sep 2024
Publication
Green hydrogen production is expected to play a major role in the context of the shift towards sustainable energy stipulated in the Fit for 55 package. Green hydrogen and its derivatives have the capacity to act as effective energy storage vectors while fuel cell-powered vehicles will foster net-zero emission mobility. This study evaluates the potential of green hydrogen production in Power-to-Gas (P2G) systems operated in former mining sites where sand and gravel aggregate has been extracted from lakes and rivers under wet conditions (below the water table). The potential of hydrogen production was assessed for the selected administrative unit in Poland the West Pomerania province. Attention is given to the legal and organisational aspects of operating mining companies to identify the sites suitable for the installation of floating photovoltaic facilities by 2050. The method relies on the use of GIS tools which utilise geospatial data to identify potential sites for investments. Basing on the geospatial model and considering technical and organisational constraints the schedule was developed showing the potential availability of the site over time. Knowing the surface area of the water reservoir the installed power of the floating photovoltaic plant and the production capacity of the power generation facility and electrolysers the capacity of hydrogen production in the P2G system can be evaluated. It appears that by 2050 it should be feasible to produce green fuel in the P2G system to support a fleet of city buses for two of the largest urban agglomerations in the West Pomerania province. Simulations revealed that with a water coverage ratio increase and the planned growth of green hydrogen generation it should be feasible to produce fuel for net-zero emission urban mobility systems to power 200 buses by 2030 550 buses by 2040 and 900 buses by 2050 (for the bus models Maxi (40 seats) and Mega (60 seats)). The results of the research can significantly contribute to the development of projects focused on the production of green hydrogen in a decentralised system. The disclosure of potential and available locations over time can be compared with competitive solutions in terms of spatial planning environmental and societal impact and the economics of the undertaking.
The Potential of Hydrogen-battery Storage Systems for a Sustainable Renewable-based Electrification of Remote Islands in Norway
Oct 2023
Publication
Remote locations and off-grid regions still rely mainly on diesel generators despite the high operating costs and greenhouse gas emissions. The exploitation of local renewable energy sources (RES) in combination with energy storage technologies can be a promising solution for the sustainable electrification of these areas. The aim of this work is to investigate the potential for decarbonizing remote islands in Norway by installing RES-based energy systems with hydrogen-battery storage. A national scale assessment is presented: first Norwegian islands are characterized and classified according to geographical location number of inhabitants key services and current electrification system. Then 138 suitable installation sites are pinpointed through a multiple-step sorting procedure and finally 10 reference islands are identified as representative case studies. A site-specific methodology is applied to estimate the electrical load profiles of all the selected reference islands. An optimization framework is then developed to determine the optimal system configuration that minimizes the levelized cost of electricity (LCOE) while ensuring a reliable 100% renewable power supply. The LCOE of the RES-based energy systems range from 0.21 to 0.63 €/kWh and a clear linear correlation with the wind farm capacity factor is observed (R2 equal to 0.87). Hydrogen is found to be crucial to prevent the oversizing of the RES generators and batteries and ensure long-term storage capacity. The techno-economic feasibility of alternative electrification strategies is also investigated: the use of diesel generators is not economically viable (0.87–1.04 €/kWh) while the profitability of submarine cable connections is highly dependent on the cable length and the annual electricity consumption (0.14–1.47 €/kWh). Overall the cost-effectiveness of RES-based energy systems for off-grid locations in Northern Europe can be easily assessed using the correlations derived in this analysis.
A Novel Sustainable Approach for Site Selection of Underground Hydrogen Storage in Poland Using Deep Learning
Jul 2024
Publication
This research investigates the potential of using bedded salt formations for underground hydrogen storage. We present a novel artificial intelligence framework that employs spatial data analysis and multi-criteria decision-making to pinpoint the most appropriate sites for hydrogen storage in salt caverns. This methodology incorporates a comprehensive platform enhanced by a deep learning algorithm specifically a convolutional neural network (CNN) to generate suitability maps for rock salt deposits for hydrogen storage. The efficacy of the CNN algorithm was assessed using metrics such as Mean Absolute Error (MAE) Mean Squared Error (MSE) Root Mean Square Error (RMSE) and the Correlation Coefficient (R2 ) with comparisons made to a real-world dataset. The CNN model showed outstanding performance with an R2 of 0.96 MSE of 1.97 MAE of 1.003 and RMSE of 1.4. This novel approach leverages advanced deep learning techniques to offer a unique framework for assessing the viability of underground hydrogen storage. It presents a significant advancement in the field offering valuable insights for a wide range of stakeholders and facilitating the identification of ideal sites for hydrogen storage facilities thereby supporting informed decisionmaking and sustainable energy infrastructure development.
Hydrogen Blending in Natural Gas Grid: Energy, Environmental, and Economic Implications in the Residential Sector
Jul 2024
Publication
The forthcoming implementation of national policies towards hydrogen blending into the natural gas grid will affect the technical and economic parameters that must be taken into account in the design of building heating systems. This study evaluates the implications of using hydrogenenriched natural gas (H2NG) blends in condensing boilers and Gas Adsorption Heat Pumps (GAHPs) in a residential building in Rome Italy. The analysis considers several parameters including nonrenewable primary energy consumption CO2 emissions Levelized Cost of Heat (LCOH) and Carbon Abatement Cost (CAC). The results show that a 30% hydrogen blend achieves a primary energy consumption reduction of 12.05% and 11.19% in boilers and GAHPs respectively. The presence of hydrogen in the mixture exerts a more pronounced influence on the reduction in fossil primary energy and CO2 emissions in condensing boilers as it enhances combustion efficiency. The GAHP system turns out to be more cost-effective due to its higher efficiency. At current hydrogen costs the LCOH of both technologies increases as the volume fraction of hydrogen increases. The forthcoming cost reduction in hydrogen will reduce the LCOH and the decarbonization cost for both technologies. At low hydrogen prices the CAC for boilers is lower than for GAHPs; therefore replacing boilers with other gas technologies rather than electric heat pumps increases the risk of creating stranded assets. In conclusion blending hydrogen into the gas grid can be a useful policy to reduce emissions from the overall natural gas consumption during the process of end-use electrification while stimulating the development of a hydrogen economy.
Comparison of Battery Electric Vehicles and Fuel Cell Vehicles
Sep 2023
Publication
In the current context of the ban on fossil fuel vehicles (diesel and petrol) adopted by several European cities the question arises of the development of the infrastructure for the distribution of alternative energies namely hydrogen (for fuel cell electric vehicles) and electricity (for battery electric vehicles). First we compare the main advantages/constraints of the two alternative propulsion modes for the user. The main advantages of hydrogen vehicles are autonomy and fast recharging. The main advantages of battery-powered vehicles are the lower price and the wide availability of the electricity grid. We then review the existing studies on the deployment of new hydrogen distribution networks and compare the deployment costs of hydrogen and electricity distribution networks. Finally we conclude with some personal conclusions on the benefits of developing both modes and ideas for future studies on the subject.
Review of Hydrogen-Driven Power-to-X Technology and Application Status in China
Jul 2024
Publication
Given China’s ambition to realize carbon peak by 2030 and carbon neutralization by 2060 hydrogen is gradually becoming the pivotal energy source for the needs of energy structure optimization and energy system transformation. Thus hydrogen combined with renewable energy has received more and more attention. Nowadays power-to-hydrogen power-to-methanol and power-to-ammonia are regarded as the most promising three hydrogen-driven power-to-X technologies due to the many commercial or demonstration projects in China. In this paper these three hydrogen-driven power-to-X technologies and their application status in China are introduced and discussed. First a general introduction of hydrogen energy policies in China is summarized and then the basic principles technical characteristics trends and challenges of the three hydrogen-driven power-to-X technologies are reviewed. Finally several typical commercial or demonstration projects are selected and discussed in detail to illustrate the development of the power-to-X technologies in China.
