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Catalytic Hydrogen Production from Methane: A Review on Recent Progress and Prospect
Aug 2020
Publication
Natural gas (Methane) is currently the primary source of catalytic hydrogen production accounting for three quarters of the annual global dedicated hydrogen production (about 70 M tons). Steam–methane reforming (SMR) is the currently used industrial process for hydrogen production. However the SMR process suffers with insufficient catalytic activity low long-term stability and excessive energy input mostly due to the handling of large amount of CO2 coproduced. With the demand for anticipated hydrogen production to reach 122.5 M tons in 2024 novel and upgraded catalytic processes are desired for more effective utilization of precious natural resources. In this review we summarized the major descriptors of catalyst and reaction engineering of the SMR process and compared the SMR process with its derivative technologies such as dry reforming with CO2 (DRM) partial oxidation with O2 autothermal reforming with H2O and O2. Finally we discussed the new progresses of methane conversion: direct decomposition to hydrogen and solid carbon and selective oxidation in mild conditions to hydrogen containing liquid organics (i.e. methanol formic acid and acetic acid) which serve as alternative hydrogen carriers. We hope this review will help to achieve a whole picture of catalytic hydrogen production from methane.
On-Board Cold Thermal Energy Storage System for Hydrogen Fueling Process
Feb 2019
Publication
The hydrogen storage pressure in fuel cell vehicles has been increased from 35 MPa to 70 MPa in order to accommodate longer driving range. On the downside such pressure increase results in significant temperature rise inside the hydrogen tank during fast filling at a fueling station which may pose safety issues. Installation of a chiller often mitigates this concern because it cools the hydrogen gas before its deposition into the tank. To address both the energy efficiency improvement and safety concerns this paper proposed an on-board cold thermal energy storage (CTES) system cooled by expanded hydrogen. During the driving cycle the proposed system uses an expander instead of a pressure regulator to generate additional power and cold hydrogen gas. Moreover CTES is equipped with phase change materials (PCM) to recover the cold energy of the expanded hydrogen gas which is later used in the next filling to cool the high-pressure hydrogen gas from the fueling station.
Assessing the Life-Cycle Performance of Hydrogen Production via Biofuel Reforming in Europe
Jun 2015
Publication
Currently hydrogen is mainly produced through steam reforming of natural gas. However this conventional process involves environmental and energy security concerns. This has led to the development of alternative technologies for (potentially) green hydrogen production. In this work the environmental and energy performance of biohydrogen produced in Europe via steam reforming of glycerol and bio-oil is evaluated from a life-cycle perspective and contrasted with that of conventional hydrogen from steam methane reforming. Glycerol as a by-product from the production of rapeseed biodiesel and bio-oil from the fast pyrolysis of poplar biomass are considered. The processing plants are simulated in Aspen Plus® to provide inventory data for the life cycle assessment. The environmental impact potentials evaluated include abiotic depletion global warming ozone layer depletion photochemical oxidant formation land competition acidification and eutrophication. Furthermore the cumulative (total and non-renewable) energy demand is calculated as well as the corresponding renewability scores and life-cycle energy balances and efficiencies of the biohydrogen products. In addition to quantitative evidence of the (expected) relevance of the feedstock and impact categories considered results show that poplar-derived bio-oil could be a suitable feedstock for steam reforming in contrast to first-generation bioglycerol.
Deep Reinforcement Learning Based Energy Management Strategy for Fuel Cell/Battery/Supercapacitor Powered Electric Vehicle
Sep 2022
Publication
Vehicles using a single fuel cell as a power source often have problems such as slow response and inability to recover braking energy. Therefore the current automobile market is mainly dominated by fuel cell hybrid vehicles. In this study the fuel cell hybrid commercial vehicle is taken as the research object and a fuel cell/ battery/supercapacitor energy topology is proposed and an energy management strategy based on a doubledelay deep deterministic policy gradient is designed for this topological structure. This strategy takes fuel cell hydrogen consumption fuel cell life loss and battery life loss as the optimization goals in which supercapacitors play the role of coordinating the power output of the fuel cell and the battery providing more optimization ranges for the optimization of fuel cells and batteries. Compared with the deep deterministic policy gradient strategy (DDPG) and the nonlinear programming algorithm strategy this strategy has reduced hydrogen consumption level fuel cell loss level and battery loss level which greatly improves the economy and service life of the power system. The proposed EMS is based on the TD3 algorithm in deep reinforcement learning and simultaneously optimizes a number of indicators which is beneficial to prolong the service life of the power system.
