Publications

The decarbonization of the industrial sector is imperative to achieve a sustainable future. Carbon capture and storage technologies are the leading options but lately the use of CO2 is also being considered as a very attractive alternative that approaches a circular economy. In this regard power to gas is a promising option to take advantage of renewable H2 by converting it together with the captured CO2 into renewable gases in particular renewable methane. As renewable energy production or the mismatch between renewable production and consumption is not constant it is essential to store renewable H2 or CO2 to properly run a methanation installation and produce renewable gas. This work analyses and optimizes the system layout and storage pressure and presents an annual cost (including CAPEX and OPEX) minimization. Results show the proper compression stages need to achieve the storage pressure that minimizes the system cost. This pressure is just below the supercritical pressure for CO2 and at lower pressures for H2 around 67 bar. This last quantity is in agreement with the usual pressures to store and distribute natural gas. Moreover the H2 storage costs are higher than that of CO2 even with lower mass quantities; this is due to the lower H2 density compared with CO2 . Finally it is concluded that the compressor costs are the most relevant costs for CO2 compression but the storage tank costs are the most relevant in the case of H2.

Hydrogen has potential applications across our future energy systems due particularly to its relatively high energy weight ratio and because it is emission-free at the point of use. Hydrogen is also abundant and versatile in the sense that it could be produced from a variety of primary energy sources and chemical substances including water and used to deliver power in a variety of applications including fuel cell combined heat and power technologies. As a chemical feedstock hydrogen has been used for several decades and such expertise could be fed back into the relatively new areas of utilising hydrogen to meet growing energy demands.<br/>The UK interest in hydrogen is also growing with various industrial academic and governmental organisations investigating how hydrogen could be part of a diverse portfolio of options for a low carbon future. While hydrogen as an alternative fuel is yet to command mass-appeal in the UK energy market IGEM believes hydrogen is capable of allowing us to use the wide range of primary energy sources at our disposal in a much greener and sustainable way.<br/>IGEM also sees hydrogen playing a small but key role in the gas industry whereby excess renewable energy is used to generate hydrogen which is then injected into the gas grid for widespread distribution and consumption. Various studies suggest admixtures containing up to 10 – 50%v/v hydrogen could be safely administered into the existing natural gas infrastructure. However IGEM understands that this would currently not be permissible under the Gas Safety (Management) Regulations (GS(M)R) for gas conveyance here in the UK. Also proper assessments of the risks associated with adding hydrogen to natural gas streams will need to be performed so that such systems can be managed effectively.<br/>IGEM has also identified a need for standards that cover the safety requirements of hydrogen technologies particularly those pertaining to installations in commercial or domestic environments. IGEM also recommend that the technical measures used to determine separation distances for hydrogen installations particularly refuelling stations are re-assessed through a systematic identification and control of potential sources of ignition.<br/>Hydrogen has the potential to be a significant fuel of the future and part of a diverse portfolio of energy options capable of meeting growing energy needs. This report therefore seeks to demonstrate how hydrogen could be a potential option for energy storage and power generation in a diverse energy system. It also aims to inform the readers on the current state of hydrogen here in the UK and abroad. This report has been assembled for IGEM members interested bodies and the general public.

Since the COP 21 meeting in Paris in December 2015 there has been a growing realisation that with the long-term objective that the energy system should be approaching carbon-neutrality by 2050 continuing to burn significant quantities of fossil-derived natural gas will not be sustainable. If existing natural gas infrastructure is to avoid becoming stranded assets plans to decarbonise the gas system need to be developed as a matter of urgency in the next three to five years given the typical life expectancy of such assets of 20 years or more. One of the options to decarbonise gas is “power-to-gas”: production of hydrogen or renewable methane via electrolysis using surplus renewable electricity. This Energy Insight reviews the status of power-to-gas and makes an assessment of potential future development pathways and the role which it could play in decarbonising the energy system.



Link to document on the OIES website

Cost reduction and high efficiency are the mayor challenges for sustainable H2 production via proton exchange membrane (PEM) electrolysis. Titanium-based components such as bipolar plates (BPP) have the largest contribution to the capital cost. This work proposes the use of stainless steel BPPs coated with Nb and Ti by magnetron sputtering physical vapor deposition (PVD) and vacuum plasma spraying (VPS) respectively. The physical properties of the coatings are thoroughly characterized by scanning electron atomic force microscopies (SEM AFM); and X-ray diffraction photoelectron spectroscopies (XRD XPS). The Ti coating (50μm) protects the stainless steel substrate against corrosion while a 50- fold thinner layer of Nb decreases the contact resistance by almost one order of magnitude. The Nb/ Ti-coated stainless steel bipolar BPPs endure the harsh environment of the anode for more than 1000h of operation under nominal conditions showing a potential use in PEM electrolyzers for large-scale H2 production from renewables.

In the framework of the EU-funded project HyTunnel-CS an inter-comparison among partners CFD simulations  has  been  carried  out.  The simulations  are  based  on  experiments  conducted   within  the project by Pro-Science and involve hydrogen release inside a safety vessel testing different ventilation configurations. The different ventilation configurations that were tested are co-flow counter-flow and cross-flow.  In the  current  study  co-flow  and  counter-flow  tests   along  with  the  no  ventilation  test (m'  = S g/s  d = 4 mm ) are simulated with the aim to validate available and well-known CFD codes against  such  applications  and  to  provide   recommendations  on  modeling  strategies. Special  focus  is given on modeling the velocity field produced by the fan during the experiments. The computational results are compared with the experimental results and a discussion follows regarding the efficiency of each ventilation configuration.