Alternative Fuels in Sustainable Logistics—Applications, Challenges, and Solutions
Sep 2024
Publication
Logistics is becoming more cost competitive while customers and regulatory bodies pressure businesses to disclose their carbon footprints creating interest in alternative fuels as a decarbonization strategy. This paper provides a thematic review of the role of alternative fuels in sustainable air land and sea logistics their challenges and potential mitigations. Through an extensive literature survey we determined that biofuels synthetic kerosene natural gas ammonia alcohols hydrogen and electricity are the primary alternative fuels of interest in terms of environmental sustainability and techno-economic feasibility. In air logistics synthetic kerosene from hydrogenated esters and fatty acids is the most promising route due to its high technical maturity although it is limited by biomass sourcing. Electrical vehicles are favorable in road logistics due to cheaper green power and efficient vehicle designs although they are constrained by recharging infrastructure deployment. In sea logistics liquified natural gas is advantageous owing to its supply chain maturity but it is limited by methane slip control and storage requirements. Overall our examination indicates that alternative fuels will play a pivotal role in the logistics networks of the future.
Cost Projection of Global Green Hydrogen Production Scenarios
Nov 2023
Publication
A sustainable future hydrogen economy hinges on the development of green hydrogen and the shift away from grey hydrogen but this is highly reliant on reducing production costs which are currently too high for green hydrogen to be competitive. This study predicts the cost trajectory of alkaline and proton exchange membrane (PEM) electrolyzers based on ongoing research and development (R&D) scale effects and experiential learning consequently influencing the levelized cost of hydrogen (LCOH) projections. Electrolyzer capital costs are estimated to drop to 88 USD/kW for alkaline and 60 USD/kW for PEM under an optimistic scenario by 2050 or 388 USD/kW and 286 USD/kW respectively under a pessimistic scenario with PEM potentially dominating the market. Through a combination of declining electrolyzer costs and a levelized cost of electricity (LCOE) the global LCOH of green hydrogen is projected to fall below 5 USD/kgH2 for solar onshore and offshore wind energy sources under both scenarios by 2030. To facilitate a quicker transition the implementation of financial strategies such as additional revenue streams a hydrogen/carbon credit system and an oxygen one (a minimum retail price of 2 USD/kgO2 ) and regulations such as a carbon tax (minimum 100 USD/tonCO2 for 40 USD/MWh electricity) and a contract-for-difference scheme could be pivotal. These initiatives would act as financial catalysts accelerating the transition to a greener hydrogen economy.
Resilience Assessment of Offshore Wind-to-Hydrogen Systems
Jul 2024
Publication
Low-cost green hydrogen production will be key in reaching net zero carbon emissions by 2050. Green hydrogen can be produced by electrolysis using renewable energy including wind energy. However the configuration of offshore wind-to-hydrogen systems is not yet standardised. For example electrolysis can take place onshore or offshore. This work presents a framework to assess and quantify which configuration is more resilient so that security of hydrogen supply is incorporated in strategic decisions with the following key findings. First resilience should be assessed according to hydrogen supply rather than hydrogen production. This allows the framework to be applicable for all identified system configurations. Second resilience can be quantified according to the quantity ratio and lost revenue of the unsupplied hydrogen.
Analysis of a Distributed Green Hydrogen Infrastructure Designed to Support the Sustainable Mobility of a Heavy-duty Fleet
Aug 2023
Publication
Clean hydrogen is a key pillar for the net zero economy which can be deployed by consistent utilization on heavy-duty transport. This study investigates a distributed green hydrogen infrastructure (DHI) for heavy-duty transportation consisting of on-site hydrogen production storage compression and refueling systems in Italy. Two options for energy supply are analyzed: grid connection using green energy via Power Purchasing Agreements (PPAs) and direct connection to the photovoltaic field respectively. Radiation data are representative of the three main Italian areas namely South (Catania) Center (Roma) and North (Milano). The sensitivity analysis varies the PPA value between 50 V/MWh and 200 V/MWh and the water electrolysis capacity factor between 20% and 100%. The study finds that the LCOH ranges from 7.4 V/kgH2 to 67.8 V/kgH2 for the first option and 5.5 V/kgH2 to 27.5 V/kgH2 for the second option with Southern Italy having the lowest LCOH due to higher solar irradiation. The research shows that a DHI can offer economic and technical benefits for heavy-duty mobility. However the performance is highly influenced by external conditions such as hydrogen demand and electricity prices. This study provides valuable insights into designing and operating a DHI for heavy-duty mobility promoting a carbon-free society.
Multiphysics Performance Assessment of Hydrogen Fuelled Engines
Sep 2023
Publication
In the quest for decarbonisation alternative clean fuels for propulsion systems are sought. There is definite advantage in retaining the well-established principles of operation of combustion engines at the core of future developments with hydrogen as a fuel. Hydrogen is envisaged as a clean source of energy for propulsion of heavy and off-road vehicles as well as in marine and construction sectors. A source of concern is the unexplored effect of hydrogen combustion on dilution and degradation of engine lubricants and their additives and consequently upon tribology of engine contact conjunctions. These potential problems can adversely affect engine efficiency durability and operational integrity. Use of different fuels and their method of delivery produces distinctive combustion characteristics that can affect the energy losses associated with in-cylinder components and their durability. Therefore detailed predictive analysis should support the developments of such new generation of eco-friendly engines. Different fundamental physics underpin the various aspects of a pertinent detailed analysis. These include thermodynamics of combustion in-cylinder tribological interactions of contacting surfaces and blowby of generated gasses. This paper presents such an integrated multi-physics analysis of internal combustion engines with focus on hydrogen as the fuel. Such an in-depth and computationally efficient analysis has not hitherto been reported in the literature. The results show implications for lubricant degradation due to the use of hydrogen in the performance of in-cylinder components and the underlying physical principles.
Heat Integration of Liquid Hydrogen-Fueled Hybrid Electric Ship Propulsion System
Nov 2023
Publication
This study introduced the methodology for integrating ethylene glycol/water mixture (GW) systems which supply heat energy to the liquid hydrogen (LH2 ) fuel gas supply system (FGSS) and manage the temperature conditions of the battery system. All systems were designed and simulated based on the power demand of a 2 MW class platform supply vessel assumed as the target ship. The LH2 FGSS model is based on Aspen HYSYS V14 and the cell model that makes up the battery system is implemented based on a Thevenin model with four parameters. Through three different simulation cases the integrated GW system significantly reduced electric power consumption for the GW heater during ship operations achieving reductions of 1.38% (Case 1) 16.29% (Case 2) and 27.52% (Case 3). The energy-saving ratio showed decreases of 1.86% (Case 1) 21.01% (Case 2) and 33.80% (Case 3) in overall energy usage within the GW system. Furthermore an examination of the battery system’s thermal management in the integrated GW system demonstrated stable cell temperature control within ±3 K of the target temperature making this integration a viable solution for maintaining normal operating temperatures despite relatively higher fluctuations compared to an independent GW system.
Experimental Characterization of the Operational Behavior of a Catalytic Recombiner for Hydrogen Mitigation
Sep 2023
Publication
One of the significant safety concerns in large-scale storage and transportation of liquefied (cryogenic) hydrogen (LH2) is the formation of flammable hydrogen/air mixtures after leakages during storage or transportation. Especially in maritime transportation hydrogen accumulations could occur within large and congested geometries. The installation of passive auto-catalytic recombiners (PARs) is a suitable mitigation measure for local areas where venting is insufficient or even impossible. Numerical models describing the operational behavior of PARs are required to allow for optimizing the location and assessing the efficiency of the mitigation measure. In the present study the operational behavior of a PAR with a compact design has been experimentally investigated. In order to obtain data for model validation an experimental program has been performed in the REKO-4 facility a 5.5 m³ vessel. The test procedure includes two phases steady-state and dynamic. The results provide insights into the hydrogen recombination rates and catalyst temperatures under different boundary conditions.