Methane Cracking for Hydrogen Production: A Review of Catalytic and Molten Media Pyrolysis
May 2022
Publication
Currently hydrogen is mainly generated by steam methane reforming with significant CO2 emissions thus exacerbating the greenhouse effect. This environmental concern promotes methane cracking which represents one of the most promising alternatives for hydrogen production with theoretical zero CO/CO2 emissions. Methane cracking has been intensively investigated using metallic and carbonaceous catalysts. Recently research has focused on methane pyrolysis in molten metals/salts to prevent both reactor coking and rapid catalyst deactivation frequently encountered in conventional pyrolysis. Another expected advantage is the heat transfer improvement due to the high heat capacity of molten media. Apart from the reaction itself that produces hydrogen and solid carbon the energy source used in this endothermic process can also contribute to reducing environmental impacts. While most researchers used nonrenewable sources based on fossil fuel combustion or electrical heating concentrated solar energy has not been thoroughly investigated to date for pyrolysis in molten media. However it could be a promising innovative pathway to further improve hydrogen production sustainability from methane cracking. After recalling the basics of conventional catalytic methane cracking and the developed solar cracking reactors this review delves into the most significant results of the state-of-the-art methane pyrolysis in melts (molten metals and salts) to show the advantages and the perspectives of this new path as well as the carbon products’ characteristics and the main factors governing methane conversion.
A Financial Model for Lithium-ion Storage in a Photovoltaic and Biogas Energy System
May 2019
Publication
Electrical energy storage (EES) such as lithium-ion (Li-ion) batteries can reduce curtailment of renewables maximizing renewable utilization by storing surplus electricity. Several techno-economic analyses have been performed on EES but few have investigated the financial performance. This paper presents a state-of-the-art financial model obtaining novel and significative financial and economics results when applied to Li-ion EES. This work is a significant step forward since traditional analysis on EES are based on oversimplified and unrealistic economic models. A discounted cash flow model for the Li-ion EES is introduced and applied to examine the financial performance of three EES operating scenarios. Real-life solar irradiance load and retail electricity price data from Kenya are used to develop a set of case studies. The EES is coupled with photovoltaics and an anaerobic digestion biogas power plant. The results show the impact of capital cost: the Li-ion project is unprofitable in Kenya with a capital cost of 1500 $/kWh but is profitable at 200 $/kWh. The study shows that the EES will generate a higher profit if it is cycled more frequently (hence a higher lifetime electricity output) although the lifetime is reduced due to degradation.
An Overview of the Classification, Production and Utilization of Biofuels for Internal Combustion Engine Applications
Sep 2021
Publication
Biofuel a cost-effective safe and environmentally benign fuel produced from renewable sources has been accepted as a sustainable replacement and a panacea for the damaging effects of the exploration for and consumption of fossil-based fuels. The current work examines the classification generation and utilization of biofuels particularly in internal combustion engine (ICE) applications. Biofuels are classified according to their physical state technology maturity the generation of feedstock and the generation of products. The methods of production and the advantages of the application of biogas bioalcohol and hydrogen in spark ignition engines as well as biodiesel Fischer– Tropsch fuel and dimethyl ether in compression ignition engines in terms of engine performance and emission are highlighted. The generation of biofuels from waste helps in waste minimization proper waste disposal and sanitation. The utilization of biofuels in ICEs improves engine performance and mitigates the emission of poisonous gases. There is a need for appropriate policy frameworks to promote commercial production and seamless deployment of these biofuels for transportation applications with a view to guaranteeing energy security.
Historical Analysis of FCH 2 JU Stationary Fuel Cell Projects
May 2021
Publication
As a part of its knowledge management activities the Fuel Cell and Hydrogen Joint Undertaking 2 (FCH 2 JU) has commissioned the Joint Research Centre (JRC) to perform a series of historical analyses by topic area to assess the impact of funded projects and the progression of its current Multi-Annual Work Plan (MAWP; 2014- 2020) towards its objectives. These historical analyses consider all relevant funded projects since the programme’s inception in 2008. This report considers the performance of projects against the overall FCH 2 JU programme targets for stationary Fuel Cells (FCs) using quantitative values of Key Performance Indicators (KPI) for assessment. The purpose of this exercise is to see whether and how the programme has enhanced the state of the art for stationary fuel cells and to identify potential Research & Innovation (R&I) gaps for the future. Therefore the report includes a review of the current State of the Art (SoA) of fuel cell technologies used in the stationary applications sector. The programme has defined KPIs for three different power output ranges and equivalent applications: (i) micro-scale Combined Heat and Power (mCHP) for single family homes and small buildings (0.3 - 5 kW); (ii) mid-sized installations for commercial and larger buildings (5 - 400 kW); (iii) large scale FC installations converting hydrogen and renewable methane into power in various applications (0.4 - 30 MW). Projects addressing stationary applications in these particular power ranges were identified and values for the achieved KPIs extracted from relevant sources of information such as final reports and the TRUST database (Technology Reporting Using Structured Templates). As much of this data is confidential a broad analysis of performance of the programme against its KPIs has been performed without disclosing confidential information. The results of this analysis are summarised within this report. The information obtained from this study will be used to suggest future modifications to the research programme and associated targets.