The development of public transport systems is related to the implementation of modern and low-carbon vehicles. Over the last several years there has been a clear progress in this field. The number of electric buses has increased and the first solutions in the area of hydrogen fuel cells have been implemented. Unfortunately the implementation of these technologies is connected with significant financial expenditure. The goal of the article is the analysis of effectiveness of financial investment consisting in the purchase of 30 new public transport buses (together with the necessary infrastructure–charging stations). The analysis has been performed using the NPV method for the period of 10 years. Discount rate was determined on 4% as recommended by the European Commission for this type of project. It is based on the case study of the investment project carried out by Metropolis GZM in Poland. The article determines and compares the efficiency ratios for three investment options-purchase of diesel-powered battery-powered and hydrogen fuel-cell electric vehicles. The results of the analysis indicate that the currently high costs of vehicle purchase and charging infrastructure are a significant barrier for the implementation of battery-powered and hydrogen fuel-cell buses. In order to meet the transport policy goals related to the exchange of traditional bus stock to more eco-friendly vehicles it is necessary to involve public funds for the purpose of financing the investment activities.

The article presents the methodology and applicable data for the generation of life cycle inventory for conventional and alternative processes for base chemical production by process simulation. Addressed base chemicals include lower olefins BTX aromatics methanol ammonia and hydrogen. Assessed processes include conventional chemical production processes from naphtha LPG natural gas and heavy fuel oil; feedstock recycling technologies via gasification and pyrolysis of refuse derived fuel; and power-to-X technologies from hydrogen and CO2. Further process variations with additional hydrogen input are covered. Flowsheet simulation in Aspen Plus is applied to generate datasets with conclusive mass and energy balance under uniform modelling and assessment conditions with available validation data. Process inventory data is generated with no regard to the development stage of the respective technology but applicable process data with high technology maturity is prioritized for model validation. The generated inventory data can be applied for life cycle assessments. Further the presented modelling and balancing framework can be applied for inventory data generation of similar processes to ensure comparability in life cycle inventory data.

Concentration and velocity measurements are crucial for developing and validating hydrogen jet models which  provide  scientific  bases  for hydrogen  safety  analyses.  The  concentration   fields  have  been visualized and accurately measured using laser diagnostic methods based on lase Rayleigh and Raman scattering  techniques.  However  the  velocity  measurements  are  more   challenging.  Particle  image velocimetry (PIV) has been commonly used for measuring velocities in turbulent flows by seeding tracer particles into the flow and assuming the particles intimately following the flow.  However sometimes the  particle  seeding  is  difficult  or  disturbs  the   flow.  Moreover simultaneously  concentration  and velocity measurements are very difficult when using PIV systems to measure the velocities. Therefore the optical flow velocimetry (OFV) method was used to resolve the velocity fields from the scalar fields or  particle  images  of  hydrogen   jets.  In the  present  work  the  velocity  field  and  particle  images  of hydrogen  jets   were  simulated  using  FLUENT  with  the  large  eddy simulation (LES)  model  and  the particle images were then used to resolve the velocity field by the OFV method. The OFV results were compared with the CFD simulations to verify their accuracy. The results show that the OFC method was an  efficient  low-cost  way  to  extract the  velocity  fields  from  particle  images.  The OFV  method accurately  located  the  large  vortices  in  the  flow  and  the  velocity distribution of  the  high-velocity gradients regions was consistent with the CFD results. The present study lays a foundation for using the OFV  method  to directly  resolve  the  velocity fields from  the  concentration  fields  of  hydrogen  jets measured by laser diagnostics.

The effect of metastable austenite on the hydrogen embrittlement (HE) of cold-rolled (30% reduction in thickness) 301 stainless steel (SS) was investigated. Cold-rolled (CR) specimens were hydrogen-charged in an autoclave at 300 or 450 °C under a pressure of 10 MPa for 160 h before tensile tests. Both ordinary and notched tensile tests were performed in air to measure the tensile properties of the non-charged and charged specimens. The results indicated that cold rolling caused the transformation of austenite into α′ and ε-martensite in the 301 SS. Aging at 450 °C enhanced the precipitation of M23C6 carbides G and σ phases in the cold-rolled specimen. In addition the formation of α′ martensite and M23C6 carbides along the grain boundaries increased the HE susceptibility and low-temperature sensitization of the 450 °C-aged 301 SS. In contrast the grain boundary α′-martensite and M23C6 carbides were not observed in the as-rolled and 300 °C-aged specimens

The report “Hydrogen for Net Zero” presents an ambitious yet realistic deployment scenario until 2030 and 2050 to achieve Net Zero emissions considering the uses of hydrogen in industry power mobility and buildings. The scenario is described in terms of hydrogen demand supply infrastructure abatement potential and investments required and then compared with current momentum and investments in the industry to identify the investment gaps across value chains and geographies.

The report is based on the technoeconomic data of cost and performance of hydrogen technologies provided by Hydrogen Council members and McKinsey & Company as well as the Hydrogen Council investment tracker which covers all large-scale investments into hydrogen globally.

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