The Role of Underground Salt Caverns in Renewable Energy Peaking: A Review
Nov 2024
Publication
To address the inherent intermittency and instability of renewable energy the construction of large-scale energy storage facilities is imperative. Salt caverns are internationally recognized as excellent sites for large-scale energy storage. They have been widely used to store substances such as natural gas oil air and hydrogen. With the global transition in energy structures and the increasing demand for renewable energy load balancing there is broad market potential for the development of salt cavern energy storage technologies. There are three types of energy storage in salt caverns that can be coupled with renewable energy sources namely salt cavern compressed air energy storage (SCCAES) salt cavern hydrogen storage (SCHS) and salt cavern flow battery (SCFB). The innovation of this paper is to comprehensively review the current status and future development trends of these three energy storage methods. Firstly the development status of these three energy storage methods both domestically and internationally is reviewed. Secondly according to the characteristics of these three types of energy storage methods some key technical challenges are proposed to be focused on. The key technical challenge for SCCAES is the need to further reduce the cost of the ground equipment; the key technical challenge for SCHS is to prevent the risk of hydrogen leakage; and the key technical challenge for SCFB is the need to further increase the concentration of the active substance in the huge salt cavern. Finally some potential solutions are proposed based on these key technical challenges. This work is of great significance in accelerating the development of salt cavern energy storage technologies in coupled renewable energy.
Simulations of Hydrogen Dispersion from Fuel Cell Vehicles' Leakages Inside Full-scale Tunnel
Sep 2023
Publication
In this work real scale experiments involving hydrogen dispersion inside a road tunnel have been modelled using the Computational Fluid Dynamics (CFD) methodology. The aim is to assess the performance of the ADREA-HF CFD tool against full-scale tunnel dispersion data resulting from high-pressure hydrogen leakage through Thermal Pressure Relief Device (TPRD) of a vehicle. The assessment was performed with the help of experiments conducted by the French Alternative Energies and Atomic Energy Commission (CEA) in a real inclined tunnel in France. In the experiments helium as hydrogen surrogate has been released from 200 bar storage pressure. Several tests were carried out examining different TPRD sizes and release directions (upwards and downwards). For the CFD evaluation two tests were considered: one with downwards and one with upwards release both through a TPRD with a diameter of 2 mm. The comparison between the CFD results and the experiments shows the good predictive capabilities of the ADREA-HF code that can be used as a safety tool in hydrogen dispersion studies. The comparison reveals some of the strengths and weaknesses of both the CFD and the experiments. It is made clear that CFD can contribute to the design of the experiments and to the interpretation of the experimental results.
Comparative Life Cycle Greenhouse Gas Analysis of Clean Hydrogen Pathways: Assessing Domestic Production and Overseas Import in South Korea
Sep 2023
Publication
The development of a Clean Hydrogen Standard based on life-cycle greenhouse gas (GHG) emissions is gaining prominence on the international agenda. Thus a framework for assessing life-cycle GHG emissions for clean hydrogen pathways is necessary. In this study the comprehensive datasets and effects of various scenarios encompassing hydrogen production carriers (liquid hydrogen ammonia methylcyclohexane) carbon capture and storage (CCS) target analysis year (2021 2030) to reflect trends of greening grid electricity and potential import countries on aggregated life-cycle GHG emissions were presented. South Korea was chosen as a case study region and the low-carbon alternatives were suggested for reducing aggregated emissions to meet the Korean standard (5 kgCO2e/kgH2). First capturing and storing nearly entire (>90%) CO2 from fossil- and waste-based production pathways is deemed essential. Second when repurposing the use of hydrogen that was otherwise used internally applying a penalty for substitution is appropriate leading to results notably exceeding the standard. Third for electrolysis-based hydrogen using renewable or nuclear electricity is essential. Lastly when hydrogen is imported in a well-to-point-of-delivery (WtP) perspective using renewable electricity during hydrogen conversion into a carrier and reusing the produced hydrogen for endothermic reconversion reaction are recommended. By implementing the developed calculation framework to other countries' cases it was observed that importing hydrogen to regions having scope of WtP or above (e.g. well-to-wheel) might not meet the threshold due to additional emissions from importation processes. Additionally for hydrogen carriers undergoing the endothermic reconversion the approach to reduce WtP emissions (reusing produced hydrogen) may conflict with the approach to reduce well-to-gate (WtG) emission (using external fossilbased fuel). The discrepancy highlights the need to set a broader scope of emissions assessment to effectively promote the life-cycle emission reduction efforts of hydrogen importers. This study contributes to the field of clean hydrogen GHG emission assessment offering a robust database and calculation framework while addressing the effects of greening grid electricity and CCS implementation proposing low-carbon alternatives and GHG assessment scope to achieve global GHG reduction.
A Review of Gas Phase Inhibition of Gaseous Hydrogen Embrittlement in Pipeline Steels
Feb 2024
Publication
The addition of small amounts of certain gases such as O2 CO and SO2 may mitigate hydrogen embrittlement in high-pressure gas transmission pipelines that transport hydrogen. To practically implement such inhibition in gas transmission pipelines a comprehensive understanding and quantification of this effect are essential. This review examines the impact of various added gases to hydrogen including typical odorants on gaseous hydrogen embrittlement of steels and evaluates their inhibition effectiveness. O2 CO and SO2 were found to be effective inhibitors of hydrogen embrittlement. Yet the results in the literature have not always been consistent partly because of the diverse range of mechanical tests and their parameters. The absence of systematic studies hinders the evaluation of the feasibility of using gas phase inhibitors for controlling gaseous hydrogen embrittlement. A method to quantify the effectiveness of gas phase inhibition is proposed using gas phase permeation studies.
Investigation of a Community-based Clean Energy System Holistically with Renewable and Hydrogen Energy Options for Better Sustainable Development
Jan 2024
Publication
This study develops a novel community-based integrated energy system where hydrogen and a combination of renewable energy sources are considered uniquely for implementation. In this regard three different communities situated in Kenya the United States and Australia are studied for hydrogen production and meeting the energy demands. To provide a variety of energy demands this study combines a multigenerational geothermal plant with a hybrid concentrated solar power and photovoltaic solar plant. Innovations in hydrogen production and renewable energy are essential for reducing carbon emissions. By combining the production of hydrogen with renewable energy sources this system seeks to move away from the reliance on fossil fuels and toward sustainability. The study investigates various research subjects using a variety of methods. The performance of the geothermal source is considered through energetic and exergetic thermodynamic analysis. The software System Advisor Model (SAM) and RETscreen software packages are used to analyze the other sub-systems including Concentrate Solar PV solar and Combined Heat and Power Plant. Australian American and Kenyan communities considered for this study were found to have promising potential for producing hydrogen and electricity from renewable sources. The geothermal output is expected to be 35.83 MW 122.8 MW for space heating 151.9 MW for industrial heating and 64.25 MW for hot water. The overall geothermal energy and exergy efficiencies are reported as 65.15% and 63.54% respectively. The locations considered are expected to have annual solar power generation and hydrogen production capacities of 158MW 237MW 186MW 235 tons 216 tons and 313 tons respectively.
Emission Reduction and Cost-benefit Analysis of the Use of Ammonia and Green Hydrogen as Fuel for Marine Applications
Dec 2023
Publication
Increasingly stringent emission standards have led shippers and port operators to consider alternative energy sources which can reduce emissions while minimizing capital investment. It is essential to understand whether there is a certain economic investment gap for alternative energy. The present work mainly focuses on the simulation study of ships using ammonia and hydrogen fuels arriving at Guangzhou Port to investigate the emission advantages and cost-benefit analysis of ammonia and hydrogen as alternative fuels. By collecting actual data and fuel consumption emissions of ships arriving at Guangzhou Port the present study calculated the pollutant emissions and cost of ammonia and hydrogen fuels substitution. As expected it is shown that with the increase of NH3 in fuel mixed fuels will effectively reduce CO and CO2 emissions. Compared to conventional fuel the injection of NH3 increases the NOx emission. However the cost savings of ammonia fuel for CO2 SOx and PM10 reduction are higher than that for NOx. In terms of pollutants ammonia is less expensive than conventional fuels when applied to the Guangzhou Port. However the cost of fuel supply is still higher than conventional energy as ammonia has not yet formed a complete fuel supply and storage system for ships. On the other hand hydrogen is quite expensive to store and transport resulting in higher overall costs than ammonia and conventional fuels even if no pollutants are produced. At present conventional fuels still have advantage in terms of cost. With the promotion of ammonia fuel technology and application the cost of supply will be reduced. It is predicted that by 2035 ammonia will not only have emission reduction benefits but also will have a lower overall economic cost than conventional fuels. Hydrogen energy will need longer development and technological breakthroughs due to the limitation of storage conditions.