Explosive Phase Transition in LH2
Sep 2021
Publication
This paper describes two models for analysing and simulating the physical effects of explosive phase transition of liquid hydrogen (LH2) also known as cold BLEVE. The present work is based on theoretical and experimental work for liquefied CO2. A Rankine Hugoniot analysis for evaporation waves that was previously developed for CO2 is now extended to LH2. A CFD-method for simulating two-phase flow with mass transfer between the phases is presented and compared with the Rankine Hugoniot analysis results. The Rankine Hugoniot method uses real fluid equations of state suited for LH2 while the CFD method uses linear equations of state suited for shock capturing methods. The results show that there will be a blast from a catastrophic rupture of an LH2 vessel and that the blast waves will experience a slow decay due to the large positive pressure phase.
Dynamic Emulation of a PEM Electrolyzer by Time Constant Based Exponential Model
Feb 2019
Publication
The main objective of this paper is to develop a dynamic emulator of a proton exchange membrane (PEM) electrolyzer (EL) through an equivalent electrical model. Experimental investigations have highlighted the capacitive effect of EL when subjecting to dynamic current profiles which so far has not been reported in the literature. Thanks to a thorough experimental study the electrical domain of a PEM EL composed of 3 cells has been modeled under dynamic operating conditions. The dynamic emulator is based on an equivalent electrical scheme that takes into consideration the dynamic behavior of the EL in cases of sudden variation in the supply current. The model parameters were identified for a suitable current interval to consider them as constant and then tested with experimental data. The obtained results through the developed dynamic emulator have demonstrated its ability to accurately replicate the dynamic behavior of a PEM EL.
Nuclear-Renewables Energy System for Hydrogen and Electricity Production
May 2011
Publication
In the future the world may have large stranded resources of low-cost wind and solar electricity. Renewable electricity production does not match demand and production is far from major cities. The coupling of nuclear energy with renewables may enable full utilization of nuclear and renewable facilities to meet local electricity demands and export pipeline hydrogen for liquid fuels fertilizer and metals production. Renewables would produce electricity at full capacity in large quantities. The base-load nuclear plants would match electricity production with demand by varying the steam used for electricity versus hydrogen production. High-temperature electrolysis (HTE) would produce hydrogen from water using (a) steam from nuclear plants and (b) electricity from nuclear plants and renewables. During times of peak electricity demand the HTE cells would operate in reverse fuel cell mode to produce power substituting for gas turbines that are used for very few hours per year and that thus have very high electricity costs. The important net hydrogen production would be shipped by pipeline to customers. Local hydrogen storage would enable full utilization of long-distance pipeline capacity with variable production. The electricity and hydrogen production were simulated with real load and wind data to understand under what conditions such systems are economic. The parametric case study uses a wind-nuclear system in North Dakota with hydrogen exported to the Chicago refinery market. North Dakota has some of the best wind conditions in the United States and thus potentially low-cost wind. The methodology allows assessments with different economic and technical assumptions - including what electrolyzer characteristics are most important for economic viability.