Greenhouse Gas Emissions Performance of Electric, Hydrogen and Fossil-Fuelled Freight Trucks with Uncertainty Estimates Using a Probabilistic Life-Cycle Assessment (pLCA)
Jan 2024
Publication
This research conducted a probabilistic life-cycle assessment (pLCA) into the greenhouse gas (GHG) emissions performance of nine combinations of truck size and powertrain technology for a recent past and a future (largely decarbonised) situation in Australia. This study finds that the relative and absolute life-cycle GHG emissions performance strongly depends on the vehicle class powertrain and year of assessment. Life-cycle emission factor distributions vary substantially in their magnitude range and shape. Diesel trucks had lower life-cycle GHG emissions in 2019 than electric trucks (battery hydrogen fuel cell) mainly due to the high carbon-emission intensity of the Australian electricity grid (mainly coal) and hydrogen production (mainly through steam–methane reforming). The picture is however very different for a more decarbonised situation where battery electric trucks in particular provide deep reductions (about 75–85%) in life-cycle GHG emissions. Fuel-cell electric (hydrogen) trucks also provide substantial reductions (about 50–70%) but not as deep as those for battery electric trucks. Moreover hydrogen trucks exhibit the largest uncertainty in emissions performance which reflects the uncertainty and general lack of information for this technology. They therefore carry an elevated risk of not achieving the expected emission reductions. Battery electric trucks show the smallest (absolute) uncertainty which suggests that these trucks are expected to deliver the deepest and most robust emission reductions. Operational emissions (on-road driving and vehicle maintenance combined) dominate life-cycle emissions for all vehicle classes. Vehicle manufacturing and upstream emissions make a relatively small contribution to life-cycle emissions from diesel trucks (
CFD Analysis of Delayed Ignition Hydrogen Releases from a Train Inside a Tunnel
Sep 2023
Publication
In the present work we present the results of numerical simulations involving the dispersion and combustion of a hydrogen cloud released in an empty tunnel. The simulations were conducted with the use of ADREA-HF CFD code and the results are compared with measurements from experiments conducted by HSE in a tunnel with the exact same geometry. The length of the tunnel is equal to 70 m and the maximum height from the floor is equal to 3.25 m. Hydrogen release is considered to occur from a train containing pressurized hydrogen stored at 580 bars. The release diameter is equal to 4.7 mm and the release direction is upwards. Initially dispersion simulation was performed in order to define the initial conditions for the deflagration simulations. The effect of the initial wind speed and the effect of the ignition delay time were investigated. An extensive grid sensitivity study was conducted in order to achieve grid independent results. The CFD model takes into account the flame instabilities that are developed as the flame propagates inside the tunnel and turbulence that exists in front of the flame front. Pressure predictions are compared against experimental measurements revealing a very good performance of the CFD model.
Comparative Analysis of Marine Alternative Fuels for Offshore Supply Vessels
Nov 2024
Publication
This paper provides an in-depth analysis of alternative fuels including liquefied natural gas (LNG) hydrogen ammonia and biofuels assessing their feasibility based on operational requirements availability safety concerns and the infrastructure needed for large-scale adoption. Moreover it examines hybrid and fully electric propulsion systems considering advancements in battery technology and the integration of renewable energy sources such as wind and solar power to further reduce SOV emissions. Key findings from this research indicate that LNG serves as a viable short- to medium-term solution for reducing GHG emissions in the SOV sector due to its relatively lower carbon content compared to MDO and HFO. This paper finally insists that while LNG presents an immediate opportunity for emission reduction in the SOV sector a combination of hydrogen ammonia and hybrid propulsion systems will be necessary to meet long-term decarbonisation goals. The findings underscore the importance of coordinated industry efforts technological innovation and supportive regulatory frameworks to overcome the technical economic and infrastructural challenges associated with decarbonising the maritime industry.
Batteries or Hydrogen or Both for Grid Electricity Storage Upon Full Electrification of 145 Countries with Wind-Water-Solar?
Jan 2024
Publication
Grids require electricity storage. Two emerging storage technologies are battery storage (BS) and green hydrogen storage (GHS) (hydrogen produced and compressed with clean-renewable electricity stored then returned to electricity with a fuel cell). An important question is whether GHS alone decreases system cost versus BS alone or BS+GHS. Here energy costs are modeled in 145 countries grouped into 24 regions. Existing conventional hydropower (CH) storage is used along with new BS and/or GHS. A method is developed to treat CH for both baseload and peaking power. In four regions only CH is needed. In five CH+BS is lowest cost. Otherwise CH+BS+GHS is lowest cost. CH+GHS is never lowest cost. A metric helps estimate whether combining GHS with BS reduces cost. In most regions merging (versus separating) grid and non-grid hydrogen infrastructure reduces cost. In sum worldwide grid stability may be possible with CH+BS or CH+BS+GHS. Results are subject to uncertainties.
Literature Review on Life Cycle Assessment of Transportation Alternative Fuels
Aug 2023
Publication
Environmental concerns such as global warming and human health damage are intensifying and the transportation sector significantly contributes to carbon and harmful emissions. This review examines the life cycle assessment (LCA) of alternative fuels (AF) evaluating current research on fuel types LCA framework development life cycle inventory (LCI) and impact selection. The objectives of this paper are: (1) to compare various AF LCA frameworks and develop a comprehensive framework for the transportation sector; (2) to identify emission hotspots of different AFs through simulations and real-world cases; (3) to review AF LCA research; (4) to extract valuable information for potential future research directions. The analysis reveals that all stages except for hydrogen use have an environmental impact. LCA boundaries and LCIs vary considerably depending on the raw materials production processes and products involved leading to different emission hotspots. Due to knowledge or data limitations some stages remain uncalculated in the current study emphasizing the need for further refinement of the AF LCI. Future research should also explore the various impacts of widespread adoption of alternative fuels in transportation encompassing social economic and environmental aspects. Lastly the review provides structured recommendations for future research directions.
Sustainable Green Energy Transition in Saudia Arabia: Characterizing Policy Framework, Interrelations and Future Research Directions
Jun 2024
Publication
By 2060 the Kingdom of Saudi Arabia (KSA) aims to achieve net zero greenhouse gas (GHG) emissions targeting 50% renewable energy and reducing 278 million tonnes of CO2 equivalent annually by 2030 under Vision 2030. This ambitious roadmap focuses on economic diversification global engagement and enhanced quality of life. The electricity sector with a 90 GW installed capacity as of 2020 is central to decarbonization aiming for a 55% reduction in emissions by 2030. Saudi Energy Efficiency Centre’s Energy Efficiency Action Plan aims to reduce power intensity by 30% by 2030 while the NEOM project showcases a 4 GW green hydrogen facility reflecting the country’s commitments to sustainability and technological innovation. Despite being the largest oil producer and user Saudi Arabia must align with international CO2 emission reduction targets. Currently there is no state-of-the-art energy policy framework to guide a sustainable energy transition. In the academic literature there is also lack of effort in developing comprehensive energy policy framework. This study provides a thorough and comprehensive analysis of the entire energy industry spanning from the stage of production to consumption incorporating sustainability factors into the wider discussion on energy policy. It establishes a conceptual framework for the energy policy of Saudi Arabia that corresponds with Vision 2030. A total of hundred documents (e.g. 25 original articles and 75 industry reports) were retrieved from Google Scholar Web of Science Core Collection Database and Google Search and then analyzed. Results showed that for advancing the green energy transition areas such as strategies for regional and cross-sectoral collaboration adoption of international models human capital development and public engagement technological innovation and research; and resource conservation environmental protection and climate change should move forward exclusively from an energy policy perspective. This article's main contribution is developing a comprehensive and conceptual policy framework for Saudi Arabia's sustainable green energy transition aligned with Vision 2030. The framework integrates social economic and environmental criteria and provides critical policy implications and research directions for advancing energy policy and sustainable practices in the country.
Comparative Study of Electric and Hydrogen Mobility Infrastructures for Sustainable Public Transport: A PyPSA Optimization for a Remote Island Context
Jul 2024
Publication
Decarbonizing road transportation is vital for addressing climate change given that the sector currently contributes to 16% of global GHG emissions. This paper presents a comparative analysis of electric and hydrogen mobility infrastructures in a remote context i.e. an off-grid island. The assessment includes resource assessment and sizing of renewable energy power plants to facilitate on-site self-production. We introduce a comprehensive methodology for sizing the overall infrastructure and carry out a set of techno-economic simulations to optimize both energy performance and cost-effectiveness. The levelized cost of driving at the hydrogen refueling station is 0.40 e/km i.e. 20% lower than the electric charging station. However when considering the total annualized cost the battery-electric scenario (110 ke/year) is more favorable compared to the hydrogen scenario (170 ke/year). To facilitate informed decision-making we employ a multi-criteria decision-making analysis to navigate through the techno-economic findings. When considering a combination of economic and environmental criteria the hydrogen mobility infrastructure emerges as the preferred solution. However when energy efficiency is taken into account electric mobility proves to be more advantageous.
Comparative Life cycle Greenhouse Gas Emission and Cost Assessment of Hydrogen Fuel and Power for Singapore
Feb 2025
Publication
To identify lower-carbon and cost-effective hydrogen supplies for fuel and power generation in Singapore we assessed the cradle-to-gate greenhouse gas (GHG) emissions and the landed costs of over fifty supply chains from Malaysia and Australia with current and emerging blue turquoise and green hydrogen production and carrier technologies. We found that with current technologies the total life cycle global warming potential of local H2 production using steam methane reforming with carbon capture (4.47 kg CO2e/kg H2) is lower than importing solar-generated green H2 from Australia transported as NH3 (6.48 kg CO2e/kg H2) due to large emissions from conversion and transportation processes in the latter supply chain. When also considering emerging technologies turquoise H2 produced with the thermal decomposition of methane locally or in Malaysia is the most economical solution while wind-generated H2 from Australia transported as liquefied H2 or NH3 produce the least GHG emissions. In addition we projected the impacts of the Singapore carbon tax methane abatement in NG production and reduction of renewable energy embodied emissions and costs on the supply chains in the year 2030. We estimated that with the expected renewable energy improvements the emissions and costs of power generated from imported solar-powered H2 could drop by as much as 74% and 70% respectively.
Linking Cost Decline and Demand Surge in the Hydrogen Market: A Case Study in China
Jun 2023
Publication
Hydrogen is crucial in achieving global energy transition and carbon neutrality goals. Existing market estimates typically presume linear or exponential growth but fail to consider how market demand responds to the declining cost of underlying technologies. To address this this study utilizes a learning curve model to project the cost of electrolyzers and its subsequent impact on hydrogen market aligning with a premise that the market demand is proportional to the cost of hydrogen. In a case study of China’s hydrogen market projecting from 2020 to 2060 we observed substantial differences in market evolution compared to exponential growth scenarios. Contrary to exponential growth scenarios China’s hydrogen market experiences faster growth during the 2020–2040 period rather than later. Such differences underscore the necessity for proactive strategic planning in emerging technology markets particularly for those experiencing rapid cost decline such as hydrogen. The framework can also be extended to other markets by using local data providing valuable insights to investors policymakers and developers engaged in the hydrogen market.
Toward Green Steel: Modelling and Environmental Economic Analysis of Iron Direct Reduction with Different Reducing Gases
Sep 2023
Publication
The objective of the paper is to simulate the whole steelmaking process cycle based on Direct Reduced Iron and Electric Arc Furnace technologies by modeling for the first time the reduction furnace based on kinetic approach to be used as a basis for the environmental and techno-economic plant analysis by adopting different reducing gases. In addition the impact of carbon capture section is discussed. A complete profitability analysis has been conducted for the first time adopting a Monte Carlo simulation approach.<br/>In detail the use of syngas from methane reforming syngas and hydrogen from gasification of municipal solid waste and green hydrogen from water electrolysis are analyzed. The results show that the Direct Reduced Iron process with methane can reduce CO2 emissions by more than half compared to the blast furnace based-cycle and with the adoption of carbon capture greenhouse gas emissions can be reduced by an additional 40%. The use of carbon capture by amine scrubbing has a limited economic disadvantage compared to the scenario without it becoming profitable once carbon tax is included in the analysis. However it is with the use of green hydrogen from electrolyzer that greenhouse gas emissions can be cut down almost completely. To have an environmental benefit compared with the methane-based Direct Reduced Iron process the green hydrogen plant must operate for at least 5136 h per year (64.2% of the plant's annual operating hours) on renewable energy.<br/>In addition the use of syngas and separated hydrogen from municipal solid waste gasification is evaluated demonstrating its possible use with no negative effects on the quality of produced steel. The results show that hydrogen use from waste gasification is more economic with respect to green hydrogen from electrolysis but from the environmental viewpoint the latter results the best alternative. Comparing the use of hydrogen and syngas from waste gasification it can be stated that the use of the former reducing gas results preferable from both the economic and environmental viewpoint.
Thermal Sprayed Protective Coatings for Bipolar Plates of Hydrogen Fuel Cells and Water Electrolysis Cells
Mar 2024
Publication
As one core component in hydrogen fuel cells and water electrolysis cells bipolar plates (BPs) perform multiple important functions such as separating the fuel and oxidant flow providing mechanical support conducting electricity and heat connecting the cell units into a stack etc. On the path toward commercialization the manufacturing costs of bipolar plates have to be substantially reduced by adopting low-cost and easy-to-process metallic materials (e.g. stainless steel aluminum or copper). However these materials are susceptible to electrochemical corrosion under harsh operating conditions resulting in long-term performance degradation. By means of advanced thermal spraying technologies protective coatings can be prepared on bipolar plates so as to inhibit oxidation and corrosion. This paper reviews several typical thermal spraying technologies including atmospheric plasma spraying (APS) vacuum plasma spraying (VPS) and high-velocity oxygen fuel (HVOF) spraying for preparing coatings of bipolar plates particularly emphasizing the effect of spraying processes on coating effectiveness. The performance of coatings relies not only on the materials as selected or designed but also on the composition and microstructure practically obtained in the spraying process. The temperature and velocity of in-flight particles have a significant impact on coating quality; therefore precise control over these factors is demanded.
Opportunities and Challenges of Hydrogen Ports: An Empirical Study in Australia and Japan
Jul 2024
Publication
This paper investigated the opportunities and challenges of integrating ports into hydrogen (H2 ) supply chains in the context of Australia and Japan because they are leading countries in the field and are potential leaders in the upcoming large-scale H2 trade. Qualitative interviews were conducted in the two countries to identify opportunities for H2 ports necessary infrastructure and facilities key factors for operations and challenges associated with the ports’ development followed by an online survey investigating the readiness levels of H2 export and import ports. The findings reveal that there are significant opportunities for both countries’ H2 ports and their respective regions which encompass business transition processes and decarbonisation. However the ports face challenges in areas including infrastructure training standards and social licence and the sufficiency and readiness levels of port infrastructure and other critical factors are low. Recommendations were proposed to address the challenges and barriers encountered by H2 ports. To optimise logistics operations within H2 ports and facilitate effective integration of H2 applications this paper developed a user-oriented working process framework to provide guidance to ports seeking to engage in the H2 economy. Its findings and recommendations contribute to filling the existing knowledge gap pertaining to H2 ports.
Economic and Environmental Potential of Green Hydrogen Carriers (GHCs) Produced via Reduction of Amine-capture CO2
Jun 2023
Publication
Hydrogen is deemed as a crucial component in the transition to a carbon-free energy system and researchers are actively working to realize the hydrogen economy. While hydrogen derived from renewable energy sources is a promising means of providing clean energy to households and industries its practical usage is currently hindered by difficulties in transportation and storage. Due to the extreme operating conditions required for liquefying hydrogen various hydrogen carriers are being considered which can be transported and stored at mild operating conditions and provide hydrogen at the site of usage. Among various candidates green hydrogen carriers obtained via carbon dioxide utilization have been proposed as an economically and environmentally feasible option. Herein the potential of using methanol and formic acid as green hydrogen carriers are evaluated regarding various production and dehydrogenation pathways within a hydrogen distribution system including the recycle of carbon dioxide. Recent progress in carbon dioxide utilization processes especially conversion of carbon dioxide captured in amine solutions have demonstrated promising results for methanol and formic acid production. This study analyzes seven scenarios that consider carbon dioxide utilization-based thermocatalytic and electrochemical methanol and formic acid production as well as different dehydrogenation pathways and compares them to the scenario of delivering liquefied hydrogen. The scenarios are thoroughly analyzed via techno-economic analysis and life cycle assessment methods. The results of the study indicate that methanol-based options are economically viable reducing the cost up to 43% compared to liquefied hydrogen delivery. As for formic acid only the electrochemical production method is profitable retaining 10% less cost compared to liquefied hydrogen delivery. In terms of environmental impact all of the scenarios show higher global warming impact values than liquefied hydrogen distribution. However results show that in an optimistic case where wind electricity is widely used electrochemical formic acid production is competitive with liquefied hydrogen distribution retaining 39% less global warming impact values. This is because high conversion can be achieved at mild operating conditions for the production and dehydrogenation reactions of formic acid reducing the input of utilities other than electricity. This study suggests that while methanol can be a shortterm solution for hydrogen distribution electrochemical formic acid production may be a viable long-term option.