Hydrogen Component Leak Rate Quantification for System Risk and Reliability Assessment through QRA and PHM Frameworks
Sep 2021
Publication
The National Renewable Energy Laboratory’s (NREL) Hydrogen Safety Research and Development (HSR&D) program in collaboration with the University of Maryland’s Systems Risk and Reliability Analysis Laboratory (SyRRA) are working to improve reliability and reduce risk in hydrogen systems. This approach strives to use quantitative data on component leaks and failures together with Prognosis and Health Management (PHM) and Quantitative Risk Assessment (QRA) to identify atrisk components reduce component failures and downtime and predict when components require maintenance. Hydrogen component failures increase facility maintenance cost facility downtime and reduce public acceptance of hydrogen technologies ultimately increasing facility size and cost because of conservative design requirements. Leaks are a predominant failure mode for hydrogen components. However uncertainties in the amount of hydrogen emitted from leaking components and the frequency of those failure events limit the understanding of the risks that they present under real-world operational conditions. NREL has deployed a test fixture the Leak Rate Quantification Apparatus (LRQA) to quantify the mass flow rate of leaking gases from medium and high-pressure components that have failed while in service. Quantitative hydrogen leak rate data from this system could ultimately be used to better inform risk assessment and Regulation Codes and Standards (RCS). Parallel activity explores the use of PHM and QRA techniques to assess and reduce risk thereby improving safety and reliability of hydrogen systems. The results of QRAs could further provide a systematic and science-based foundation for the design and implementation of RCS as in the latest versions of the NFPA 2 code for gaseous hydrogen stations. Alternatively data-driven techniques of PHM could provide new damage diagnosis and health-state prognosis tools. This research will help end users station owners and operators and regulatory bodies move towards risk-informed preventative maintenance versus emergency corrective maintenance reducing cost and improving reliability. Predictive modelling of failures could improve safety and affect RCS requirements such as setback distances at liquid hydrogen fueling sites. The combination of leak rate quantification research PHM and QRA can lead to better informed models enabling data-based decision to be made for hydrogen system safety improvements.
NewGasMet - Flow Metering of Renewable Gases (Biogas, Biomethane, Hydrogen, Syngas and Mixtures with Natural Gas): Criteria and Proposals for EMC Tests on Ultrasonic Meters with Non-conventional Gases
Oct 2022
Publication
The NEWGASMET project has the overall objective to increase knowledge about the accuracy and durability of commercially available gas meters after exposure to renewable gases. This should lead to the improvement of existing meter designs and flow calibration standards. One of the recently released results is a proposal for a set of test gases to represent the range of non-conventional gases in the scope of the revision of the gas meter standards. In details these were proposed to be used in the CEN/TC237 standards and the OIML-R137:2014. During the project meetings concerns have been raised regarding the applicability of such test gases to EMC tests for static meters. Today such tests are performed in air but there is a clear agreement that the behaviour of the meter during EMC tests can be influenced by the renewable gas type. At least this agreement exists for the ultrasonic measurement technology while further discussion might be needed for the mass flow. However it is not simply possible to redesign the current EMC tests by replacing air with the defined gas mixtures as this would be quite impractical especially considering the explosive nature of the test gases.
Fly the Green Deal: Europe's Vision for Sustainable Aviation
Jul 2022
Publication
Europe’s aviation sector continues its resilient and pioneering spirit as it leads the world’s transport system into its new era of great transformation. Surviving the pandemic it is adapting rapidly to satisfy the rising demand for competitive air mobility services while managing a scarcity of resources and embracing the new challenges of climate change and energy transition. Facilitated by ACARE the European Commission its Member States aviation research organisations design and manufacturing industries airlines airports and aviation energy and service providers have all joined together to envision a synchronized transformation path that will ensure that Europe can lead the world towards a climate neutral citizen centric and competitive air mobility system. “Fly the Green Deal” is Europe’s Vision for Sustainable Aviation. It describes the actions and actors necessary towards aviation’s three main strategic goals. It details three time horizons and defines as well the requirement for a proactive and synchronised implementation framework facilitated by the European Commission and EU Member States that includes both the initiating instruments (policies regulations and incentives) and a system of measuring and impact monitoring to ensure the goals are achieved.
Life Cycle Assessment of Alternative Ship Fuels for Coastal Ferry Operating in Republic of Korea
Aug 2020
Publication
In this study the environmental impacts of various alternative ship fuels for a coastal ferry were assessed by the life cycle assessment (LCA) analysis. The comparative study was performed with marine gas oil (MGO) natural gas and hydrogen with various energy sources for a 12000 gross tonne (GT) coastal ferry operating in the Republic of Korea (ROK). Considering the energy imports of ROK i.e. MGO from Saudi Arabia and natural gas from Qatar these countries were chosen to provide the MGO and the natural gas for the LCA. The hydrogen is considered to be produced by steam methane reforming (SMR) from natural gas with hard coal nuclear energy renewable energy and electricity in the ROK model. The lifecycles of the fuels were analyzed in classifications of Well-toTank Tank-to-Wake and Well-to-Wake phases. The environmental impacts were provided in terms of global warming potential (GWP) acidification potential (AP) photochemical potential (POCP) eutrophication potential (EP) and particulate matter (PM). The results showed that MGO and natural gas cannot be used for ships to meet the International Maritime Organization’s (IMO) 2050 GHG regulation. Moreover it was pointed out that the energy sources in SMR are important contributing factors to emission levels. The paper concludes with suggestions for a hydrogen application plan for ships from small nearshore ships in order to truly achieve a ship with zero emissions based on the results of this study.