Mapping the Future of Green Hydrogen: Integrated Analysis of Poland and the EU’s Development Pathways to 2050
Aug 2023
Publication
This article presents the results of a comparative scenario analysis of the “green hydrogen” development pathways in Poland and the EU in the 2050 perspective. We prepared the scenarios by linking three models: two sectoral models for the power and transport sectors and a Computable General Equilibrium model (d-Place). The basic precondition for the large-scale use of hydrogen in both Poland and in European Union countries is the pursuit of ambitious greenhouse gas reduction targets. The EU plans indicate that the main source of hydrogen will be renewable energy (RES). “Green hydrogen” is seen as one of the main methods with which to balance energy supply from intermittent RES such as solar and wind. The questions that arise concern the amount of hydrogen required to meet the energy needs in Poland and Europe in decarbonized sectors of the economy and to what extent can demand be covered by internal production. In the article we estimated the potential of the production of “green hydrogen” derived from electrolysis for different scenarios of the development of the electricity sector in Poland and the EU. For 2050 it ranges from 76 to 206 PJ/y (Poland) and from 4449 to 5985 PJ/y (EU+). The role of hydrogen as an energy storage was also emphasized highlighting its use in the process of stabilizing the electric power system. Hydrogen usage in the energy sector is projected to range from 67 to 76 PJ/y for Poland and from 1066 to 1601 PJ/y for EU+ by 2050. Depending on the scenario this implies that between 25% and 35% of green hydrogen will be used in the power sector as a long-term energy storage.
Recent Research Progresses and Challenges for Practical Application of Large-Scale Solar Hydrogen Production
Dec 2024
Publication
Solar hydrogen production is a promising pathway for sustainable CO2 -free hydrogen production. It is mainly classified into three systems: photovoltaic electrolysis (PV-EC) photoelectrochemical (PEC) system and particulate photocatalytic (PC) system. However it still has trouble in commercialization due to the limitation of performance and economic feasibility in the large-scale system. In this review the challenges of each large-scale system are respectively summarized. Based on this summary recent approaches to solving these challenges are introduced focusing on core components fabrication processes and systematic designs. In addition several demonstrations of large-scale systems under outdoor conditions and performances of upscaled systems are introduced to understand the current technical level of solar-driven hydrogen production systems for commercialization. Finally the future outlooks and perspectives on the practical application of large-scale solar-driven hydrogen production are discussed.
The Impact of Country-specific Investment Risks on the Levelised Costs of Green Hydrogen Production
Jun 2024
Publication
Green hydrogen is central to the global energy transition. This paper introduces a renewable hydrogen production system model that optimizes hydrogen production on a worldwide 50 km × 50 km grid considering country-specific investment risks. Besides the renewable energy’s impact on the hydrogen production system (HPS) design we analyze the effect of country-specific interest rates on the levelized cost of hydrogen (LCOH) production. Over one-third (40.0%) of all cells have an installed solar PV capacity share between 50% and 70% 76.4% have a hybrid (onshore wind and solar PV) configuration. Hydrogen storage is deployed rather than battery storage to balance hydrogen production via electrolysis and hydrogen demand. Hybrid HPSs can significantly reduce the LCOH production compared to non-hybrid designs whereas country-specific interest rates can lead to significant increases diminishing the relative competitiveness of countries with abundant renewable energy resources compared to countries with fewer resources but fewer investment risks.
Operational Implications of Transporting Hydrogen via a High Pressure Gas Network
Feb 2025
Publication
Transporting hydrogen gas has long been identified as one of the key issues to scaling up the hydrogen economy. Among various means of transportation many countries are considering using the existing natural gas pipeline networks for hydrogen transmission. This paper examines the implications of transporting hydrogen on the operational metrics of the high-pressure natural gas networks. A model of the GB high-pressure gas network was developed which has a high granularity with 294 nodes 356 pipes and 24 compressor stations. The model was developed using Synergi Gas a hydraulic pipeline network simulation software. By performing unsteady-state analysis pressure levels linepack levels and compressor energy consumption were simulated with 10-minute time steps. Additionally component tracing analysis was utilised to examine the variations in gas composition when hydrogen is injected into the gas network. Five scenarios were developed: one benchmark scenario representing the network transporting natural gas in 2018; one scenario where demand and supply levels are projected for 2035 but no hydrogen was transported by the network; two hydrogen injection scenarios in 2035 considering different geographical locations for hydrogen injection into the gas network; and lastly one pure hydrogen transmission scenario for 2050. The studies found that the GB’s high-pressure gas network could accept 20% volumetric hydrogen injection without significantly impacting network operation. Pressure levels and compressor energy consumption remain within the operational range. The geographical distribution of hydrogen injection points would highly affect the percentage of hydrogen across the network. Pure hydrogen transportation will cause significant variations in network linepack and increase compressor energy consumption significantly compared to other case studies. The findings signal that operating a network with pure hydrogen is possible only when it is prepared for these changes.
Explainable Prognostics-optimization of Hydrogen Carrier Biogas Engines in an Integrated Energy System using a Hybrid Game-theoretic Approach with XGBoost and Statistical Methods
Jul 2025
Publication
Biogas is a renewable fuel source that helps the circular economy by turning organic waste into energy. This study tackles existing research gaps by exploring the use of biogas as a hydrogen carrier in dual-fuel engine systems. It additionally employs explainable machine learning techniques for predictive modelling and interpretive analysis. The dual-fuel engine was powered with biogas as main fuel while biodiesel-diesel blend was used as pilot fuel. The engine was tested at different Compression Ratios (CR) and Brake Powers (BP). The generated data from testing was used to develop the mathematical models and parametric optimization of engine performance and emissions using Response Surface Methodology (RSM). Desirability-based optimization identified optimal results: a Peak Cylinder Pressure (Pmax) of 54.97 bar and a brake thermal efficiency (BTE) of 24.35 % achieved at a CR of 18.3 and a BP of 3.3 kW. The predictive machine learning approach Extreme Gradient Boosting (XGBoost) was employed to develop predictive models. XGBoost precisely forecasted engine performance and emissions with Coefficient of Determination (R2 ) values (up to 0.9960) and minimal Mean Absolute Percentage Error (MAPE) values (1.47–4.89 %) for all parameters. SHapley Additive exPlanations (SHAP) based analysis identified BP as the predominant feature with a normalized importance score reaching up to 0.9 surpassing that of CR. These findings underscore the potential of biogas as a viable sustainable fuel and highlight the role of explainable prediction–optimization frameworks can play in achieving optimal engine performance and emission control.
Thermal Design of a System for Mobile Powersupply
Sep 2023
Publication
Ever more stringent emission regulations for vehicles encourage increasing numbers of battery electric vehicles on the roads. A drawback of storing electric energy in a battery is the comparable low energy density low driving range and the higher propensity to deplete the energy storage before reaching the destination especially at low ambient temperatures. When the battery is depleted stranded vehicles can either be towed or recharged with a mobile recharging station. Several technologies of mobile recharging stations already exist however most of them use fossil fuels to recharge battery electric vehicles. The proposed novel zero emission solution for mobile charging is a combined high voltage battery and hydrogen fuel cell charging station. Due to the thermal characteristics of the fuel cell and high voltage battery (which allow only comparable low coolant temperatures) the thermal design for this specific application (available heat exchanger area zero vehicle speed air flow direction) becomes challenging and is addressed in this work. Experimental methods were used to obtain reliable thermal and electric power measurement data of a 30 kW fuel cell system which is used in the Mobile Hydrogen Powersupply. Subsequently simulation methods were applied for the thermal design and optimisation of the coolant circuits and heat exchangers. It is shown that an battery electric vehicle charging power of 22 kW requires a heat exchanger area of 1 m2 of which 60 % is used by the fuel cell heat exchanger and the remainder by the battery heat exchanger to achieve steady state operation at the highest possible ambient temperature of 436 °C. Furthermore the simulation showed that when the charging power of 22 kW is solely provided by the high voltage battery the highest possible ambient temperature is 42 °C. When the charging power is decreased operation up to the maximum ambient temperatures of 45 °C can be achieved. The results of maximum charging power and limiting ambient temperature give insights for further system improvements which are: sizing of fuel cell or battery trailer design and heat exchanger area operation strategy of the system (power split between high voltage battery and fuel cell) as well as possible dynamic operation scenarios.
Instances of Safety-Related Advances in Hydrogen as Regards Its Gaseous Transport and Buffer Storage and Its Solid-State Storage
Jul 2024
Publication
As part of the ongoing transition from fossil fuels to renewable energies advances are particularly expected in terms of safe and cost-effective solutions. Publicising instances of such advances and emphasising global safety considerations constitute the rationale for this communication. Knowing that high-strength steels can prove economically relevant in the foreseeable future for transporting hydrogen in pipelines by limiting the pipe wall thickness required to withstand high pressure one advance relates to a bench designed to assess the safe transport or renewableenergy-related buffer storage of hydrogen gas. That bench has been implemented at the technology readiness level TRL 6 to test initially intact damaged or pre-notched 500 mm-long pipe sections with nominal diameters ranging from 300 to 900 mm in order to appropriately validate or question the use of reputedly satisfactory predictive models in terms of hydrogen embrittlement and potential corollary failure. The other advance discussed herein relates to the reactivation of a previously fruitful applied research into safe mass solid-state hydrogen storage by magnesium hydride through a new public–private partnership. This latest development comes at a time when markets have started driving the hydrogen economy bearing in mind that phase-change materials make it possible to level out heat transfers during the absorption/melting and solidification/desorption cycles and to attain an overall energy efficiency of up to 80% for MgH2 -based compacts doped with expanded natural graphite.
Internal Combustion Engines and Carbon-Neutral Fuels: A Perspective on Emission Neutrality in the European Union
Mar 2024
Publication
Nowadays there is an intense debate in the European Union (EU) regarding the limits to achieve the European Green Deal to make Europe the first climate-neutral continent in the world. In this context there are also different opinions about the role that thermal engines should play. Furhermore there is no clear proposal regarding the possibilities of the use of green hydrogen in the transport decarbonization process even though it should be a key element. Thus there are still no precise guidelines regarding the role of green hydrogen with it being exclusively used as a raw material to produce E-fuels. This review aims to evaluate the possibilities of applying the different alternative technologies available to successfully complete the process already underway to achieve Climate Neutrality by about 2050 depending on the maturity of the technologies currently available and those anticipated to be available in the coming decades.
Energy Management Strategy Based on Reinforcement Learning and Frequency Decoupling for Fuel Cell Hybrid Powertrain
Apr 2024
Publication
This study presents a Two-Layer Deep Deterministic Policy Gradient (TL-DDPG) energy management strategy for Hydrogen fuel cell hybrid train that aims to solve the problem that traditional reinforcement learning strategies require high initial values and are difficult to optimize global variables. Augmenting the optimization capabilities of the inner layer a frequency decoupling algorithm integrates into the outer layer furnishing a fitting initial value for strategy optimization. This addition aims to bolster the stability of fuel cell output thereby enhancing the overall efficiency of the hybrid power system. In comparison with the traditional reinforcement learning algorithm the proposed approach demonstrates notable improvements: a reduction in hydrogen consumption per 100 km by 16.3 kg a 9.7% increase in the output power stability of the fuel cell and a 1.8% enhancement in its efficiency.
Hydrogen Storage Solutions for Residential Heating: A Thermodynamic and Economic Analysis with Scale-up Potential
Jul 2024
Publication
The study presents a thermodynamic and economic assessment of different hydrogen storage solutions for heating purposes powered by PV panels of a 10-apartment residential building in Milan and it focuses on compressed hydrogen liquid hydrogen and metal hydride. The technical assessment involves using Python to code thermodynamic models to address technical and thermodynamic performances. The economic analysis evaluates the CAPEX the ROI and the cost per unit of stored hydrogen and energy. The study aims to provide an accurate assessment of the thermodynamic and economic indicators of three of the storage methods introduced in the literature review pointing out the one with the best techno-economic performance for further development and research. The performed analysis shows that compressed hydrogen represents the best alternative but its cost is still too high for small residential applications. Applying the technology to a big system case would enable the solution making it economically feasible.
Material Challenges and Hydrogen Embrittlement Assessment for Hydrogen Utilisation in Industrial Scale
Sep 2023
Publication
Hydrogen has been studied extensively as a potential enabler of the energy transition from fossil fuels to renewable sources. It promises a feasible decarbonisation route because it can act as an energy carrier a heat source or a chemical reactant in industrial processes. Hydrogen can be produced via renewable energy sources such as solar hydro or geothermic routes and is a more stable energy carrier than intermittent renewable sources. If hydrogen can be stored efficiently it could play a crucial role in decarbonising industries. For hydrogen to be successfully implemented in industrial systems its impact on infrastructure needs to be understood quantified and controlled. If hydrogen technology is to be economically feasible we need to investigate and understand the retrofitting of current industrial infrastructure. Currently there is a lack of comprehensive knowledge regarding alloys and components performance in long-term hydrogen-containing environments at industrial conditions associated with high-temperature hydrogen processing/production. This review summarises insights into the gaps in hydrogen embrittlement (HE) research that apply to high-temperature high-pressure systems in industrial processes and applications. It illustrates why it is still important to develop characterisation techniques and methods for hydrogen interaction with metals and surfaces under these conditions. The review also describes the implications of using hydrogen in large-scale industrial processes.
Numerical Study on the Use of Ammonia/Hydrogen Fuel Blends for Automotive Sparking-ignition Engines
Jun 2023
Publication
The importance of new alternative fuels has assumed great relevance in the last decades to face the issues of global warming and pollutant emissions from energy production. The scientific community is responsible for developing solutions to achieve the necessary environmental restriction policies. In this context ammonia appears as a potential fuel candidate and energy vector that may solve the technological difficulties of using hydrogen (H2 ) directly in internal combustion engines. Its high hydrogen content per unit mass higher energy density than liquid hydrogen well-developed infrastructure and experience in handling and storage make it suitable to be implemented as a long-term solution. In this work a virtual engine model was developed to perform prospective simulations of different operating conditions using ammonia and H2 -enriched ammonia as fuel in a spark-ignition (SI) engine integrating a chemical kinetics model and empirical correlations for combustion prediction. In addition specific conditions were evaluated to consider and to understand the governing parameters of ammonia combustion using computational fluid dynamics (CFD) simulations. Results revealed similar thermal efficiency than methane fuel with considerable improvements after appropriate H2 - enrichment. Moreover increasing the intake temperature and the turbulence intensity inside the cylinder evinced significant reductions in combustion duration. Finally higher compression ratios ensure efficiency gains with no evidence of abnormal combustion (knocking) even at high compression ratios (above 16:1) and low engine speeds (800 rpm). Numerical simulations showed the direct influence of the flame front surface area and the turbulent combustion velocity on efficiency reflecting the need for optimizing the SI engines design paradigm for ammonia applications.