Modeling and Simulation of an Isolated Hybrid Micro-grid with Hydrogen Production and Storage
Jan 2014
Publication
This work relates the study of system performance in operational conditions for an isolated micro-grid powered by a photovoltaic system and a wind turbine. The electricity produced and not used by the user will be accumulated in two different storage systems: a battery bank and a hydrogen storage system composed of two PEM electrolyzers four pressurized tanks and a PEM fuel cell. One of the main problems to be solved in the development of isolated micro-grids is the management of the various devices and energy flows to optimize their functioning in particular in relation to the load profile and power produced by renewable energy systems depending on weather conditions. For this reason through the development and implementation of a specific simulation program three different energy management systems were studied to evaluate the best strategy for effectively satisfying user requirements and optimizing overall system efficiency.
Gas Goes Green: Hydrogen Blending Capacity Maps
Jan 2022
Publication
Britain's gas networks are ready for hydrogen blending. Learn more about Britain's hydrogen blending capacity in the National Transmission System and Distribution Networks.
A Review of Technical Advances, Barriers, and Solutions in the Power to Hydrogen Roadmap
Oct 2020
Publication
Power to hydrogen (P2H) provides a promising solution to the geographic mismatch between sources of renewable energy and the market due to its technological maturity flexibility and the availability of technical and economic data from a range of active demonstration projects. In this review we aim to provide an overview of the status of P2H analyze its technical barriers and solutions and propose potential opportunities for future research and industrial demonstrations. We specifically focus on the transport of hydrogen via natural gas pipeline networks and end-user purification. Strong evidence shows that an addition of about 10% hydrogen into natural gas pipelines has negligible effects on the pipelines and utilization appliances and may therefore extend the asset value of the pipelines after natural gas is depleted. To obtain pure hydrogen from hydrogen-enriched natural gas (HENG) mixtures end-user separation is inevitable and can be achieved through membranes adsorption and other promising separation technologies. However novel materials with high selectivity and capacity will be the key to the development of industrial processes and an integrated membrane-adsorption process may be considered in order to produce high-purity hydrogen from HENG. It is also worth investigating the feasibility of electrochemical separation (hydrogen pumping) at a large scale and its energy analysis. Cryogenics may only be feasible when liquefied natural gas (LNG) is one of the major products. A range of other technological and operational barriers and opportunities such as water availability byproduct (oxygen) utilization and environmental impacts are also discussed. This review will advance readers’ understanding of P2H and foster the development of the hydrogen economy.
Climate Action: Prospects of Green Hydrogen in Africa
Feb 2022
Publication
Africa is rich with an abundance of renewable energy sources that can help meeting the continent’s demand for electricity to promote economic growth and meet global targets for CO2 reduction. Green Hydrogen is considered one of the most promising technologies for energy generation transportation and storage. In this paper the prospects of green hydrogen production potential in Africa are investigated along with its usage for future implementation. Moreover an overview of the benefits of shifting to green Hydrogen technology is presented. The current African infrastructure and policies are tested against future targets and goals. Furthermore the study embraces a detailed theoretical environmental technological and economic assessment putting the local energy demands into consideration.
Strategic Transport Fleet Analysis of Heavy Goods Vehicle Technology for Net-zero Targets
Jul 2022
Publication
This paper addresses the decarbonisation of the heavy-duty transport sector and develops a strategy towards net-zero greenhouse gas (GHG) emissions in heavy-goods vehicles (HGVs) by 2040. By conducting a literature review and a case study on the vehicle fleet of a large UK food and consumer goods retailer the feasibilities of four alternative vehicle technologies are evaluated from environmental economic and technical perspectives. Socio-political factors and commercial readiness are also examined to capture non-technical criteria that influences decision-makers. Strategic analysis frameworks such as PEST-SWOT models were developed for liquefied natural gas biomethane electricity and hydrogen to allow a holistic comparison and identify their long-term deployment potential. Technology innovation is needed to address range and payload limitations of electric trucks whereas government and industry support are essential for a material deployment of hydrogen in the 2030s. Given the UK government’s plan to phase out new diesel HGVs by 2040 fleet operators should commence new vehicle trials by 2025 and replace a considerable amount of their lighter diesel trucks with zero-emission vehicles by 2030 and the remaining heavier truck fleet by 2035.
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