Proactive Emergency Response Strategies for First Responders to Hydrogen Gas Leakages in Vehicles
Feb 2024
Publication
The widespread use of fossil fuels in automobiles has become a concern particularly in light of recent frequent natural disasters prompting a shift towards eco-friendly vehicles to mitigate greenhouse gas emissions. This shift is evident in the rapidly increasing registration rates of hydrogen vehicles. However with the growing presence of hydrogen vehicles on roads a corresponding rise in related accidents is anticipated posing new challenges for first responders. In this study computational fluid dynamics analysis was performed to develop effective response strategies for first responders dealing with high-pressure hydrogen gas leaks in vehicle accidents. The analysis revealed that in the absence of blower intervention a vapor cloud explosion from leaked hydrogen gas could generate overpressure exceeding 13.8 kPa potentially causing direct harm to first responders. In the event of a hydrogen vehicle accident requiring urgent rescue activities the appropriate response strategy must be selected. The use of blowers can aid in developing a variety of strategies by reducing the risk of a vapor cloud explosion. Consequently this study offers a tailored response strategy for first responders in hydrogen vehicle leak scenarios emphasizing the importance of situational assessment at the incident site.
Safety Calculations for Emerging Technologies
Sep 2023
Publication
As part of executing 25 hydrogen-based Power to X (PtX) projects our team of Safety consultants has completed safety and risk assessments for a number of hydrogen production developments. Drawing on this experience we will present the importance of making comparisons between hydrogen specific data sources such as HyRAM and conventional oil and gas data sets and calculation methods to ensure that project design is carried out to the most appropriate data and provides a robust solution to demonstrate risks are managed. This presentation will be based on case studies where Fire and Explosion Risk Assessments (FERA) and Quantitative Risk Assessments (QRA) were conducted. The frequency calculations for these assessments used the release frequencies and ignition probabilities provided in HyRAM. However it is noted that the HyRAM ignition probabilities are derived from a correlation from oil and gas assessments in the 1990s. The oil and gas approach has moved on from this data source and now derives ignition probabilities based on the type of facility and fluid characteristics. To address this evolution a comparison was made between the leak frequencies for equipment in hydrogen service and established oil and gas release frequencies from IOGP. In addition a comparison between the HyRAM recommended ignition probabilities and the correlations used for oil and gas (from OEUK formerly UKOOA) was conducted. By taking this approach it was confirmed that the UKOOA data was more conservative and sensitivity calculations were carried out. It was also noted that as hydrogen technologies are emerging there is a level of uncertainty around the data and comparisons must be regularly made to ensure the most appropriate basis for calculations is used.
Development of Liquid Organic Hydrogen Carriers for Hydrogen Storage and Transport
Jan 2024
Publication
The storage and transfer of energy require a safe technology to mitigate the global environmental issues resulting from the massive application of fossil fuels. Fuel cells have used hydrogen as a clean and efficient energy source. Nevertheless the storage and transport of hydrogen have presented longstanding problems. Recently liquid organic hydrogen carriers (LOHCs) have emerged as a solution to these issues. The hydrogen storage technique in LOHCs is more attractive than those of conventional energy storage systems like liquefaction compression at high pressure and methods of adsorption and absorption. The release and acceptance of hydrogen should be reversible by LOHC molecules following favourable reaction kinetics. LOHCs comprise liquid and semi-liquid organic compounds that are hydrogenated to store hydrogen. These hydrogenated molecules are stored and transported and finally dehydrogenated to release the required hydrogen for supplying energy. Hydrogenation and dehydrogenation are conducted catalytically for multiple cycles. This review elaborates on the characteristics of different LOHC molecules based on their efficacy as energy generators. Additionally different catalysts used for both hydrogenation and dehydrogenation are discussed.
Visualisation and Quantification of Wind-induced Variability in Hydrogen Clouds Following Releases of Liquid Hydrogen
Sep 2023
Publication
Well characterized experimental data for consequence model validation is important in progressing the use of liquid hydrogen as an energy carrier. In 2019 the Health and Safety Executive (HSE) undertook a series of liquid hydrogen dispersion and combustion experiments as a part of the Pre-normative Research for Safe Use of Liquid Hydrogen (PRESLHY) project. In partnership between the National Renewable Energy Laboratory (NREL) and HSE time and spatially varying hydrogen concentration measurements were made in 25 dispersion experiments and 23 congested ignition experiments associated with PRESLHY WP3 and WP5 respectively. These measurements were undertaken using the hydrogen wide area monitoring system developed by NREL. During the 23 congested ignition experiments high variability was observed in the measured explosion severity during experiments with similar initial conditions. This led to the conclusion that wind including localized gusts had a large influence on the dispersion of the hydrogen and therefore the quantity of hydrogen that was present in the congested region of the explosions. Using the hydrogen concentration measurements taken immediately prior to ignition the hydrogen clouds were visualized in an attempt to rationalize the variability in overpressure between the tests. Gaussian process regression was applied to quantify the variability of the measured hydrogen concentrations. This analysis could also be used to guide modifications in experimental designs for future research on hydrogen combustion behavior.
Impact of Experimentally Measured Relative Permeability Hysteresis on Reservoir-scale Performance of Undergound Hydrogen Storage (UHS)
Jan 2024
Publication
Underground Hydrogen Storage (UHS) is an emerging large-scale energy storage technology. Researchers are investigating its feasibility and performance including its injectivity productivity and storage capacity through numerical simulations. However several ad-hoc relative permeability and capillary pressure functions have been used in the literature with no direct link to the underlying physics of the hydrogen storage and production process. Recent relative permeability measurements for the hydrogen-brine system show very low hydrogen relative permeability and strong liquid phase hysteresis very different to what has been observed for other fluid systems for the same rock type. This raises the concern as to what extend the existing studies in the literature are able to reliably quantify the feasibility of the potential storage projects. In this study we investigate how experimentally measured hydrogen-brine relative permeability hysteresis affects the performance of UHS projects through numerical reservoir simulations. Relative permeability data measured during a hydrogen-water core-flooding experiment within ADMIRE project is used to design a relative permeability hysteresis model. Next numerical simulation for a UHS project in a generic braided-fluvial water-gas reservoir is performed using this hysteresis model. A performance assessment is carried out for several UHS scenarios with different drainage relative permeability curves hysteresis model coefficients and injection/production rates. Our results show that both gas and liquid relative permeability hysteresis play an important role in UHS irrespective of injection/production rate. Ignoring gas hysteresis may cause up to 338% of uncertainty on cumulative hydrogen production as it has negative effects on injectivity and productivity due to the resulting limited variation range of gas saturation and pressure during cyclic operations. In contrast hysteresis in the liquid phase relative permeability resolves this issue to some extent by improving the displacement of the liquid phase. Finally implementing relative permeability curves from other fluid systems during UHS performance assessment will cause uncertainty in terms of gas saturation and up to 141% underestimation on cumulative hydrogen production. These observations illustrate the importance of using relative permeability curves characteristic of hydrogen-brine system for assessing the UHS performances.
Process Design and Improvement for Hydrogen Production Based on Thermodynamic Analysis: Practical Application to Real-world On-site Hydrogen Refueling Stations
Sep 2023
Publication
An energy source transition is necessary to realize carbon neutrality emphasizing the importance of a hydrogen economy. The transportation sector accounted for 27% of annual carbon emissions in 2019 highlighting the increasing importance of transitioning to hydrogen vehicles and establishing hydrogen refueling stations (HRSs). In particular HRSs need to be prioritized for deploying hydrogen vehicles and developing hydrogen supply chains. Thus research on HRS is important for achieving carbon neutrality in the transportation sector. In this study we improved the efficiency and scaled up the capacity of an on-site HRS (based on steam methane reforming with a hydrogen production rate of 30 Nm3/h) in Seoul Korea. This HRS was a prototype with low efficiency and capacity. Its efficiency was increased through thermodynamic analysis and heat exchanger network synthesis. Furthermore the process was scaled up from 30 Nm3/h to 150 Nm3/h to meet future hydrogen demand. The results of exergy analysis indicated that the exergy destruction in the reforming reactor and heat exchanger accounted for 58.1% and 19.8% respectively of the total exergy destruction. Thus the process was improved by modifying the heat exchanger network to reduce the exergy losses in these units. Consequently the thermal and exergy efficiencies were increased from 75.7% to 78.6% and from 68.1% to 70.4% respectively. The improved process was constructed and operated to demonstrate its performance. The operational and simulation data were similar within the acceptable error ranges. This study provides guidelines for the design and installation of low-carbon on-site HRSs.
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